Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
March 2012
Symbols
39 T
30
23 28 24 4 15 Pressure Temperature Level Flow Circuit Breaker
19 6 33 11 Symbol Symbol Symbol Symbol Symbol
21
23 31
5
16
15
Keypad
Lamp - Boom Floodlamp
D-5
D-1
13
14
Speaker - LH
Speaker - RH
A-9
A-9
30
31 Mini-Hydraulic Excavator Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
3 21 30 Lamp - Cab Floodlamp F-1 15 Strap - Engine Ground A-8,C-8 A
Electrical System
17 It has a coil that makes an electromagnet when current flows through it. The
Lamp - Dome A-6 16 Stud - Power E-8 6 electromagnet can open or close the switch part of the relay.
Motor - Cab Fan F-4 17 Switch - A/C Switch (302.5 ONLY) E-1 32
Motor - Condenser Fan (302.5 ONLY) E-2 18 Switch - Console Interlock E-3 33 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
14
Motor - Fuel Lift Pump A-9,C-9 A Switch - Fan Speed A-5 32 301.6C: 301.8C: 302.5C: coil that makes an electromagnet when current flows through it. The electromagnet
Motor - Heater Cab A-7 10 Switch - Hi Press (A/C) (302.5 ONLY) E-2 A can open or close a valve or move a piece of metal that can do work.
Motor - Starter B-9,D-9 A Switch - Key Start A-2 26
JBB1-UP JSB1-UP GBB1-UP
Motor - Washer A-7 19 Switch - Oil Pressure B-9,C-9 A Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
11
Motor - Wiper A-3 20 Switch - Speed Select A-3 34 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
34 12 that make electromagnet when current flows through them. It also has an internal switch that places
32 Radio A-8 21 Switch - Track Extend (301.8 ONLY) F-2 26
37
7 20 the latch coil circuit open at the time the coil latches.
13 26 Relay - Condenser (302.5 ONLY) E-1 22 Switch - Travel Alarm Sw 1 D-1 35
36 33
A
39 Relay - ETS D-7 6 Switch - Travel Alarm Sw 2 D-1 35
Harness and Wire Symbols
41 22
Relay - Fuel Pump E-7 6 Switch - Wiper/ Washer B-5 32
6 Relay - Horn E-9 6 Switch - Worklight C-2 26 Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
10 24 18 Machine locations are repeated for components located close together. Harness Identification Letters and
Harness Connector Serialization Code:
A = Located inside engine compartment. Harness Connector Serialization
35 38 The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
19 28 27 8 1 40
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
9 4 111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
39
30
23 28 15
6 35
33 11
21 2
9
41
24 5 4
Resistor, Sender and Solenoid Specifications
19 Part No. Component Description Resistance (Ohms)¹
A
RENR9158-02
109 RD Alt Output (+) Term. 501 GN Wiper - Front (Low) Full: 165
Schematic Machine 249-8574 Sender: Fuel Level (302.5)
Connector Number 110 RD Start Relay 506 PU Washer - Front Empty: 15
Location Location
111 YL Main Relay "A" Output 508 PU Radio Speaker - Left Speed Select (302.5)
CONN 1 A-9,A-5 36 270-4179 Solenoid: 8.0 ± 0.5
112 PU Main Relay "B" Output 509 WH Radio Speaker - Left (Common) Hydraulic Disable (302.5)
CONN 2 B-8,C-8 6
114 RD Warning Horn (Forward) 511 BR Radio Speaker - Right ¹ At room temperature unless otherwise noted.
CONN 3 B-8,C-8 6
CONN 4 B-8,C-8 6 117 YL Accessory Socket 512 GN Radio Speaker - Right (Common)
5 CONN 6 A-7,E-2 22 119 PK Fuel Pump Fuse 514 PU Condenser Fan Motor To Condenser Relay
23 31 16 CONN 7 A-7 22 122 RD Dome Lamp 515 GY Blower Motor To Fan Speed Switch
3 15
17 21 30 124 GN A/C Fuse 517 BU Blower Motor To Fan Speed Switch
CONN 8 B-7,C-5,C-3 22
CONN 9 C-6 41 130 GN Fan Speed Switch 519 PK High Pressure Switch To Thermostat
CONN 13 B-5,F-5 39 200 BK Main Chassis 607 PK Boom Floodlamp/Dash Lamp Basic Off Machine Switch Specification
CONN 14 D-5,E-3,D-3 33 201 BK Joystick (LH) 684 OR Cab Floodlamp Part No. Function Actuate Deactuate Contact Position
CONN 15 E-4 11 202 BK Joystick (RH) Control Circuits Low: 275 kPa (40 psi) Low: 170 kPa¹ (25 psi)
11 236-6923 High Pressure (HVAC) Normally Open²
34 Basic Machine Circuits 782 GY Track Extend Switch To Track Extend Sol. High: 2800 kPa¹ (406 psi) High: 1750 kPa (254 psi)
12 CONN 16 B-3,F-3 26
32
7 20
CONN 17 D-2 40 304 WH Starter Relay No. 1 Output M732 OR Immobilizer Relay To Immobilizer Assembly ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
37
13 26 306 GN Starter Relay Coil M734 BR Gauge Group Cluster To Speed Select SW down to 170 kpa (25psi).
