Manual: Original Instructions Ver D

MANUAL
ORIGINAL INSTRUCTIONS
ver D
MODEL 817-18986 MANUAL NO. 1-3018
817-19094
MANUAL
The manual is divided into the following sections:
Section A User instruction
Section B Service manual
Section C Diagrams
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Additional parts
Section H Revision records
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cation. The right is reserved to make changes at any time without notice. COPYRIGHT© 2015 ELME Spreader AB.
MODEL: 817
MANUAL CONTENTS
SECTION A USER INSTRUCTION
A100-097 General safety instructions

A100-008 User instruction
A100-089 User instruction lifting eyes
A100-174 Handling during installation of spreader
A100-147 Important information
SECTION B SERVICE MANUAL
B110-198 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pendular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B110-302 Tightening torques
B110-391 Tighten of wear pads
B110-564 Assembly instruction (Nordlock)
B110-324 Storage
B9-149 Description power damping block
B9-153 Description of single speed rotation block
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

814 032 Hydraulic schematic
C120-003 Neuron (Canbus)
828 573 Wiring diagram
828 572 Electric schematic
SECTION D MECHANICAL PARTS
D510-689 Main frame

D510-690 Rotator assy.
D510-790 Wear pads
D510-1353 Welded spare parts
D550-373 Pendular twistlock assy.
© Elme Spreader AB
MODEL: 817
MANUAL CONTENTS
SECTION E HYDRAULIC PARTS
E560-340 Sideshift cylinder assy.

E560-419 Extension cylinder assy.
E560-506 Powerdamp cylinder assy.
E570-525 Swivel assy.
E570-566 Valve assy. (swivel)
E570-1362 Valve assy. (sideshift)
E570-1409 Valve assy. (extension)
E570-1547 Valve assy. (rotation/brake)
E570-1218 Valve assy. (power damping)
E570-860 Hydraulic system
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SECTION F ELECTRICAL PARTS
F580-959 Electric system

F580-264 Electrical parts
F580-677 Indicator lights assy.
F580-348 Indicator LED-lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G590-121 Additional parts (hose clamp)

G590-175 Additional parts (pin for damp. cyl.)
G590-195 Additional parts (brackets for hose clamps)
G590-216 Additional parts (cover plate)
G590-306 Additional parts (pin on rotator)
G590-435 Additional parts (bumpers)
G590-572 Additional parts (bracket light assy.)
G590-673 Additional parts (bracket Deutsch connector)
G590-800 Additional parts (greasing hoses in rotator top)
G590-837 Additional parts (service boxes)
SECTION H REVISION RECORDS
© Elme Spreader AB
SECTION
A
USER INSTRUCTION
GENERAL SAFETY INSTRUCTIONS PAGE NO.
(ALL ELME SPREADERS) A 100-097-1
This standard page with safety instructions shows all danger zones on a spreader
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! Warnings to service personnel and others working with the spreader
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avoided.
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the emergency.
Danger zone
Emergency stops
Figure 1 - Danger zone - around spreader
© Elme Spreader AB 12-2015(10-2015)

Danger zone Danger zone
)LJXUHD'DQJHU]RQHÀLSSHU Figure 2b - Danger zone - Crushing risk
Figure 2c - Danger zone - Crushing risk
Carriage Rotator
Figure 3a Figure 3b
Figure 3a and 3b- Danger zone - between carriage/rotator and main frame

Figure 4. Danger zone - between ”T”-beams and main frame
Figure 5. Danger zone - legs/feet

PAGE NO.
USER INSTRUCTIONS
A 100-008-1
The ELME Model 817&RQWDLQHUVSUHDGHULVDWHFKQLFDOO\DGYDQFHGSLHFHRIHTXLSPHQW

which, if it is carefully used and maintained, will serve its purpose for many years.
Initial check.
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NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!!
CONTAINER HANDLING
1. Starting work with the spreader.

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length.
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lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and in some cases
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at one of the above mentioned positions. If the spreader is not equipped with stops,
the spreader may only be used for lifting 20ft. and 40ft. containers. Lifting outside
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UHWUDFWHGSRVLWLRQ7KLVZLOOEHWHUPHG”THE BASIC POSITION” in the rest of the
instruction.
2. Picking up a container.
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container. Always attempt to position the spreader centrally over the container.
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© Elme Spreader AB 12-2013

PAGE NO.
USER INSTRUCTIONS
A 100-008-2
By using the controls for shift and reach, position the spreader accurately over the
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QHUUHDGMXVWLWVSRVLWLRQDQGWKHWU\DJDLQNEVER PUSH OR SIDE SHIFT while any of
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SEATED DQGWKLVZLOOEHLQGLFDWHGE\WKH6($7('/,*+7EHLQJVZLWFKHGRQ$VVRRQ
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CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the
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3. Detach a container.
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the container, ensuring that its corner castings locate on the corner locks.
NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!
WARNING!!! A heavy container and the weight of a spreader will do serious

damage to a trailer or chassis, if not handled with care.
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. General advice.
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PAGE NO.
USER INSTRUCTIONS
A 100-008-3
Elme attachment model 817, 857

Indication light Indication light Indication light
Container Position
Green Orange Red
Twistlocks unlocked both sides. No container attached.
Top lift OFF OFF ON
Seated - 1, 2, or 3 corners seated.
-"- -- BLINK --
Seated - All 4 corners seated.
-"- Twistlock can be activated to lock or unlock. -- ON --
Twistlocks locked both sides and container lifted.

-"- ON OFF OFF
Twistlock in locked position with a faulty unlock signal.
-"- OFF -- BLINK
Twistlock in unlocked position with a faulty lock signal.

-"- BLINK -- OFF
Twistlock
Locked Seated 8QORFNHG
Green Orange Red

PAGE NO.
USER INSTRUCTIONS
A 100-089-1
Instructions on the safe use of the various types of lifting eyes that an
ELME spreader can be equipped with.
A container spreader was initially designed for lifting containers and the calculations
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fact is also valid when lifting loads from the lifting eyes mounted on the spreaders end
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Lifting eyes mounted on top of the main frame are only for lifting the spreader itself.
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Another limitation when using the lifting eyes mounted on the end beams, is that
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tional), these must be used to position the beams accurately at one of the above
mentioned positions. If the spreader is not equipped with stops, then the spreader
may only be used for lifting at the 20ft. and 40ft. positions. Lifting outside the spe-
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Fig 1 Fig 2 Fig 3
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Fig 4 Fig 5
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IUDPHFDQOLIWPHWULFWRQVwith the load evenly distributed between all four lifting
eyes. Note! 20.000 lifts is the maximum number of lifts for a lifting eyes.
Note! The max. capacity for one open hook (Fig 5) is only 12.5 metric tons.
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on the main frame, the total capacity will only be 25 metric tons.
PAGE NO.
USER INSTRUCTIONS
A 100-089-2
Load evenly distributed on four Load evenly distributed on two

lifting eyes lifting eyes
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P1 45°
P2
P1 Max = Spreader
capacity P2 Max 7,500Kg
4
HANDLING DURING INSTALLATION PAGE NO.
OF SPREADER A 100-174
Lifting eyes for handling of spreader,

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Spreaders with lifting eyes

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Lifting eyes for handling of spreader,

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Spreaders with lifting eyes

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Lifting eyes only for

production purpose.
NOT TO BE USED!!

PAGE NO.
IMPORTANT INFORMATION
A100-147
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By using ELME genuine parts, you always get parts you can rely on and true peace of mind.
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reversed engineering.
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For correct operation of the spreader, only ELME genuine parts and accessories which are
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genuine parts are used if need of replacement. This is to ensure that the spreader still is
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spreader for many years.
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lity.

SECTION
B
SERVICE MANUAL
PAGE NO.
LUBRICATION CHART
B 110-198-1
1 1

2 5 5 2
1. SLIDER PADS EXTENSION

2. TWIST LOCKS
3. EXTENSION CYLINDER
4. STOPS
5. SLIDER PADS SIDE SHIFT
6. SLEWING RING BEARING AND GEAR
7. SIDE SHIFT CYLINDERS.
8. SLEW GEAR BOX AND BRAKE
9. DAMPING CYLINDER BEARING
/8%5,&$17 (SEE INDIVIDUAL DESCRIPTION OF
08/7,385326(*5($6((3 EACH LUBRICATION POINT.)
326,7,21
WEAR PADS FOR MAIN BEAM AND EXTENSION BEAMS.
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A B
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PAGE NO.
LUBRICATION CHART
B 110-198-2
326,7,21
END BEAMS AND TWIST LOCKS.

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A
A
standard lowered B
twistlock twistlock
B
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EXTENSION CYLINDER SUPPORT WEAR PADS
AND TRACKS.
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A
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STOP CYLINDERS.
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100mm
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SIDE SHIFT SLIDER PADS.
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A
$,17(59$/(9(5<+2856250217+6
%,17(59$/(9(5<+2856250217+6 B
32,17675$&.621($&+6,'(2)7+(635($'(5

PAGE NO.
LUBRICATION CHART
B 110-198-3
326,7,21
SLEWING RING BEARING AND GEAR.
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*5($6(1,33/(6326,7,21$02817('$7
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SIDE SHIFT CYLINDER BEARINGS.
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326,7,21
A
SLEWING GEARBOX (2 off).
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DAMPING CYLINDER BEARINGS.
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MAINTENANCE INSTRUCTION 3$*(12
B 110-017-1
(LIFT TRUCK SPREADERS)
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Twistlock item no. 6990360 6KRXOGEHUHSODFHG

if this dimension is
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:HDUPD[
PP
Twistlock item no. 6990015 :HDUPD[PP

6991993
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if this dimension is
less than 25mm
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B 110-017-2
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Soft landing/Low noise this dimension is less
than 10mm.
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when the dimension is less than 10mm.
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movements.

