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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.

D)

Hardware Maintenance Guide

Issue 02
Date 2013-01-15

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2013. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior written
consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the
customer. All or part of the products, services and features described in this document may not be within the
purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided "AS IS" without warranties, guarantees or representations
of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: http://www.huawei.com
Email: support@huawei.com

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide About This Document

About This Document

Overview
This document describes the hardware maintenance for power cabinets with heat exchangers
(APM30H Ver.D), transmission cabinets with heat exchangers (TMC11H Ver.D), battery
cabinets with TEC (IBBS200T Ver.D), and battery cabinets with natural ventilation (IBBS200D
Ver.D).

Product Version
The following table lists the product versions related to this document.

Product Name Product Version

APM30H Ver.D (APM30H for short) V300R003C00

TMC11H Ver.D (TMC11H for short)

IBBS200T Ver.D (IBBS200T for short)

IBBS200D Ver.D (IBBS200D for short)

Intended Audience
This document is intended for:
l System engineers
l Base station installation personnel
l Site maintenance personnel

Organization
1 Changes in APM30H&TMC11H&IBBS200D&IBBS200T (Ver.D) Hardware
Maintenance Guide

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Copyright © Huawei Technologies Co., Ltd.
APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide About This Document

This chapter describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T (Ver.D)


Hardware Maintenance Guide.

2 Routine Maintenance Items

Check the cabinets periodically and handle any detected faults in time.

3 Powering On/Off the Cabinet

When maintaining an APM30H, TMC11H, IBBS200D, or IBBS200T, you need to power on or


off the cabinet.

4 Querying the Electronic Label of the Cabinet

Before replacing a component, you must query the electronic label of the cabinet to confirm the
type of the cabinet that houses the faulty component.

5 Replacing Components in an APM30H or TMC11H

If you power off a base station for maintaining components in an APM30H or TMC11H, you
must restore power to the base station within 48 hours.

6 Replacing Components in an IBBS200T or IBBS200D

If you power off a base station for maintaining components in an IBBS200T or IBBS200D, you
must restore power to the base station within 48 hours.

Conventions
Symbol Conventions

The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level or medium level of risk


which, if not avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.

Indicates a tip that may help you solve a problem or save


time.

Provides additional information to emphasize or supplement


important points of the main text.

General Conventions

The general conventions that may be found in this document are defined as follows.

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide About This Document

Convention Description

Times New Roman Normal paragraphs are in Times New Roman.

Boldface Names of files, directories, folders, and users are in


boldface. For example, log in as user root.

Italic Book titles are in italics.


Courier New Examples of information displayed on the screen are in
Courier New.

Command Conventions
The command conventions that may be found in this document are defined as follows.

Convention Description

Boldface The keywords of a command line are in boldface.

Italic Command arguments are in italics.

[] Items (keywords or arguments) in brackets [ ] are optional.

{ x | y | ... } Optional items are grouped in braces and separated by


vertical bars. One item is selected.

[ x | y | ... ] Optional items are grouped in brackets and separated by


vertical bars. One item is selected or no item is selected.

{ x | y | ... }* Optional items are grouped in braces and separated by


vertical bars. A minimum of one item or a maximum of all
items can be selected.

[ x | y | ... ]* Optional items are grouped in brackets and separated by


vertical bars. Several items or no item can be selected.

GUI Conventions
The GUI conventions that may be found in this document are defined as follows.

Convention Description

Boldface Buttons, menus, parameters, tabs, window, and dialog titles


are in boldface. For example, click OK.

> Multi-level menus are in boldface and separated by the ">"


signs. For example, choose File > Create > Folder.

Keyboard Operations
The keyboard operations that may be found in this document are defined as follows.

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Hardware Maintenance Guide About This Document

Format Description

Key Press the key. For example, press Enter and press Tab.

Key 1+Key 2 Press the keys concurrently. For example, pressing Ctrl+Alt
+A means the three keys should be pressed concurrently.

Key 1, Key 2 Press the keys in turn. For example, pressing Alt, A means
the two keys should be pressed in turn.

Mouse Operations
The mouse operations that may be found in this document are defined as follows.

Action Description

Click Select and release the primary mouse button without moving
the pointer.

Double-click Press the primary mouse button twice continuously and


quickly without moving the pointer.

Drag Press and hold the primary mouse button and move the
pointer to a certain position.

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Copyright © Huawei Technologies Co., Ltd.
APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide Contents

Contents

About This Document.....................................................................................................................ii


1 Changes in APM30H&TMC11H&IBBS200D&IBBS200T (Ver.D) Hardware
Maintenance Guide..........................................................................................................................1
2 Routine Maintenance Items........................................................................................................3
3 Powering On/Off the Cabinet.....................................................................................................4
3.1 Powering on the cabinet.................................................................................................................................................5
3.2 Power Off the Cabinet..................................................................................................................................................10

4 Querying the Electronic Label of the Cabinet.......................................................................11


5 Replacing Components in an APM30H or TMC11H............................................................12
5.1 Replacing an EPU05A Subrack....................................................................................................................................14
5.2 Replacing a PMU 11A..................................................................................................................................................17
5.3 Replacing a PSU (R4850G2)........................................................................................................................................21
5.4 Replacing a DCDU-03B, DCDU-11B, or DCDU-12B................................................................................................25
5.5 Replacing a DCDU-03C, DCDU-11C, or DCDU-12C................................................................................................29
5.6 Replacing the AC Surge Protector................................................................................................................................33
5.7 Replacing a Fuse...........................................................................................................................................................36
5.8 Replacing the FAN 02D...............................................................................................................................................41
5.9 Replacing the Fan in the Front Door............................................................................................................................43
5.9.1 Querying the Fan Type..............................................................................................................................................44
5.9.2 Replacing the Fan in a Panasonic Heat Exchanger in the Front Door.......................................................................44
5.9.3 Replacing the Fan in a Huawei Heat Exchanger in the Front Door..........................................................................49
5.10 Replacing an AC Heater.............................................................................................................................................54
5.11 Replacing the ELU.....................................................................................................................................................58

6 Replacing Components in an IBBS200T or IBBS200D.........................................................60


6.1 Replacing the Fan Mounting Frame.............................................................................................................................61
6.2 Replacing a TEC...........................................................................................................................................................63
6.3 Replacing a CMUEA....................................................................................................................................................65
6.4 Replacing the ELU.......................................................................................................................................................70
6.5 Replacing Storage Batteries..........................................................................................................................................71

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Copyright © Huawei Technologies Co., Ltd.
APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D) 1 Changes in APM30H&TMC11H&IBBS200D&IBBS200T
Hardware Maintenance Guide (Ver.D) Hardware Maintenance Guide

APM30H&TMC11H&IBBS200D&IBBS200T
1 Changes in

(Ver.D) Hardware Maintenance Guide

This chapter describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T (Ver.D)


Hardware Maintenance Guide.

02 (2013-01-15)
This is the second commercial release.
Compared with issue 01 (2012-11-08), no topics are added.
Compared with issue 01 (2012-11-08), this issue incorporates the following changes:
Topic Change Description

The whole document Reorgainzed the document structure and


unified the description of the common parts
and cables used by different types of cabinets.
This enhances the utilization of the common
contents.

Compared with issue 01 (2012-11-08), no topics are deleted.

01 (2012-11-08)
This is the first commercial release.
Compared with issue Draft A (2012-09-15), no topics are added.
Compared with issue Draft A (2012-09-15), this issue incorporates the following changes:

Issue 02 (2013-01-15) Huawei Proprietary and Confidential 1


Copyright © Huawei Technologies Co., Ltd.
APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D) 1 Changes in APM30H&TMC11H&IBBS200D&IBBS200T
Hardware Maintenance Guide (Ver.D) Hardware Maintenance Guide

Topic Change Description

The whole document Removed description about the Ver.D1


cabinets, and renamed the Ver.D2 cabinets
Ver.D.

Draft A (2012-09-15)
This is the Draft release.

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Copyright © Huawei Technologies Co., Ltd.
APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 2 Routine Maintenance Items

2 Routine Maintenance Items

Check the cabinets periodically and handle any detected faults in time.

Table 2-1 Routine maintenance items


Items Maint Checki Operational Guidelines
enanc ng
e Metho
Perio d
d

Output voltage Once Multim For details, see 3.1 Powering on the cabinet.
half a eter
year

Running of the fan Once Visual l If the fan at the top of the APM30H or
half a inspecti TMC11H is faulty, handle the fault according
year on to the instructions in Replacing the FAN 02D.
l If the fan in the front door of the APM30H or
TMC11H is faulty, handle the fault according
to the instructions in Replacing the Fan in the
Front Door.
l If the fan in the IBBS200D is faulty, handle
the fault according to the instructions in
Replacing the Fan Mounting Frame.