36 33 CONN 18 D-2 1
39 ² Contact position at the contacts of the harness connector.
307 OR Key Switch To Gauge Group Cluster 877 YL Glow Plugs
2 The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near 308 YL Main Power Relay Coil F846 PU Key Reader Sensor To Immobilizer Assem.
41 6
A the component. See the Component Location Chart. 320 OR Horn Relay To Joystick (RH) E953 GY Speed Select Sol. To Speed Select Relay
10
24 321 BR Travel Alarm J931 GY Joystick (LH) To Boom Swing Solenoid
16 Page,
38
322 GY Warning Horn (Forward) J932 PU Joystick (LH) To Boom Swing Solenoid
4
323 WH Fuel Pump Relay To Fuel Pump Motor L987 WH Gauge Group Cluster To Start Aid Relay
29 8 35 1 40
327 PK ETS Relay To Fuel Shutoff Solenoid P977 PK Console Interlock Switch
19 28
9 332 BU ETS Relay To Gauge Group Cluster P989 GN Immobilizer Relay To Console Interlock SW
A309 GY Fuel Pump Relay To Gauge Group Cluster T901 YL Key Reader Sensor To Immobilizer Assem.
A346 BU Immobilizer Relay T902 PK Key Reader Sensor To Immobilizer Assem.
Monitoring Circuits T969 YL Joystick (RH) To Auxiliary Solenoid (A) Related Electrical Service Manuals
405 GY Engine Oil Pressure T970 GY Joystick (RH) To Auxiliary Solenoid (B) Title Form Number
441 OR Engine Coolant Temperature X994 BR Immobilizer Relay To Console Interlock SW Testing and Adjusting: RENR9155
Machine System D & A: RENR9157
EC-C1 118-F71 GY-18 200-F21 BK-18 200-F74 BK-16 B 607-A47 PK-18 607-A47 PK-18
3E3382 (LOC F-5) PIN 4: 135-H5, PIN 5: A346-H13, PIN 6: M732-H15, PIN 7: F846-H14, PIN 8: T901-H19.
MOTOR STARTER. 122-F68 RD-18 P977-F33 PK-18 144-F53 GN-18 144-F53 GN-18 C 103-A39 YL-16 103-A49 YL-18 103-A49 YL-18 1 BU HORN SW IN
SHUTOFF SOLENOID 199-2334 308-EC7 YL-18 1 124-F62 GN-14 CONN 13 103-A46 YL-18 103-A46 YL-18 2 BU HORN SW OUT
195-8411 323-EC4 WH-18 2 130-F81 GN-14 200-A7 BK-18 200-A19 BK-18
A-C13
327-EC5 PK-14 405-EC14 GY-18
3
4
135-F40 RD-18
308-F73 YL-18
H8
501-C1 GN-18 501-C1 GN-18 200-A10 BK-18
200-A19 BK-18
200-A26 BK-18
200-A26
607-A21
BK-18
PK-18 RH JOYSTICK (ATCH) 1552269 TO TRACK EXTEND HARN
WIRE GROUP COLOR DESCRIPTIONS
441-EC13 OR-18 5 F-C3 607-F57 PK-18 200-A41 BK-14 200-A36 BK-16 607-A47 PK-18 P977-A4 PK-18 1 CONN TE-C1
(LOC F-3) GROUND CIRCUIT
200-EC8 BK-14 STARTER GND. C444-EC18 YL-18 6 1552269 C-C6 332-A8 BU-18 332-A8 BU-18 684-A43 OR-18 200-A19 BK-18 2
CONN 2 1 E953-F19 GY-18 200-F29 BK-18 1117898 405-A11 GY-18 405-A11 GY-18 P977-A4 PK-18 CONN 16 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
RENR9158-02
2 200-F21 BK-18 447-F27 PK-18 441-A9 OR-18 441-A9 OR-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
