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INSPECTION AND TEST PLAN

FOR EARTH WORK

Doc. No. IONE-AA00-ITP-CS-0003


KARBALA REFINERY PROJECT REV. 7 Page 1 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

INSPECTION AND TEST PLAN


FOR EARTH WORK

PROJECT : KARBALA REFINERY PROJECT


LOCATION : KARBALA, IRAQ
EMPLOYER : STATE COMPANY FOR OIL PROJECTS (SCOP)

7 13 NOV 2016 REVISED AS PER MARKED Y. J. Jo B. H. Lee Y. S. Kim B. H. Shim H.S. Hwang
6 21 APR 2016 REVISED AS PER MARKED S. J. Jo J. Y. JO Y. S. Kim B. H. Shim H.S. Hwang
5 6 FEB 2016 REVISED AS PER MARKED S. J. Jo J. Y. JO Y. S. Kim B. H. Shim H.S. Hwang
4 23 DEC 2015 REVISED AS PER MARKED S. J. Jo J. Y. JO Y. S. Kim B. H. Shim H.S. Hwang
3 5 SEP 2015 REVISED AS PER MARKED S. J. Jo J. Y. JO Y. S. Kim B. H. Shim H.S. Hwang
2 12 AUG 2015 REVISED AS PER MARKED S. J. Jo J. Y. JO Y. S. Kim B. H. Shim H.S. Hwang
1 27 JUL 2015 REVISED AS PER MARKED S. J. Jo J. Y. JO Y. S. Kim B. H. Shim H.S. Hwang
0 13 FEB 2015 ISSUED FOR COSTRUCTION S. J. Jo B. H. Lee Y. S. Kim B. H. Shim H.S. Hwang
A 20 NOV 2014 ISSUED FOR REVIEW B. H. Lee S. J. Ahn Y. S. Kim B. H. Shim H.S. Hwang

REVD REVD APPRD CONFD


REV. DATE DESCRIPTION PRPD CHKD
(PQM) (PM) (PD) (SCOP)

Joint Venture of Hyundai Engineering & Construction Co., Ltd., GS Engineering & Construction Corp., SK
Engineering & Construction Co., Ltd., and Hyundai Engineering Co., Ltd.,

Note :
a) Revision bar(vertical line) shall be placed in the right hand margin to indicate where the changes has been made
b) PRPD = Prepared by, CHKD = Checked by, REVD = Reviewed by, APPRD = Approved by
INSPECTION AND TEST PLAN
FOR EARTH WORK

Doc. No. IONE-AA00-ITP-CS-0003


KARBALA REFINERY PROJECT REV. 7 Page 2 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

REVISION HISTORY

REV. NO. REV. DATE Description Page

A 20 NOV 14 Initial Issue -

0 13 FEB 15 Issued for Construction -

0 13 FEB 15 Descriptions and attached forms are changed 3, 5, 6, Attachments

1 27 JUL 15 Descriptions and attached forms are changed 5, 6, 7


Inspection point of employer are changed in accordance
with agreement at Management Meeting
1 27 JUL 15 5, 6, 7
(MOM No.KRP-C-MOM-N-0195 dated 1st ~ 2nd June
2015)
1 27 JUL 15 Test frequency of materials are added 5

2 12 AUG 15 Inspection point of employer are changed 5, 6, 7

3 2 SEP 15 Inspection point of employer are changed 5

Requirements of trench excavation and backfill for U/G


4 23 DEC 15 7
Piping are added.

5 6 FEB 16 Added requirement of type A & B fill material 5

Added Chloride test of clean sand for information


5 6 FEB 16 5
(MOM No. KRP-JV(CS)-MOM-115 on 2nd ~ 3rd Jan 2016)

Test frequency for type-B soil is changed


5 6 FEB 16 (MOM No. KRP-JV(CS)-MOM-118 on 31st Jan ~ 1st Feb 5
2016)
Gypsum content and organic of type-B soil is added
5 6 FEB 16 5
(MOM No. KRP-JV(CS)-MOM-115 on 11st ~ 19th Jan 2016)