B 110-017-3
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the emergency stop!
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SUHFDXWLRQDQGE\SHUVRQQHOWKDWLVIDPLOLDUZLWKULVNVUHODWHGWRVSUHDGHU
function and movements.
J 6SUHDGHUVKDOOEHLVRODWHGIURPDOOHQHUJ\VRXUFHVSULRUWRUHSDLUVRU
maintenance unless it is essential to maintain an energy source for such
work.
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* Daily inspect the spreader for visual damage.

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:KHUHSRVVLEOHLWZRXOGEHDGYLVDEOHWRHTXLSWKHHOHFWULFER[ZLWKDKHDWHUWKLV
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11. Instructions for repair and after repair:
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intended to wear are normal maintenance and not repairs. Repairs consist of any
damage or defect, or wear to any part not intended to wear, so as to constitute a
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QH[WURXWLQHLQVSHFWLRQ2XUUHFRPPHQGDWLRQVIRUPLQRUUHSDLUVHJUHSODFHPHQWRI
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VRQQHOSURYLGHGWKDWDFRPSHWHQWSHUVRQZKLFKPD\EHWKHVHUYLFHSHUVRQLIDGH
TXDWHO\TXDOL¿HGDQGH[SHULHQFHG¿UVWGRFXPHQWVKRZWKHLQFLGHQWKDSSHQHGRUWKH
circumstances leading to discovery of the damage or defective parts, documents the
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B 110-017-4
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competent direction and supervision and in accordance with relevant national or
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0DMRUUHSDLUVWKDWFRQVLVWRIPRUHWKDQUHSODFHPHQWRIDPLQRUSDUWPXVWEHSHUIRUPHG
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KHOS,IVXLWDEO\FRPSHWHQWSHUVRQQHODUHDYDLODEOHIRUPDMRUUHSDLUVWKH\VKRXOGGHWDLO
how the incident happened or the circumstances leading to
discovery of the damage or defective parts, detail the nature of the damage or defects,
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supervision and in accordance with relevant national or international Standards. The
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ment system.
12. After repair
7KHUHSDLUVVKDOOEHDSSURSULDWHO\WHVWHG8SRQFRPSOHWLRQWKHFRPSHWHQWSHUVRQ¶V
UHSRUWDQGWKHGRFXPHQWDWLRQSURGXFHGE\WKHUHSDLUHUVKDOOEHORGJHGLQDUHFRUGV
management system.
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7KHUHDUHQRLQVWUXFWLRQVUHOHYDQWWRWKHPDLQWDLQHURQVSHFLDODGMXVWPHQWVDQG
clearances.
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If a competent person determines that the spreader has reached the end of its
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At the end of operational life of the spreader, it is important to follow national directions
and regulations of how to dispose it. The spreader consists of hydraulic oil, electrical
SDUWVDQGPHFKDQLFDOSDUWVVXFKDVVWHHODQGSODVWLFSDUWV7KHVHGLIIHUHQWPDWHULDOV
KDYHWREHVRUWHGDQGGLVSRVHGLQDFFRUGDQFHZLWKQDWLRQDOODZVDQGUHJXODWLRQV

PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-1

7KHWLHURGLVD¿[HGXQLWDQGLVQRWDGMXVWDEOH

12
11

10
1

2
5
7RUHPRYHWKHWLHURGSURFHHGDVIROORZV
5HPRYHWKHLQGLFDWRUDVV\LWHPRUWKH/RFNHG1RWORFNHGVHQVRUEUDFNHW

LWHPLILWLVDVSUHDGHUZLWK:73RUZLWKRYHUKHLJKWOHJV
/RRVHQRQHRIWKHDGMXVWHUEROWVDWWKHWZLVWORFNF\OLQGHUHQRXJKWRJLYHVRPHSOD\
/RRVHQDQGUHPRYHWKH0[EROWVLWHPLQWKHWRSRIERWKWZLVWORFNVLQWKH

VDPHHQGEHDP
8VHWZRRIWKH0[EROWVLWHPDVSXOOHUVE\LQVHUWLQJWKHPLQWKHWZRWKUHDGHG

KROHVLWHPLQHDFKRIWKHFUDQNVLWHPDQGWLJKWHQWKHPDOWHUQDWO\XQWLOWKH\OLIW
WKHFUDQNVLWHPRIIWKHWRSRIWKHWZLVWORFNVKDIWLWHP
7KHWLHURGLWHPLQFOXGLQJERWKFUDQNVLWHPFDQQRZEHUHPRYHGIURPWKH

HQGEHDP
To remove the twistlock and sleeve proceed as follows:
7KHNH\LWHPWKDWORFDWHVWKHFUDQNLWHPWRWKHWZLVWORFNLWHPLVKHOGLQ

SODFHRQWKHWZLVWORFNE\DUROOSLQVRWKDWLWZLOOUHPDLQLQSODFHRQWKHWZLVWORFNDIWHU
the crank is removed.
%\OLJKWO\NQRFNLQJWKHNH\DZD\IURPWKHWZLVWORFNLWFDQEHUHPRYHG

PAGE NO.
B 110-068-2
6XSSRUWWKHWZLVWORFNLWHPIURPEHORZVRWKDWLWGRHVQRWGURSRXW

8VLQJDVFUHZGULYHUSULVHWKHFROOHWVLWHPRXWRIWKHUHFHVVLQWKHWZLVWORFNLWHP
,WLVQRZSRVVLEOHWRORZHUWKHWZLVWORFNRXWRIWKHHQGEHDP7KHVOHHYHLWHP
DQGORZHUEHDULQJVHWLWHPZLOOLQPRVWFDVHVDFFRPSDQ\WKHWZLVWORFNDVLWLV
UHPRYHGWKLVLVTXLWHQRUPDO
,163(&7,2135,25725($66(0%/<
$IWHUUHPRYDORIDOOWZLVWORFNSDUWVUHPRYHDOOJUHDVHDQGGLUWIURPWKHSDUWVDQGDOVR
IURPWKHFRUQHURIWKHHQGEHDP6WHDPFOHDQRUFOHDQZLWKVRPHIRUPRIVROYHQW
&KHFNWKHWZLVWORFNLWHPIRUZHDUDWWKHKHDGDQGDOVRIRUZHDUDWWKHEXVKLQJ

VXUIDFHV,QVSHFWWKHORZHULWHPDQGXSSHULWHPEHDULQJVHWVIRUZHDUDQG
GDPDJHLIEDGO\ZRUQRUGDPDJHGWKH\VKRXOGEHUHSODFHG7KHFROOHWVLWHPDQG
DQGWKHFUDQNLWHPVKRXOGEHLQVSHFWHGIRUSRVVLEOHZHDURUGDPDJHDQGUHSODFHG
if necessary.
It should be noted that the state of the collets (item 8) and the recess in the
twist lock (item 5) is very important as these parts are carrying the load when a
container is lifted.
5(3/$&,1*),77,1*7:,67/2&.6
3UHSDUHWKHVOHHYHLWHPSODFHDQGJUHDVHWKHEXVKLQJDQG¿WWKHIRXUFHQWHULQJ

springs in the sides of the sleeve.
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IDFHRIWKHFRUQHUSODWHLQWKHHQGEHDPZLWKWKHFRQYH[KDOIXSSHUPRVW
WKUHDGHGKROHVXS*UHDVHWKHORZHUEHDULQJVHWLWHPDQGSODFHLQSRVLWLRQRQ
WKHJUHDVHGERWWRPVXUIDFHRIWKHFRUQHUSODWHLQWKHHQGEHDPWKHJUHDVHZLOOKROG
LWLQSODFH
/LIWWKHVOHHYHDVVHPEO\DVDVVHPEOHGLQSRLQWDQGSRVLWLRQXSWKURXJKWKHFRUQHU
SODWHLQWKHHQGEHDP1RWHWKHGLUHFWLRQRIWKHJUHDVHQLSSOH7KHQSODFHWKH
WZLVWORFNLQWKHVOHHYHHQVXULQJWKDWERWKEHDULQJVLWHPDQGDUHSRVLWLRQHG
FRUUHFWO\DURXQGWKHWZLVWORFN6XSSRUWWKHDVVHPEO\ZLWKDMDFNRURWKHUPHDQV
)LWWKHFROOHWVLWHPZLWKWKHSRLQWHGSDUWXSZDUGV
)LWWKHNH\LWHPLQFOUROOSLQWRWKHNH\ZD\RIWKHWZLVWORFNLWHP
,QRUGHUWR¿WWKHWLHURGLWHPLWLVQHFHVVDU\WRPRXQWERWKFUDQNVLWHPWRWKH

WLHURGEHIRUHSODFLQJLWLQWKHHQGEHDP)LWWKHEDOOMRLQWV2ULQJVDQGSODVWLF
ZDVKHUVWRWKHWLHURGHQGVDQGWKHQ¿WWKHIRUNRIWKHFUDQNLWHPRYHUWKHWLHURG
end. Ensure that the countersunk ends of the securing holes in the crank are upper
PRVW6HFXUHWKHFUDQNWRWKHWLHURGHQGE\¿WWLQJWKHSLQLWHPDQGWKHQWKHULQJ
SLQDQGDOOHQVFUHZLWHP
,QRUGHUWRVLPSOLI\DVVHPEO\RIWKHFUDQNWRWKHWZLVWORFNLWLVDGYLVDEOHWR¿WWZR
DOLJQPHQWSLQVWRWKHDVV\7KHSLQVFDQEHPDGHIURPWZR0[EROWVRUDOOHQ
screws with the heads removed and slightly chamfered.
7KHVHSLQVVKRXOGEHVFUHZHGLQWRWKHWRSSODWHRIWKHXSSHUEHDULQJLWHP
GLDJRQDOO\VRWKDWHDFKSLQJXLGHVRQHKDOIRIWKHFROOHWVLWHP

PAGE NO.
B 110-068-3
,QVHUWWKHWLHURGLWHPLQWRWKHHQGEHDPDQGWKH¿WWKHFUDQNVLWHPRQWRWKH

alignment pins and ensure that the key and keyway line up. Fit two of the allen
VHFXULQJLWHPLQWKHUHPDLQLQJWZRKROHVDQGVFUHZLQDQGWLJKWHQOLJKWO\5HPRYH
WKHDOLJQPHQWSLQVDQG¿WWKHRWKHUWZRVHFXULQJVFUHZV7KHVHFXULQJVFUHZVFDQ
QRZEHWLJKWHQHGWRDSSUR[1P
$FWLYDWHWKHWZLVWORFNVWRWKH127/2&.('SRVLWLRQDQGWKHQDGMXVWWKHWZLVWORFN
F\OLQGHUDGMXVWHUEROWVVRWKDWWKHWZLVWORFNVDUHSRVLWLRQHGDFFXUDWHO\LQWKH127
/2&.('SRVLWLRQ7KHQDGMXVWSURSHUO\VHH´7ZLVWORFNDQJOHDGMXVWPHQW´
*UHDVHWKHFRPSOHWHDVVHPEO\ZLWKDKLJKSUHVVXUHJUHDVHJXQ
In order to test the operation it is necessary to land the spreader on a container so that the
seated pins are activated.