Indicator Once Visual l For the status of the indicators on each board
half a inspecti or component in the cabinet, see the hardware
year on description for each type of base station.
l If an alarm indicator is on, locate the fault on
the maintenance console and handle the fault.

Paint and Once Visual There is no peeling or scratch.


galvanization on half a inspecti
the cabinet surface year on

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 3 Powering On/Off the Cabinet

3 Powering On/Off the Cabinet

About This Chapter

When maintaining an APM30H, TMC11H, IBBS200D, or IBBS200T, you need to power on or


off the cabinet.

3.1 Powering on the cabinet


This section describes how to power on the APM30H, TMC11H, IBBS200D, and IBBS200T
and how to handle a failure in the power supply to the components in the cabinet.
3.2 Power Off the Cabinet
This section describes how to power off an APM30H, TMC11H, IBBS200D, or IBBS200T.

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 3 Powering On/Off the Cabinet

3.1 Powering on the cabinet


This section describes how to power on the APM30H, TMC11H, IBBS200D, and IBBS200T
and how to handle a failure in the power supply to the components in the cabinet.

Prerequisites
l Input power cables for the cabinets are correctly connected.
l Power supplies to the cabinets meet the requirements of the power system.
l External power supplies to the cabinets have been shut off.
l All circuit breakers in the cabinets have been set to OFF.
l All circuit breakers (if any) on the DCDUs have been set to OFF.
l All circuit breakers on the power distribution box in the IBBS200D or IBBS200T (battery
cabinet for short) have been set to OFF.
l Boards, modules, and cables have been installed in the cabinet.

Context

CAUTION
l Power on a cabinet or BBU within 7 days after unpacking it. If you power off a cabinet or
BBU for maintenance, restore power to the cabinet or BBU within 48 hours.
l Power on an RRU within 24 hours after unpacking it. If you power off an RRU for
maintenance, restore power to the RRU within 24 hours.

Table 3-1 Circuit breakers in the cabinets

Cabinet Power Device(1) Circuit Breaker

APM30H EPS 01A or EPS 01C, l Circuit breakers on the EPS 01A or EPS 01C
(Ver.B) DCDU-03B, l BAT_SW0, BAT_SW1, and FAN/TEC_SW2
cabinets DCDU-03C, or power circuit breakers for a battery cabinet on the
distribution box power distribution box
l SW0 to SW9 circuit breakers on the
DCDU-03B (The circuit breakers control the
power input to the RRU 0 to RRU 5, BBU, fan
assembly, and customer transmission
equipment.)
l SW0 to SW9 circuit breakers on the
DCDU-03C (The circuit breakers control the
power input to the BBU, fan assembly, and
customer transmission equipment.)

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 3 Powering On/Off the Cabinet

Cabinet Power Device(1) Circuit Breaker

APM30H EPU03A-02 or l Circuit breakers on the EPU03A-02 or


(Ver.C) EPU03A-04, EPU03A-04
cabinets DCDU-11B, l BAT_SW0, BAT_SW1, and FAN/TEC_SW2
DCDU-11C, and power circuit breakers for a battery cabinet on the
distribution box power distribution box
l SW0 to SW9 circuit breakers on the
DCDU-11B (SW0 to SW9 circuit breakers
control the power input to the RFU 0 to RFU 5,
BBU 0 and BBU 1, EMUA, and FAN 02B. The
SW9 circuit breaker is reserved.)
l SW0 to SW9 circuit breakers on the
DCDU-11C (SW0 to SW5 circuit breakers
control the power input to the transmission
equipment. SW6 to SW9 circuit breakers
control the power input to BBU 0 and BBU 1,
EMUA, and FAN 02B.)

APM30H EPU05A-02 or l Circuit breakers on the EPU05A-02 or


(Ver.D) EPU05A-04, EPU05A-04
cabinets DCDU-12B, l BAT_SW0 and BAT_SW1 circuit breakers for
DCDU-12C, and power a battery cabinet on the power distribution box
distribution box

NOTE

(1) In this section, EPU05A-02 or EPU05A-04 and EPU03A-02 or EPU03A-04 are shortened to EPU, EPS 01A
or EPS 01C is shortened to EPS, and a DCDU of any model is shortened to DCDU.

Procedure
Step 1 Use a multimeter to measure the resistance between the external power supply and the ground
to ensure that there is no short circuit.
Step 2 Optional: If the base station is configured with a battery cabinet, set the BAT circuit breaker
on the EPU or EPS to ON and set the circuit breaker on the power distribution box in the battery
cabinet to ON. Otherwise, skip this step.
Step 3 Turn on the external power circuit breakers to power on the cabinets and battery cabinets.
Step 4 Set the circuit breakers on the EPU or EPS for the corresponding components to ON, and check
the power supply status of each component.

DANGER
Exercise caution when performing a power-on check, which involves some high voltage
operations. Direct contact with the input voltage or indirect contact with the input voltage using
a damp object may be fatal.

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Hardware Maintenance Guide 3 Powering On/Off the Cabinet

Table 3-2 Normal status of the components powered by the EPU or EPS
Cabinet Component Normal Power Supply Status

APM30H PMU l The RUN indicator is blinking (on for 0.125s and off for
0.125s or on for 1s and off for 1s).
l The ALM indicator is steady off.

PSU l The power indicator is steady green.


l The fault indicator is steady off.

Fan assembly l The RUN indicator is blinking (on for 0.125s and off for
0.125s or on for 1s and off for 1s).
l The ALM indicator is steady off.

Fan in the The fan is working properly.


front door

Battery Fan or TEC The fan or the TEC is working properly, and the RUN
cabinet in the front indicator on the CMUA, CMUE, or CMUEA is blinking (on
door for 0.125s and off for 0.125s or on for 1s and off for 1s).

Step 5 Optional: Set the circuit breakers for the corresponding components on the DCDU in the
APM30H or TMC11H to ON. Skip this step if there is no circuit breaker on the DCDU, such as
the DCDU-12B and DCDU-12C.
Step 6 Check the power supply to each component according to the following figure.

Table 3-3 Normal status of components in the cabinet


Cabinet Componen Normal Power Supply Status
t

- RRU l The RUN indicator is blinking (on for 1s and off for 1s).
l The ALM indicator is steady off.

Step 7 Optional: If the power supply to a component fails after the cabinet is powered on, handle the
fault according to the instructions in the following table.

Table 3-4 Troubleshooting


Failure Type Handling Measure

Failure in the power Check whether the power cables are reversely connected.
supply to all components l If the cables are incorrectly connected, set all the circuit
in the cabinet breakers to OFF, and then reconnect the power cables.
l If the cables are correctly connected, replace the power units.

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 3 Powering On/Off the Cabinet

Failure Type Handling Measure

Failure in the power Check as follows:


supply to a board in the 1. Remove the board, and check whether any pin of the slot on
BBU the backplane is bent, broken, or missing. Replace the subrack
if necessary.
2. Insert the board into the subrack, and check the status of
indicators on the board.
3. If the indicators indicate an exception, remove the board, insert
it into a vacant slot holding the boards of the same type, and
check the status of the indicators.
l If the board works properly, the original slot is faulty. In
this case, replace the subrack.
l If the fault persists, the board is faulty. In this case, replace
the board.

Failure in the power Check as follows:


supply to other 1. Check whether the indicator on the fuse terminal block that
components in the connects power supply to the component is on. Skip this step
cabinet and go to step b if this component does not use any fuse
terminal block.
l If the indicator on the fuse terminal block is on, the fuse is
faulty. In this case, replace the fuse according to the
instructions in Replacing a Fuse.
l If the indicator on the fuse terminal block is off, go to step
b.
2. Use a multimeter to measure the input power to the component.
l If the input power is normal, replace the component.
l If the input power is abnormal, check whether the power
cable for the component is connected securely. If the power
cable is not securely connected, turn off the circuit breaker
for the component (if there is no circuit breaker for the
component, remove the connector from the power unit) and
reconnect the power cable. If the power cable is securely
connected, the circuit breaker or fuse for the component
may be faulty. In this case, replace the circuit breaker or
fuse.

----End

Example
The following figure shows the power-on check process for the APM30H, TMC11H,
IBBS200D, and IBBS200T.

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 3 Powering On/Off the Cabinet

Figure 3-1 Power-on check process

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 3 Powering On/Off the Cabinet

3.2 Power Off the Cabinet


This section describes how to power off an APM30H, TMC11H, IBBS200D, or IBBS200T.

Context
You need to perform a normal power-off in scenarios such as equipment swap and foreseeable
regional blackout.
You need to perform an emergency power-off in emergencies such as a fire, smoke, or water
damage.

