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Producto: TRUCK
Modelo: 793D TRUCK FDB
Configuración: 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine

Desarmado y Armado
793D Off-Highway Truck Machine Systems
Número de medio -RENR8332-05 Fecha de publicación -01/04/2009 Fecha de actualización -27/04/2009

i03493526

Piston Pump (Hydraulic Fan) - Disassemble


SMCS - 5070-015-HFN

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7574 Link Bracket 2
C 1P-1859 Retaining Ring Pliers 1

Start By:

A. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan) -
Remove".

NOTICE

Care must be taken to ensure that fluids are contained during


performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

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Refer to Special Publication, NENG2500, "Caterpillar Dealer Service


Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1 g01167844

1. Remove plug assembly (1) .

2. Drain the oil into a suitable container for storage or disposal.

Illustration 2 g01168120

3. Remove bolts (2) and valve (3) .

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Illustration 3 g01168121

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

4. Remove O-ring seals (4) , spring (6) , and retainer (5) .

Illustration 4 g01168122

5. Remove nut (7) and coil (8) .

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Illustration 5 g01168124

Personal injury can result from being struck by parts propelled by a


released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to


release the spring force.

6. Remove bolts (9) , base (10) , spool (11) , spring (12) , and bushing (13) .

Illustration 6 g01168125

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Personal injury can result from being struck by parts propelled by a


released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to


release the spring force.

7. Remove valve (14) , retainer (15) , spring (16) , retainer (17) , and spool (18) .

Illustration 7 g01172500

8. Remove control arm (19) .

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Illustration 8 g01172448

9. Remove bolts (20) , cover (21) , and the O-ring seal.

Illustration 9 g01172449

10. Use Tooling (A) to remove retaining ring (22) . Remove impeller (23) .

Illustration 10 g01172450

11. Remove bolts (24) .

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Illustration 11 g01172451

Personal injury can result from parts and/or covers under spring
pressure.

Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

12. Attach Tooling (B) and a suitable lifting device to head (25) .

Illustration 12 g01172452

13. Remove piston (26) , springs (28) and (27) , and piston (29) .

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Illustration 13 g01172453

14. Remove rods (30) and (31) , and O-ring seal (32) .

Illustration 14 g01172454

15. Use Tooling (A) to remove retaining ring (33) . Remove bearing (34) .

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Illustration 15 g01836460

16. Remove port plate (35) .

Illustration 16 g01172457

17. Remove bolts (37) , cover (38) , and the O-ring seal.

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Illustration 17 g01172458

18. Remove cap (39) and the bolt .

19. Repeat Step 18 for the opposite side.

Illustration 18 g01172459

Illustration 19 g01172460

20. Remove swashplate (41) and barrel assembly (40) as a unit.

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Illustration 20 g01838414

Note: Mark barrel assembly (40) , pistons (42) , and swashplate (41) for orientation.

21. Remove bolts (36) , retainers (44) , and barrel assembly (40) from swashplate (41) .

22. Remove pistons (42) and retainer plate (43) from barrel assembly (40) .

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Illustration 21 g01834933

23. Remove bearing (45) from barrel assembly (40) .

24. Remove springs (46) and shim (47) from barrel assembly (40) .

Illustration 22 g01834877

25. Remove the plugs and retainers (48) .

26. Repeat Step 25 for the opposite side.

Illustration 23 g01172468

27. Remove rods (49) from swashplate (41) .

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Illustration 24 g01836875

28. Remove bearings (51) and outer races (52) from housing (50) .

Illustration 25 g01172472

29. Remove bolts (53) , cover (54) , lip seal (55) , and the O-ring seals.

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Illustration 26 g01172473

30. Remove bearing (56) and shaft (57) .

Illustration 27 g01172474

31. Use Tooling (C) to remove retaining ring (58) from shaft (57) .

Illustration 28 g01836495

32. Use a suitable press to remove bearing (56) from shaft (57) .

Copyright 1993 - 2011 Caterpillar Inc. Mon Apr 11 16:26:05 EST 2011
Todos los derechos reservados.
Red privada para licenciados del SIS.

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