COOLANT TEMP SENSOR 1
E953-F19 GY-18 2 500-C2 BR-18 447-A42 PK-18 447-A42 PK-18 105-A35 RD-18
195-8477 EC-C3 A-C19 GAUGE GROUP CLUSTER STARTING CIRCUIT
200-EC8 BK-14 VALVE GP PILOT SPEED SELECT 501-C1 GN-18 607-A20 PK-18 607-A47 PK-18 200-A7 BK-18
1779641 F-C2 3 2611232 245-3616
441-EC13 OR-18 200-EC15 BK-18 244-6732 (301.x) 200-F29 BK-18 118-C30 GY-18 607-A21 PK-18 307-A25 OR-18 START AID CIRCUIT
200-EC10 BK-14 304-EC1 WH-14 1 270-4179 (302.5) 1552269 447-F27 PK-18 4 684-A43 OR-18 684-A43 OR-18 308-A23 YL-18 332-A8 BU-18 1 ETS RELAY
T° 5 MONITOR CIRCUIT
327-EC5 PK-14 327-EC5 PK-14 2 1 P977-F33 PK-18 E953-F19 GY-18 506-C5 PU-18 A309-A12 GY-18 A309-A12 GY-18 332-A8 BU-18 2
323-EC4 WH-18 2 200-F8 BK-18 6 118-C32 GY-18 C444-A14 YL-18 C444-A14 YL-18 405-A11 GY-18 A309-A12 GY-18 3 FUEL RELAY
CONN 3 HEATER AND AIR CONDITIONER CIRCUIT
B OIL PRESS SWITCH
441-EC13 OR-18
405-EC14 GY-18 HYD DISABLE
200-F8 BK-18
200-F21 BK-18 200-C21 BK-18
7
WIPER/WASHER SW H2
P977-A4 PK-18
L987-A13 WH-18
P977-A4 PK-18
L987-A13 WH-18
441-A9 OR-18
447-A42 PK-18 200-A7 BK-18
4
5
BUZZER
GROUND TURN SIGNAL / WIPER WASHER CIRCUIT B
253-5497 EC-C2 158-7802 6 GLOW PLUG RELAY
877-EC6 YL-10 P977-F33 PK-18 H3 C444-A14 YL-18 L987-A13 WH-18
1275486 8 NOTE E
405-EC14 GY-18 H8 607-C16 PK-18 L987-A13 WH-18 105-A35 RD-18 7 +12V BATT OTHER COLOR DESCRIPTIONS
877-EC6 YL-10 1 105-A35 RD-18 M734-A48 BR-18 447-A42 PK-18 8 FUEL LEVEL
308-EC7 YL-18 H8 118-C32 GY-18 200-A36 BK-16 A309-A12 GY-18
C444-EC18 YL-18
CONN 4 F-C4 C-C4 118-C30 GY-18 307-A25 OR-18 A-C20
HIGHWAYS
1552273 3E3382 118-C31 GY-18 118-C31 GY-18 118-C3 GY-18 308-A23 YL-18 200-A36 BK-16 2611237 IDENT PART No CHG LOC NOTE DESCRIPTION
EC-C6
877-EC6 YL-10 1073134 118-F71 GY-18 1 118-C31 GY-18 124-C27 GN-14 124-C27 GN-14 118-C31 GY-18 M734-A48 BR-18 1 HARNESS AS.
3 2 1 EC-C4 607-F57 PK-18 2 607-C15 PK-18 130-C8 GN-14 200-C4 BK-18 200-C4 BK-18 308-A23 YL-18 2 +12V KEY SW
P IG L 1275484 3 3 ALTERNATOR A 243-1460 08 D-5 VEHICLE
135-F40 RD-18 135-C24 RD-18 130-C7 GN-14 130-C9 GN-14 105-A35 RD-18 105-A40 RD-18 105-A33 RD-18 C444-A14 YL-18
GLOW PLUGS. 1 4 4 ENG OIL PRESS AC 243-1467 06 E-2 ATCH AIR CONDITIONING
109-EC3 RD-4 308-F73 YL-18 308-C25 YL-18 135-C24 RD-18 135-C24 RD-18 200-A36 BK-16 105-A35 RD-18 405-A11 GY-18
199-2356 5 5 TRAVEL SPEED C 243-1465 07 B-5 RIGHT
B+ 109-EC3 RD-4 122-F68 RD-18 122-C28 RD-18 200-C33 BK-16 200-C21 BK-18 C-C1 307-A25 OR-18 117-A16 YL-16 117-A16 YL-16 M734-A48 BR-18
CONN 5 200-F82 BK-16 6 200-C33 BK-16 200-C6 BK-18 200-C22 BK-18 1117898 308-A23 YL-18 200-A36 BK-16 200-A36 BK-16 6
