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Distinguished Author Series

Foamy-Oil Flow
Brij B. Maini, SPE, U. of Calgary

Summary ume fraction of very small gas bubbles. He suggested that


Foamy-oil flow is a non-Darcy form of two-phase flow of the mobility of a dispersion of very small bubbles in the
gas and oil encountered in many Canadian and Venezue- heavy oil could be several-fold higher than the single-
lan heavy-oil reservoirs during production under solution- phase oil mobility. Maini et al.2 attempted to verify this
gas drive. Unlike normal two-phase flow, which requires a assertion of high dispersion mobility in the laboratory but
fluid phase to become continuous before it can flow, it found that the presence of freshly nucleated gas bubbles
involves flow of dispersed gas bubbles. This paper is aimed actually decreased the oil mobility. However, they found
at acquainting the readers with this type of flow and its role that the dispersed flow of gas was indeed possible under
in heavy-oil production. solution-gas-drive conditions. Since then, the flow behav-
The paper starts with a discussion of what the term ior of such gas-in-oil dispersions has become a subject of
“foamy-oil flow” means and how it evolved. Then a brief several investigations3–15 and considerable speculation,
review of the Canadian field practices is presented. This is but it remains controversial and poorly understood.
followed by a discussion of the pore-scale mechanisms Nonetheless, it is well accepted that solution-gas drive in
involved and the interplay between capillary and viscous foamy-oil reservoirs involves some unusual effects. It
forces. A discussion of the strengths and weaknesses of var- should be mentioned that such dispersed flow of gas under
ious mathematical models proposed for numerical simula- solution-gas-drive conditions in the laboratory was noted
tion of this type of flow is also included. The paper ends by Handy16 in 1958 in high decline rate experiments.
with a brief discussion of issues that remain unresolved. However, he concluded that, at the low pressure decline
rates in the field, the dispersed flow would not be a signif-
Introduction icant factor.
The term “foamy oil” originated from observations of sta- Although there is still debate on the suitability of the
ble foams in samples collected at the wellhead from many phrase “foamy-oil flow” to describe the anomalous flow of
Canadian and Venezuelan heavy-oil wells that produce the oil/gas mixtures in cold production of heavy oil, the
under solution-gas drive. The oil produced from these expression has become a part of petroleum engineering ter-
wells was in the form of thick oil-continuous foam. It was minology. To some, the term “foamy-oil flow” suggests
noticed that, very often, a sample container that was over- two-phase flow in the form of oil-continuous foam, and
flowing with oil at the time of collection at the wellhead they find it to be a misnomer because the actual
was nearly empty; less than 20% of its volume was filled microstructure may not resemble foam. To others, includ-
with oil when opened in the laboratory a few days later, by ing this author, it only denotes the flow of a gas-in-oil dis-
which time the foam had collapsed. Many of these reser- persion, which is what appears to be involved. However,
voirs also exhibit anomalous production behavior, both in the full meaning of the term is still evolving, and for now
terms of higher-than-expected well productivity and it can be treated as a catchall phrase for representing the
remarkably high primary recovery factors,1 and this obser- contribution of nonequilibrium processes in solution-gas
vation was not the result of metering errors caused by drive in heavy-oil systems.
foam. Over the years, this anomalous production behavior There are two types of nonequilibrium processes
became closely associated with the foamy nature of the involved in solution-gas drive in heavy oils. There is the
produced oil, and it was suggested that perhaps the two- nonequilibrium between solution gas and free gas that
phase flow behavior of this type of oil in a reservoir rock is leads to a possibility of significant supersaturation of dis-
different from that of a normal oil/gas mixture. The term solved gas in the oil phase. The ramifications are delayed
“foamy-oil flow” was coined to distinguish the two-phase release of solution gas and an apparent bubblepoint that is
oil/gas flow in a porous medium of such heavy oils from lower than the true thermodynamic bubblepoint. This
the normal two-phase behavior. This overview attempts to nonequilibrium process is affected by the kinetics of bub-
acquaint the reader with recent developments related to ble nucleation and gas diffusivity. Because bubble nucle-
this topic, then provides some insight into the mecha- ation is a stochastic process driven by supersaturation, the
nisms involved. degree of supersaturation required before nucleation
Smith1 appears to be the first to publish a detailed analy- occurs depends on the time available for nucleation.
sis of such unusual production behavior. He attributed it to Therefore, this type of nonequilibrium is likely to be more
the flow characteristics of heavy oil containing a large vol- significant in laboratory experiments, which are run on a
much smaller time scale compared with the field case.
