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PART – A
1. Define – Dam
A dam is a barrier to confine or raise water for storage or diversion to create a hydraulic
head.
A surge tank is a small reservoir or tank in which the water level rises or falls to reduce the
pressure swings so that they are not transmitted in full to a closed circuit.
The plants which cater to the base load of the system are called ‘base load plants’ whereas
the plants which can supply the power during peak loads are known as peak load plants.
The specific speed of a turbine is defined as the speed of a geometrically similar turbine
that would develop one brake horse power under a head of one metre.
The Pelton turbine is a tangential flow impulse turbine. The pressure over the Pelton wheel
is constant and equal to atmosphere, so that energy transfer occurs due to purely impulse action.
The modern Francis water turbine is an inward mixed flow reaction turbine. It operates
under medium heads and also requires medium quantity of water.
8. Differentiate propeller and Kaplan turbine?
In the propeller turbine the runner blades are fixed and non-adjustable. In Kaplan turbine,
which is a modification of propeller turbine the runner blades are adjustable and can be rotated
about the pivots fixed to the boss of the runner.
1. Water reservoir,
2. Dam,
3. Spillway,
4. Pressure tunnel,
5. Penstock,
6. Surge tank,
7. Water turbine,
8. Draft tube,
9. Tail race,
10. Step-up transformer,
11. Power house.
1. Water is a renewable source of energy. Water which is the operating fluid, is neither
consumed nor converted into something else,
2. Water is the cheapest source of energy because it exists as a free gift of nature. The fuels
needed for the thermal, diesel and nuclear plants are exhaustible and expensive.
3. There is no ash disposal problem as in the case of thermal power plant.
When the load on the turbine changes, the speed may also change. (i.e., without load the
speed increases and with over load, the speed decreases). Hence, the speed of the runner must be
maintained constant to have a constant speed of generator. This is done by controlling the
quantity of water flowing on the runner according to the load variations. This speed regulation is
known as governing and it is usually done automatically by a governor.
1) Increase in efficiency,
2) Negative head.
1. Draw the Layout diagram of Hydro Power Plant and also explain the components and
working of Hydro power plant?
Introduction
Hydro-electric power plant utilizes the potential energy of water stored in a dam built
across the river. The potential energy of water is used to run water turbine to which the electric
generator is coupled. The mechanical energy available at the shaft of the turbine is converted into
electrical energy means of the generator.
i) Water reservoir
Continuous availability of water is the basic necessity for a hydro-electric plant. Water
collected from catchment area during rainy season is stored in the reservoir. Water surface in the
storage reservoir us known as head race.
ii) Dam
The function of a dam is to increase the height of water level behind it which ultimately
increases the reservoir capacity. The dam also helps to increase the working heat of the power
plant.
Water after a certain level in the reservoir overflows through spillway without allowing the
increase in water level in the reservoir during rainy season
v) Penstock
Water from surge tank is taken to the turbine by means of penstocks, made up of reinforced
concrete pipes or steel.
There is sudden increase of pressure in the penstock due to sudden backflow of water, as
load on the turbine is reduced. The sudden rise of pressure in the penstock is known as water
hammer. The surge tank is introduced between the dam and the power house to keep in
reducing the sudden rise of pressure in the penstock. Otherwise penstock will be damaged by the
water hammer.
Water through the penstock enters into the turbine through and inlet valve. Prime movers
which are in common use are Pelton turbine, Francis turbine and Kaplan turbine. The potential
energy of water entering the turbine is converted into mechanical energy. The mechanical energy
available at the turbine shaft is used to run the electric generator. The water is then discharged
through the draft tube.
Tail race is a water way to lead the water discharged from the turbine to the river. The
water held in the tail race is called tail race water level.
x) Step-up transformer
Its function is to raise the voltage generated at the generator terminating before
transmitting the power to consumers.
The power house accommodates the turbine, generator, transformer and control room.
Hydro-plants are classified according to the head of water under which they work.