PAGE NO.
EXTENSION CYLINDER SERVICE INSTRUCTION
B 110-081
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IRUWKHVSUHDGHUH[WHQVLRQF\OLQGHUV
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A
1
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C Inspection hole
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1 Retract the spreader to the 20ft position.
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VXSSRUWHGE\DVPDOOK\GUDXOLFMDFNRUOLNHZLVHVRWKDWWKHF\OLQGHUSRV%GRHV
not fall down.
5HPRYHWKHSLQIURPWKHUHDURIWKHF\OLQGHU¿JSRVRSSRVLWHHQGWRWKH
SLVWRQURGDQGDWWKHVDPHWLPHDOVRUHPRYHWKHKRVHDQGHOHFWULFDOFRQQHF
WLRQVDWWKHUHDURIWKHH[WHQVLRQF\OLQGHUSRV%7KHVHFXULQJEUDFNHWWKDW
VHFXUHVWKHFDEOHFKDLQWRWKHWUDFNLQWKHERWWRPRIWKHH[WHQVLRQEHDPVKRXOG
DOVREHGLVFRQQHFWHG
%\XVLQJDFUDQHRUIRUNOLIWWUXFNSXOOWKHHQGEHDPSRV$RXWDSSUR[FPVR
WKDWLWLVMXVWSRVVLEOHWRJHWLQWRWKHLQVSHFWLRQKROHSRV&LQWKHWRSRIWKHEHDP
5HPRYHWKHSLQIURPWKHSLVWRQURGHQGRIWKHH[WHQVLRQF\OLQGHU
7KHH[WHQVLRQF\OLQGHUSRV%FDQQRZEHOLIWHGRXWRIWKHVSUHDGHUE\VOLGLQJLW
KRUL]RQWDOO\ZLWKWKHKHOSRIVXLWDEOHOLIWLQJHTXLSPHQWE\VXLWDEOHOLIWLQJ
HTXLSPHQWLVPHDQWWKDWWKHFUDQHRUWUXFNPXVWEHFDSDEOHRIOLIWLQJNJ
XQWLOWKHVOLGHUSDGVVOLGHRXWRIWKHUDLOE\ZKLFKWKHIRRWRIWKHF\OLQGHULVJXLGHG
5HSODFLQJWKHF\OLQGHULVWKHUHYHUVSURFHGXUHRIWKHUHPRYDO

TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-1
3UR[LPLW\VZLWFK6HQVRU
3UR[LPLW\VZLWFK6HQVRU
EUDFNHW
Mounting surface
WRPP
PP
Distance from landing surface
to underside of seated pin
Seated pin
/DQGLQJVXUIDFHRIHQGEHDP
6($7('/$1'('VLJQDODGMXVWPHQW
&KHFNWKDWWKH6($7('3,1FDQPRYHXSDQGGRZQIUHHO\7KHIRUFHQHHGHGWROLIWWKHSLQ
LVDSSUR[NJOEV
7KH6($7('VLJQDOVKRXOGVZLWFKRQZLWKWKHSLQSURWUXGLQJDSSUR[PPEHORZWKHODQGLQJ
VXUIDFHRIWKHHQGEHDP
,IDGMXVWPHQWRIWKHSUR[LPLW\VZLWFKVHQVRULVQHFHVVDU\UHPRYHWKHVHDWHGVHQVRU
PRXQWLQJEUDFNHWLQFOVHQVRUIURPWKHWRSRIWKHVHDWHGWRZHUDQGDGMXVWWKHSUR[LPLW\
VZLWFKVHQVRUVRWKDWWKHHQGVXUIDFHLVPPDERYHWKHORZHUPRXQWLQJVXUIDFHRIWKH
EUDFNHW7KLVDGMXVWPHQWZLOOUHVXOWLQWKHVHDWHGSLQLQGLFDWLRQEHLQJVZLWFKHGRQZKHQWKH
XQGHUVLGHRIWKHVHDWHGSLQLVDSSUR[WRPPORZHUWKDQWKHHQGEHDPVODQGLQJ
VXUIDFH7KLVDGMXVWPHQWDOVRHQVXUHVWKDWWKHPHFKDQLFDODQGHOHFWULFDOORFNRXWLVUHOHDVHG
VRWKDWWKHWZLVWORFNVFDQEHWXUQHG

TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-2
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7XUQWKHWZLVWORFNVDWHDFKHQGRIWKHHQGEHDPVRWKDWWKH\OLQHXSZLWKWKHVOHHYHVLILW
LVIRXQGGLI¿FXOWWROLQHXSWKHWZLVWORFNVDQGVOHHYHVDFFXUDWHO\GLVWULEXWHWKH
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5XQERWKDGMXVWHUEROWVSRVXSWRWKHSLVWRQURGSRVHQGVRIWKHWZLVWORFNF\OLQGHU

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7LJKWHQWKHORFNQXWSRVDRIWKHLQVLGHDGMXVWHUSRVD¿UVW
8QVFUHZEDFNRIIWKHRXWHUDGMXVWHUEROWSRVEQRPRUHWKDQÀDWVRIWKHKH[DJDQ

KHDGVRWKDWWKHUHLVRQO\MXVWHQRXJKSOD\WRDOORZWKHWLHURGSRVWRVOLGHEDFN
DQGIRUWKDFURVVWKHDGMXVWHUEROWVZKHQWKHWZLVWORFNF\OLQGHUSRVLVDFWLYDWHG
&$87,21LIWKHJDSEHWZHHQWKHWZLVWORFNF\OLQGHUURGHQGVLVWRRODUJHWKHURGHQGVZLOO
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7LJKWHQWKHORFNQXWSRVEVHFXUHO\ZKLOHDWWKHVDPHWLPHHQVXULQJWKDWWKHDGMXVWHU

EROWSRVEGRHVQRWPRYH
$FWLYDWHWKHWZLVWORFNVWRWKH/2&.('SRVLWLRQDQGFKHFNWKDWWKHWZLVWORFNKHDGVDUH
00 to the twistlock sleeve.

3$*(12
TIGHTENING TORQUES B 110-302-1
7KHWZRWDEOHVEHORZDUHVKRZLQJUHFRPPHQGHGVWDQGDUGWRUTXHYDOXHVLQ1PIRU
GLIIHUHQWFRDWLQJVRQKH[DJRQKHDGHGVFUHZVVWUHQJWKFODVV66,62 DQG
66,62 ,QRUGHUWRREWDLQWKHFRUUHFWWRUTXHYDOXHVDUHOLDEOHWRUTXHZUHQFK
VKRXOGDOZD\VEHXVHG)RUVWDLQOHVVVWHHOVFUHZVXVHDVWDOOWRRO
Metric threads
(coarse) Bolt Quality
Size (mm) Coating 8.8* 10.9* 12.9* A70**

Nm Nm Nm Nm
5 6WDLQOHVVVWHHOOXEU
I]EOXEU
I]EGU\ 5,5
I]YOXEU
I]YGU\
6WDLQOHVVVWHHOOXEU
I]EOXEU 12
I]EGU\
I]YOXEU 10,5 15
I]YGU\ 11,5 20
6WDLQOHVVVWHHOOXEU
I]EOXEU 21
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I]YOXEU
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I]YOXEU 50
I]YGU\ 55
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I]YOXEU 122
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6WDLQOHVVVWHHOOXEU
I]EOXEU 110
I]EGU\
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6WDLQOHVVVWHHOOXEU

I]EOXEU
I]EGU\
I]YOXEU 211
I]YGU\

3$*(12
TIGHTENING TORQUES B 110-302-2
Metric threads
(coarse) Bolt Quality
Size (mm) Coating 8.8* 10.9* 12.9* A70**

Nm Nm Nm Nm
18 Stainless steel (lubr) 164
fzb (lubr) 236 332 398
fzb (dry) 264 370 444
fzv (lubr) 294 413 495
fzv (dry) 322 452 542

fzb (lubr) 331 13,4 558
fzb (dry) 370 15 623
fzv (lubr) 412 579 694
fzv (dry) 450 633 759

fzb (lubr) 445 626 752
fzb (dry) 497 699 839
fzv (lubr) 28 39 47
fzv (dry) 606 852 1023

fzb (lubr) 572 62 963
fzb (dry) 638 898 1075
fzv (lubr) 712 1000 1198
fzv (dry) 778 1094 1310
30 Stainless steel (lubr) 1100 1546 1856

fzb (lubr) 1127 109 1900
fzb (dry) 1257 1766 2121
fzv (lubr) 1402 1969 2365
fzv (dry) 1533 2153 2586
36 Stainless steel (lubr) 1915 2696 3234

fzb (lubr) 1961 2761 3311
fzb (dry) 2189 3081 3696
fzv (lubr) 2440 3435 4120
fzv (dry) 2668 3756 4504
Note!:KHQVSUHDGHULVHTXLSSHGZLWKURWDWRUEROWVDQGQXWVIRUWKHVOHZLQJ
ULQJDUH0'DFUROLWHDQGUHFRPPHQGHGWRUTXHYDOXHLV1P