Procedure
l To power off a cabinet in a normal situation, do as follows:
1. Set all circuit breakers in the power distribution box in the IBBS200D/IBBS200T to
OFF.
2. If there are circuit breakers on the DCDU in the TMC11H, set the circuit breakers to
OFF. If there are no circuit breakers on the DCDU, remove all DC output connectors
from the DCDU.
3. Set the AC and DC output circuit breakers on the EPU or EPS to OFF.
4. Turn off the external power switch for the APM30H.
l To power off a cabinet in an emergency, do as follows:
1. Turn off the external power switch for the APM30H.
2. If possible, set all AC and DC output circuit breakers in the APM30H to OFF.

CAUTION
An emergency power-off for a base station may damage the boards or components.
Therefore, do not perform emergency power-off in non-emergency cases.

----End

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 4 Querying the Electronic Label of the Cabinet

4 Querying the Electronic Label of the Cabinet

Before replacing a component, you must query the electronic label of the cabinet to confirm the
type of the cabinet that houses the faulty component.

Procedure
Step 1 Run the MML commands to query the electronic label of the cabinet.
NOTE
In a multimode base station, the MML commands of each mode need to be run.
l For the GBTS, run the DSP BTSELABEL command to query the electronic label of the
cabinet.
l For the eGBTS, NodeB, or eNodeB, run the DSP ELABEL command to query the
electronic label of the cabinet.
Step 2 Confirm the type of the cabinet that houses the faulty component according to the
Description field in the query result.
Step 3 Prepare a new component according to the type of the cabinet.

----End

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 5 Replacing Components in an APM30H or TMC11H

5 Replacing Components in an APM30H or


TMC11H

About This Chapter

If you power off a base station for maintaining components in an APM30H or TMC11H, you
must restore power to the base station within 48 hours.
5.1 Replacing an EPU05A Subrack
This section describes the procedure for replacing an EPU05A-02, EPU05A-03, or EPU05A-04,
or EPU05A-05 (shortened to EPU in this section) subrack.
5.2 Replacing a PMU 11A
This section describes the procedure for replacing a PMU 11A (shortened to PMU in this
section).
5.3 Replacing a PSU (R4850G2)
This section describes the procedure for replacing a PSU (R4850G2), which is shortened to PSU
in this section.
5.4 Replacing a DCDU-03B, DCDU-11B, or DCDU-12B
This section describes the procedure for replacing a DCDU-03B, DCDU-11B, or DCDU-12B
(shortened to DCDU in this section).
5.5 Replacing a DCDU-03C, DCDU-11C, or DCDU-12C
This section describes the procedure for replacing a DCDU-03C, DCDU-11C, or DCDU-12C
(shortened to DCDU in this section).
5.6 Replacing the AC Surge Protector
This section describes the procedure and precautions for replacing the AC surge protector.
5.7 Replacing a Fuse
This section describes the procedure and precautions for replacing a fuse.
5.8 Replacing the FAN 02D
This section describes the procedure and precautions for replacing a FAN 02D.
5.9 Replacing the Fan in the Front Door
This section describes the procedure and precautions for replacing the fan in the front door.
5.10 Replacing an AC Heater

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 5 Replacing Components in an APM30H or TMC11H

This section describes the procedure and precautions for replacing an AC heater.
5.11 Replacing the ELU
This section describes the procedure and precautions for replacing the ELU.

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 5 Replacing Components in an APM30H or TMC11H

5.1 Replacing an EPU05A Subrack


This section describes the procedure for replacing an EPU05A-02, EPU05A-03, or EPU05A-04,
or EPU05A-05 (shortened to EPU in this section) subrack.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l Replacing an EPU subrack interrupts the services carried on a base station.
l Replacing an EPU subrack takes about 30 minutes, and you must restore power supply to
the base station within 48 hours.
l The following figure shows the position of the EPU subrack in an APM30H.

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APM30H&TMC11H&IBBS200D&IBBS200T(Ver.D)
Hardware Maintenance Guide 5 Replacing Components in an APM30H or TMC11H

Figure 5-1 Position of the EPU subrack in an APM30H

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Switch off the external AC power supply for the APM30H.

Step 3 Set all circuit breakers on the EPU subrack to OFF.

Step 4 Set the BAT_SW0 and BAT_SW1 circuit breakers on the power distribution box in the
IBBS200D or IBBS200T to OFF.

Step 5 Record the slot assignment of the PMU and PSUs in the EPU subrack, and remove the PMU
and all PSUs. For detailed operations, see Replacing a PMU 11A and Replacing a PSU
(R4850G2).

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Step 6 Disconnect cables from the EPU subrack.


1. Use a Phillips screwdriver to remove the plastic protective covers for the AC input terminals
and AC output terminals from the left side of the EPU subrack and the plastic protective
covers for the DC output terminals from the right side.
2. Record the connections of the AC input or output power cable and DC output power cables,
and remove the cables.
3. Reinstall the four plastic protective covers, and use a Phillips screwdriver to tighten the M4
screws to 0.6 N·m (5.31 lbf·in.).
4. Record the connections of the DC power cables connected to the EPU subrack, and remove
the connectors on the power cables.
5. Record the connections of the DC power cables connected to the EPU subrack, and remove
the OT terminals on these cables.
6. Record the connection of the PGND cable on the EPU subrack, and remove the cable. The
PGND cable is connected to the ground bar on the left wall of the cabinet.
NOTE

The PE wire of the AC input power cable is connected to a hexagonal screw on a mounting ear of
the EPU subrack. The hexagonal screw must be stored properly after the PE wire is disconnected.

Step 7 Use a Phillips screwdriver to remove the remaining seven screws from both sides of the EPU
subrack, and pull the EPU subrack out of the cabinet along the guide rails, as shown in the
following figure.

CAUTION
The EPU subrack is heavy. Therefore, you need to hold the subrack with one hand and support
the bottom with the other hand to slowly pull the subrack out of the cabinet. This prevents the
subrack from falling and ensures personal safety.

Figure 5-2 Removing an EPU subrack

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Step 8 Install a new EPU subrack.


1. Push the new EPU subrack into the cabinet along the guide rails, and use a torque
screwdriver to tighten the seven screws to 2 N·m (17.7 lbf·in.) and the one hexagonal screw
to 3 N·m (26.55 lbf·in.).
2. Reinstall the PGND cable disconnected in Step 6.6.

CAUTION
The PE wire of the AC input power cable must be connected to the hexagonal screw
removed in Step 6.6. Otherwise, the EPU subrack may be damaged because of improper
grounding after it is powered on.

3. Reinstall the DC power cables disconnected in Step 6.4 and Step 6.5.
4. Reinstall the AC power cables disconnected in Step 6.2.
5. Optional: If the replaced EPU subrack uses 220 V AC three-phase input power, the short-
circuiting bars at the AC INPUT terminals on the new EPU subrack must be removed.
6. Reinstall the removed PMU and PSUs into the corresponding slots in the new EPU subrack.
For details, see Replacing a PMU 11A and Replacing a PSU (R4850G2).

Step 9 Power on the new EPU subrack.


1. Restore external AC power supply to the APM30H.
2. Set the circuit breakers that were set to OFF in Step 4 to ON.
3. Set part of or all the circuit breakers that were set to OFF in Step 3 to ON according to the
load configuration of the AMP30H.
4. Observe the status of indicators on the PMU and PSUs to determine whether the new EPU
subrack is working properly.
l When the PMU is working properly, the RUN indicator is blinking green (on for 1s and
off for 1s or on for 0.125s and off for 0.125s), and the ALM indicator is steady off.
l When the PSUs are working properly, the power indicators are steady green, and the
protection indicators and alarm indicators are steady off.

Step 10 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.2 Replacing a PMU 11A


This section describes the procedure for replacing a PMU 11A (shortened to PMU in this
section).

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Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l The PMU is hot-swappable.
l Replacing a PMU takes about 5 minutes.
l The position of the PMU varies with the base station type. Table 5-1 describes the positions
of the PMU. Figure 5-3 shows the positions of the PMU.

Table 5-1 Positions of the PMU


Base Station Installation Position Reference

BTS3900A (Ver.D) EPU05A-02/04 in an APM30H Components of an EPU05A-02 or


(Ver.D) EPU05A-04

BTS3900 (Ver.D) EPU03A-20 in a BTS3900 Components of an EPU03A-20


(Ver.D) cabinet

DBS3900 EPU05A-03/05 in an APM30H Components of an EPU05A-03 or


(Ver.D) or ETP48100-A1 in an EPU05A-05 or Components of an
OMB (Ver.C) ETP48100-A1

BTS3900C (Ver.C) ETP48100-A1 in an OMB Components of an ETP48100-A1


(Ver.C)

BTS3900AL ETP48400 in a BTS3900AL Components of an ETP48400


(Ver.A) (Ver.A) cabinet

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Figure 5-3 Positions of the PMU

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Remove the faulty PMU, as shown in the following figure.