The other nonequilibrium is related to fluid distribution
Copyright 2001 Society of Petroleum Engineers
in the rock. Traditionally, in two-phase-flow situations in a
This is paper SPE 68885. Distinguished Author Series articles are general, descriptive reservoir, the ratio of viscous to capillary forces is low, and
representations that summarize the state of the art in an area of technology by describing
recent developments for readers who are not specialists in the topics discussed. Written by the capillary forces govern the fluid distribution. There-
individuals recognized as experts in the area, these articles provide key references to more
definitive work and present specific details only to illustrate the technology. Purpose: to
fore, it is permissible to assume that the fluids distribute
inform the general readership of recent advances in various areas of petroleum engineering. themselves in such a way that the surface free energy for

54

OCTOBER 2001
fluid/fluid and solid/fluid interfaces is minimized. One New cold-production wells go through a startup phase,
consequence of this assumption is that the fluid distribu- during which the sand cut and fluid rate change in a char-
tion is the same under static and flowing conditions, and acteristic manner. Immediately upon starting production,
it is not affected by the local pressure gradient. Another the sand cut is very high. The reported volume fraction of
consequence is that the gas phase must become continu- sand in this phase is 10 to 50%.17–19 As production from
ous before it can start flowing, with isolated gas bubbles the well continues, the fluid rate increases slowly while the
remaining trapped by capillary forces. However, this sand cut declines rapidly. After some time of uninterrupt-
assumption may not be valid in solution-gas drive in ed production, the sand cut stabilizes at a lower value that
heavy-oil reservoirs. Because of the high oil viscosity and seems to be a function of viscosity of the crude oil. The
high drawdown pressure used in cold production, the reported values of sand cut in this phase are in the range
local capillary number (k∆Φ/σog) can be high enough to of 0.1 to 5 vol%.17–19 The oil rate continues to increase for
mobilize isolated bubbles. This leads to dispersed flow. 2 to 5 years, then starts a slow decline as reservoir-deple-
This type of nonequilibrium is affected by the surface ten- tion effects begin to dominate inflow performance. The
sion of the oil, the absolute permeability, and the value total volume of sand produced from cold-production wells
of the gradient of flow potential in the vicinity of the iso- over their productive life can range from 500 to 1000 m3
lated bubbles. for wells that typically produce 10 to 20 m3/d of oil. Pro-
Both types of nonequilibrium processes play a role in gressing-cavity pumps are used to handle this volume of
foamy solution-gas drive. As stated earlier, the nonequilib- sand production. Usually, the wells are operated at or near
rium related to nucleation and growth of bubbles becomes atmospheric backpressure (i.e., the drawdown is kept near
less significant when the time scale moves from a few the maximum). The oil/water/sand/gas mixture is pro-
hours or a few days in the laboratory to years in the field. duced as a foamy mass, which goes to a stock tank for
However, the other nonequilibrium process is not directly gravity segregation.
affected by the time scale, but depends mostly on the cap- It is believed that the sand production increases the
illary number. Hence, it can be equally important in the fluid mobility in the near-well zone by increasing the
laboratory and the field, provided similar rock/fluid prop- permeability in the affected zone.20 Continuing sand
erties and pressure gradients are involved. production generates a growing zone of enhanced per-
It is believed that the second type of nonequilibrium meability that could be considered a growing negative-
process is more important in causing the observed anom- skin effect. The actual morphology of the affected sand
alous production behavior in the field. The nonequilibri- is not well understood; two plausible models are net-
um processes related to nucleation and growth of bubbles works of wormholes and uniformly dilated sand. Worm-
play a role and need to be understood, but the key to holes have been observed in the laboratory by use of
understanding foamy-oil flow is in understanding the two- computer-aided-tomography imaging,21 and their exis-
phase flow at a high capillary number with a very large dif- tence in the field has been inferred from tracer tests. It is
ference in viscosity of the two phases. likely that the continued production of sand more or
less eliminates permeability damage in the near-well
Field Observations zone that could have occurred by fines migration or
This section attempts to distill the experience of heavy-oil asphaltenes precipitation.
operators in Canada into a few important observations Past field experience shows that similar reservoirs that
concerning cold production. The most notable field ob- were produced earlier with sand control yielded much
servation is that some unconsolidated-sand heavy-oil lower recovery factors. Without sand production, the
reservoirs, exploited with vertical wells under primary reservoir pressure declined more rapidly, and the gas/oil
depletion conditions, perform better when sand is allowed ratio (GOR) increased much more rapidly. With sand pro-
to flow freely into the wells. Both the oil production rate duction, the GOR increases very slowly throughout the
and the oil recovery factor are much higher when the sand depletion process.