3$*(12
TIGHTENING OF WEAR PADS B 110-391
Tighten the screws for the wear pads after

WKH¿UVWZRUNLQJKRXUV
This affects all Elme spreaders.
6HHSDJH%7LJKWHQLQJWRUTXHVIRUUHFRPPHQGHGVWDQGDUGWRUTXHYD
OXHVLQ1PIRUGLIIHUHQWFRDWLQJV
,QRUGHUWRREWDLQWKHFRUUHFWWRUTXHYDOXHVDUHOLDEOHWRUTXHZUHQFKVKRXOG
DOZD\VEHXVHG

3$*(12
ASSEMBLY INSTRUCTION (NORDLOCK) B 110-564
7KH1RUGORFNEROWVHFXULQJV\VWHP
incorporates a pair of washers that have
cam faces on one side and radial teeth on
the other.
7KHSUHDVVHPEOHGZDVKHUVPXVWEH
installed in pairs, cam face to cam face,
directly on the contact surface.
:KHQUHXVLQJ1RUGORFNZDVKHUVPDNHVXUH
that the washers are installed cam face to
FDPIDFHDQGWROXEULFDWHWKHMRLQW
Threaded hole /XEULFDWHWKHWKUHDGVDQGWKHXQGHUVLGH

RIWKHEROWKHDG3ODFHDSDLURI1RUGORFN
ZDVKHUVXQGHUWKHEROWKHDG
7LJKWHQWKHEROWDWDWRUTXH
corresponding to the desired clamp load.
1
2
/XEULFDWHWKHWKUHDGVDQGWKHXQGHUVLGH
RIWKHIDVWHQHUWREHWLJKWHQHG3ODFHDSDLU
Through hole RI1RUGORFNZDVKHUVXQGHUERWKWKHQXW
DQGEROWLQRUGHUWRSUHYHQWURWDWLRQRIERWK
fasteners.
7LJKWHQERWKIDVWHQHUVOLJKWO\E\KDQGWR
FORVHWKHFDPVRIERWKZDVKHUV5HWDLQRQH
VLGHRIWKHMRLQWZKLOHWLJKWHQWKHRSSRVLWH
VLGHDWDWRUTXHFRUUHVSRQGLQJWRWKH
1 2 desired clamp load.

3$*(12
STORAGE
B 110-324
STORAGE OF ELME SPREADERS WHERE IT IS NECESSARY TO HAVE THE

SPREADER STANDING OUTSIDE.
:KHQVWRULQJDQ(/0(VSUHDGHUWKHIROORZLQJSUHFDXWLRQVVKRXOGEHWDNHQ
$OOFKURPHGSLVWRQURGVPXVWEHDFWLYDWHGWRWKHFORVHGSRVLWLRQVRWKDWWKH
URGVDUHVWRUHGLQVLGHWKHF\OLQGHUZKHUHWKLVLVSRVVLEOH
,ILWLVQRWSRVVLEOHWRUHWUDFWWKHURGLQWRWKHF\OLQGHUIRUH[DPSOHWKHWZLVWORFN
F\OLQGHUVWKHQWKHH[SRVHGSDUWRIWKHFKURPHGURGVKRXOGEHVSUD\HGZLWKD
UXVWLQKLELWRUVLPLODUWRIRUH[DPSOH7HFW\O
CAUTION!(I¿FLHQWUXVWLQKLELWRUVRIWHQGU\ZLWKWLPHDQGVKRXOGWKHUHIRUHEH
UHPRYHGE\DVROYHQWEHIRUHXVLQJWKHVSUHDGHUDJDLQ)DLOXUHWRGRWKLVFDQ
FDXVHGDPDJHWRWKHVHDOVRIWKHF\OLQGHUVZLWKVXEVHTXHQWOHDNDJHWRIROORZ
$OOJUHDVHSRLQWVPXVWEHSXPSHGIXOORIPRO\EGHQXPVDWXUDWHGJUHDVH
7KHK\GUDXOLFWDQNVKRXOGEH¿OOHGWRRILWVWRWDOYROXPHZLWKFOHDQ
hydraulic oil, in order to reduce uncovered areas inside the tank, on which
condensation can form.
*UHDVHDOOVOLGLQJVXUIDFHVE\EUXVKLQJRQDVXLWDEOHOD\HURIJUHDVH
:KHUHSRVVLEOHLWZRXOGEHDGYLVDEOHWRHTXLSWKHHOHFWULFER[ZLWKDKHDWHU
WKLVFRXOGEHDVPDOOHOHFWULFEXOEIRUH[ZDWWZKLFKLVDOORZHGWREXUQ
FRQVWDQWO\DQGLIWKHK\GUDXOLFWDQNLVHTXLSSHGZLWKDKHDWHULWZRXOGEH
DGYLVDEOHWRKDYHLWFRQQHFWHGGXULQJWKHVSULQJDQGDXWXPQPRQWKV
6SUD\DOOHOHFWULFFRQQHFWLRQVERWKLQVLGHDQGRXWVLGHRIWKHER[ZLWKDVHOI
GU\LQJOXEULFDQW7KLVZLOOHI¿FLHQWO\SURWHFWHOHFWULFFRQQHFWLRQVDJDLQVW
corrosion.
6SUD\WKHZKROHVSUHDGHUZLWKFRUURVLRQSURWHFWLYHZD[

DESCRIPTION OF POWERED PAGE NO.
DAMPING VALVE ASSY. B 9-149-1
9 7
15
4
14
10
13
16
17 15
5 6
8
19
12
20 11
18
D
T P 3
1 2
Item list
1 Tank port to swivel
2 Pressure port to swivel
20 18 19
'UDLQSRUWWRVZLYHO 2
'DPSLQJF\OLQGHUSRUWVLGH 1
'DPSLQJF\OLQGHUSRUWVLGH
3
5HGXFLQJUHOLHYLQJYDOYH6HWWLQJEDU
*DXJHDGDSWHU EDU 11
5HOLHIYDOYH 6HWWLQJEDU
*DXJHDGDSWHU EDU
8 6
10 Flow regulator 9 7
3UHVVXUHUHGXFHU 6HWWLQJEDU 15 15 12
10
*DXJHDGDSWHU EDU
(OHFWURYDOYH 17 16
(OHFWURYDOYH
15 Check valve
13 14
)ORZUHJXODWRU
7DQNSRUW
3UHVVXUHSRUWLQOHW
20 Drain port 4 5 4 5
hydraulic schematic is shown for reference only.

DESCRIPTION OF POWERED PAGE NO.
DAMPING VALVE ASSY. B 9-149-2
Description of the function of the powered damping cylinders
72$'-8677+('$03,1*)25&(
6FUHZDGMXVWHURQFDUWULGJHQRLQWRLQFUHDVHWKHGDPSLQJIRUFHZKHQSLVWRQLVSUHVVHG
LQZDUGVDQGVFUHZWKHDGMXVWHURXWWRUHGXFHWKHIRUFH6FUHZWKHDGMXVWHURQFDUWULGJHQR
LQWRLQFUHDVHWKHGDPSLQJIRUFHZKHQWKHSLVWRQLVH[WHQGHGDQGVFUHZWKHDGMXVWLQJVFUHZ
out to reduce damping force.
32:(5('02'(
,QWKLVPRGHHLWKHUWKH<RUWKH<VROHQRLGVFDQEHHQHUJL]HGLQRUGHUWRSRZHUWKH
GDPSLQJF\OLQGHUVLQHLWKHUGLUHFWLRQ7KHEDUUHOLHIYDOYHLV¿WWHGLQRUGHUWRDYRLG
overloading of the spreader in the powered mode.
72$'-8677+(63(('
7RDGMXVWWKHVSHHGRIWKHSRZHUHGGDPSLQJPRGHDGMXVWÀRZUHJXODWRUFORFNZLVHWR
reduce and counterclockwise to increase.

