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The document discusses non-destructive testing of pipes, including how to handle areas of pipes classified as questionable. Questioned areas may be leveled, cut out, or cause the pipe to fail testing. If leveled, the area must be re-tested and may require repair welding. Test reports for pipes must include specifications followed, test date, conformity declaration, product details, testing technique, deviations, image quality, operator information. Pipe manufacturing is growing due to new pipeline construction and requires high quality materials and modern testing solutions.
The document discusses non-destructive testing of pipes, including how to handle areas of pipes classified as questionable. Questioned areas may be leveled, cut out, or cause the pipe to fail testing. If leveled, the area must be re-tested and may require repair welding. Test reports for pipes must include specifications followed, test date, conformity declaration, product details, testing technique, deviations, image quality, operator information. Pipe manufacturing is growing due to new pipeline construction and requires high quality materials and modern testing solutions.
The document discusses non-destructive testing of pipes, including how to handle areas of pipes classified as questionable. Questioned areas may be leveled, cut out, or cause the pipe to fail testing. If leveled, the area must be re-tested and may require repair welding. Test reports for pipes must include specifications followed, test date, conformity declaration, product details, testing technique, deviations, image quality, operator information. Pipe manufacturing is growing due to new pipeline construction and requires high quality materials and modern testing solutions.
Questioned pipes should velopment owing to new gas pipelines under
be dealt with in one of the following manners: construction both in Poland and abroad. The a) A questioned area should be levelled by production of these pipes requires the use of means of an appropriate method. In order materials characterised by the highest me- to ensure that the imperfection has been chanical properties in a given material group. removed entirely, after checking that the NDT devices are usually provided with mod- remaining thickness is still within a toler- ern and recently developed technical solu- ance range, the area should undergo anoth- tions. Investment-related expectations for er check using magnetic particle testing or the years to come make the manufacture of penetration testing. Afterwards, the pipe welded pipes the area of interest for inves- should be classified as passing the test. If tors and manufacturers all over the world. the recommended removal of the faulty area has decreased the thickness below References the acceptable value, the questioned area1. Michałowski, W., and Trzop, S., et al. should be repaired by welding carried out (2006). Rurociągi dalekiego zasięgu. War- in accordance with an approved welding saw: Wydawnictwo Fundacja Odysseum. 2. PN-EN 10208-2:2011 Steel pipes for procedure specification. After that, the re- paired area should undergo radiographic pipelines for combustible fluids - Techni- testing following the requirements of PN- cal delivery conditions - Part 2: Pipes of EN 10246-10 or PN-EN ISO 10893-6; requirement class B b) A questioned area should be cut out. The 3. PN-EN 10246-9:2004 Non-destructive manufacturer should ensure that the whole testing of steel tubes - Part 9: Automat- questioned section has been cut out; ic ultrasonic testing of the weld seam of c) A pipe should be classified as failing to submerged arc welded steel tubes for the meet the requirements. detection of longitudinal and/or trans- In required cases the manufacturer should verse imperfections 4. PN-EN 10246-10:2004 Non-destructive write a test report containing at least the fol- lowing information: testing of steel tubes - Part 10: Radio- a) reference to PN-EN 10246-10 or PN-EN graphic testing of the weld seam of au- ISO 10893-6 and PN-EN 10208-2; tomatic fusion arc welded steel tubes for b) test report date; the detection of imperfections c) declaration of conformity; 5. Presentation of Salzgitter Mannesmann d) designation of a product providing grade Grossrohr GmBH - Salzgitter 2012. and dimensions; 6. PN-EN 10246-15:2002 Non-destructive e) type of and detailed information about the testing of steel tubes - Part 15: Automat- testing technique used; ic ultrasonic testing of strip/plate used in f) each deviation from specified procedures, the manufacture of welded steel tubes for agreed or not agreed; the detection of laminar imperfections g) image quality class; 7. PN-EN 10246-16:2002 Non-destructive h) operator’s name, signature and certificate testing of steel tubes - Part 16: Automatic number [4, 10]. ultrasonic testing of the area adjacent to the weld seam of welded steel tubes for Conclusion the detection of laminar imperfections In recent years the manufacture of heli- 8. PN-EN 10246-17:2002 Non-destructive cally welded pipes has seen an intensive de- testing of steel tubes - Part 17: Ultrason- 48 BIULETYN INSTYTUTU SPAWALNICTWA No. 3/2013