is produced into the wells and transported to sur-
face with the oil. Oil production rates have been TABLE 1—RESERVOIR CHARACTERISTICS ASSOCIATED
reported to be more than 10 times the flow rate WITH SUCCESSFUL APPLICATIONS OF “COLD PRODUCTION”
IN CANADA
predicted by Darcy’s law. It is believed that sand
production increases the fluid mobility in the near- Characteristics Value
well zone by increasing the permeability in the
affected zone. Also, conventional wisdom predicts Reservoir rock Unconsolidated sand
that the solution-gas-drive recovery factor in these Depth, ft 1,300–2,600
viscous oil reservoirs should be in the range of 1 to Net pay, ft 13–80
3% of original oil in place (OOIP). The actual and Reservoir pressure, psi 350–850
projected recovery factors are in the range of 5 to Reservoir temperature, ºF 50–75
15% OOIP. Typical reservoir characteristics asso- Porosity, % 30–34
ciated with successful applications of cold produc- Permeability, md 500–10,000
tion are listed in Table 1. It should be noted that it Oil saturation, % 67–87
might be possible to apply the cold-production Oil gravity, ºAPI 11–16
technology to reservoirs that do not fall within the Oil viscosity (in situ), cp 1000–100,000
range of characteristics in Table 1. At present, the Solution gas/oil ratio, scf/bbl 25–75
threshold reservoir characteristics have not been Primary drive mechanism Solution gas
clearly established.

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OCTOBER 2001
TABLE 2: COMPARISON OF PORE-LEVEL PROCESSES

Conventional Solution-Gas Drive Foamy Solution-Gas Drive


Pressure depletion creates supersaturation. Pressure depletion creates supersaturation.
Bubbles nucleate in rough cavities of pore walls. Bubbles nucleate in rough cavities of pore walls.
Some bubbles detach and start growing in pore bodies. Some bubbles detach and start growing in pore bodies.
Bubbles continue to grow in place without vacating the Bubbles start migrating with the oil after growing to a certain size.
pore in which they originated.
Different bubbles originating in different pores grow large Migrating bubbles keep dividing into smaller bubbles.
enough to contact each other.
Bubbles coalesce to form a continuous gas phase. Dispersed flow is achieved by breakup of large bubbles into
smaller bubbles.
Producing GOR increases rapidly once the gas starts to flow Producing GOR remains low.
as a continuous phase.
Reservoir energy is depleted at a low recovery factor. High recovery factors are obtained.

Another important observation is that these cold-pro- migrating with the oil, and that the dispersion is created by
duction wells can be damaged by extended shut-in peri- breakup of bubbles during their migration with the oil.
ods. Very often, when a shut-in well is put back on pro- The main difference between the conventional solution-
duction, the inflow rate is only a fraction of the value gas drive and the foamy solution-gas drive is that the pres-
before shut-in, and the GOR is much higher. The sand-cut sure gradient in the latter is strong enough to mobilize
also is affected by extended shut-in periods, usually show- growing gas clusters after they have grown to a certain size.
ing a significant decline. Table 2 compares the pore-level processes occurring in
conventional solution-gas drives with foamy solution-gas
Pore-Scale Mechanisms drives. Both processes start by nucleation of gas bubbles
The enhancement of fluid mobility resulting from sand driven by supersaturation of dissolved gas in the oil. This
production can explain the improved inflow performance nucleation is believed to occur in the roughness of pore
of cold-production wells, but it does not explain the two- walls. It is likely that a large number of bubbles are formed
to three-fold improvement in the primary recovery factors. in the rough cavities of pore walls, but only a few actually
To explain the improved recovery factors, it is necessary to grow out of these cavities and become detached from the
postulate a mechanism that traps a larger fraction of the wall because of a capillary barrier to bubble growth.22
released solution gas in the reservoir. Assume that such a Up to this point, the two processes are very similar. The
mechanism exists and that it is called “foamy-oil flow” difference is what happens to the growing bubble after it
without worrying about whether oil-continuous foam is becomes larger than the pore size. In conventional solu-
created in the reservoir. The trapping of a larger fraction of tion-gas drive, the bubble remains trapped and continues
the released gas in foamy-oil flow can occur by an increase to grow without ever leaving the pore where it originated.