DESCRIPTION OF SINGLE SPEED PAGE NO.
ROTATION BLOCK B 9-153
2
T 13
12
3
P 11
4 Drain
5
10 6
9
7
8
$GMXVWPHQWRIURWDWLRQPRWRUSUHVVXUH
7RDOWHUWKHURWDWLRQPRWRUSUHVVXUHWXUQWKHDGMXVWHUVRQFDUWULGJHQRVDQGFORFNZLVHWR
LQFUHDVHWKHSUHVVXUHDQGDQWLFORFNZLVHWRGHFUHDVHWKHSUHVVXUH
T P
ITEM LIST
1 Solenoid valve Rotation direction
2 Flow control valve 4 13 11
6ROHQRLGYDOYH %UDNHUHOHDVH
'UDLQSRUW
5 Brake port 1 12
%UDNHSRUW
5HOLHIYDOYH 6HWWLQJEDU 2
5HOLHIYDOYH 6HWWLQJEDU 3 T P
0RWRUSRUW
10 Motor port 2 B A 1
11 Pressure line
5HOLHIYDOYH 6HWWLQJEDU
8
7DQNSRUW
7
6 5
9 10

SECTION
C
DIAGRAMS
HYDRAULIC SYMBOLS 3$*(12
ACCORDING TO ISO STANDARD &
1. Pump Directional valve

YDULDEOHGLVSODFHPHQW VLQJOHVROHQRLGSRVLWLRQV
Motor Directional valve

2.
¿[HGGLVSODFHPHQW VLQJOHVROHQRLGSRVLWLRQV
Pressure relief valve Directional valve

15.
QRUPDOO\FORVHG VLQJOHVROHQRLGSRVLWLRQV
53(&)$1
Directional valve
6HTXHQFHYDOYH
GRXEOHVROHQRLGSRVLWLRQV
QRUPDOO\FORVHG ZLWKRXWVSULQJ
56'&/$1
Directional valve
Pressure reducing valve GRXEOHVROHQRLGSRVLWLRQV
5.
QRUPDOO\RSHQ VSULQJFHQWUHG
3%'%/$1
PRH 102 S 50 Directional valve
GRXEOHVROHQRLGSRVLWLRQV
VSULQJFHQWUHG
Load control valve Directional valve

FRXQWHUEDODQFH GRXEOHVROHQRLGSRVLWLRQV
VSULQJFHQWUHG
&%&$/+1
Check valve Directional valve
&;'$;&1 20. GRXEOHVROHQRLGSRVLWLRQV
&6 VSULQJFHQWUHG
&9+3
Check valve 21. Main line

SLORWRSHUDWHG
&.&%;&1
Check valve 22. Pilot line

SLORWRSHUDWHG
CPOM2
10. Flow control valve Closed connection

IXOO\DGMXVWDEOH
1)&&/&1
196 Connection point
Flow control valve

11.
IXOO\DGMXVWDEOHZLWK 25. Crossing point without connection
UHYHUVHIUHHÀRZFKHFN
1&&%/&1
)6
)0''.1 Filter
12. Flow control valve 'RXEOHDFWLQJF\OLQGHU

IXOO\DGMXVWDEOH
)'&%/$1 SUHVVXUHFRPSHQVDWHG
ZLWKUHYHUVHIUHHÀRZFKHFN Pressure
Tank
Components range

PAGE NO.
(NEURON CANBUS) C 120-003-1
General description
1HXURQLVDV\VWHPRISXUSRVHPDGH(&8VXVHGDW(/0(6SUHDGHUWRFRQWURO
VSUHDGHUPRWLRQV7KHV\VWHPFRPPXQLFDWHVWR758&.56YLD&$1-6SUHDGHU
VHQVRUVDQGDFWXDWRUVDUHKDUGZLUHGWR(&8V7KHV\VWHPFRQVLVWVRIWR(&8V
ZLWKFHQWUDOLVHGFRQWURODQGRSWLRQDO3&VHUYLFHLQWHUIDFHRQ&$1EXVYLD&$186%
dongle.
System diagram
$VDPLQLPXPQHXURQV\VWHPZLOOFRQVLVWRIRQH0$67(5(&8FRQWUROOHGDQGSRZH
UHGIURP758&.RU56YLD&$1-(DFKRQHRIWKH6/$9((&8VDOVRWKHVHU
YLFHWRROFDQEHDGGHGRUUHPRYHGLQGHSHQGHQWO\RIDOORWKHURSWLRQDOXQLWVRQWKHEXV
(DFK(&8KDV&$13RZHUSRUWVLQRUGHUWRHDVLO\DOORZH[WHQVLRQRIWKHEXVVHH
DOVR&$1WHUPLQDWLRQEHORZ
Status LED
(DFK(&8KDVDVWDWXV/('WRLQGLFDWHWKDWVRIWZDUHLVUXQQLQJHYHU\WKLQJ2.DQG
FRQQHFWLRQLVHVWDEOLVKHG

PAGE NO.
(NEURON CANBUS) C 120-003-2
([DPSOHRIVWDWXV/('VLJQDO7KLVLQGLFDWHVDOO2.(&8LV6/$9(
The LED signal carries 2 types of information:

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*UHHQ DOO2.QRHUURUV
2UDQJH WLPHRXWIRU&$1PHVVDJHV
)RU0$67(5LWPHDQV758&.WLPHRXW
)RU6/$9([LWPHDQV0$67(5WLPHRXW
:KHQ/('LVVKRZLQJRUDQJHDOORXWSXWRQWKDW(&8LVRII>@
5HG HUURUVWDWH,QWHUQDOHUURUGHWHFWHGVWDUWLQJXSV\VWHP
)RUH[DPSOHPLFURFRQWUROOHUKDVH[SHULHQFHGDQRQUHYHUVLEOHHUURUZLWKRQHRI
WKHRWKHU,&VRQWKH(&83&%2U(&8VWXFNLQVWDUWXS
6HTXHQFHLQGLFDWHWKH(&8W\SH(&8UROH
ÀDVK 0$67(5
ÀDVKHV 6/$9(VKRZQLQH[DPSOHDERYH
ÀDVKHV 6/$9(
ÀDVKHV 6/$9(
ÀDVKHV 6/$9(
5DSLGÀDVKHV ,QERRWORDGHUPRGHQRGLIIHUHQFHGHSHQGLQJRQ(&8W\SH
&RQWLQXRXVOLW VRIWZDUHVWXFNRUQRWH[HFXWLQJSURSHUO\>@
&RQWLQXRXVGDUN VDPHDVFRQWLQXRXVOLWRU(&8LVQRWSURSHUO\SRZHUHG
$VSHFLDOFDVHLVFRQWLQXRXVOLWLQUHGFRORXU7KLVRFFXUVZKHQ(&8LVSRZHUHG
XSEXWQRWFRQQHFWHGWR&$1&RQQHFWLRQWR&$1ZLOOPDNHSURJUDPVWDUW
>@9VXSSO\WRVHQVRUVZLOOVWLOOEHRQ9VXSSO\WRJUHDVLQJSXPSZLOOVWLOOEHRQ
:RUNLQJOLJKWVZLOOEHOHIWLQZKDWHYHUVWDWHWKH\ZHUHZKHQWLPHRXWRFFXUUHG
PRWLYDWLRQIRUWKLVLVWKDWLQFDVHRIHPHUJHQF\OLJKWVEHWWHUEHRQ
All other outputs are turned off.
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RWKHUWDVNVDUHH[HFXWHG7KLVDOVRPHDQVWKDW/('FDQEHHLWKHUOLWRUGDUNLI
VRIWZDUHLVQRWH[HFXWLQJSURSHUO\

SECTION
D
MECHANICAL PARTS
PAGE NO.
MAIN FRAME D510-689
14 12
1 5
4
6
2 9
3 10
11
8
7
13
Qtys are for a complete spreader
1RWH,WHP 3DUWQR4W\ 3DUWQDPH
%ROW 060[

6WULS
&RYHU
1XW 00
3LQ
&RWWHUSLQ
:DVKHU
%UDFNHW
1XW 0/RFNLQJ
:DVKHU
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E) ([WHQVLRQF\OLQGHUDVV\
x) 3LQ
x) &RWWHUSLQ
x) :DVKHU
D) 3HQGXODUWZLVWORFNDVV\
D) :HDUSDGV
D) See section D
E) See section E
x) 0RXQWHGLQRSSRVLWHHQGRIWKHH[WF\O

PAGE NO.
ROTATOR ASSY. D 510-690-1
51 51
52
11
5,21,53
1
10
2
11
3 6
8
2 12
7
4 9
10
11
13
14
15
16
17 18 19
20 23 24 25 26 27 28 21 22
35 21
22
29
30
31
32
36
50
43
44
22 21 37 38 39 40 41 42
4 2 49
45
48
46
47

PAGE NO.
ROTATOR ASSY. D 510-690-2
%ROW 060[

:DVKHU
%UDFNHW
1XW 0/RFNLQJ
E) 9DOYHDVV\VZLYHO
2ULQJ
E) 6YLZHODVV\
x) +\GUDXOLFPRWRU
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6FUHZDOOHQ 0&60[
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y) 7UDQVPLVVLRQ
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F) 6SOLWWHUER[
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:DVKHU 01RUGORFN
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F) [ 6HQVRU
%UDFNHW
7RSSODWH
:DVKHU 01RUGORFN
6FUHZDOOHQ 0&60[
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%ROW 060[
%ROW 060[
:DVKHU
1XW 0
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1\ORQSDG
[ 6KLP W
[ 6KLP W
[ 6KLP W
[ 6KLP W
3ODWH
5ROOSLQ
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+RXVLQJ
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6FUHZDOOHQ 0&60[
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3LQ
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1XW 0
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3LQ
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%ROW 060[
6FUHZDOOHQ 0&60[
E) See section E x) 8VHVHDONLWIRU5RVV3DUNHUW\SHRIPRWRU
F) See section F y) 8VHVHDONLW

PAGE NO.
WEAR PADS D 510-790
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM

5
10 5
5
Multiply qtys by 2 for a complete spreader
%ROW 060[

:DVKHU 01RUGORFN
6KLP
:HDUSDG
%ROW 060[
:DVKHU 01RUGORFN
5HWDLQHU
:HDUSDG
5HWDLQHU
5HWDLQHU
5HWDLQHU

PAGE NO.
WELDED SPARE PARTS D510-1353
Head Rotator top
End beam
Rotator carriage
Main frame
Extension beam
Ordering of welded parts

(e.g. main frames, extension beams, rotators, heads and end beams)
Please contact your dealer for ordering of ELME welded spare parts and provide
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VKRZQRQWKH(/0(QDPHSODWH