1. Record the cable connections on the panel of the faulty PMU, and disconnect the cables.
2. Release the buckle on the upper right side of the faulty PMU, and lower the handle on the
right.
3. Hold the handle and remove the faulty PMU from the slot.

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Figure 5-4 Removing the faulty PMU

(1) Buckle (2) Handle

Step 3 Take out a new PMU, and set the DIP switch on the PMU panel according to the setting of the
DIP switch on the faulty PMU. The following figure shows the position of the DIP switch.

Figure 5-5 Position of the DIP switch

NOTE

At a site configured with two or more APM30Hs, if two PMU units are connected to one RS485 bus for
the BBU, the monitoring address of the other PMU is set to 4. That is, the lower four bits of the DIP switch
are set to 0010.

Step 4 Install the new PMU, as shown in the following figure.


1. Release the buckle on the upper right side of the PMU, and lower the handle.
2. Gently slide the new PMU into the corresponding subrack along the guide rails.
3. Raise the handle, and fasten the buckle.
4. Reconnect the cables to the new PMU according to the cable connection records.

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Figure 5-6 Installing the PMU

Step 5 Check the status of indicators on the new PMU to determine whether the new PMU is working
properly. When the new PMU is working properly, the RUN indicator is blinking green (on for
1s and off for 1s, or on for 0.125s and off for 0.125s) and the ALM indicator is steady off.

Step 6 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.3 Replacing a PSU (R4850G2)


This section describes the procedure for replacing a PSU (R4850G2), which is shortened to PSU
in this section.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l The PSU is hot-swappable.
l It takes about 3 minutes to replace a PSU.

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l The position of the PSU varies with the base station type. Table 5-2 describes the positions
of the PSU. Figure 5-7 shows the positions of the PSU.

Table 5-2 Positions of the PSU


Base Installation Position See Section...
Station

BTS3900A EPU05A-02/04 in an APM30H (Ver.D) Components of an EPU05A-02


(Ver.D) or EPU05A-04

BTS3900 EPU03A-20 in a BTS3900 (Ver.D) cabinet Components of an EPU03A-20


(Ver.D)

DBS3900 EPU05A-03/05 in an APM30H (Ver.D) or Components of an EPU05A-03


ETP48100-A1 in an OMB (Ver.C) or EPU05A-05 or Components
of an ETP48100-A1

BTS3900C ETP48100-A1 in an OMB (Ver.C) Components of an ETP48100-


(Ver.C) A1

BTS3900AL ETP48400 in a BTS3900AL (Ver.A) Components of an ETP48400


(Ver.A) cabinet

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Figure 5-7 Positions of the PSU

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Remove the faulty PSU, as shown in the following figure.


1. Release the buckle in the upper right of the faulty PSU, and lower the ejector lever on the
right.
2. Hold the ejector lever and remove the faulty PSU from the slot.

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Figure 5-8 Removing the faulty PSU

(1) Buckle (2) Ejector lever

Step 3 Install a new PSU, as shown in the following figure.


1. Release the buckle in the upper right of the PSU, and lower the ejector lever on the right
side.
2. Gently slide the new PSU into the corresponding subrack along the guide rails.
3. Raise the ejector lever, and fasten the buckle.

Figure 5-9 Installing the PSU

Step 4 Check the status of indicators on the new PSU to determine whether the new PSU is working
properly. When the power indicator is steady green, and the protection indicator and alarm
indicator are steady off, the new PSU is working properly.

Step 5 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.

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l Contact the local Huawei office to handle the faulty component.

5.4 Replacing a DCDU-03B, DCDU-11B, or DCDU-12B


This section describes the procedure for replacing a DCDU-03B, DCDU-11B, or DCDU-12B
(shortened to DCDU in this section).

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l Replacing a DCDU takes about 20 minutes.
l The following table describes the positions of a DCDU in the cabinets used by the
BTS3900A and DBS3900 and the impacts brought by DCDU replacement.

Table 5-3 Positions of a DCDU


DCD Base Application Scenario Service Power
U Station Equipment
Type Type

For a BTS3900A (Ver.B)


Replacing the
that is supplied with -48 V
DCDU-03B
DC power and configured
BTS3900 interrupts all the DCDU-01 in
with RFUs and RRUs, the
A services carried by the RFC
DCDU is installed in the
(Ver.B) the RRUs that are (Ver.B)
TMC11H (Ver.B) to
powered by the
provide power for the
DCDU-03B.
DCD RRUs.
U-03 For a DBS3900 that is Replacing the
B supplied with -48 V DC DCDU-03B
power and uses a interrupts all the
TMC11H (Ver.B), the services carried by External
DBS390
DCDU is installed in the the DBS3900. power
0
TMC11H (Ver.B) to equipment
provide power for the
BBU, RRUs, and fan
assembly.

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DCD Base Application Scenario Service Power


U Station Equipment
Type Type

For a BTS3900A (Ver.C)


Replacing the
that is supplied with -48 V
DCDU-11B
DC power and configured
BTS3900 interrupts all the DCDU-11A
with RFUs and RRUs, the
A services carried by in the RFC
DCDU is installed in the
(Ver.C) the RRUs that are (Ver.C)
TMC11H (Ver.C) to
powered by the
provide power for the
DCDU-11B.
DCD RRUs.
U-11 For a DBS3900 that is Replacing the
B supplied with -48 V DC DCDU-11B
power and uses a interrupts all the
TMC11H (Ver.C), the services carried by External
DBS390
DCDU is installed in the the DBS3900. power
0
TMC11H (Ver.C) to equipment
provide power for the
BBU, RRUs, and fan
assembly.

For a BTS3900A (Ver.D)


that is configured with
BTS3900 External
RFUs and RRUs, the
A power
DCDU is installed in the
(Ver.D) equipment
RFC (Ver.D) to provide Replacing the
power for the RRUs. DCDU-12B
For a DBS3900 that is interrupts all the
configured with seven to services carried by
twelve RRUs and uses an the RRUs that are
APM30H (VEr.D), the powered by the EPU in the
DCDU is installed below DCDU-12B. APM30H
DCD
the BBU in the APM30H (Ver.D)
U-12
(Ver.D) to provide power
B
for the seventh to twelfth
DBS390 RRUs.
0 For a DBS3900 that is
supplied with -48 V DC
power and uses a Replacing the
TMC11H (Ver.D), the DCDU-12B External
DCDU is installed in the interrupts all the power
TMC11H (Ver.D) to services carried by equipment
provide power for the the DBS3900.
BBU, RRUs, and fan
assembly.

l
l The following figure shows the position of the DCDU in each cabinet used by the
BTS3900A and DBS3900. The DCDUs in different cabinets are replaced in the same way.

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The following figures showing how to replace a DCDU uses the DCDU-12B in a TMC11H
(Ver.D) as an example.

Figure 5-10 Position of a DCDU

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Modify the administrative state and block all RRUs powered by the DCDU to be replaced. For
detailed operations, see RRU Hardware Maintenance Guide.

Step 3 Optional: Before replacing a DCDU-03B or DCDU-11B, record the status of circuit breakers
SW0 to SW9 on the DCDU, and set all the circuit breakers to OFF. If a DCDU-12B is to be
replaced, skip this step.

Step 4 Disconnect the DCDU from power supply provided by the power equipment listed in Table
5-3.

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Step 5 Record the installation positions (DC output ports) of all connectors on the DCDU, and remove
the connectors.

Step 6 Use a Phillips screwdriver to remove the protective cover from the DC input wiring terminal
block of the DCDU, as shown in the following figure.

Figure 5-11 Removing the protective cover from the DC input wiring terminal block of the
DCDU

Step 7 Record the connection of the DC input power cables, and disconnect the power cables.

Step 8 Use a Phillips screwdriver to remove the two screws from each side of the DCDU, and pull the
DCDU out of the cabinet along the guide rails gently, as shown in the following figure.

Figure 5-12 Removing the DCDU

Step 9 Place the new DCDU on the installation position, and gently push it into the cabinet along the
guide rails. Tighten the two M6 screws on each side of the DCDU to 2 N·m (17.7 lbf·in.).

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Step 10 Remove the protective cover for the DC input wiring terminal block from the new DCDU,
reconnect the power cables to the new DCDU according to the recorded installation positions,
and then reinstall the protective cover.
Step 11 Reinstall the other cables to the new DCDU according to the recorded installation positions.
Step 12 Turn on the switch on the power equipment for the DCDU to power on the DCDU.
Step 13 According to the recorded status of the circuit breakers on the DCDU, turn on the circuit breakers
that were set to OFF in Step 3.
Step 14 Check the indicators on the RRUs according to the following table to verify that these RRUs
are properly powered by the DCDU.