Acceptance criteria for Soil replacement is added


5 6 FEB 16 (MOM No. KRP-JVD-MOM-111 on 18th Oct 2015) 6
(MOM No. KRP-JVD-MOM-W on 21st ~ 23rd July 2015)

Added Schmidt hammer test on sand stone under


5 6 FEB 16 foundation 7
(MOM No. KRP-JV(CS)-MOM-115 on 2nd ~ 3rd Jan 2016)

Requirement of sand compaction for trench are added


5 6 FEB 16 7
(MOM No. KRP-JV(CS)-MOM-115 on 2nd ~ 3rd Jan 2016)

Compaction requirement is changed


5 6 FEB 16 7
(MOM No. KRP-JVD-MOM-113 on 29th Oct 2015)
Requirements of trenches for cables and pipings are
5 6 FEB 16 added 8
(MOM No. KRP-JV(CS)-MOM-115 on 2nd ~ 3rd Jan 2016)
INSPECTION AND TEST PLAN
FOR EARTH WORK

Doc. No. IONE-AA00-ITP-CS-0003


KARBALA REFINERY PROJECT REV. 7 Page 3 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

REVISION HISTORY

REV. NO. REV. DATE Description Page

Added maximum allowable chloride content as 30 ppm


6 19 APR 16 6
(MOM No. KRP-JV(CS)-MOM-115 on 2nd ~ 3rd Jan 2016)

Added clear object for maximum allowable chloride


7 13 NOV 16 6
content as 30 ppm
Added leakage test of drainage work
7 13 NOV 16 10, attachment
(IONE-ROI-CS-4093 on 10th Sep 2016)
Inspection point of employer are changed as per PMC
7 13 NOV 16 7, 8, 10
comment
INSPECTION AND TEST PLAN
FOR EARTH WORK

Doc. No. IONE-AA00-ITP-CS-0003


KARBALA REFINERY PROJECT REV. 7 Page 4 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

TABLE OF CONTENTS

1. I T P

2. ATTACHMENTS

2.1 Request For Inspection & Test


2.2 Receiving Inspection Report
2.3 Inspection Reports
Form No. ITRF-CS-0003-01; Survey Report

Form No. ITRF-CS-0003-02; Clearing and Grubbing Check List

Form No. ITRF-CS-0003-03; Soil Inspection Check List

Form No. ITRF-CS-0003-04; Field Compaction Test Record

Form No. ITRF-CS-0003-05; Underground Embedded Item Inspection


Form No. ITRF-CS-0003-06; Soil Testing Laboratory Evaluation Record

Form No. ITRF-CS-0003-07; Schmidt Hammer Test Record

Form No. ITRF-CS-0003-08; Exfiltration Test


INSPECTION AND TEST PLAN FOR EARTH WORK
Doc. No. IONE-AA00-ITP-CS-0003
KARBALA REFINERY PROJECT REV. 7 Page 5 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

Section A. Definition of Inspection Points Section B. Applicable Specification, Codes and Standards

CONSTRUCTION : Subcontractor QC and/or CONTRACTOR's Construction Project Specification


QC : CONTRACTOR's QC 1. 2342-AA00-JSD-1440-01

EMPLOYER :STATE COMPANY FOR OIL PROJECTS (SCOP) Personnel and/or their Inspection Representative i.g. Third party Inspection Company 2. 2342-AA00-JSD-1400-01

Inspection and testing activities conducted by Construction. These include the monitoring of installation and Construction's internal
I inspections and tests before and during the witnessing of the inspections and tests by QC and/or Company and/or EMPLOYER
Subcontractor's Inspection Representative(s).
Also, these include the review of related certificates and preparation of the documentations and reports related to the activities.
Inspection At Hold Point, the Construction shall not carry out the specified inspector(s)/test(s) without the attendance of those parties
where "H" is indicated at "Inspected by" in ITP.
The Construction shall notify QC of inspections(s)/test(s) via submittal of "Request For Inspection" notification form. This
shall be submitted a minimum of 48 hours for site works, 72 hours for weekend prior to proposed date and time of
H inspection(s)/test(s) activity. QC shall verify readness for inspection prior to forwarding "Request For Inspection" notification form
to EMPLOYER and/or EMPLOYER Inspection Representative(s). This shall be submitted a minumum of 24 hours for site works,
Hold Points 48 hours for weekend prior to proposed date and time of inspection(s)/test(s) activity.