PAGE NO.
PENDULAR TWISTLOCK ASSY. D550-373-1
5
20
21
15

25
22

5

1
10

12
2

11

55

50
51
52


PAGE NO.
Multiply Qtys by 2 for a complete spreader.
7LHURG
z) %UDFNHW
z) 6HQVRUEUDFNHW
z) %ROW 060[
F) 3UR[LPLW\VZLWFK
z) :DVKHU
z) %ROW 060[
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z) :DVKHU
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z) %ROW 060[
s) 7ZLVWORFNF\OLQGHUDVV\
5ROOSLQ
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6FUHZDOOHQ 0&6[
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6SULQJ
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6FUHZDOOHQ 0&60[
5RG
6HDWHGWRZHU
x) 5ROOSLQ
6HDWHGSLQ
3LQ
x) 6FUHZDOOHQ 0/&60[
x) :DVKHU 01RUGORFN
x) 5LQJSLQ
x) %ROW 060[
x) :DVKHU 01RUGORFN
x) &UDQN
x) &ROOHW
x) t) 8SSHUEHDULQJ
2ULQJZDVKHU
2ULQJ
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1XW 0
x) u) /RZHUEHDULQJ
x) v) %XVKLQJ

PAGE NO.
Multiply Qtys by 2 for a complete spreader.
x) v) 6OHHYH

*UHDVHQLSSOH
x) v) 6SULQJ
x) .H\
x) 7ZLVWORFN
3OXJ
F) See section F or electrical device list

s) 7ZLVWORFNF\O 6HDONLWQR
t) 8SSHUEHDULQJ 8VHNLWQR
u) /RZHUEHDULQJ 8VHNLWQR
v) 6OHHYH 8VHNLWQR
x) 7ZLVWORFNDVV\ 8VHNLWQR
z) 6HQVRUEUDFNHWNLW8VHNLWQR

SECTION
E
HYDRAULIC PARTS
PAGE NO.
SIDESHIFT CYLINDER ASSY. E560-340
2
3
2
8
9
10
9
8
7
6
5
4
2
&\OLQGHUDVV\
3LVWRQURG
x) 6HDONLW
*ODQG
3LVWRQ
1XW
6HWVFUHZ
6KHOO
6QDSULQJ
%DOOMRLQW
*UHDVHQLSSOH
x) 6HDONLW

PAGE NO.
EXTENSION CYLINDER ASSY. E560-419-1
29
30
31
32
33
14
15
13
12
11
10
27
28
24
25
26
1
9
23
8
1
7
6
1
5
1
4
3
1
22
2
21
19
18
16
20
14
15
34
19
18
17
18
35

PAGE NO.
EXTENSION CYLINDER ASSY. E560-419-2
x)y) 6HDONLW

y) 5ROOSLQ
y) 1XW
y) 3LVWRQ
y) 6SDFHU
y) %XVKLQJ
y) *ODQG
y) *XLGHULQJ
y) :DVKHU
y) 5LQJ
y) :DVKHU 01RUGORFN
y) %ROW 060[
y) 3LVWRQURG
y) %DOOMRLQW
y) 6QDSULQJ
E) 9DOYHDVV\
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:DVKHU 01RUGORFN
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y) 6KHOO
z) )OH[WUDFNFKDLQ
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6FUHZDOOHQ 0&60[
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6FUHZDOOHQ 0/&60[
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&RYHUZLWKÀRZUHJXODWRU
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E) See section E
x) 6HDONLWQR
y) +\GUDXOLFF\OLQGHUDVV\
z) 5HSDLUNLWIRUÀH[WUDFNFKDLQ

PAGE NO.
POWER DAMPING CYLINDER ASSY. E560-506
2
3
2
10
6
5
4
2
'DPSLQJF\OLQGHUDVV\
3LVWRQURG
x) 6HDONLW
*ODQG
3LVWRQ
1XW
6HWVFUHZ
6KHOO
6QDSULQJ
%DOOMRLQW
*UHDVHQLSSOH
x) 6HDONLW

PAGE NO.
SWIVEL ASSY. E 570-525
14
6 7
8
10
11
4
3 12
13
6ZLYHODVV\
1 6996576 4 6FUHZDOOHQ 0&60[
%DVHSODWH
6FUHZDOOHQ 0&60[
:DVKHU 01RUGORFN
+RXVLQJ
6KDIW
6FUHZDOOHQ 0&60[
:DVKHU
%XVKLQJ
x) 6HDOULQJ
%HDULQJ
x) 2ULQJ
:DVKHU
x) 2ULQJ
x) 6HDONLW

PAGE NO.
VALVE ASSY. (SWIVEL) E570-566

1
9DOYHDVV\
0DQLIROG
)LWWLQJ
)LWWLQJ
3OXJ
3OXJ
&KHFNYDOYH
3UHVVXUHUHGXFHU

PAGE NO.
VALVE ASSY. (SIDESHIFT) E570-1362
10
8
9
1
6
9DOYHDVV\
9DOYHERG\
3OXJ
5HOLHIYDOYH
*DXJHDGDSWHU
)LWWLQJ
)LWWLQJ
)LWWLQJ
x) (OHFWURYDOYH 9'&
6FUHZDOOHQ 06[
3OXJ
x) 6ROHQRLG[1XW[2ULQJNLW[

PAGE NO.
VALVE ASSY. (EXTENSION)
E570-1409
5
8
7 10
11
9DOYHERG\
)LWWLQJ
)LWWLQJ
)LWWLQJ
3OXJ
5HOLHIYDOYH
x) (OHFWURYDOYH 9'F
x) (OHFWURYDOYH 9'F
6FUHZDOOHQ 0&60[
3OXJ
&RYHUSODWH

VALVE ASSY. PAGE NO.
(ROTATION 1-SPEED WITH BRAKE) E570-1547
11
10
2
1
12
8 13
4
7
9DOYHDVV\
9DOYHERG\
)LWWLQJ
)LWWLQJ
)ORZUHJXODWRU
5HOLHIYDOYH
9DOYHFDUWULGJH
6ROHQRLG
*DXJHDGDSWHU
x) (OHFWURYDOYH 9'F
6FUHZDOOHQ 0&6[
3OXJ
3OXJ
3OXJ

PAGE NO.
VALVE ASSY. (DAMPING) E 570-1218
14 bar
80 bar
10
7
2
9
8
3
4
1
9DOYHDVV\
9DOYHERG\
)ORZUHJXODWRU
3OXJ
3OXJ
)LWWLQJ
)LWWLQJ
*DXJHDGDSWHU
&KHFNYDOYH
5HOLHIYDOYH
3UHVVXUHUHGUHOLHY

28 6 EXTENSION CYLINDER
27
© Elme Spreader AB
21
9, 10 5
26
8
STOP CYL (OPTIONAL)
PRESSURE LINE P
7 TANK LINE T
TWL. CYL. 20 12
DRAIN LINE
4 19 17 16 14
SIDESHIFT CYLINDER
13
SWIVEL
3
HYDRAULIC SYSTEM
24
15
25 3
29
11 18
6 1
EXTENSION CYLINDER 2
1
32
ROTATOR
23
22
31 30 3
4
STOP CYL.
(OPTIONAL)
SIDESHIFT CYLINDER
PAGE NO.
E 570-860-1
01-2016(05-2015)
PAGE NO.
HYDRAULIC SYSTEM
E 570-860-2
D) 1 2 Rotation transmission group

E) 9DOYHDVV\PDLQIUDPHVLGHVKLIW
x) )LWWLQJ2ORN
E) 6LGHVKLIWF\OLQGHUDVV\
G) 6WRSNLWDVV\RSWLRQDO
E) ([WHQVLRQF\OLQGHUDVV\
7ZLVWORFNF\OLQGHUDVV\
y) )LWWLQJ2ORN
y) )LWWLQJ2ORN
1XW
E) 11 1 Swivel assy.
E) 9DOYHDVV\VZLYHO
E) 9DOYHDVV\URWDWLRQEUDNH
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
+RVHDVV\
z) )LWWLQJ2ORN
+RVHDVV\
+RVHDVV\
+RVHDVV\
D) See section D
E) See section E
G) See section G
x) 2ULQJ
y) 2ULQJ
z) 2ULQJ

PAGE NO.
PARKER O-LOK FITTINGS E570-610-1
Thread Thread ORFS

Elme no. Parker name dim dim straight
LQFKHV PP thread UNF
77 77 T
Male connector BSPP
6996677 4F42 EDMLOS 1/8 9,728 9/16-18
1470827 4-4F42 EDMLOS 1/4 13,157 9/16-18
1470828 4-6F42 EDMLOS 3/8 16,662 9/16-18
1470829 4-8F42 EDMLOS 1/2 20,955 9/16-18
6999143 6-6F42 EDMLOS 3/8 16,662 11/16-16
1470840 8-4F42 EDMLOS 1/4 13,157 13/16-16
6996047 8F42 EDMLOS 3/8 16,662 13/16-16
1470842 8-8F42 EDMLOS 1/2 20,955 13/16-16
6996678 8-12F42 EDMLOS 3/4 26,441 13/16-16
6996431 10F42 EDMLOS 1/2 20,955 1-14
6996679 10-12F42 EDMLOS 3/4 26,441 1-14
1554710 12F42 EDMLOS 3/4 26,441 1.3/16-12
6996680 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
6992655 12-16F42 EDMLOS 1 33,249 1.3/16-12
Male connector UNF
6996681 8F5 OMLOS 3/4-16 13/16-16
)RMLOS 9/16-18 13/16-16
6996683 8-12F5 OMLOS 1.1/16-12 13/16-16
6996684 10-12F5 OMLOS 1.1/16-12 1-14
6996685 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
0)EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
)EDMLS
)EDMLS 3/8 16,662 13/16-16
6996688 8-4F642 EDMLS 1/4 13,157 13/16-16
6992656 8-8F642 EDMLS 1/2 20,965 13/16-16
6996689 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
9OMLOS
9OMLOS
9OMLOS 3/4 26,441 1-14
6996692 12V4 OMLOS 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
&RMLOS
&OMLOS
&OMLOS
&OMLOS 1/4 13,157 13/16-16
6996693 8-8C4 OMLOS 1/2 20,955 13/16-16
&OMLOS
&OMLOS
Male elbow UNF 90o
&OMLOS
Swivel nut elbow 90o
&LOS