Table 5-4 Maintenance checklist


Item Normal Status

Indicators on the RRU panel l RUN indicator: blinking (on for 0.125s and off
for 0.125s, or on for 1s and off for 1s)
l ALM indicator: steady off

Indicators on the BBU l UPEU: The RUN indicator is steady on.


l FAN: The STATE indicator is blinking green
(on for 1s and off for 1s).
l The normal status of the indicators on the BBU
is as follows:
RUN indicator: blinking green (on for 1s and
off for 1s)
ALM indicator: steady off
ACT indicator: steady on

Step 15 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.5 Replacing a DCDU-03C, DCDU-11C, or DCDU-12C


This section describes the procedure for replacing a DCDU-03C, DCDU-11C, or DCDU-12C
(shortened to DCDU in this section).

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Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l When a TMC11H is used as a power cabinet, a DCDU is used to provide power for the
BBU and fan assembly in the TMC11H. Replacing a DCDU interrupts services carried by
these modules. When a TMC11H is used as a transmission cabinet, a DCDU is used to
provide power for the fan assembly and transmission equipment in the TMC11H. Replacing
a DCDU interrupts services carried by these modules.
l Replacing a DCDU takes about 20 minutes.
l The DCDU-03C in the TMC11H (Ver.B), DCDU-11C in the TMC11H (Ver.C), and
DCDU-12C in the TMC11H (Ver.D) are in the same position, as shown in the following
figure. They are replaced in the same way. This section describes the procedure for
replacing the DCDU-12C in the TMC11H (Ver.D) as an example.

Figure 5-13 Position of a DCDU

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

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CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Optional: Before replacing a DCDU-03C or DCDU-11C, record the status of circuit breakers
SW0 to SW9 on the DCDU, and set all the circuit breakers to OFF. If a DCDU-12C is to be
replaced, skip this step.
Step 3 Power off the TMC11H based on the actual situation.

If... Then...

You need to power off the Set circuit breaker TMC on the EPS or EPU in the APM30
TMC11H (Ver.B) or to OFF.
TMC11H (Ver.C) in an AC
power supply scenario

You need to power off the Set circuit breaker SPARE2 on the DCDU-01 in the RFC to
TMC11H (Ver.B) in a DC OFF.
power supply scenario

You need to power off the Turn off the DCDU-11C circuit breaker on the external
TMC11H (Ver.C) in a DC power device.
power supply scenario

You need to power off the Remove the power cable connector from the DC output port
TMC11H (Ver.D) in an AC LOAD7 on the EPU in the APM30.
power supply scenario

You need to power off the Turn off the DCDU-12C circuit breaker on the external
TMC11H (Ver.D) in a DC power device.
power supply scenario

Step 4 Record the installation positions (DC output ports) of all connectors on the DCDU, and remove
the connectors.
Step 5 Use a Phillips screwdriver to remove the protective cover from the DC input wiring terminal
block of the DCDU, as shown in the following figure.

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Figure 5-14 Removing the protective cover from the DC input wiring terminal block of the
DCDU

Step 6 Record the connection of the DC input power cables, and disconnect the power cables.

Step 7 Use a Phillips screwdriver to remove the two screws from each side of the DCDU, and pull the
DCDU out of the cabinet along the guide rails gently, as shown in the following figure.

Figure 5-15 Removing the DCDU

Step 8 Place the new DCDU on the installation position, and gently push it into the cabinet along the
guide rails. Tighten the two M6 screws on each side of the DCDU to 2 N·m (17.7 lbf·in.).

Step 9 Remove the protective cover for the DC input wiring terminal block from the new DCDU,
reconnect the power cables to the new DCDU according to the recorded installation positions,
and then reinstall the protective cover.

Step 10 Reinstall the other cables to the new DCDU according to the recorded installation positions.

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Step 11 Reinstall the power cable connector removed in Step 4.

Step 12 Turn on the DCDU circuit breaker on the external power device, which was turned off in Step
3.

Step 13 According to the recorded status of the circuit breakers on the DCDU, turn on the circuit breakers
that were set to OFF in Step 2.

Step 14 Check the indicators on the fan assembly and BBU in the TMC11H according to the following
table to verify that these components are properly powered by the DCDU.

Table 5-5 Maintenance checklist

Item Normal Status

If a DCDU-03C is replaced, check the l RUN indicator: blinking (on for 0.125s
indicators on the CMUA in the fan assembly and off for 0.125s, or on for 1s and off for
in the TMC11H. For details, see CMUA. 1s)
l ALM indicator: steady off
If a DCDU-11C is replaced, check the
indicators on the CMUE in the fan assembly
in the TMC11H. For details, see CMUE.

If a DCDU-12C is replaced, check the


indicators on the CMUEA in the fan assembly
in the TMC11H. For details, see CMUEA.

Indicators on the BBU l UPEU: The RUN indicator is steady on.


l FAN: The STATE indicator is blinking
green (on for 1s and off for 1s).
l The normal status of the indicators on the
BBU is as follows:
RUN indicator: blinking green (on for 1s
and off for 1s)
ALM indicator: steady off
ACT indicator: steady on

Step 15 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.6 Replacing the AC Surge Protector


This section describes the procedure and precautions for replacing the AC surge protector.

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Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l Associated personnel have gained permission to access the site and have obtained the
required keys.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.

Context
l If the transparent cover plate on the front panel of the AC surge protector turns to red from
green, the AC surge protector needs to be replaced.
l This section describes the procedure for replacing the AC surge protector in an APM30H
(Ver.D). The procedures for replacing AC surge protectors in an APM30H (Ver.B), an
APM30H (Ver.C), and an APM30H (Ver.D) are the same.
l The following figure shows the position of the AC surge protector in an EPU05A-02 or
EPU05A-04.

Figure 5-16 Position of the AC surge protector in an EPU05A-02 or EPU05A-04

(1) AC surge protector (2) EPU05A-02 or EPU05A-04

l The following figure shows the position of the AC surge protector in an EPU03A-02.

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Figure 5-17 Position of the AC surge protector in an EPU03A-02

(1) AC surge protector (2) EPU03A-02

l The following figure shows the position of the AC surge protector in an EPS 01A or EPS
01C.

Figure 5-18 Position of the AC surge protector in an EPS 01A or EPS 01C

(1) AC surge protector

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

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CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Press the top and bottom of the faulty surge protector and remove it, as shown in the following
figure.
TIP

You can gently move the surge protector up and down to pull it out.

Figure 5-19 Removing the faulty surge protector

Step 3 Install the new surge protector, and ensure that it is installed securely.

Step 4 Check the color of the protective cover on the front panel of the surge protector to determine
whether the new surge protector is working properly. When the surge protector is working
properly, the protective cover is green.

Step 5 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.7 Replacing a Fuse


This section describes the procedure and precautions for replacing a fuse.

Prerequisites
l Required tools and materials are available, including an ESD wrist strap or a pair of ESD
gloves, and an ESD box or bag.

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l The quantities and types of fuses to be replaced are confirmed, and the require fuses are
available.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context

CAUTION
l Replacing a fuse on the power input port for the BBU interrupts all services carried by the
base station.
l Replacing a fuse interrupts all services carried by the corresponding module.
l The current derating proportion of the fuse varies with the ambient temperature. At
temperatures of 25°C (77ºF), the current of a fuse must be equal to or lower than 75% of the
rated current.

l When the indicator on the fuse base is steady on, the fuse is faulty and must be replaced.
l The fuse is hot-swappable.
l The position of the fuse varies with the base station type. Table 1 describes the positions
of the fuse. Figure 1 shows the positions of the fuse.

Table 5-6 Position of the fuse


Base Station Type Installation Position Remarks

BTS3900A (Ver.D) EPU05A-02 or EPU05A-04 in Figure 5-20 shows the


an APM30H (Ver.D) installation positions of the
fuse and spare fuse box.
EPU05A-02 or EPU05A-04 in
a BTS3012AE (Ver.D_Z)
cabinet

BTS3900 (Ver.D) EPU03A-20 in a BTS3900 Figure 5-21 shows the


(Ver.D) cabinet installation positions of the
fuse and spare fuse box.

