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Producto: TRUCK
Modelo: 793D TRUCK FDB
Configuración: 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine
Desarmado y Armado
793D Off-Highway Truck Machine Systems
Número de medio -RENR8332-05 Fecha de publicación -01/04/2009 Fecha de actualización -27/04/2009
i03409694
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7574 Link Bracket 2
C 1P-1859 Retaining Ring Pliers 1
D 137-1326 Measuring Hub 1
E 129-3876 Measuring Bell 1
F - Height Gauge 1
G 137-1329 Test Pin 3
H 137-1331 Alignment Plug 1
J 6V-2055 Grease 1
K 155-0695 Thread Lock Compound 1
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Illustration 1 g01837336
1. Raise the temperature of bearing (56) . Install bearing (56) onto shaft (57) . Use Tooling (C) to
install retaining ring (58) onto shaft (57) .
Illustration 2 g01172473
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Illustration 3 g01172472
3. Install the O-ring seals, lip seal (55) , cover (54) , and bolts (53) .
Illustration 4 g01172471
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Illustration 5 g01172468
Illustration 6 g01172871
6. Install bearings (51) to swashplate (41) . Install a rubber band to each bearing (51) , as shown.
The rubber band will hold bearing (51) to swashplate (41) .
Illustration 7 g01172872
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Illustration 8 g01171288
Illustration 9 g01834877
Note: Make sure that retainers (48) engage on both sides of pins (49) .
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Illustration 10 g01172457
Illustration 11 g01172458
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Illustration 12 g01172878
16. Install barrel assembly (40) onto Tooling (H) and port plate (35) .
Illustration 13 g01838418
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Illustration 14 g01838780
18. Install bearing (45) and Tooling (G) onto barrel (40) .
Illustration 15 g01172883
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Illustration 16 g00903603
Illustration 17 g01171297
21. Install assembled Tooling (D) and Tooling (E) onto the bearing (45) . Make sure that Tooling
(D) and Tooling (E) is properly seated.
Illustration 18 g01172889
22. Record the dimension that is stamped on the side of Tooling (E) . This dimension is the distance
from the top of retainer plate (36) to the top of Tooling (E) . This dimension is called
Dimension (W) .
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Illustration 19 g00903619
23. Use Tooling (F) to measure the distance from the top of the surface plate to the top of Tooling
(E) . Record this dimension. Call this Dimension (X) .
24. Use the following calculation: Dimension (X) - Dimension (W) = Dimension (Y) .
25. Dimension (Y) is the correct lift-off limitation without shim (47) .
Note: This is the correct lift-off limitation for the main hydraulic pump. 146.10 + 0.0 - 0.25
mm (5.752 + 0.00 - 0.010 inch) Call this Dimension (Z) .
26. Use the following calculation: Dimension (Z) - Dimension (Y) = Thickness of shim (47) .
Note: Shim (47) is available in several thicknesses. Select the correct thickness of shim (47) in
order to obtain the correct lift-off limitation. Only one shim (47) should be used.
Illustration 20 g01834933
27. Install springs (46) and shim (47) to bearing assembly (45) .
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Illustration 21 g01172462
29. Install retainer plate (43) with pistons (42) as a unit into barrel assembly (40) .
Illustration 22 g01172895
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Illustration 23 g01838419
31. Install retainers (44) and bolts (36) . Apply Tooling (K) to the threads of bolts (45) . Tighten
bolts to 8.5 ± 2.0 N·m (75.0 ± 18.0 lb in).
Illustration 24 g01834975
32. Install rods (30) and (31) and O-ring seal (32) .
33. Install piston (26) , spring (28) , piston (29) , and spring (27) .
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Illustration 25 g01835014
34. Install roller bearing (34) and port plate (35) to head assembly (25) . Use tooling (J) to retain
port plate (35) to head assembly (25) .
Illustration 26 g01172451
Improper assembly of parts that are spring loaded can cause bodily
injury.
35. Attach Tooling (B) and a suitable lifting device to head (25) and install head (25) .
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Illustration 27 g01172450
36. Install bolts (24) . Torque bolts (24) to 620 N·m (460 lb ft).
Illustration 28 g01835113
37. Use Tooling (A) in order to install retaining clip (33) to shaft (57) .
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Illustration 29 g01172449
38. Install impeller (23) . Use Tooling (A) to install retaining ring (22) .
Illustration 30 g01172448
39. Install the O-ring seal, cover (21) and bolts (20) .
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Illustration 31 g01172500
Illustration 32 g01168125
Improper assembly of parts that are spring loaded can cause bodily
injury.
41. Install spool (18) , retainer (17) , spring (16) , retainer (15) , and valve (14) .
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Illustration 33 g01168124
42. Install bushing (13) , spring (12) , spool (11) , base (10) , and bolts (9) .
Illustration 34 g01168122
Illustration 35 g01168121
44. Install O-ring seals (4) , retainer (5) , and spring (6) .
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Illustration 36 g01168120
Illustration 37 g01167844
End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan)
- Install".
Copyright 1993 - 2011 Caterpillar Inc. Mon Apr 11 16:27:37 EST 2011
Todos los derechos reservados.
Red privada para licenciados del SIS.
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