&MLOS
&MLOS

3$*(12
PARKER O-LOK FITTINGS E570-610-2
ORFS
Thread Thread straight
Elme no. Parker name dim dim thread
LQFKHV PP UNF
777 777 T
Male branch tee BSPP
6OMLOS
Male run tee BSPP
5OMLOS
5OMLOS
Swivel nut run tee
5MLOS
5MLOS 1-14 1-14
5LOS
Swivel nut branch tee T
6MLOS
3UHVVXUHJDXJH¿WWLQJ%633
*MLOMOS
Bulkhead unionZLWKRXWEXONKHDGORFNQXW
:LOS
:MLOS
10W MLOS 1-14
6996706 12W MLOS 1.3/16-12
Bulkhead union 90o elbow ZLWKRXWEXONKHDGORFNQXW
:(LOS 9/16-18
6996708 8WE MLOS 13/16-16
Bulkhead locknut
:/1/6

:/1/6
:/1/6
:/1/6
2ULQJIRU3DUNHU¿WWLQJV25)6PDOH
ORFs Dimension
Elme no. Size straight (mm)
thread UNF ID x section
[
[
[
[
[

SECTION
F
ELECTRICAL PARTS
ELECTRIC SYSTEM PAGE NO.
F580-959-1
16
17
9
8
21
7
21
5
7
15
4
14
1
2
15

ELECTRIC SYSTEM PAGE NO.
F580-959-2
17 22
4 20
20
3
18
4 10 19 16
3 10 19 18
12
16
1
11
13
4
15

PAGE NO.
ELECTRIC SYSTEM
F580-959-3
Note Item Part no Qty Part name
1 6992987 2 ECU Slave

2 6992491 1 Cable assy.
3 6992103 2 Cable assy.
4 6992988 3 Cable assy.
5 6992989 /m Earth cable
6 6993776 1 16-pin cable housing
6996087 1 16-pin insert
6996742 1 Cable gland
7 6992709 2 Cable assy.
8 6992607 1 Cable assy.
9 6992991 1 Interface box
10 6992488 2 Cable assy.
11 6992866 1 Cable assy.
12 6993719 1 Cable assy.
13 6992658 2 Working light LED
14 6992228 1 Indication light panel LED
15 6992995 1 Cable assy.
16 6996082 10 Sensor
17 6992605 2 Cable assy.

ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-1
&DEOHDVV\LQWHUIDFHER[HVSULQWHGFLUFXLWERDUGFKDVVLKRXVLQJHWF See Wiring Diagram section C
Electric boxes for truck spreaders
6SUHDGHUER[HPSW\ 6990614 stainless steel [[

5RWDWRUER[HPSW\ 6990638 stainless steel [[
Bracket 6990513 / PP

Bracket 6991321 / PP
6KRFNDEVRUEHUIRU&DQEXV6991438 0
6KRFNDEVRUEHU 1459409 0
1XW 0302400 0/RFNLQJ
:DVKHU 6996022 01RUGORFN
Bolt 6996594 0[
1XW 6996301 0/RFNLQJ
Sensors
Sensor 6996268 12 mm
Sensor 6996330 PP
Sensor 6996082 PP
8OWUDVRQLFSUR[LPLWVZLWFK 6996542 PP
6HQVRUNLWZLWKSLQFRQQHFWRU 6999046 12 mm
6HQVRUZLWKFDEOHDQGFRQQHFWRU6996197 PP
6HQVRUZLWKFDEOHDQGFRQQHFWRU6996012 PP
WZLVWORFNURWDWLRQVHQVLQJUDQJHPP
VHQVRUZLWKFDEOHDQGFRQQHFWRU 6997348 PP

OHQJWKLQGVHQVLQJUDQJHPP
8OWUDVRQLFSUR[LPLWVZLWFK
ZLWKFDEOHDQGFRQQHFWRU 6990906 PP
Photoelectric sensor 6996500

3KRWRHOHFWULFVHQVRUZLWKFDEOH 6996854
Switch 6996303
DUP 6996304
Covers
&RYHUSROH 6996499 \HOORZ
&RYHUSROH 1334633EODFN

ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-2
Socket blocks for PCB's Part no.
SLQ
SLQ
0RXQWLQJEORFNIRUVRFNHWEORFN

PAGE NO.
LIGHTS FOR TRUCK SPREADERS F 580-677
Working light
:RUNLQJOLJKWVTXDUH 6996753 DVVHPEO\QR

%XOE 6996800
Indicator light assy. for 1 light.
Colours assembly no. (inkl. cable)

Yellow 6990640 Right
Yellow 6990641 Left
Red 6991644 Panel 6990639
Indicator light assy. for 3 lights. colours from left to right
Colours Assembly no. (inkl. cable)

Green, red, white 6990646
:KLWH\HOORZUHG 6990647
Red, yellow, white 6990648
Yellow, white, yellow 6990650
Panel 6990191
Panel 6990389
Indicator light assy. for 6 lights. Colours from left to right Panel 6990508IRUVSUHDGHUV
Colours assembly no. (inkl. cable)

Red,red,yellow
Green,red,green 6990652
Indicator light colours.
Red 6996497 %XOE 6996453

Yellow 6996496 :KLWH 6996713

3$*(12
LIGHTS FOR LIFT TRUCK SPREADERS F580-348-1
Working light
Assembly no. (incl. cable)
:RUNLQJOLJKWVTXDUH 6992658 DVVHPEO\QR

:RUNLQJOLJKW/(' 6992082 ODGHQFRQWKDQGOHU
:RUNLQJOLJKW/(' 6992087 HPSW\FRQWKDQGOHU
6992082 6992087
Indicator light assy. for 1 LED light
Colours Assembly no. (incl. cable)
<HOORZFDEOH5+VLGH 6992420
Panel 6990639
<HOORZFDEOH/+VLGH 6992421
:KLWH 6991024
Green 6992422
Red 6992423
Blue 6992721
Indicator light assy. for 2 LED lights
Blue, yellow 6999209
Indicator light assy. for 3 LED lights. (FRORXUVIURPOHIWWRULJKW
Green, yellow, red 6991624

Green, white, red 6991625
Green, yellow, red 6992109 'HXWVFKFRQQHFWRU
Indicator light assy. for 4 LED lightsFRORXUVIURPOHIWWRULJKW

Yellow, green, red , yellow 6991645
Yellow, green, red , yellow 6997155
Green, yellow, red, white 6993470
Yellow, green, red, yellow 6992425 'HXWVFKFRQQHFWRU
Yellow, green, red, yellow 6992228 'HXWVFKFRQQHFWRU
Indicator light assy. for 5 LED lightsFRORXUVIURPOHIWWRULJKW
*UHHQ\HOORZUHGEOXHZKLWH 6993448
Green,yellow, Bracket 6999208

UHG\HOORZ[ 6991626 Panel 6990655

Bracket 6999208
Green,yellow,
Panel 6990655
UHG\HOORZ[ 6992424

3$*(12
LIGHTS FOR LIFT TRUCK SPREADERS F580-348-2
Indicator LED light
Green 6991646
Red 6991647
:KLWH 6991648
Yellow 6991649

SECTION
G
ADDITIONAL PARTS
3$*(12
ADDITIONAL PARTS (HOSE CLAMPS) G590-121
Hose clamps
+RVHFODPS NLWQR
+RVHFODPS NLWQRIRUKRVHZLWKGLDPHWHUPP
+RVHFODPS
NLWQRIRUKRVHZLWKGLDPHWHUPP
+RVHFODPS NLWQR
+RVHFODPS NLWQR
+RVHFODPS NLWQR
Option
%UDFNHW SDUWQR
/RFNLQJSODWH SDUWQR
Hose clamps
+RVHFODPSPP SDUWQR
+RVHFODPSPP SDUWQR
6FUHZDOOHQ0&6[ SDUWQR
1XW0/RFNLQJ SDUWQR
Hose clamps - rubber
+RVHFODPS SDUWQR
+RVHFODPS SDUWQR
+RVHFODPS SDUWQR
&RYHUSODWH SDUWQR
%ROW SDUWQR
:DVKHU01RUGORFN SDUWQR

PAGE NO.
ADDITIONAL PARTS (PIN FOR DAMP. CYL.) G590-175
Pins (for sideshift, slew/reach and damping cylinders)
3LQ 3DUWQR
6SDFHU 3DUWQR
:DVKHU 3DUWQR
1XW 0/RFNLQJ 3DUWQR

ADDITIONAL PARTS PAGE NO.
(BRACKETS FOR HOSE CLAMPS) G590-195
Brackets
Hose clamp bracket (on spreader) Part no. 6990529

%ROW 3DUWQR[
:DVKHU 3DUWQR[
Hose clamp bracket (on rotator) Part no. 6990983

%ROW 3DUWQR[
:DVKHU 3DUWQR[
&ODPS 3DUWQR[
&ODPS 3DUWQR[
6FUHZDOOHQ 0&6[ 3DUWQR[
6FUHZDOOHQ 0&6[ 3DUWQR[
:DVKHU 3DUWQR[
6990983 6990529

PAGE NO.
ADDITIONAL PARTS (COVER PLATE) G590-216
:KHQVWRSVDUHQRW¿WWHGWKLVFRYHUSODWHLVPRXQWHGRQPDLQIUDPH
Cover plate 3DUWQR

6FUHZDOOHQ 060[ 3DUWQR[
:DVKHU 01RUGORFN 3DUWQR[

(PIN FOR DAMP. CYL. ON ROTATOR) G590-306
3, 4
*)
6SDFHU
3LQ
1XW 0/RFNLQJ
:DVKHU
7RUTXH1P

PAGE NO.
ADDITIONAL PARTS (BUMPERS ASSY.)
G590-435

Bumper kit part no. 1461219 Bumper kit part no 1461284

%XPSHUSDUWQR %XPSHUSDUWQR
%ROWNLWSDUWQRVHHEHORZ %ROWNLWSDUWQRVHHEHORZ
Bolt kit Part no. 6999008
%ROW 3DUWQR[ Please note!7RUTXHYDOXH1P