BTS3900 (Ver.C) and DCDU-12B in a BTS3900 Figure 5-22 shows the


BTS3900L (Ver.C) (Ver.C) cabinet and a installation positions of the
BTS3900 (Ver.D) and BTS3900L (Ver.C) cabinet or fuse and spare fuse box.
BTS3900L (Ver.D) installed on the wall outside
the cabinet.
DCDU-12A or DCDU-12B in
a BTS3900 (Ver.D) cabinet
and a BTS3900L (Ver.D)
cabinet

BTS3900AL (Ver.A) DCDU-12C in a BTS3900AL


(Ver.A) cabinet

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Figure 5-20 Positions of the fuse and spare fuse box in the EPU05A-02 or EPU05A-04

(1) Spare fuse box (2) EPU05A-02 or EPU05A-04

Figure 5-21 Positions of the fuse and spare fuse box in the EPU03A-20

(1) Spare fuse box (2) Fuses

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Figure 5-22 Positions of the fuses and spare fuse box in the DCDU-12A, DCDU-12B, or
DCDU-12C

(1) Fuses (2) Spare fuse box

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Turn off the power switch for the component whose power supply is controlled by the fuse to
be replaced. If there is no power switch, you can disconnect the power cable connected to the
component.
Step 3 Take out a new fuse from the spare fuse box and check that the current of the fuse meets the
requirement. There are two types of spare fuse boxes, as shown in the following figure.
NOTE

The spare fuse box provides five 5 A fuses and three 30 A fuses.

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Figure 5-23 Taking out a new fuse (BTS3900A)

(1) Fuses

Figure 5-24 Taking out a new fuse (BTS3900, BTS3900L, or BTS3900AL)

(1) Fuses

Step 4 Replacing a Fuse.


1. Pivot the ejector lever under the fuse terminal outwards, remove the fuse base, and remove
the fuse from the base, as shown in the following figure.

Figure 5-25 Removing a faulty fuse

2. Insert the new fuse into the fuse base, insert the fuse base into the fuse terminal, and ensure
that the fuse base is installed securely, as shown in the following figure.

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Figure 5-26 Replacing a Fuse

Step 5 Turn on the power switch turned off in Step 2, and determine whether the new fuse works
properly by checking whether the indicator on the fuse terminal block is off and according to
the status of the corresponding component.
Step 6 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

5.8 Replacing the FAN 02D


This section describes the procedure and precautions for replacing a FAN 02D.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l The FAN 02D houses a CMUEA and fans. If any of the components is faulty, you need to
replace the FAN 02D.
l It takes about 20 minutes to replace a FAN 02D.
l This section describes the procedure for replacing the FAN 02D in an APM30H (Ver.D).
The procedures for replacing FAN 02Ds in an APM30H (Ver.D) and in a TMC11H (Ver.D)
are the same.
l The following figure shows the position of the FAN 02D in an APM30H.

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Figure 5-27 Position of the FAN 02D in an APM30H

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Before replacing the FAN 02D in an APM30H (Ver.D), remove the connector on the FAN 02D
power cable from the LOAD2 port on the EPU05A-02 or EPU05A-04. Before replacing the
FAN 02D in a TMC11H (Ver.D), remove the connector on the FAN 02D power cable from the
LOAD9 port on the DCDU-12C.
Step 3 Remove the FAN 02D to be replaced.
1. Record the cable connections on the panel of the FAN 02D, and remove the cables.
2. Use an M6 Phillips screwdriver to remove the four screws from the mounting ears of the
fan assembly, and gently pull the fan assembly out of the cabinet along the guide rails, as
shown in the following figure.

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DANGER
When removing the FAN 02D, do not touch the air intake vent at the bottom of the FAN
02D.

Figure 5-28 Removing the FAN 02D

Step 4 Install a new FAN 02D.


1. Gently push the new FAN 02D into the installation position, and tighten the four screws
on both mounting ears of the FAN 02D to 2 N·m (17.7 lbf·in.).
2. Reconnect the cables to the ports on the new FAN 02D according to the cable connection
record.

Step 5 Reconnect the connector to the corresponding port removed in 2.

Step 6 Check the status of indicators to determine whether the new FAN 02D is working properly. For
details about the status of the indicators, see CMUEA.

Step 7 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.9 Replacing the Fan in the Front Door


This section describes the procedure and precautions for replacing the fan in the front door.

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5.9.1 Querying the Fan Type


Before replacing a fan, query the fan type by checking the electronic label of the cabinet remotely.

Procedure
Step 1 Run the DSP BTSELABEL command on the LMT to query the information of the board that
is configured on the GSM side or run the DSP ELABEL command on the LMT to query the
information of the board that is configured on the UMTS or LTE side.

Step 2 Confirm the type of the cabinet that houses the faulty fan according to the ExInfo area in the
query result.
l If Heat Dissipation Parts.Panasonic is displayed in the ExInfo area, the faulty fan is in a
modularized heat exchanger.
l If no related information is displayed in the ExInfo area, the faulty fan is in a non-modularized
heat exchanger.
l If Heat Dissipation Parts.Panasonic is displayed in the ExInfo area, the faulty fan is in a
Panasonic heat exchanger.
l If Heat Dissipation Parts.Huawei is displayed in the ExInfo area, the faulty fan is in a
Huawei heat exchanger.

Step 3 Prepare a new fan according to the type of the heat exchanger.

----End

5.9.2 Replacing the Fan in a Panasonic Heat Exchanger in the Front


Door
This section describes the procedure and precautions for replacing the fan in a Panasonic heat
exchanger in the front door of a cabinet.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l Associated personnel have gained permission to access the site and have obtained the
required keys.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.

Context
l It takes about 20 minutes to replace a fan.
l The following figure shows the position of the fan in the front door of an APM30H.

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Figure 5-29 Position of the fan in the front door of an APM30H

(1) Fan in the front door (2) Fuse terminal block for the power cable for the fan in the front door

l The following figure shows the position of the fan in the front door of a TMC11H.

Figure 5-30 Position of the fan in the front door of a TMC11H

(1) Fan in the front door (2) Fuse terminal block for the power cable for the fan in the front door

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

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CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Before replacing the fan in the front door of an APM30H, remove the connector on the power
cable from the LOAD2 port on the EPU05A-02 or EPU05A-04. Before replacing the fan in the
front door of a TMC11H, remove the connector on the power cable from the LOAD9 port on
the DCDU-12C.
Step 3 Remove the faulty fan.
1. Disconnect the connector from the interconnection terminal on one side of the front door,
and remove the rubber plug from the cable hole, as shown in the following figure.

Figure 5-31 Disconnecting the cable for the fan

2. Use a socket screwdriver to remove the M4 nut below the air duct and remove the air duct
from the heat exchanger, as shown in the following figure.
3. Use a Phillips screwdriver to remove the 15 M4 screws from the heat exchanger, and remove
the heat exchanger and air duct from the front door, as shown in the following figure.

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Figure 5-32 Removing the heat exchanger

(1) Heat exchanger (2) Air duct

4. Use a Phillips screwdriver to remove the four M4 screws from the cover plate for the fan
cavity, and remove the cover plate, as shown in the following figure.
5. Use a Phillips screwdriver to remove the four M4 screws from the supporting plate for the
fan. Then remove the fan and its supporting plate together, as shown in the following figure.

Figure 5-33 Removing the fan and its supporting plate

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6. Use a cable cutter to cut off the cable ties securing the power cable for the fan, use a Phillips
screwdriver to remove the four M4 screws securing the fan, and remove the fan, as shown
in the following figure.

Figure 5-34 Removing the fan

Step 4 Install the new fan and tighten all screws in this step to 1.2 N·m (10.62 lbf·in.).
1. Remove the four M4 screws reserved on the supporting plate for the fan, and rotate the
supporting plate 90 degrees clockwise.
2. Use the four reserved M4 screws to secure the fan to the supporting plate, as shown in the
following figure.

Figure 5-35 Installing the new fan onto the supporting plate

3. Reinstall the supporting plate in the fan cavity and tighten the four M4 screws on the
supporting plate.

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4. Reinstall the cover plate and tighten the four M4 screws on the four corners of the cover
plate.
5. Route the cable for the new fan through the cable hole on the right side of the front door,
and install a rubber plug in the cable hole.
6. Reinstall the air duct on the front door and tighten the 15 M4 screws onto the heat exchanger
one by one.
7. Reconnect the cables for the new fan to the interconnection terminal according to the cable
connection record.

Step 5 After replacing the fan in the front door of an APM30H, reconnect the connector on the power
cable to the LOAD2 port on the EPU05A-02 or EPU05A-04. After replacing the fan in the front
door of a TMC11H, reconnect the connector on the power cable to the LOAD9 port on the
DCDU-12C.

Step 6 Listen to the sound generated by the running fan and observe the status of indicators on the
CMUEA to determine whether the new fan is working properly. For details about the status of
the indicators, see CMUEA.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.9.3 Replacing the Fan in a Huawei Heat Exchanger in the Front


Door
This section describes the procedure and precautions for replacing the fan in a Huawei heat
exchanger in the front door of a cabinet.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l It takes about 20 minutes to replace a fan.
l The following figure shows the position of the fan in the front door of an APM30H.

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Figure 5-36 Position of the fan in the front door of an APM30H

(1) Fan in the front door (2) Fuse terminal block for the power cable for the fan in the front door

l The following figure shows the position of the fan in the front door of a TMC11H.