At Witness Point, the Construction shall notify QC of inspections(s)/test(s) via submittal of "Request For Inspection" notification form.
This shall be submitted a minimum of 48 hours for site works, 72 hours for weekend prior to proposed date and time of inspection(s)/test(s)
W activity. CONTRACTOR shall verify readness for inspection prior to forwarding "Request For Inspection" notification form to EMPLOYER
and/or EMPLOYER Inspection Representative(s). This shall be submitted a minumum of 24 hours for site works, 48 hours for weekend
Witness Points prior to proposed date and time of inspection(s)/test(s) activity.
If QC and/or EMPLOYER/EMPLOYER/Representative(s) are not in attendance at proposed inspection(s)/test(s) at date and time notified,
Construction may proceed after confirming whether these parties intend to witness inspection(s) or not.

This is Spot Witness of test(s) or inspection(s) activity by QC and/or EMPLOYER and/or EMPLOYER Inspection Representative(s). The
(W) Spot Witness is surveillance Inspection(s)/test(s). The Construction should notify QC and/or EMPLOYER and/or EMPLOYER Inspection
Spot witness Representative(s) for surveillance inspections(s)/test(s) as Witness Point, however, the Construction can proceed within these
points inspection(s)/test(s) activity with no requirement to confirming whether these pasrties intend to witness inspection(s) or
not(But Confirm to QC). Test reports will be made available for the Review at a later date.

This consists of informal inspection or observation during manufacture and testing. It may be undertaken whilst the inspector is attending
S fore Hold or Witness Points or during separately arranged surveillance on quality plans when visits are arranged solely for this purpose.
Surveillance points
The Construction shall submit to QC and/or EMPLOYER and/or EMPLOYER Inspection Representative(s) for Review the documents prior
R to
Review Points and/or after the performance of the dedicated activity.
INSPECTION AND TEST PLAN FOR EARTH WORK

Doc. No. IONE-AA00-ITP-CS-0003


KARBALA REFINERY PROJECT REV. 7 Page 6 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Inspection & Test Requirement Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

1 General

1) Soil Testing Lab. Evaluation - - ITRF-CS-0003-06 H H R

2 Material Approval & Receiving

1) Replacement Soil, Type A - 2342-AA00-JSD-1440-01 - 1 test per every 1,500 m3 Laboratory Test Report H R S
- AASHTO M 145 Table 2. - MDD, OMC as per ASTM 1557
Classification of Soils and Soil - Type of soil : inorganic and free draining
Aggregate Mixtures Max. organic content : 2%
- Geotechnical Investigation Max. gypsum content : 3%
Report Max. particle size : 50 mm
- ASTM D1557 Max. fines content : 20%
- ASTM C117 Gradation : well graded
Max liquid limit : 25% (if fine content ≤ 15%.
liquid limit does not require assessment)

2) Excavated Soil for Backfill, Type B - 1 test per every 5,000 m3 H R S


- MDD, OMC as per ASTM 1557
- Type of soil : free draining
Max. particle size : 100 mm
Max. fine content : 35%
Gradation : well graded
Max. liquid limit : 50%
Gypsum content ≤ 20%
Organic ≤ 2%

3) Clean Sand - 1 test per every 1,500 m3 H R S


- For pipe/cable trench and ring wall tank
: Less than 3% weight of either Organic or Clay
: Sieve Analysis
: Max. chloride content : 30 ppm
(only for ring wall tank)
- For bullet tank
: Requirements of EEMUA-190
INSPECTION AND TEST PLAN FOR EARTH WORK

Doc. No. IONE-AA00-ITP-CS-0003


KARBALA REFINERY PROJECT REV. 7 Page 7 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Inspection & Test Requirement Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

3 Site Preparation

1) Cleaning and Grubbing - 2342-AA00-JSD-1440-01 - Visual check ITRF-CS-0003-02 I S S


- IONE-AA00-MS-CS-0001 ITRF-CS-0003-03

2) Dimensional check - Survey

4 Excavation/Soil Cut

1) Excavation Dimension - IONE-AA00-MS-CS-0001 - As per related Dwg or Specification ITRF-CS-0003-01 R R S