in the critical gas saturation. However, if the critical gas Eventually, it will grow large enough to occupy several
saturation is defined as the minimum saturation at which pore bodies and will become connected to other bubbles
a continuous gas phase can exist in the porous medium that started in other pores. Finally a continuous gas phase
under capillarity-controlled conditions, the critical gas sat- is created that can flow to the production well. In foamy
uration becomes a fixed property of the rock/fluid system, solution-gas drive, the bubble, after growing to a certain
independent of the flow conditions. Then, the increased size, starts migrating with the oil. Note that this situation
trapping of the released solution gas must be attributed to does not imply that the gas bubble and the oil would have
some other mechanism. the same average interstitial velocity. The bubble size
A plausible mechanism is the absence of capillarity-con- depends on the relative magnitude of capillary trapping
trolled fluid distribution caused by large viscous forces. It forces and the viscous mobilizing forces. The migrating
can lead to a different form of two-phase flow in which at bubble continues to grow, but is prone to breakup into
least a part of the released gas flows in the form of dis- smaller bubbles. The breakup of migrating bubbles into
persed bubbles. The actual structure of such gas-in-oil dis- smaller bubbles maintains dispersed gas flow by counter-
persions and the mathematical description of such flow acting the effects of bubble coalescence. Because the gas
conditions still are not well established. Much of the earli- remains dispersed in the oil, the produced GOR remains
er discussion of foamy-oil flow in the literature was based low, and a higher recovery factor is obtained. It should be
on the concept of microbubbles (i.e., bubbles much small- stressed that the two scenarios described above are the two
er than average pore-throat size and, therefore, free to ends of a continuous spectrum of flow behavior. The tran-
move with the oil during flow through the rock11). This sition between the conventional flow and dispersed flow
type of dispersion can be generated only by nucleation of does not occur abruptly at a certain critical capillary num-
a very large number of bubbles (explosive nucleation) and ber. It is a gradual transition that occurs above a threshold
by the presence of a mechanism that prevents these bub- capillary number.
bles from growing into much larger bubbles with decrease Experimental evidence in support of this model of
in the reservoir pressure. foamy-oil flow was presented by Maini.8 It explains the
An alternative hypothesis concerning the nature of rate dependence of recovery factors noted in several labo-
foamy-oil flow is that it involves much larger bubbles ratory studies. It is also consistent with visual observations

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OCTOBER 2001
in micromodels that show the bubble size to be larger than gradient is sufficient to mobilize gas ganglia, dispersed flow
the pore size. The conditions required for this type of flow will occur with or without sand production. Sand produc-
to occur can be summarized as follows. tion is needed in Canadian wells primarily to make the pro-
• Viscous forces acting on growing bubbles should duction rates economically viable. The benefit in terms of
exceed the capillary trapping forces. longer maintenance of foamy flow is a bonus.
• Gravitational forces should not be capable of inducing The foregoing also suggests that the foamy flow is less
rapid gravity segregation of the two phases. likely to occur when the reservoirs are exploited with hor-
• Interfacial chemistry effects that hinder bubble coales- izontal wells at low drawdown pressures. In Canadian
cence also may be needed. reservoirs, the production rates obtained with horizontal
Whether these requirements are met depends on the wells (without sand production) are similar to those
rock/fluid properties and the operating conditions. The obtained with sand-producing vertical wells, even when
first requirement is fulfilled when the pressure gradient is high drawdown pressures are used in horizontal wells. The
high enough to mobilize isolated gas ganglia. The second productivity of these horizontal wells is several times high-
requirement is related to the role of gravitational forces in er than the productivity of vertical wells that do not pro-
producing segregated flow. If the pore structure is such duce sand. The sand production improves the productivi-
that isolated gas ganglia can move under the influence of ty of vertical wells and makes it comparable with that of
gravity, then the flow is likely to become segregated. The horizontal wells. Under these conditions, horizontal wells
third point is not well established, but it is likely that the offer no significant economic advantage over the sand-pro-
interfacial chemistry plays a role. ducing vertical wells. The increased operating cost of sand
In terms of reservoir characteristics, dispersed flow is production is more than compensated by the lower capital
more likely to occur when the permeability is high, the oil cost of the vertical wells. In reservoirs that do not produce
is viscous, and the interfacial tension between the oil and sand, horizontal wells are generally superior.