Figure 5-37 Position of the fan in the front door of a TMC11H

(1) Fan in the front door (2) Fuse terminal block for the power cable for the fan in the front door

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

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CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Before replacing the fan in the front door of an APM30H, remove the connector on the power
cable from the LOAD2 port on the EPU. Before replacing the fan in the front door of a TMC11H,
remove the connector on the power cable from the LOAD9 port on the DCDU-12C.
Step 3 Remove the faulty fan.
1. Disconnect the connector from the interconnection terminal on one side of the front door,
and remove the rubber plug from the cable hole, as shown in the following figure.

Figure 5-38 Disconnecting the cable for the fan

2. Use a socket screwdriver to remove the M4 nut below the air duct and remove the air duct
from the heat exchanger, as shown in the following figure.
3. Use a Phillips screwdriver to remove the 15 M4 screws from the heat exchanger, and remove
the heat exchanger and air duct from the front door, as shown in the following figure.

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Figure 5-39 Removing the heat exchanger

(1) Heat exchanger (2) Air duct

4. Use a Phillips screwdriver to remove the four M4 screws from the cover plate for the fan
cavity, and remove the cover plate, as shown in the following figure.
5. Use a Phillips screwdriver to remove the four M4 screws from the supporting plate for the
fan. Then remove the fan and its supporting plate together, as shown in the following figure.

Figure 5-40 Removing the fan and its supporting plate

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6. Use a cable cutter to cut off the cable ties securing the power cable for the fan, use a Phillips
screwdriver to remove the four M4 screws securing the fan, and remove the fan, as shown
in the following figure.

Figure 5-41 Removing the fan

Step 4 Place the faulty fan into the ESD box or bag.
Step 5 Install the new fan and tighten all screws in this step to 1.2 N·m (10.62 lbf·in.).
1. Install the new fan onto the supporting plate.
2. Reinstall the supporting plate in the fan cavity and tighten the four M4 screws on the
supporting plate.
3. Reinstall the cover plate and tighten the four M4 screws on the four corners of the cover
plate.
4. Route the cable for the new fan through the cable hole on the right side of the front door,
and install a rubber plug in the cable hole.
5. Reinstall the air duct on the front door and tighten the 15 M4 screws onto the heat exchanger
one by one.
6. Reconnect the cables for the new fan to the interconnection terminal according to the cable
connection record.
Step 6 After installing a new fan in the front door of the APM30H, reconnect the power cable to the
LOAD2 port on the EPU. After installing a new fan in the front door of the TMC11H, reconnect
the power cable to the LOAD9 port on the DCDU-12C.
Step 7 Listen to the sound generated by the running fan and observe the status of indicators on the
CMUEA to determine whether the new fan is working properly. For details about the status of
the indicators, see CMUEA.

----End

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Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.10 Replacing an AC Heater


This section describes the procedure and precautions for replacing an AC heater.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l Replacing a heater takes about 5 minutes.
l The AC heater can be installed in a 1 U transmission space based on the actual condition.
l This section uses the AC heater in an APM30H/TMC11H (Ver.D) as an example. An AC
heater is installed in the same position of an APM30H/TMC11H (Ver.B), an APM30H/
TMC11H (Ver.C), and an APM30H/TMC11H (Ver.D) are the same.

WARNING
After a heater is installed, do not move it during routine operations.

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Figure 5-42 Position of the AC heater in an APM30H

(1) AC heater (2) Circuit breaker for the AC heater

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Figure 5-43 Position of the AC heater in a TMC11H

(1) AC heater (2) Circuit breaker for the AC heater

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Set the circuit breaker for the AC heater to OFF. The preceding figure shows the position of the
circuit breaker for the AC heater.
Step 3 Remove the faulty AC heater, as shown in the following figure.

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1. Remove the power plug from the faulty AC heater.


2. Use a Phillips screwdriver to remove the four screws from the AC heater panel, and gently
pull the AC heater out of the cabinet.

Figure 5-44 Removing the faulty heater

Step 4 Install a new AC heater, as shown in the following figure.


1. Place the new AC heater on the installation position, and push it into the cabinet gently.
2. Use a Phillips screwdriver to tighten the four screws on the AC heater panel to 2 N·m (17.7
lbf·in.).
3. Reconnect the power plug for the AC heater to the power input port on the AC heater.

Figure 5-45 Installing the heater

Step 5 Set the circuit breakers that were set to OFF in Step 2 to "ON".

Step 6 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.

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l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

5.11 Replacing the ELU


This section describes the procedure and precautions for replacing the ELU.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, and an ESD box or bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l Associated personnel have gained permission to access the site and have obtained the
required keys.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.

Context
l For the position of the ELU, see ELU.
l It takes about 5 minutes to replace an ELU.

Procedure
Step 1 Put on an ESD wrist strap or ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or ESD gloves,
to prevent electrostatic damage to the boards, modules, or electronic components.

Step 2 Remove the faulty ELU, as shown in the following figure.


1. Remove the RJ45 connector and cable from the top of the ELU.
2. Optional: Open the cover for the ELU. Skip this step when replacing the ELU in a BTS3900
or BTS3900L. Push the housing of the faulty ELU upwards according to the arrow direction
on the housing.
3. Use a Phillips screwdriver to remove the two M4x8 screws from the ELU, as shown in the
following figure.

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Figure 5-46 Removing a faulty ELU

Step 3 Install a new ELU.


1. Place the new ELU on the installation position, and use two M4x8 screws to secure the
ELU to 1.2 N·m (10.62 lbf·in.).
2. Reinstall the RJ45 connector to the port on the top of the ELU.
3. Optional: Reinstall the cover for the ELU. Skip this step when replacing the ELU in a
BTS3900 or BTS3900L.
Step 4 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

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Hardware Maintenance Guide 6 Replacing Components in an IBBS200T or IBBS200D

6 Replacing Components in an IBBS200T or


IBBS200D

About This Chapter

If you power off a base station for maintaining components in an IBBS200T or IBBS200D, you
must restore power to the base station within 48 hours.
6.1 Replacing the Fan Mounting Frame
This section describes the procedure and precautions for replacing the fan mounting frame.
6.2 Replacing a TEC
This section describes the procedure and precautions for replacing a TEC.
6.3 Replacing a CMUEA
This section describes the procedure and precautions for replacing a CMUEA.
6.4 Replacing the ELU
This section describes the procedure and precautions for replacing the ELU.
6.5 Replacing Storage Batteries
This section describes the procedure and precautions for replacing storage batteries.

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6.1 Replacing the Fan Mounting Frame


This section describes the procedure and precautions for replacing the fan mounting frame.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l It takes about 20 minutes to replace a fan.
l The following figure shows the position of the fan in the front door of an IBBS200D.

Figure 6-1 Position of the fan in the front door of an IBBS200D

(1) Fan mounting frame on the front door (2) Power output port for the fan mounting frame on the front door

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

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CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Remove the connector on the power cable for the fan from the power distribution box of the
IBBS200D.

Step 3 Remove the faulty fan.


1. Record all cable connections on the CMUEA, and remove the cables.
2. Use a Phillips screwdriver to remove the four screws from the cover plate for the fan, and
remove the cover plate, as shown in the following figure.
3. Use a Phillips screwdriver to remove the four screws from the fan, and remove the fan, as
shown in the following figure.

Figure 6-2 Removing the fan

Step 4 Install a new fan.


1. Place the new fan on the installation position, hold it with one hand, and use a screwdriver
to secure the four screws with the other hand to 0.55 N·m (4.87 lbf·in.).
2. Install the fan in the front door, and secure the four screws on the cover plate.
3. Reconnect the cables to the corresponding ports on the CMUEA according to the cable
connection record in Step 3.1.
4. Close the cover plate for the CMUEA.

Step 5 Reinstall the power cable removed in Step 2.

Step 6 Listen to the sound generated by the running fan and observe the status of indicators on the
CMUEA to determine whether the new fan is working properly. For details about the status of
the indicators, see CMUEA.

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Step 7 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

6.2 Replacing a TEC


This section describes the procedure and precautions for replacing a TEC.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l Replacing a TEC takes about 20 minutes.
l The following figure shows the position of the TEC in a cabinet.

Figure 6-3 Position of a TEC

(1) TEC (2) Fuse terminal for the TEC power cable

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Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Remove the connecter on the TEC input power cable from the power distribution box in the
IBBS200T.
Step 3 Remove the faulty TEC.
1. Remove the cover for the CMUEA, as shown in the following figure. Record the cable
connections on the CMUEA and disconnect the cables, as shown in the following figure.
2. Remove the two screws for the protective cover for the TEC from the inner side of the front
door, and open the protective cover, as shown in the following figure.