- Approved IFC DWG

2) Soil Replacement under foundation - In case of depth of foundation < 2 Laboratory Test Report R R S
1 test per every 100m
- Gypsum content ≤ 20%
: proceed with the next construction
Gypsum content > 20%
: soil replacement (min T 500mm)

3) Dewatering System (If req.) - - S S S

5 Underground Embedded Item

1) Concrete Work - IONE-AA00-ITP-CS-0004


Follow ITP for Concrete Work

2) Embedded Item Inspection / - 2342-AA00-JSD-1400-01 - ITRF-CS-0003-05 H H W


Underground Piping and cables

3) Release for Backfill H H W


INSPECTION AND TEST PLAN FOR EARTH WORK
Doc. No. IONE-AA00-ITP-CS-0003
KARBALA REFINERY PROJECT REV. 7 Page 8 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Inspection & Test Requirement Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

6 Fill & Compaction

* Each layer except tested shall be verified by visual Inspection.


1) General Fill - 2342-AA00-JSD-1440-01 - Every 2nd layer ITRF-CS-0003-03 H W S
- IONE-AA00-MS-CS-0003 - 1 test per every 600㎡ ITRF-CS-0003-04
- Max. 250mm loose lifts (Heavy Eqip)
Max. 200mm loose lifts (Plate Compactor)
- FDD / ≥95%, MC / ±2%

2) Under(adjacent) Foundation - Every 2nd layer ITRF-CS-0003-03 H W S


- 1 test per every 300㎡ ITRF-CS-0003-04
- Max. 250 mm per lift
- FDD / ≥95%, MC / ±2%
- Subgrade compaction
if structure fill applied, FDD 90%
if structure fill NOT applied, FDD 95%
- If sand inside ring wall in tank foundation,
visual inspection with water compaction

2-1) Sand Stone under Foundation - BS 5930 - Schmidt Hammer Test ITRF-CS-0003-07 H H W
- 1 test per every 5000㎡
- Soil bearing capacity ≥ 500 Kpa (0.5 N/m㎡ )
INSPECTION AND TEST PLAN FOR EARTH WORK

EFINERY PROJECT Doc. No. IONE-AA00-ITP-CS-0003


REV. 7 Page 9 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Inspection & Test Requirement Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

6 Fill & Compaction (Continued)

3) Trenches - IONE-AA00-MS-CS-0003 - Every 2nd layer ITRF-CS-0003-03 H W S


- 1 test per 50m ITRF-CS-0003-04
- Max. 200mm loose lifts.
- FDD / ≥95%, MC / ±2%

3-1) Trenches for Cables and Piping - IONE-AA00-DW-CS-10003 - Subgrade : visual inspection ITRF-CS-0003-01 H W S
- IONE-AA00- DW-EL-20001 - Sand bedding ITRF-CS-0003-02
- IONE-AA00-MS-PI-0002 1) Visual inspection after water compaction ITRF-CS-0003-03
- IONE-AA00-MS-PI-0008 2) Thickness ITRF-CS-0003-04
- Approved IFC drawing : Min 150 mm (GRV) ITRF-CS-0003-05
: Min 100 mm (HDPE, Steel, Concrete)
: 150 mm (Cables for unpaved areas)
: 100 mm (Cables for paved areas)
- Primary initial sand backfill
1) Visual inspection after water compaction
2) Thickness
: Max 250 mm per lift (GRV, Steel, Concrete)
: 75% of pipe dia (HDPE)
: Max 150 mm per lift (Cables for all areas)
- Secondary initial sand backfill
1) Visual inspection per after water compaction
2) Thickness
: Min 300 mm from top of (GRV)
: Min 100 mm from top of (HDPE, Steel,
Concrete)
: Min 350 mm from bottom of (Cables for
unpaved area)
: Min 450 mm from bottom of (Cables for
paved area)
- Backfill
1) 1 test per 50m
2) Max. 250 mm per each layer
3) Every 2nd layer : FDD / ≥90%, MC / ±2%
Final layer : FDD / ≥95%, MC / ±2%
INSPECTION AND TEST PLAN FOR EARTH WORK
Doc. No. IONE-AA00-ITP-CS-0003
KARBALA REFINERY PROJECT REV. 7 Page 10 / 10
Ref. FEED DOC. No. : 2342-AA00-JSD-1440-01