1XW 3DUWQR[ 0/RFNLQJ
%ROW 3DUWQR[ 06[
:DVKHU 3DUWQR[
:DVKHU 3DUWQR[
Bolt kit Part no. 6992977
%ROW 3DUWQR[ 06[

%ROW 3DUWQR[ 06[
:DVKHU 3DUWQR[
:DVKHU 3DUWQR[

(BRACKET LIGHT ASSY.) G 590-572
Bracket Part no. 6991820
%ROW06[ 3DUWQR[
:DVKHU01RUGORFN 3DUWQR[
6KRFNDEVRUEHU 3DUWQR[

(BRACKET FOR DEUTSCH CONNECTORS) G590-673
Bracket for Deutsch connectors Part no. 6992356
%ROW 06[ 3DUWQR[

:DVKHU01RUGORFN 3DUWQR[

(GREASING HOSES IN ROTATOR TOP) G590-800

Slewing ring
Part no. 6996828 (x 4) *UHDVLQJKRVH¡[JUHDVH¿OOHG
Part no. 6992110 (x 8) Fitting

(SERVICE BOXES) G590-837
VHULHV Model Hyster item no.
7%7%
7%7%336
/$/%/'
/$/%/'336
* Power Pile Slope
VHULHV Model Hyster item no.

3OHDVHQRWHWKDWWKHVHUYLFHER[HVDUH127
VXLWDEOHIRUPRGHOVHTXLSSHGZLWK:73DQGRU
lowered twistlocks.
Service boxes
7KHLGHDRIWKHVHUYLFHER[HVLVWRIDFLOLWDWHWRJHWVHOHFWHGJHQXLQHVSDUHSDUWVLQ
RQHER[7KHER[HVLQFOXGHVLQIDFWDOOWKHSDUWVZHFRQVLGHUQHHGHGWREH
replaced at service.
%X\LQJWKHVHUYLFHER[GLUHFWO\WRJHWKHUZLWKDQHTXLSSHGPDFKLQHHQVXUHVWKDW
WKH(OPHVSUHDGHUFRQWLQXHVWRKROGDKLJKOHYHOLQWHUPVRIGHSHQGDELOLW\DQG
UHOLDELOLW\
$GGLWLRQDOO\LWHQVXUHVORZGRZQWLPHDQGLVPRUHHFRQRPLFDOWKDQEX\LQJDOOWKH
parts individually as well as having all parts in place. Also, it makes sure that the
VSUHDGHULVNHSWLQJRRGFRQGLWLRQE\UHJXODUO\VHUYLFHFKHFNXSV
Download
0DQXDOVIRUDOOVHUYLFHER[HVDUHDYDLODEOHRQRXUZHEVLWH
3OHDVHYLVLWHOPHFRP<RXZLOO¿QGWKHPDQXDOVXQGHU$ERXW8V'RZQORDGV

SECTION
H
REVISION RECORDS
REVISION RECORDS
Revision Date Issued by Description if change
2017-03-13 H. Tånne Initial Release
2017-10-06 H. Tånne Electric diagrams are updated.
2017-10-20 H. Tånne Page F580-870 is updated.
2017-12-14 H. Tånne Spec no. 817-19094 is added on front page.
2018-02-19 H. Tånne Page F580-870 is replaced by page F580-959.
© Elme Spreader AB
ELME Spreader AB
©ELME Spreader AB • 2017
Phone +46 476 558 00

Email sales@elme.com
www.elme.com

Manual: Original Instructions Ver D

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MANUAL

Section A User instruction

Section B Service manual

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Additional parts

Section H Revision records

SECTION A USER INSTRUCTION

A100-097 General safety instructions

SECTION B SERVICE MANUAL

B110-198 Lubrication chart

C120-001 Hydraulic symbols

SECTION D MECHANICAL PARTS

D510-689 Main frame

SECTION E HYDRAULIC PARTS

E560-340 Sideshift cylinder assy.

SECTION F ELECTRICAL PARTS

F580-959 Electric system

SECTION G SPECIAL PARTS (OPTIONAL)

G590-121 Additional parts (hose clamp)

SECTION H REVISION RECORDS

! Warnings to service personnel and others working with the spreader

6RPHVSUHDGHUVDUHHTXLSSHGZLWKHPHUJHQF\VWRSEXWWRQV VHH¿JXUH 7KH

Figure 1 - Danger zone - around spreader

© Elme Spreader AB 12-2015(10-2015)

Danger zone Danger zone

)LJXUHD'DQJHU]RQHÀLSSHU Figure 2b - Danger zone - Crushing risk

Figure 2c - Danger zone - Crushing risk

Danger zone Danger zone

© Elme Spreader AB 12-2015(10-2015)

Danger zone Danger zone

Figure 4. Danger zone - between ”T”-beams and main frame

Danger zone Danger zone

Danger zone Danger zone

Figure 5. Danger zone - legs/feet

© Elme Spreader AB 12-2015(10-2015)

The ELME Model 817&RQWDLQHUVSUHDGHULVDWHFKQLFDOO\DGYDQFHGSLHFHRIHTXLSPHQW

1. Starting work with the spreader.

© Elme Spreader AB 12-2013

WARNING!!! A heavy container and the weight of a spreader will do serious

© Elme Spreader AB 12-2013

Elme attachment model 817, 857

Twistlocks locked both sides and container lifted.

Twistlock in unlocked position with a faulty lock signal.

Locked Seated 8QORFNHG

Green Orange Red

© Elme Spreader AB 12-2013

Fig 1 Fig 2 Fig 3

Load evenly distributed on four Load evenly distributed on two

Lifting eyes for handling of spreader,

Spreaders with lifting eyes

Lifting eyes for handling of spreader,

Spreaders with lifting eyes

Lifting eyes only for

© Elme Spreader AB 10-2016

© Elme Spreader AB 06-2015(08-2014)

1. SLIDER PADS EXTENSION

WEAR PADS FOR MAIN BEAM AND EXTENSION BEAMS.

© Elme Spreader AB 11-2016(01-2016)

END BEAMS AND TWIST LOCKS.

SIDE SHIFT SLIDER PADS.

© Elme Spreader AB 11-2016(01-2016)

6RPHVSUHDGHUVDUHHTXLSSHGZLWKHPHUJHQF\VWRSEXWWRQVVHH¿JXUH7KH

)LJXUHD'DQJHU]RQHÀLSSHU Figure 2b - Danger zone - Crushing risk

Twistlock item no. 6990015 :HDUPD[PP

0DLQWHQDQFHRIWKHVWRSF\OLQGHUVLI¿WWHGRSWLRQFRQVLVWVRIFKHFNLQJDOO

5HPRYHWKHLQGLFDWRUDVV\LWHPRUWKH/RFNHG1RWORFNHGVHQVRUEUDFNHW

/RRVHQDQGUHPRYHWKH0[EROWVLWHPLQWKHWRSRIERWKWZLVWORFNVLQWKH

8VHWZRRIWKH0[EROWVLWHPDVSXOOHUVE\LQVHUWLQJWKHPLQWKHWZRWKUHDGHG

7KHWLHURGLWHPLQFOXGLQJERWKFUDQNVLWHPFDQQRZEHUHPRYHGIURPWKH

7KHNH\LWHPWKDWORFDWHVWKHFUDQNLWHPWRWKHWZLVWORFNLWHPLVKHOGLQ

6XSSRUWWKHWZLVWORFNLWHPIURPEHORZVRWKDWLWGRHVQRWGURSRXW

&KHFNWKHWZLVWORFNLWHPIRUZHDUDWWKHKHDGDQGDOVRIRUZHDUDWWKHEXVKLQJ

3UHSDUHWKHVOHHYHLWHPSODFHDQGJUHDVHWKHEXVKLQJDQG¿WWKHIRXUFHQWHULQJ

*UHDVHWKHXSSHUEHDULQJVHWLWHPDQGSODFHLQSRVLWLRQRQWKHJUHDVHGWRSVXU

)LWWKHFROOHWVLWHPZLWKWKHSRLQWHGSDUWXSZDUGV

)LWWKHNH\LWHPLQFOUROOSLQWRWKHNH\ZD\RIWKHWZLVWORFNLWHP

,QRUGHUWR¿WWKHWLHURGLWHPLWLVQHFHVVDU\WRPRXQWERWKFUDQNVLWHPWRWKH

,QVHUWWKHWLHURGLWHPLQWRWKHHQGEHDPDQGWKH¿WWKHFUDQNVLWHPRQWRWKH

7XUQWKHWZLVWORFNVSRVWRWKHIXOO\81/2&.('SRVLWLRQDVVKRZQ

5XQERWKDGMXVWHUEROWVSRVXSWRWKHSLVWRQURGSRVHQGVRIWKHWZLVWORFNF\OLQGHU

8QVFUHZEDFNRIIWKHRXWHUDGMXVWHUEROWSRVEQRPRUHWKDQÀDWVRIWKHKH[DJDQ

7LJKWHQWKHORFNQXWSRVEVHFXUHO\ZKLOHDWWKHVDPHWLPHHQVXULQJWKDWWKHDGMXVWHU

6WDLQOHVVVWHHOOXEU

Threaded hole /XEULFDWHWKHWKUHDGVDQGWKHXQGHUVLGH

1. Pump Directional valve

Load control valve Directional valve

Check valve 22. Pilot line

10. Flow control valve Closed connection

12. Flow control valve 'RXEOHDFWLQJF\OLQGHU

Components range