Figure 6-4 Opening the protective cover for the TEC

3. Use a Phillips screwdriver to remove the six M4 screws from the TEC, and remove the
TEC, as shown in the following figure.

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Figure 6-5 Removing the TEC

Step 4 Installing a new TEC.


1. Route the cables for the new TEC to the CMUEA through the cover on the front door, and
use six M4 screws to secure the TEC on the cover to 1.2 N·m (3.10 lbf·in.).
2. Reinstall the protective cover for the TEC, and use the two screws to secure the protective
cover to 2 N·m (17.7 lbf·in.).
3. Reconnect the cables for the new TEC to the corresponding ports on the CMUEA according
to the record.
4. Reinstall the CMUEA assembly, and use the two screws to secure the assembly to 2 N·m
(17.7 lbf·in.).
5. Close the cover for the CMUEA.

Step 5 Reconnect the connector on the TEC power cable removed in Step 2 to the TEC.

Step 6 Listen to the sound generated by the running fan and observe the status of indicators on the
CMUEA to determine whether the new TEC is working properly. For details about the status of
the indicators, see CMUEA.

Step 7 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

6.3 Replacing a CMUEA


This section describes the procedure and precautions for replacing a CMUEA.

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Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l Replacing a CMUEA takes about five minutes.
l The following figures show the positions of the CMUEA on the front doors of an IBBS200D
and an IBBS200T, respectively.

Figure 6-6 Position of the CMUEA in an IBBS200D

(1) CMUEA (2) Circuit breaker for the CMUEA

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Figure 6-7 Position of the CMUEA in an IBBS200T

(1) CMUEA (2) Circuit breaker for the CMUEA

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Remove the connector on the fan power cable from the power distribution box in the IBBS200D
or remove the connecter on the TEC power cable from the power distribution box in the
IBBS200T.
Step 3 Remove the faulty CMUEA.
1. Remove the cover for the CMUEA, as shown in the following figure.

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Figure 6-8 Removing the cover for the CMUEA

2. Record the cable connections on the CMUEA, and remove the cables.
3. Use a Phillips screwdriver to remove the five screws from the CMUEA, and remove the
CMUEA.
4. Take out a new CMUEA, and set the DIP switch on the new CMUEA to the correct position,
as shown in the following figure.

Figure 6-9 Position of the DIP switch

Step 4 Install a new CMUEA.


1. Stick the label delivered with the new CMUEA to the corresponding position on the
CMUEA assembly, as shown in the following figure.

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Figure 6-10 Position for sticking the label for the CMUEA in an IBBS200D

Figure 6-11 Position for sticking the label for the CMUEA in an IBBS200T

Step 5 Reconnect the power cable connector removed in Step 2.

Step 6 Listen to the sound generated by the running fan and observe the status of indicators on the
CMUEA to determine whether the new fan is working properly. For details about the status of
the indicators, see CMUEA.

Step 7 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.

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l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

6.4 Replacing the ELU


This section describes the procedure and precautions for replacing the ELU.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, and an ESD box or bag.
l The type of the component to be replaced is confirmed according to Querying the Electronic
Label of the Cabinet, and a new component is available.
l Associated personnel have gained permission to access the site and have obtained the
required keys.
l The new component is intact, and its hardware version is the same as that of the component
to be replaced.

Context
l For the position of the ELU, see ELU.
l It takes about 5 minutes to replace an ELU.

Procedure
Step 1 Put on an ESD wrist strap or ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or ESD gloves,
to prevent electrostatic damage to the boards, modules, or electronic components.

Step 2 Remove the faulty ELU, as shown in the following figure.


1. Remove the RJ45 connector and cable from the top of the ELU.
2. Optional: Open the cover for the ELU. Skip this step when replacing the ELU in a BTS3900
or BTS3900L. Push the housing of the faulty ELU upwards according to the arrow direction
on the housing.
3. Use a Phillips screwdriver to remove the two M4x8 screws from the ELU, as shown in the
following figure.

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Figure 6-12 Removing a faulty ELU

Step 3 Install a new ELU.


1. Place the new ELU on the installation position, and use two M4x8 screws to secure the
ELU to 1.2 N·m (10.62 lbf·in.).
2. Reinstall the RJ45 connector to the port on the top of the ELU.
3. Optional: Reinstall the cover for the ELU. Skip this step when replacing the ELU in a
BTS3900 or BTS3900L.

Step 4 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

6.5 Replacing Storage Batteries


This section describes the procedure and precautions for replacing storage batteries.

Prerequisites
l The following tools and materials are available: an ESD wrist strap or a pair of ESD gloves,
a flat-head screwdriver, a Phillips screwdriver, a torque screwdriver, and an ESD box or
bag.

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l The new component is intact, and its hardware version is the same as that of the component
to be replaced.
l Associated personnel have gained permission to access the site and have obtained the
required keys.

Context
l If storage batteries become faulty or are deteriorating, replace them. Generally, storage
batteries are replaced in batches.
l This section describes the procedure for replacing storage batteries in an IBBS200D
(Ver.D)/IBBS200T (Ver.D). The procedures for replacing storage batteries in an
IBBS200D (Ver.B)/IBBS200T (Ver.B), IBBS200D (Ver.C)/IBBS200T (Ver.C), and
IBBS200D (Ver.D)/IBBS200T (Ver.D) are the same.
l Change the value of the battery capacity parameter when replacing 50 Ah storage batteries
with 92 Ah storage batteries. Otherwise, the performance of the storage batteries
deteriorates. For details about the specific parameter, see corresponding MML Command
Reference and Parameter Reference.

DANGER
When replacing batteries, prevent short circuits or reverse connections between the positive and
negative poles of the storage batteries. All tools used for installation must be insulated to prevent
the batteries from burning and ensure personal safety.

CAUTION
Avoid installing new and old storage batteries in the same pack, which may deteriorate the
performance of storage batteries. When a storage battery is faulty or deteriorated, replace the
entire battery pack.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

CAUTION
Take proper ESD protection measures, for example, put on an ESD wrist strap or a pair of ESD
gloves, to prevent electrostatic damage to the boards, modules, or other electronic components.

Step 2 Set the BAT_SW0 and BAT_SW1 circuit breakers for storage batteries on the power distribution
box in the IBBS200D or IBBS200T to OFF, as shown in Figure 6-13.

Step 3 Set the BAT circuit breaker on the EPU or EPS panel to OFF, as shown in the following figure.

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Figure 6-13 Circuit breakers for storage batteries

Step 4 Optional: In a BTS3900A (Ver.B) and a BTS3900A (Ver.C), move the baffle plate before
removing the upper-level storage batteries. In a BTS3900A (Ver.D), skip this step.
1. Loosen the three screws on the baffle plate, as shown in the following figure.
2. Move the baffle plate downwards until the screw reaches the top of the hole.

Figure 6-14 Moving the baffle plate

(1) Baffle plate

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Step 5 Remove the power cables for the original storage batteries, as shown in the following figure.
1. Disconnect the red power cable on the positive pole and the black power cable on the
negative pole of the storage batteries, and remove terminal covers from the storage batteries.
2. Remove the copper bars from the poles of the batteries.
3. Reinstall the terminal covers on the poles of the storage batteries.

CAUTION
l Disconnect all power cables first from the positive poles and then from the negative
poles.
l After disconnecting cables from the storage batteries, use wire bushings to protect the
wiring terminals so that short-circuits are avoided.

Figure 6-15 Disconnecting the power cables from storage batteries

Step 6 Remove the storage batteries, as shown in the following figure.


NOTE

l Remove the storage batteries from top to bottom and from right to left.
l Hold the traction sling on a storage battery, gently pull the storage battery out, and then hold it with
both hands to place it in a proper place.

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Figure 6-16 Removing storage batteries

Step 7 Install the new storage batteries and their power cables.
1. Install the new storage batteries from bottom up and from left to right.
2. Optional: In a BTS3900A (Ver.B) and a BTS3900A (Ver.C), install the baffle plate. In a
BTS3900A (Ver.D), skip this step.
3. Install the power cables for the new storage batteries, as shown in the following figure.

CAUTION
Install all negative power cables for storage batteries before you install positive power
cables.

Figure 6-17 Installing the power cables for the new storage batteries

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4. Set the BAT circuit breaker on the EPU or EPS panel to ON.
5. Set the BAT_SW0 and BAT_SW1 circuit breakers on the panel of the power distribution
box to ON.
Step 8 Take off the ESD wrist strap or ESD gloves, and pack up all tools.

----End

Follow-up Procedure
l Place the replaced component into an ESD box or bag. Then, place the ESD box or bag
into a foam-padded carton or the packing box of the new module.
l Complete the fault form with detailed information about the replaced component.
l Contact the local Huawei office to handle the faulty component.

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