LEGEND: I ( Inspection Point ), T/C ( Test Certificate required ), R ( Review results of inspection, examination or test ), S (Surveillance), W ( Witness Point), (W); Spot Witness, H ( Hold Point)

Reference Verified by
No. Description of Inspection or Test Inspection & Test Requirement Form No. Remarks
[Code/std/Spec./Proc.] Const. QC EMPLOYER

6 Fill & Compaction (Continued)

4) Earth Pad

4-1) General Layer - IONE-AA00-MS-CS-0003 - 25-90mm Crushed stone or Gravel, or ITRF-CS-0003-03 H W S


A-1 or A-3 with fine content ITRF-CS-0003-04
(Less than 10% passing No.200 sieve)
- 1 test per every 300㎡
- Max. 200mm loose lifts.
- FDD / ≥95% , MC / ±2%

4-2) Top Layer - Max. 100mm lift with 5mm gravel or ITRF-CS-0003-03 H W S
Crushed stone ITRF-CS-0003-04
- 1 test per every 300㎡
- FDD / ≥95%, MC / ±2%

5) Earth Dike - 1 test per every 30m ITRF-CS-0003-03 H W S


- Max. 300mm loose lifts. ITRF-CS-0003-04
- FDD / ≥95%, MC / ±2%

7) Last layer Compaction test - 2342-AA00-JSD-1440-01 - General fill : ITRF-CS-0003-01 H H W


- IONE-AA00-MS-CS-0003 +75mm and -0mm (Final Level) ITRF-CS-0003-04
+75mm and -75mm (Final Line)
- Earth Dike and Pad :
+75mm and -0mm (Final Level)
+75mm and -75mm (Final Line)

7 Bitumen Emulsion Coating

1) Earth Pad - 2342-AA00-JSD-1440-01 - 1kg/㎡ - I S S

2) Earth Dike - 1.5kg/㎡ - I S S

8 Leakage test for drainage works

1) Exfiltration Test - 2342-AA00-JSD-1440-01 - Visual inspection as per Table 9 of BS 8301 ITRF-CS-0003-08 H H W


Attachment #2.1: REQUEST FOR INSPECTION & TEST

REQUEST FOR INSPECTION & TEST

Project Karbala Refinery Project Request No.

Area / Unit ITP Reference/Item No.

Discipline Subcon. Name

Ref. DWG No. Request Date

□ We would like to have your presence for inspection / test according to the following schedule. The under noted work is completed

(Except as noted)

□ This is to inform you that the following inspection / test will be carried out at the scheduled time mentioned below :

Inspection Item Location Date & Time

Attachments : □ Yes, □ No

Remarks

Result of Inspection / test performed according to this RFI : □ Accepted, □ Rejected, □ Cancelled

CONSTRUCTION HDGSK JV QC EMPLOYER

Name
Position

Signature

Date / / / / / /
Original document : Attachment #1C of IONE-AA00-PE-QA-0005

From HDGSK JV No.


To ( ) Laboratory
We request you to perform the tests mentioned above according to ASTM. When test report is issued, laboratory should be
requested to inform us whether results comply with standard or not and evaluation and recommendations for results.
No. of RFI should be included.
HDGSK JV Representative : /
Attachment #2.2: Receiving Inspection Report

RECEIVING INSPECTION REPORT

Project Name / No. Karbala Refinery Project Report No.