the released solution gas is low. To generate the required
viscous force, a high drawdown pressure is required. The Numerical Simulation of Foamy-Oil Flow
viscous trapping force decreases when the pore-body/pore- Numerical simulation of primary depletion in foamy-oil
throat aspect ratio becomes low. Therefore, the foamy-oil- reservoirs is still based primarily on empirical adjustments
type dispersed flow is more likely to occur in well-sorted to the conventional solution-gas-drive models. The two-
unconsolidated sands. phase flow of oil and gas mixtures is described by relative
permeability relationships, with some adjustment to the rel-
Field Implications ative permeability curves and/or to other fluid properties to
If the premise is accepted that foamy-oil flow is a form of account for the effects of foamy flow. The rock/fluid prop-
non-Darcy two-phase flow in which the viscous forces erties that have been adjusted in such simulations include
have become comparable with or stronger than the capil- the critical gas saturation, oil/gas relative permeability, fluid
lary forces, then the implications in terms of field opera- and/or rock compressibility, pressure-dependent oil viscos-
tions are not difficult to determine. Promoting this type of ity, absolute permeability, and the bubblepoint pressure.23
flow requires conditions that generate high pressure gradi- Some of the more interesting attempts to model the foamy
ents in the reservoir. The required pressure-gradient mag- solution-gas drive are based on assumed mechanistic mod-
nitude depends on the sand characteristics and the interfa- els of how the gas comes out of solution and what happens
cial tension between the oil and the released gas. When a to the released gas. Such models can be divided into two
new well is put on production, the initial pressure gradient broad categories: equilibrium and kinetic models.
would be sufficient in the vicinity of the well in all heavy-
oil reservoirs if a high drawdown pressure were used. Equilibrium Models
However, as the depletion propagates deeper into the The motivation for developing such models comes from
reservoir, the pressure gradient becomes smaller and may their ease of implementation by use of existing reservoir
no longer be sufficient to generate the dispersed flow. The simulators that assume complete local equilibrium between
drainage area that can sustain dispersed flow would different phases. Most simulators also assume that the
depend on the reservoir properties. mobility of fluids is independent of the capillary number.
When sand is produced with the oil and increases the Consequently, such models of foamy flow are inherently
fluid mobility in the zone from which sand was removed, incapable of accounting for the thermodynamically unsta-
the reach of high pressure gradients needed for foamy flow ble nature of foamy dispersions and, generally, cannot pre-
becomes much longer. Because mobility becomes high in dict the effect of operating conditions on solution-gas-drive
the near-well zone, the zone of high pressure gradient performance. However, such models have been successful
moves deeper into the reservoir. Thus, sand production is in attracting considerable attention in the literature and
helpful in sustaining the dispersed flow in reservoirs that continue to be used in reservoir simulation studies. Some
would otherwise exhibit this type of flow only during the of these are briefly described in the following paragraphs.
initial production period. It is apparent that even with
sand production, the drainage area that can be produced Pseudobubblepoint Model
with foamy flow is not boundless. The required pressure Kraus et al.24 described a “pseudobubblepoint” model for
gradient would be available only up to a certain radial dis- primary depletion in foamy-oil reservoirs. In this model,
tance away from the well, beyond which dispersed flow the pseudobubblepoint pressure is an adjustable parameter
would not be generated. in the fluid property description. All of the released solu-
As mentioned above, sand production is not a necessary tion gas remains entrained in the oil phase until the reser-
condition for the existence of foamy-oil flow. If the pressure voir pressure drops to the pseudobubblepoint pressure.

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OCTOBER 2001
Below this pseudobubblepoint pressure, only a fraction of the asphaltenes adsorbed on the bubble surfaces are still a part
the released gas remains entrained; and the gas fraction of the dispersed phase. Moreover, attempts to verify such
decreases linearly to zero with declining pressures. The reduction in dispersion viscosity in laboratory tests generally
entrained gas is treated as a part of the oleic phase, but its have shown opposite results.
molar volume and compressibility are evaluated with Shen and Batycky29 formulated the theory of lubrication
those of the free gas. Equilibrium ratios from the conven- in an attempt to show that the apparent viscosity of oil/gas
tional pressure/volume/temperature (PVT) data are modi- mixture at a low gas fraction is decreased because of the
fied according to the pseudobubblepoint. An example of lubrication effect of gases coming out of solution. The gas-
primary depletion in a volumetric reservoir shows that lubrication effect requires existence of microbubbles
when foamy-oil fluid properties are used in a reservoir attached to the walls of pores, which has not been con-
simulator, the predicted results could show three anom- firmed by direct experimental evidence.
alous production characteristics observed for foamy-oil
reservoirs, namely high oil recovery, low producing GOR, Kinetic Models
and natural pressure maintenance. It is readily apparent that a dispersion of gas in oil is not a
thermodynamically stable species. Given sufficient time
Modified Fractional-Flow Models and a helpful environment, the dispersion will separate
Such models attempt to match the production behavior by into free gas and oil phases. Although the natural tenden-
modifying the fractional-flow curve or the gas/oil relative cy of the dispersion is to move toward segregation of phas-
permeability curves. Lebel25 described a model that es, such segregation can be arrested by imposing flow con-
assumes that all released solution gas remains entrained in ditions that favor regeneration of the dispersed bubbles.
