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Producto: TRUCK
Modelo: 793D TRUCK FDB
Configuración: 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine

Desarmado y Armado
793D Off-Highway Truck Machine Systems
Número de medio -RENR8332-05 Fecha de publicación -01/04/2009 Fecha de actualización -27/04/2009

i03409694

Piston Pump (Hydraulic Fan) - Assemble


SMCS - 5070-016-HFN

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7574 Link Bracket 2
C 1P-1859 Retaining Ring Pliers 1
D 137-1326 Measuring Hub 1
E 129-3876 Measuring Bell 1
F - Height Gauge 1
G 137-1329 Test Pin 3
H 137-1331 Alignment Plug 1
J 6V-2055 Grease 1
K 155-0695 Thread Lock Compound 1

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Illustration 1 g01837336

1. Raise the temperature of bearing (56) . Install bearing (56) onto shaft (57) . Use Tooling (C) to
install retaining ring (58) onto shaft (57) .

Illustration 2 g01172473

2. Install bearing (56) and shaft (57) .

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Illustration 3 g01172472

3. Install the O-ring seals, lip seal (55) , cover (54) , and bolts (53) .

Illustration 4 g01172471

4. Install bearing races (52) .

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Illustration 5 g01172468

5. Install rods (49) to swashplate (41) .

Illustration 6 g01172871

6. Install bearings (51) to swashplate (41) . Install a rubber band to each bearing (51) , as shown.
The rubber band will hold bearing (51) to swashplate (41) .

Illustration 7 g01172872

7. Carefully install swashplate (41) into housing (50) .

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Illustration 8 g01171288

8. Cut and remove the rubber band on each of the bearings.

Illustration 9 g01834877

9. Install pin retainers (48) and the plugs .

Note: Make sure that retainers (48) engage on both sides of pins (49) .

10. Repeat Step 9 for the opposite side.

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Illustration 10 g01172457

11. Install cover (38) and bolts (37) .

Illustration 11 g01172458

12. Install the screw and cap (39) .

13. Repeat Step 12 for the opposite side.

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Illustration 12 g01172878

14. Place Tooling (H) on a surface plate.

15. Install port plate (35) to Tooling (H) .

16. Install barrel assembly (40) onto Tooling (H) and port plate (35) .

Illustration 13 g01838418

17. Install Tooling (G) into bearing (45) .

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Illustration 14 g01838780

18. Install bearing (45) and Tooling (G) onto barrel (40) .

Illustration 15 g01172883

19. Install retainer plate (43) onto bearing (45) .

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Illustration 16 g00903603

20. Bolt Tooling (D) to Tooling (E) .

Illustration 17 g01171297

21. Install assembled Tooling (D) and Tooling (E) onto the bearing (45) . Make sure that Tooling
(D) and Tooling (E) is properly seated.

Illustration 18 g01172889

22. Record the dimension that is stamped on the side of Tooling (E) . This dimension is the distance
from the top of retainer plate (36) to the top of Tooling (E) . This dimension is called
Dimension (W) .

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Illustration 19 g00903619

23. Use Tooling (F) to measure the distance from the top of the surface plate to the top of Tooling
(E) . Record this dimension. Call this Dimension (X) .

24. Use the following calculation: Dimension (X) - Dimension (W) = Dimension (Y) .

25. Dimension (Y) is the correct lift-off limitation without shim (47) .

Note: This is the correct lift-off limitation for the main hydraulic pump. 146.10 + 0.0 - 0.25
mm (5.752 + 0.00 - 0.010 inch) Call this Dimension (Z) .

26. Use the following calculation: Dimension (Z) - Dimension (Y) = Thickness of shim (47) .

Note: Shim (47) is available in several thicknesses. Select the correct thickness of shim (47) in
order to obtain the correct lift-off limitation. Only one shim (47) should be used.

Illustration 20 g01834933

27. Install springs (46) and shim (47) to bearing assembly (45) .

28. Install bearing assembly (45) to barrel assembly (40) .

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Illustration 21 g01172462

29. Install retainer plate (43) with pistons (42) as a unit into barrel assembly (40) .

Illustration 22 g01172895

30. Install barrel assembly (40) .

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Illustration 23 g01838419

31. Install retainers (44) and bolts (36) . Apply Tooling (K) to the threads of bolts (45) . Tighten
bolts to 8.5 ± 2.0 N·m (75.0 ± 18.0 lb in).

Note: Bolts (38) must be replaced with new bolts.

Illustration 24 g01834975

32. Install rods (30) and (31) and O-ring seal (32) .

33. Install piston (26) , spring (28) , piston (29) , and spring (27) .

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Illustration 25 g01835014

34. Install roller bearing (34) and port plate (35) to head assembly (25) . Use tooling (J) to retain
port plate (35) to head assembly (25) .

Illustration 26 g01172451

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

35. Attach Tooling (B) and a suitable lifting device to head (25) and install head (25) .

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Illustration 27 g01172450

36. Install bolts (24) . Torque bolts (24) to 620 N·m (460 lb ft).

Illustration 28 g01835113

37. Use Tooling (A) in order to install retaining clip (33) to shaft (57) .

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Illustration 29 g01172449

38. Install impeller (23) . Use Tooling (A) to install retaining ring (22) .

Illustration 30 g01172448

39. Install the O-ring seal, cover (21) and bolts (20) .

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Illustration 31 g01172500

40. Install control arm (19) .

Illustration 32 g01168125

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

41. Install spool (18) , retainer (17) , spring (16) , retainer (15) , and valve (14) .

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Illustration 33 g01168124

42. Install bushing (13) , spring (12) , spool (11) , base (10) , and bolts (9) .

Illustration 34 g01168122

43. Install coil (8) and nut (7) .

Illustration 35 g01168121

44. Install O-ring seals (4) , retainer (5) , and spring (6) .

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Illustration 36 g01168120

45. Install valve (3) and bolts (2) .

Illustration 37 g01167844

46. Install plug assembly (1) .

End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan)
- Install".

Copyright 1993 - 2011 Caterpillar Inc. Mon Apr 11 16:27:37 EST 2011
Todos los derechos reservados.
Red privada para licenciados del SIS.

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