Inspection Date
Job Code. IONE
& Time
Subcontractor/
P.O. No.
Supplier Name

Item / Material Name

Check Result
No. Inspection Items Remarks
Accept Reject N/A
Conformity/nonconformity between purchase
1
requirements and quality record received

2 Identification and mark of items / materials

3 Condition of protection packing and sealing

4 Filling up condition of inert gas

Check for chemical / physical damage or not


5 (including cleanliness)

6 Measuring major dimension of items / materials

7 Nondestructive examination & PMI (if necessary)

8 Verification of source inspection result

Items / Materials □ : Accepted

□ : Rejected

□ : Partial Quantity Accepted

Attachments □ : Yes

□ : No

Notes :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name
Position

Signature

Date / / / / / /
Original document : Attachment #2 of IONE-AA00-PE-QA-0004
Attachment #2.3A: Survey Report

SURVEY REPORT
INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

ITRF-CS-0003-01 OF

JOB DESCRIPTION AREA DESCRIPTION

ENGINEERING CODE & SUBCONTRACTOR/


DOCUMENT NO. STANDARDS NO. SUPPLIER

Point Design Coordinates Actual Coordinates Deviation


Remark
No. Northing Easting Elev. Northing Easting Elev. Northing Easting Elev.

REMARKS:

REFERENCE DOCUMENTS:

CONSTRUCTION HDGSK JV QC EMPLOYER


Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-01
Attachment #2.3B: Clearing and Grubbing Check List

Clearing and Grubbing Check List

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

ITRF-CS-0003-02 OF

AREA DESCRIPTION LOCATION


CODE &
IFC DWG NO.
STANDARDS NO.
CONTRACTOR SUB CONTRACTOR

No. Inspection Reference Construction HDGSK JV QC Remarks

Depression caused by removal of existing trees are filled with


1 suitable materials and compacted to the grade of original
ground surface

No damage or interference encountered during removal work


2
to any available facilities that has to be maintained intact

Work site area is free from refuse trash debris, rubbish and
3
leftover or surplus materials

10

11

12

13

Remarks :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-02
Attachment #2.3C: Soil Inspection Check List

Soil Inspection Check List

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

ITRF-CS-0003-03 OF

AREA DESCRIPTION LOCATION


CODE &
IFC DWG NO.
STANDARDS NO.
CONTRACTOR SUB CONTRACTOR

No. Inspection Reference Construction HDGSK JV QC Remarks

1 Excavation cleared of foreign and loose material

2 Slopes shored or correctly stepped

3 Fill Material cleans and conforms to requirements.


Lift thickness and compaction procedures in accordance with
4
specifications.
5 Final elevation in accordance to drawings.

6 Moisture control acceptable.

7 Compaction Method and Equipment.

8 Soil Density Test Reports filed.

10

11

12

13

14

15

Remarks :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-03
Attachment #2.3D: Field Compaction Test Record

Field Compaction Test Record

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

ITRF-CS-0003-04 OF

AREA DESCRIPTION LOCATION


CODE &
IFC DWG NO.
STANDARDS NO.
CONTRACTOR SUB CONTRACTOR

Drawing No. Specification No. Test Date

Type of Subgrade Type Compactor

Type Fill Lift Thickness Min. Compaction Required: %

Laboratory Standard :

Type Date Max. Density Optimum Moisture

Field Test Equipment :

Type S/N Correction Factor

Item Description :

Comments :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-04
Attachment #2.3E: Underground Embedded Item Inspection

Underground Embedded Item Inspection

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

ITRF-CS-0003-05 OF

AREA DESCRIPTION LOCATION


CODE &
IFC DWG NO.
STANDARDS NO.
CONTRACTOR SUB CONTRACTOR

No. Inspection Reference Construction HDGSK JV QC Remarks

Verify Embedment Size/Type and Location(elevation and


1
slop)
2 Verify pulling eyes and ladder rungs in place

3 Sump or drain provided in accordance with drawings.

Adequate support and plugs/caps for compliance with


4
drawing and specification.

5 Verify any deviation with drawings.

6 Verify cleaning for trench or duct bank, etc…

7 Additional painting or marking, etc…

8 Remove all trash and debris

Backfill request / release(s) obtained Name Signature Date

1 Mechanical Engineer

2 Steel Structure Engineer

3 Piping Engineer

4 Electrical Engineer

5 Instrument Engineer

6 HVAC Engineer
Note :

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-05
Attachment #2.3F: SOIL Testing Laboratory Evaluation Record

Soil Testing Laboratory


Evaluation Record
Inspection Date
ITRF NO. ITRF-CS-0003-06 SHEET NO.
& Time
Project Name / Job Code. Karbala Refinery Project / IONE Inspection Area OF
Subcontractor/
P.O. No.
Supplier Name

Form No. : ITRF-CS-0003-06 1 of 4


Soil Testing Laboratory
Evaluation Record

1.0 INSTRUCTIONS

1.1 This evaluation can only be made by the assigned Construction Engineer or others
qualified to inspect Soil testing laboratories.