When the operating head of water exceeds 70 metres, the plant is known as ‚high head
power plant‛. Pelton turbine is used as prime mover in such power plants.
When the head of water ranges from 15 to 70 metres then the power plant is known as
‚medium head plant‛. It uses Francis turbine.
When the head is less than 15 metres the plant is named as ‚low head plant‛. It uses
Francis or Kaplan turbine as prime mover.
Advantages:
1. Water is renewable source of energy. Water which is the operating fluid, is neither
consumed nor converted into something else.
2. Water is the cheapest source of energy because it exists as a free gift of nature. The fuels
needed for the thermal, diesel and nuclear plants are exhaustible and expensive.
3. There is no ash disposal problem as in the case of thermal power plant.
4. Hydro-plant does not pose the problem of air pollution as in the case of thermal plant or
radiation hazards as in the case of nuclear plant.
5. Variable loads do not affect the efficiency in the case of a hydro-plant.
6. Life of hydro-plant is very long (1 to 2 centuries) compared with thermal plant (3 to 4
decades). This is because the hydro-plants operate at atmospheric temperature, whereas
thermal plants operate at very high temperature (about 500 to 800C).
7. Hydro-plant provides additional benefits like irrigation, flood control, fishery and
recreation.
8. The water storage of hydro-plant can also be used for domestic water supply.
9. Auxiliaries needed for the hydro-plant are less compared to thermal plant of equal capacity.
10. It requires less supervise staff.
11. Maintenance cost is low.
Disadvantages:
1. Hydro-plants are generally situated away from the load centres. Hence long transmission
lines are required for delivery of power. This increases the cost of transmission lines and
also transmission losses. But a thermal plant can be located near the load centre, thereby
the transmission cost and transmission losses are considerably reduced.
2. The power produced by hydro-plant depends upon the quantity of water which in turn is
dependent upon the rainfall. The dry year affects the hydro-power generation
considerably.
3. Initial cost of the plant is high.
4. Erection of hydro-plant (construction of dam etc.) usually takes long period of time.
Actually there are two types of reaction turbines, one for a medium head and medium flow
and the other for a low head and large flow.
i) Pelton turbine, named after Lester Allen Pelton of California (U.S.A). It is an impulse
type of turbine and is used for high head and low discharge.
ii) Francis turbine, named after James Bichens Francis. It is a reaction type of turbine from
medium high to medium low heads and medium small to medium large quantities of
water.
iii) Kaplan turbine, named after Dr. Victor Kaplan. It is a reaction type of turbine for low
heads and large quantities of flow.
In a tangential flow turbine of the Pelton type the water strikes the runner tangential to the
path of rotation.
In an axial flow turbine water flows parallel to the axis of the turbine shaft. The Kaplan
turbine is an axial flow turbine. In the Kaplan turbine the runner blades are adjustable and can be
rotated about pivots fixed to the boss of runner. If the runner blades of the axial flow turbines are
fixed, these are called ‚propeller turbines‛.
In mixed flow turbines the water enters the blades radially and comes out axially, parallel
to the turbine shaft. Modern Francis turbines have mixed flow runners.
A turbine shaft may be either vertical or horizontal. In modern practice, Pelton turbines
usually have horizontal shafts whereas the rest, especially the large units, have vertical shafts.
The specific speed of a turbine is defined as the speed of a geometrically similar turbine
that would develop 1 kW under 1 m head. All geometrically similar turbines (irrespective of the
sizes) will have the same specific speeds when operating under the same head.
N P
Specific speed, Ns =
H5/4
Turbines with low specific speed work under a high head and low discharge conditions,
while high specific speed turbines work under a low head and high discharge conditions.
Pelton Wheel
This is a commonly used impulse type of turbine. It is named after an American engineer
Lester. A. Pelton (1829-1908), who developed this turbine. The Pelton wheel is suitable for very
high heads and it requires a lesser quantity of water. A pelton wheel is shown in figure. It
consists of a runner, buckets, a nozzle, a guide mechanism, a hydraulic brake and casing.