the oil phase up to a certain system-dependent limiting- Therefore, the flow behavior of foamy oil can be expected
volume fraction. Consequently, as the gas saturation to be a function of time as well as of the imposed flow con-
increases from zero, the fractional flow of gas increases lin- ditions. Kinetic models attempt to capture the time-depen-
early with saturation until the limiting entrained gas satu- dent changes in the flow behavior of foamy oil.
ration is reached. Beyond this limiting volume fraction of Coombe and Maini30 described a model that accounts
dispersed gas, further increase in gas saturation results in for the kinetics of physical changes occurring in the mor-
free gas. The effective viscosity of the foamy oil was phology of the gas-in-oil dispersion. It defines three non-
assumed to decrease marginally as the volume fraction of volatile components in the oil phase: dead oil, dissolved
gas increases. The density of the foamy oil was taken as a gas, and gas dispersed in the form of microbubbles. The
volume-weighted average of the densities of the oil and gas dissolved gas changes to dispersed gas by means of a rate
components. The equilibrium gas-in-oil PVT relationship process that is driven by the existing local supersaturation.
was assumed to be applicable. This model is equivalent to The dispersed gas changes into free gas by a second rate
a manipulation of the gas relative permeability curve, process. The model was implemented in the Computer
which, up to a certain adjustable gas saturation, becomes a Modeling Group’s “Stars”31 simulator by use of existing
function of oil viscosity and oil relative permeability. chemical-reaction routines. Both rate processes were mod-
A similar relative permeability-based approach has been eled as chemical reactions with specified stoichiometry
advocated by Firoozabadi and Pooladi-Darvish.26–27 Their and reaction-rate constants. The rate constants must be
main thesis is that the improved recovery results primari- determined by history matching.
ly from reduced relative permeability of gas, which Although this model accounts for the time-dependent
decreases as the oil viscosity increases. Assuming that the changes in dispersion properties, it fails to consider the
relative permeability concept can be applied to dispersed influence of time and the position-dependent capillary
gas flow, the decrease in gas relative permeability with number. Therefore, it is not useful for predicting the influ-
increasing oil viscosity is expected when it is the pressure ence of operating conditions.
gradient in the oil that is causing the dispersed bubbles to A similar approach was used by Sheng et al.,12 who mod-
move. However, it is unlikely that a predetermined gas/oil eled the rate of release of solution gas by exponential decay
relative permeability curve can describe the field situation of the local supersaturation and assumed that the gas
in which the capillary number varies with time and posi- evolved from solution remained initially dispersed in the
tion in the reservoir. oil. The dispersed gas disengages from the oil to become
free gas at a rate that is proportional to the volume fraction
Reduced Viscosity Models of the dispersed gas in the dispersion. Thus, the kinetics of
Claridge and Prats,28 in an attempt to explain the higher- the process involved in transfer of the solution gas to the
than-expected inflow rates, suggested that the asphaltenes free-gas phase was described by two sequential-rate
present in the crude oil adhere to the gas bubbles while the processes with associated rate constants. This model was
latter are still very tiny. This coating of asphaltenes on the bub- used successfully for history matching laboratory solution-
ble surfaces stabilizes the bubbles at a small size. The bubbles gas-drive experiments. However, it was found that the rate
continue to flow through the rock pores with the oil. The key constants depended on the depletion rate used in the tests.
element that differentiates this model from the others dis- Both of the kinetic models mentioned above account for
cussed above lies in the net effect of asphaltenes adsorption time-dependent changes in the dispersion characteristics
onto the bubble surfaces on the viscosity of the crude oil. by use of simple rate processes. This method represents an
They suggest that the oil viscosity decreases dramatically improvement over the equilibrium models. However, the
because of the removal of the dispersed asphaltenes. It is dif- rate processes involved in foamy solution-gas drive appear
ficult to see why this transfer of asphaltenes to bubble surfaces to be controlled by the rock/fluid properties and by the
would have a large effect on the dispersion viscosity because capillary number. Therefore, the rate constants inferred by

62
OCTOBER 2001
13. Metwally, M. and Solanki, S.: “Heavy Oil Reservoir Mecha-
history matching a known depletion scenario are not valid
nism, Lindbergh and Frog Lake Fields, Alberta, Part I: Field
for predicting the outcome of a new scenario involving dif-
Observations and Reservoir Simulation,” presented at the 46th
ferent flow conditions.