1.2 The space to the right of each statement in this document should be completed with
one, two, or three word answers, such as: Yes, No, Satisfactory, Unsatisfactory or,
Does Not Apply, etc.

1.3 If any part of the testing laboratory has not been inspected, indicate to the right of the
appropriate statement by N.R. (Not Reviewed).

1.4 If additional comments are necessary, use the space available under each individual
statement.

1.5 The conclusions drawn by the Inspector should be based only upon observations and
documentation noted in the body of the report.

2.0 EQUIPMENT FOR SOIL INSPECTION AND TESTING

2.1 Laboratory Equipment

2.1.1 Is equipment available to satisfy ASTM D 1140-54 "Amount of Material In Soils Finer
Than The No. 200 Sieve?"

2.1.2 Is equipment available to satisfy ASTM D 1883-73 "Bearing Ratio of Laboratory-Compacted Soils?"

2.1.3 Is equipment available to satisfy ASTM D 423-66 "Liquid Limit of Soils?"

2.1.4 Is equipment available to satisfy ASTM D 3017-78 "Moisture Content of Soils, and
Soil Aggregate in Place By Nuclear Methods (Shallow Depth)?"

2.1.5 Is equipment available to satisfy ASTM D 2216-80 "Moisture Content of Soil, Laboratory?"

2.1.6 Is equipment available to satisfy ASTM D 698-78 "Moisture-Density Relations of Soils, Using 5.5 LB.
(2.5kg) Rammer, and 12-inch (304.8 mm) Drop?"

2.1.7 Is equipment available to satisfy ASTM D 1557-78 "Moisture-Density Relations of Soils Using 10-LB
(4.5kg) Rammer, and 18-inch (457.8 mm) Drop?"

2.1.8 Is equipment available to satisfy ASTM D 424-59 "Plastic Limit and Plasticity Index of Soils?"

Form No. : ITRF-CS-0003-06 2 of 4


Soil Testing Laboratory
Evaluation Record

2.1.9 Is equipment available to satisfy ASTM D 2049-69 "Relative Density of Cohesion-less Soils?"

2.1.10 Is equipment available to satisfy ASTM D 2166-66 "Unconfined


Compressive Strength of Cohesive Soils?"

2.1.11 Is there and additional equipment required for this contract?

2.0 EQUIPMENT FOR SOILS INSPECTION AND TESTING (Cont’d)

2.1 Field Testing Equipment (Cont’d)

2.1.1 Is equipment available to satisfy ASTM D 2922-78 "Density of Soil and Soil Aggregates
in Place of Nuclear Methods (Shallow Depth)?"

2.1.2 Is equipment available to satisfy ASTM D 2937-71 "Density of soil in Place By


The Drive-Cylinder Method?"

2.1.3 Is equipment available to satisfy ASTM D 2167-66 "Density of Soil in Place


By The Rubber Balloon Method?"

2.2 Field Inspection Equipment

2.2.1 Is equipment available to satisfy ASTM D 2922-78 "Density of Soil and Soil Aggregates
in Place of Nuclear Methods (Shallow Depth)?"

2.2.2 Is equipment available to satisfy ASTM D 2937-71 "Density of soil in Place By


The Drive-Cylinder Method?"

2.2.3 Is equipment available to satisfy ASTM D 2167-66 "Density of Soil in Place By


The Rubber Balloon Method?"

2.2.4 Is equipment available to satisfy ASTM D 1556-64 "Density of Soil in Place By


The Sand-Cone Method?"
2.2.5 Is equipment available to satisfy ASTM D 1194-72 "Bearing Capacity of soils for
Static Load on Spread Footings?"

3.0 MANAGEMENT SUPERVISION

3.1 Is the Agency under the direction of a person charged with engineering managerial responsibility?

3.2 Does that peson have a Masters Degree in Soils from an accredited College or University, and is he/she
a full time employee of the Agency?