A nozzle is fitted to the end of the penstock near the turbine. The nozzle is provided with a
conical needle or spear to regulate the quantity of water coming out of the nozzle, thereby control
the speed of the runner. The spear may be operated manually by a hand wheel (for small units) or
automatically by a governing mechanism (for larger units).
Hydraulic brake:
When the turbine has to be brought to rest by closing the inlet valve of the turbine, the
runner generally takes a very long time to come to rest due to its inertia. To bring it to rest
quickly, a small brake nozzle is provided. This nozzle is opened and it directs a jet of water at the
back of the buckets. This acts as a brake to bring revolving runner quickly to rest.
Casing
The casing is made up of cast-Iron or fabricated steel plates. It is provided for the following
purposes:
1. To prevent splashing of water,
2. To lead the water to the tail race and
3. To act as a safeguard (cover) against any accidents.
Working principle
The water is conveyed to the power house from the head race through penstocks. The
nozzle is fitted to the end of the penstock (power house end) delivers a high velocity water jet into
the bucket. One or more jets of water are arranged to impinge on the buckets tangentially. The
impact of water jet on the bucket causes the wheel to rotate, thus producing mechanical work. An
electric generator is coupled to the runner shaft and mechanical energy is converted into electrical
power.
After leaving the turbine wheel, water falls into the tail race. The Pelton wheel is located
above the tail race so that, the buckets do not splash the tail race water.
The velocity of jet, velocity of wheel and the jet ratio (the ratio of pitch circle diameter of
runner and jet diameter) are restricted in the case of a single jet Pelton wheel. Hence, a single jet
Pelton wheel cannot develop high power. However the power can be increased by arranging
more than one jet (usually 2, 3, 4 or 6) spaced evenly around the same runner.
Sometimes, for increasing the power, a number of runners mounted on a common shaft
may be used. In certain cases, a combination of the above two systems may be preferred.
Usually, hydraulic turbines are coupled to electronic generators. These generators are
required to run at constant speed irrespective of variations in the head and power output. When
the load on the turbine changes, the speed may also change. (i.e., without load the speed increases
and with over load, the speed decreases). Hence, the speed of the runner must be maintained
constant to have a constants speed of generator. This is done by controlling the quantity of water
flowing on the runner according to the load variations. This speed regulation is known as
governing and it is usually done automatically by a governor.
A servomotor governor (also known as oil pressure governor) is shown in figure. It consists
of: 1) A servomotor, 2) Relay valve or control valve, 3) Actuator (centrifugal governor), 4) Oil
sump, 5) Oil pump and 6) Oil supply pipes
Working principle
The centrifugal governor (actuator) is driven by the turbine shaft through a belt or gear.
When the load on the generator reduces, the turbine speed increases. It causes the following
actions to take place one after another.
The downward movement of the piston in the control valve forces of under pressure from
the control valve to the left side of the piston in servomotor. The piston of the servomotor moves
to the right pushing the spear forward. The oil in the right side is returned to the oil sump. The
forward motion of the spear reduces the opening of the nozzle. Consequently, the rate of flow is
decreased and normal speed is restored. Once the normal turbine speed is restored, the main
lever returns to its initial position, the deflector is brought to its original position by means of cam
arrangement.
When the load on the generator increases, the turbine speed decreases. This causes the
following actions to take place one after another.
The backward movement of the spear increases the opening of the nozzle outlet. Thus, a
large quantity of water strikes the runner and the normal speed of the turbine is restored.
7. Draw and Explain the construction and working principle of Francis turbine?
Reaction turbines
Reaction turbines operate under pressure of water. Only a part of the total head of water is
converted into a kinetic head before it reaches the runner. The water completely fills all the
passages in the runner (turbine runs full). Water enters the wheel due to the head of water at
inlet and flows through the vanes. When flowing through the vanes, both the pressure and
velocity change. The water leaves the turbine to the tail race at a reduced pressure and velocity.