Annual Technical Meeting of CIM, Banff, Canada, May 1995.
Other noteworthy models have been presented by Joseph
14. Solanki, S. and Metwally, M.: “Heavy Oil Reservoir Mechanism,
et al.,32 who treat the flowing gas-in-oil dispersion as a
Lindbergh and Frog Lake Fields, Alberta, Part II: Geomechan-
pseudosingle-phase fluid, and by Arora and Kovscek,33
ical Evaluation,” paper SPE 30249 presented at the 1995 Inter-
who use a bubble-population balance framework.
national Heavy Oil Symposium, Calgary, 19–21 June.
A simulation model capable of predicting the perform-
15. Huerta, M. et al.: “Understanding Foamy Oil Mechanisms for
ance under different operating conditions is unavailable.
Heavy Oil Reservoirs During Primary Production,” paper SPE
However, there are two promising routes that can be taken
36749 presented at the 1996 SPE Annual Technical Confer-
for developing such a model. The first is an extension of the
ence and Exhibition, Denver, Colorado, 6–9 October.
kinetic models to include the dependence of the rate con-
16. Treinen, R.J. et al.: “Hamaca: Solution Gas Drive Recovery in
stants on flow conditions. The second route is to make the
a Heavy Oil Reservoir, Experimental Results,” paper SPE
relative permeability in equilibrium models functions of the 39031 presented at the Fifth Latin American and Caribbean
capillary number. Egermann and Vizika34 have recently Petroleum Engineering Conference, Rio de Janeiro, 30
reported on experimental verification of the differences in August–3 September 1997.
relative permeability in the far field and the near-wellbore 17. Urgelli, D. et al.: “Investigation of Foamy Oil Effect From
region. A model based on capillary-number-dependent rel- Laboratory Experiments,” paper SPE 54083 presented at the
ative permeability would not account for the changes in 1999 SPE International Thermal Operations and Heavy Oil
dispersion properties with time, but may be a reasonable Symposium, Bakersfield, California, 17–19 March 1999.
approximation for fully developed flow in the field. 18. Maini, B.B.: “Foamy Oil Flow in Primary Production of
Heavy Oil Under Solution Gas Drive,” paper SPE 56541 pre-
Conclusions sented at the 1999 SPE Annual Technical Conference and
The past decade has seen a remarkable increase in research Exhibition, Houston, 3–6 October.
effort in this area, and considerable progress was achieved 19. Albartamani, N.S., Farouq Ali, S.M., and Lepski, B.: “Investi-
in understanding the mechanisms involved. It is clear that gation of Foamy Oil Phenomena in Heavy Oil Reservoirs,”
the pressure gradient, rather than the decline rate of aver- paper SPE 54084 presented at the 1999 SPE International
age reservoir pressure, is the driving force for foamy-oil Thermal Operations and Heavy Oil Symposium, Bakersfield,
flow. However, several fundamental questions remain California, 17–19 March.
unanswered. It still is not clear whether the interfacial 10. Tang, G.-Q. and Firoozabadi, A.: “Gas- and Liquid-Phase Rela-
properties of the oil play a large role and what interfacial tive Permeabilities for Cold Production From Heavy Oil Reser-
properties (other than surface tension) are important. The voirs,” paper SPE 56540 presented at the 1999 SPE Annual
role of rock properties, such as pore geometry and pore- Technical Conference and Exhibition, Houston, 3–6 October.
size distribution, also is not completely understood. The 11. Sheng, J.J. et al.: “Critical Review of Foamy Oil Flow,” Trans-
rheological properties of such foamy dispersions also are port in Porous Media (1999)35, 157.
not well characterized. 12. Sheng, J.J. et al.: “Modeling Foamy Oil Flow in Porous
In practical field terms, answers to the following several Media,” Transport in Porous Media (1999)35, 227.
basic questions are being sought. 13. Du, C. and Yortsos, Y.C.: “A Numerical Study of the Critical
• What reservoir characteristics make foamy solution- Gas Saturation in a Porous Medium,” Transport in Porous
gas drive possible? Media (1999)35, 205.