3.3 Does he/she have at least five years of engineering experience in inspection and testing of soils?

3.4 Does the Supervising Laboratory Technician have at least five years experience performing tests on soils?

Form No. : ITRF-CS-0003-06 3 of 4


Soil Testing Laboratory
Evaluation Record

3.5 Does he/she demonstrate an ability to perform the tests normally required in the manner stipulated under
ASTM or other governing procedures?

3.6 Does the Supervising Field Technician have at least five years experience in the kind of work involved
on construction projects?

3.6 Does that person demonstrate either by oral or written examination, or both, the ability to perform
correctly the duties required?

5.0 CONCLUSIONS AND REMARKS


The Agency does have adequate facilities and qualified personnel to perform the work required in accordance with contract
specifications:
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_____________________ ____________________________________
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` _____________________ ____________________________________
_____________________ ____________________________________

6.0 RECOMMENDATIONS

_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________
_____________________ ____________________________________

Evaluated By : Date :

Date :

Form No. : ITRF-CS-0003-06 4 of 4


Attachment #2.3G: Schmidt Hammer Test Record

Schmidt Hammer Test Record

INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISCIPLINE SHEET NO.

ITRF-CS-0003-07 OF

AREA DESCRIPTION LOCATION

CODE &
IFC DWG NO.
STANDARDS NO.

CONTRACTOR SUB CONTRACTOR

Schmidt Hammer Test Average Result


No. Comp. STR.
Item 1 2 3 4 5 (N/mm2) Accept Reject

Rebound Value
1
COMP.STR. (N/mm2)

Rebound Value
2
COMP.STR. (N/mm2)

Rebound Value
3
COMP.STR. (N/mm2)

Rebound Value
4
COMP.STR. (N/mm2)

Rebound Value
5
COMP.STR. (N/mm2)

Rebound Value
6
COMP.STR. (N/mm2)

Rebound Value
7
COMP.STR. (N/mm2)

Note : Acceptance criteria is more than 500 Kpa (0.5 N/mm2)

: In case that rebound value is below 10, field definition should be carried out according to below table of BS 5930.
Unconfined
Compressive
Term Field Definition
Strength
(MN/m2)
Very weak Gravel size lumps can be crushed between finger and thumb < 1.25
Weak Gravel size lumps can be broken in half by heavy hand pressure 1.25 to 5
Moderately weak Only thin slabs, corners or edges can be broken off with heavy hand pressure. 0.5 to 12.5
Moderately strong When held in the hand, rock can be broken by hammer blows. 12.5 to 50
Strong When resting on a solid surface, rock can be broken by hammer blows. 50 to 100
Very strong Rock chipped by heavy hammer blows 100 to 200
Extremely strong Rock rings on hammer blows. Only broken by sledgehammer > 200
* Remark : 1 MN/m2 = 1 N/mm2

CONSTRUCTION HDGSK JV QC EMPLOYER

Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-07
Attachment #2.3H : Exfiltration Test

Exfiltration Test
INSPECTION REPORT NO. INSPECTION DATE & TIME ITRF NO. DISPLINE SHEET NO.

OF
JOB DESCRIPTION AREA DESCRIPTION

ENGINEERING CODE & SUBCONTRACTOR/


DOCUMENT NO. STANDARDS NO. SUPPLIER

HDGSK
No. Inspection Reference Constrcution Remarks
JV QC

1 Verify any discernible leakage

2 Verify any damage

3 Verify fall in water level

Note

: Required test level will be confirmed by engineering team

: Recommended acceptance criteria for fall in water level (over 30 min after a period of absorption of up to 20 h)

based on Table 9 of BS 8301

Maximum fall in water level in 30 min

Age of construction
upto 1.5m above Brickwork Concrete sections
invert level Clayware, Plastics or
More than any 'one piece' chambers
1m or less deep
1m deep

3 to 7 days 30 mm 20 mm 5 mm

over 30 days 5 mm 5 mm 5 mm

CONSTRUCTION HDGSK JV QC EMPLOYER


Name

Position

Signature

Date / / / / / /
Form No. : ITRF-CS-0003-08

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