Reaction turbines may be: 1) Radially inward flow turbines, 2) Outward flow turbines, 3)
Axial flow turbines, 4) Mixed flow turbines.
Francis Turbine
The modern Francis turbine is a mixed flow type of reaction turbine. In this, water under
pressure enters the runner towards the centre in a radial direction and leaves the runner axially. It
operates under medium heads and requires a moderate quantity of water.
Figure shows the parts of a Francis turbine. It consists of a scroll casing, stay ring, guide
mechanism, runner and draft tube.
a) Scroll Casing
Water from the penstock is received by a scroll casing. The scroll casing (also called spiral
casting) surrounds the guide wheel and runner. The cross-sectional area of the casing decreases
uniformly to distribute the water around the guide ring evenly. Also, this prevents eddy
formation. In bigger units, stay vanes are provided inside the casing to direct the water to the
guide vanes. The casing has inspection holes and provision for connecting a pressure gauge. The
casing is made of welded steel plates or cast steel.
The speed ring or stay ring consists of two rings held together by a series of fixed vanes
called stay vanes. This ring directs water from the scroll casing to the guide vanes. It also
transfers the loads (caused by the water pressure, weight of turbine and the weight of the
generator) to the foundation. It is made of cast iron, cast steel or fabricated plate steel.
c) Guide mechanism
The guide blades (wicket gates) are fitted between two rings in the form of a wheel known
as a guide wheel. The guide vanes guide the water to enter tangentially to the runner blades. The
air foil shape of the vanes prevent eddy formation and reduces frictional losses. Each guide vane
is pivoted and it can be rotated about its pivot by a system of levers and links. This rotation of
guide vanes alters the width of the water passage between them. Thus, water flowing into the
runner is varied accordingly to the requirement. The guide vanes are generally made of case steel
or stainless steel.
d) Runner
The runner consists of series of curved vanes. The vanes (16 to 24) are evenly arranged
around the circumference in the annualar space between two plates. The vanes are properly
shaped to receive the water without a shock. The runner is keyed to the shaft which may be
vertical or horizontal. The runner is made of cast iron for small turbines. In large turbines, the
runner is made of cast steel or stainless steel.
e) Draft tube
This is a pipe or passage which leads the water exhausted from the turbine into the tail
race. Its cross-section increases gradually towards the outlet. The bottom enlarged end is
submerged in a tail race water level. It is made of cast steel, welded plate steel or concrete.
f) Working principle
The water from the reservoir is carried to the turbine through penstocks and enters the
scroll casing. The casing distributes water evenly around the circumference of the turbine runner.
From the scroll casing, the water passes through the stay ring. This ring directs water to the guide
vanes or wicket gates. These guide vanes regulate the quantity of water supplied to the runner.
The air foil shape of the guide vanes allows the water to flow smoothly without a shock. The
water enters the runner with a low velocity and considerable pressure. As the water flows
through the runner, the direction of flow of waters changed from axial to radial. The pressure
energy is gradually converted into kinetic energy and the runner is rotated at high speed. This
torque is transmitted to the generator which is coupled to the runner shaft. After passing through
the runner water enters the tail race through a draft tube.
8. Write a short note of Francis turbine of Governing speed regulation of Francis turbine?
In Francis turbine, guide blades are used for governing. These guide blades are pivoted
and they only connected to a regulating rings by means of levers and links. Two regulating rods
are connected to the ring and these rods actuated by the servomotor governor as shown in the
figure.
The actuator or pendulum is driven by the turbine. When the load on the generator
decreases, the turbine speed increases. The increased speed of the runner causes the following
actions to take place one after another.
Thus the rate of flow of water striking the runner is reduced. When the speed comes to the
normal, the main lever, actuator and distribution valve attain their original position.