• What operating conditions are needed to maintain 14. Ehlig-Economides, C.A., Fernandez, B.G., and Gongora,
foamy solution-gas drive? C.A.: “Global Experience and Practices for Cold Production
• How do we optimize the well spacing in foamy-oil of Moderate and Heavy Oil,” paper SPE 58773 presented at
reservoirs? the 2000 SPE International Symposium on Formation Dam-
• Does foamy-oil flow occur in steam stimulation of age Control, Lafayette, Louisiana, 23–24 February.
gassy heavy-oil reservoirs? 15. Bora, R., Maini, B.B., and Chakma, A.: “Flow Visualization
• What are the effects of foamy primary production on Studies of Solution Gas Drive Process in Heavy Oil Reservoirs
subsequent secondary and tertiary recovery processes? Using a Glass Micromodel,” SPEREE, (June 2000)3, 224.
Several research groups are active in this area, and it is 16. Handy, L.L.: “A Laboratory Study of Oil Recovery by Solution
likely that answers to these questions will be forthcoming Gas Drive,” SPERE (December 1958)310; Trans., AIME 213.
in the near future. JPT 17. Elkins, L.F., Morton, R., and Blackwell, W.A.: “Experimental
Fireflood in a Very Viscous Oil-Unconsolidated Sand Reser-
Nomenclature voir, S.E. Pauls Valley Field, Oklahoma,” paper SPE 4086 pre-
k= permeability, m2 sented at the 1972 SPE Annual Meeting, San Antonio, Texas,
∆Φ= gradient of flow potential, Pa/m 8–11 October.
σog= surface tension, N/m 18. Huang, W.S. et al.: “Cold Production of Heavy Oil from Hori-
zontal Wells in the Frog Lake Field,” paper SPE 37545 present-
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11. Smith, G.E.: “Fluid Flow and Sand Production in Heavy Oil Heavy Oil Symposium, Bakersfield, California, 10–12 February.
Reservoirs Under Solution Gas Drive,” SPEPE (May 1988) 169. 19. McCaffrey, W.J. and Bowman, R.D.: “Recent Success in Pri-
12. Maini, B.B., Sarma, H.K., and George, A.E.: “Significance of mary Bitumen Production,” paper No. 6 presented at the 8th
Foamy-Oil Behavior in Primary Production of Heavy Oils,” Annual Calgary U. et al. Heavy Oil & Oil Sands Technical
J. Cdn. Pet. Tech., 32, No. 9, 50. Symposium, Calgary, 14 March 1991.

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20. Dusseault, M.B. and El-Sayed, S.: “Heavy-Oil Production 29. Shen, C. and Batycky, J.P.: “Some Observations of Mobility
Enhancement by Encouraging Sand Production,” paper SPE Enhancement of Heavy Oils Flowing through Sand Pack
59276 presented at the 2000 SPE/DOE Improved Oil Recov- under Solution Gas Drive,” paper CIM 96-27 presented at the
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CIM 98-78 presented at the 49th Annual Technical Meeting sented at the Workshop on Foamy Oil Flow held at the Petro-
of the Petroleum Society, Calgary, 8–10 June 1998. leum Recovery Inst., Calgary, 27 April 1994.
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Annual Heavy Oil and Oil Sands Symposium, Calgary, 11 Island, Venezuela, 12–14 March.
March 1992. 33. Arora, P. and Kovscek, A.R.: “Mechanistic Modeling of Solution
24. Kraus, W.P., McCaffrey, W.J., and Byod, G.W.: “Pseudo-Bubble Gas Drive in Viscous Oils,” paper SPE 69717 presented at the
Point Model for Foamy Oils,” paper CIM 93-45 presented at the 2001 SPE International Thermal Operations and Heavy Oil Sym-
CIM 1993 Annual Technical Conference, Calgary, 9–12 May. posium, Porlamar, Margarita Island, Venezuela, 12–14 March.
25. Lebel, J.P.: “Performance Implications of Various Reservoir 34. Egermann, P. and Vizika, O.: “Critical Gas Saturation and Rel-
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Oil Reservoirs,” J. Cdn. Pet. Tech., (March 2001), 40, No. 3. tion, Dallas, 1–4 October.
27. Pooladi-Darvish, M and Firoozabadi, A.: “Solution Gas Drive
in Heavy Oil Reservoirs,” J. Cdn. Pet. Tech., (April 1999), 38, Brij B. Maini, SPE, is Professor of Chemical and Petroleum
No. 4. Engineering at the U. of Calgary. Previously, he was group
28. Claridge, E.L. and Prats, M.: “A Proposed Model and Mecha- leader for heavy-oil recovery research at the Petroleum
nism for Anomalous Foamy Heavy Oil Behavior,” paper Recovery Inst. Maini holds a BTech degree in chemical engi-
SPE 29243 presented at the 1995 International Heavy Oil neering from the Indian Inst. of Technology and a PhD
Symposium, Calgary, 19–21 June. degree in chemical engineering from the U. of Washington.

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