CA 243-1466 09 F-5 COVERS
E 243-1461 12 D-8 ENGINE (301.X)
200-C26 BK-18 M734-A48 BR-18 307-A17 OR-18 7 ABBREV COLOR
CONN 8 200-C23 BK-18
1
307-A25 OR-18 8 OVERLOAD E 243-1462 06 D-8 ENGINE (302.5)
ENGINE GND STRAP 2
ALTERNATOR 90A 081-5930 F-C5 C-C7 200-C4 BK-18 130-C8 GN-14 105-A40 RD-18 307-A15 OR-18 307-A25 OR-18 9 CRANK EC 249-5061 08 B-8 ENGINE (302.5 WITH A/C)
144-9963 1779654 1779649 3 RD RED F 243-1463 09 D-6 CENTER (FRAME)
200-C14 BK-14 517-C10 BU-14 117-A16 YL-16 308-A18 YL-18 308-A2 YL-18 441-A9 OR-18 10 COOLANT TEMP
EC-C10 130-F81 GN-14 1 130-C7 GN-14 200-C19 BK-12 200-C29 BK-18 4 307-A17 OR-18 308-A32 YL-18 308-A22 YL-18 FF 231-5340 01 D-3 BOOM
7Y3952 5 WH WHITE G 247-5742 03 F-4 ATCH FACE FAN
200-F4 BK-12 2 200-C19 BK-12 200-C18 BK-14 130-C9 GN-14 308-A18 YL-18 308-A23 YL-18
FUEL LIFT PUMP 1 3 6
MOTOR 323-EC4 WH-18 TO ENGINE 124-F62 GN-14 124-C27 GN-14 308-C25 YL-18 308-C25 YL-18 515-C13 GY-14 308-A32 YL-18 M734-A45 BR-18 M734-A50 BR-18 OR ORANGE H 260-3797 00 D-3 ATCH IMMOBILIZER
240-8381 2 200-EC15 BK-18 4 506-C5 PU-18 506-C5 PU-18 M734-A45 BR-18 M734-A48 BR-18 A-C3 K 248-5702 04 A-6 CAB
ENGINE GND 7 1552272 R
515-C13 GY-14 515-C13 GY-14 200-C22 BK-18 YL YELLOW M 243-1469 10 E-4 ATCH AUXILLARY (302.5 ONLY)
CONN 7 FAN SPEED SW
C-C2 517-C11 BU-14 517-C12 BU-18 114-4519 RH CONSOLE 308-A22 YL-18 1 YL-16 R 243-1470 06 A-9 ATCH RADIO
ENGINE - 302.5 WITH AIR CON WASHER 1
1237615 517-C10 BU-14 607-C17 PK-18
8
NOTE E
M-C4
2
3
PU-16
C OFF
S ON
PK PINK T 260-5177 02 D-3 ATCH TRAVEL ALARM
506-C5 PU-18 506-C5 PU-18 607-C16 PK-18 307-A15 OR-18 OR-16 TE 243-1471 04 F-3 ATCH TRACK EXTEND (301.8 ONLY)
212-9336 MOTOR
2 1552269 4 BR-16 B ST BK BLACK
200-C6 BK-18 200-C6 BK-18 607-C15 PK-18 607-C17 PK-18 515-C13 GY-14 515-C13 GY-14 105-A33 RD-18
NOTE E 1
ANTENNA 607-C20 PK-18 517-C10 BU-14 517-C10 BU-14 T969-M31 YL-18 VALVE GP AUX KEY SWITCH
RADIO A GY GRAY
8E-1118 202-M11 BK-18 2 244-6733 (STD AUX) 110-7887
262-2781 EAME CABLE AS.
CABLE CO-AXIAL
154-6739 264-2971 NACD 122-C28 RD-18 122-C28 RD-18 RH CAB TRIM 244-6735 (PROP AUX)
PU PURPLE AA 243-1523 04 D-8 BATTERY POS (301.X)
ANTENNA M-C5 EE 243-1524 04 D-8 BATTERY POS (302.5)
SPEAKER LH 200-C29 BK-18
262-9567 R-C1 1 N/C C-C8 C-C5 1552269 A-C11 BR BROWN CC 243-1525 03 D-8 BATTERY NEG (301.X)
1728037 2 RADIO MUTE 1779654 1779646 T970-M32 GY-18 1 1552269 GG 243-1526 03 D-8 BATTERY (302.5)
3 N/C YL 1 YL 1 1 TO AIR CON HARN 2 B 1 BR
GN GREEN STRAP AS.
A + 508-R6 PU-18 TO RIGHT HARN 517-C11 BU-14 124-C27 GN-14 202-M9 BK-18 308-A2 YL-18
A
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