Similarly, when the load on the turbine increases, the regulating ring moves in the opposite
direction. This increases the flow passage between the guide blades. Hence more quantity of
water strikes the runner to meet the increased load demand. Thus, the governor maintains a
constant speed irrespective of the load on the turbine.
9. Draw and explain the construction and working principle of Kaplan turbine?
The Kaplan turbine is an axial flow reaction turbine. It is suitable for relatively low heads.
Hence, it requires a large quantity of water to develop high power. It operates in an entirely
closed conduct from the head race to the rail race.
The main components of a Kaplan turbine are shown in figure. It consists of a scroll case,
staring, guide vane mechanism and draft tube which are similar to those of a Francis turbine. The
runner blade arrangement in a Kaplan turbine differs from a Francis turbine.
a) Runner
The runner has 4 to 6 blades attached to a hub or boss. It resembles a ship’s propeller and
hence a Kaplan turbine is a type of propeller turbine. The blades are so shaped that water flows
axially through the runner. The blades of the runner can also be adjusted to any desired angle and
the area of flow passage can be varied. This adjustment can be carried automatically by a
servomotor governor mechanism. Thus, in a Kaplan turbine, both the guide vane angle, and
runner blade angle may be varied, resulting in higher efficiency. Even at a part load, when a
lower quantity of water is flowing through the turbine high efficiency can be obtained.
b) Working principle
A Kaplan turbine has adjustments in both guide vanes and runner vanes. Generally,
double regulators are provided in a Kaplan turbine. The governor regulates the guide blade
opening as well as the runner vane angles simultaneously. The adjustment of guide vanes is
similar to that of a Francis turbine. The runner vanes are regulated by a separate Servomotor. The
control valves for both the runner and guide vanes are interconnected to ensure a define runner
vane angle for the given vane opening.
The runner vane angles may be adjusted while the turbine is in motion. The piston rod of
the servomotor (of the runner vanes) pass through the hollow turbine shaft as shown in figure.
The movement of the piston is transmitted to the runner of the piston is transmitted to the runner
vane by a small crank connected to cross head. The servomotor acts as the coupling between the
turbines shaft and the generator shaft. Oil from the governor is admitted to the upper or lower
side of the servomotor piston through pipes. This will reduce or increase the blade angle. The
governor actuates simultaneously both the guide vane and the runner vane. Thus for all loads, the
turbine is able to maintain high efficiency.
11. Compare Impulse and reaction turbines?
13. Draw and explain construction and working principle of cooling towers. And explain one –
through system, closed circuit system.
Introduction
In the power industry, energy in the form of heat is transformed to energy in the form of
electricity. Unfortunately, this transformation is not accomplished on a one-to-one ratio.
Although designers continuously seek newer and better ways to improve overall system
efficiency, considerably more units of heat must be input that are realized as equivalent units of
electric output. System equilibrium requires that this excess heat be dissipated ultimately to the
atmosphere.
The traditional vehicle used to transport the lion’s share of this waste heat to atmospheric is
water, using the principle of evaporation as the primary mechanism of heat transfer. Where
available and ecologically acceptable, water from rivers, lakes, or oceans is often used on a once-
through bases, schematically shown in figure. Taken from the river, water absorbs heat from the
steam condenser and returns to the river (at an elevated temperature) downstream from its point
of extraction.
Figure: One-through system.
A cooling tower is a specialized heat exchanger in which two fluids (air and water) are
brought into the direct contact with each other to effect the transfer of total heat (enthalpy). In the
counter flow, induced-draft, spray-filled tower as shown in figure, enthalpy is accomplished by
spraying a flowing mass of water into a rain-like pattern, through which an upward-moving mass
flow of cool air is induced by the action of an air-moving device, usually a fan.
Figure Counter flow induced-draft tower
Ignoring any negligible amount of sensible heat exchange that may occur through the walls
(casing) of the tower, we see that the heat gained by the air must equal the heat lost by the water.
Catchment area
Dam and Reservoir
Draft tube
Fore bay
Surge tank