ADHI KARYA

JOB NO : SHEET 1 OF 2

PROCESS LOADSHEET PROJECT

CLIENT
:
:
EPCC PG ASSEMBAGOES
PTPN XI
ATMOSPHERIC TANK LOCATION : SITUBONDO

1 Item No. SKETCH :

2 Service Condensate Water Tank
3 No. of Required 1 (ONE)
4 DIMENSION
5 Type of Tank CONE ROOF
6 Nominal Capacity 1,165 m3
7 Net Working Capacity 1,000 m3
8 Inside Diameter 12500 mm
9 Tank Height 9500 mm
10 Material A 283 Grade C
11
12 OPERATING CONDITION HHLL 9040 mm
13 Pressure (Norm.) 1.7 bar A

9500 mm
14
15 Temperature (Norm.) 90 °C HLL 8959 mm
16
17 High-High Liquid Level 9040 mm
18 High Liquid Level 8959 mm
19 Low Liquid Level 810 mm LLL 810 mm
20 Low-Low Liquid Level 610 mm
21 DESIGN INFORMATION LLLL 610 mm
22 Liquid Name Condensate Water
23 Density 1000.0 Kg/m3
24 Internal Pressure (Max.) Full of Liquid 12500 mm
25 (Op.) Atm
26 Temperature (Max.) 100 °C
27 (Norm.) 90 °C
28 (Min.) 20 °C
29 DESIGN INFORMATION FOR VENTING DEVICE
30 Flash Point °C
31 Boiling Point °C
32 Max. Pump Rate (In) - m3/hr
33 (Out) - m3/hr
34 Add. Outbreathing Cap. scfm
35 Add. Inbreathing Cap. scfm
36 MATERIAL AND CORROSION ALLOWANCE (CA) NOZZLE SCHEDULE
37 Shell Plate CA : 1.5 mm Mark Qty Size Rating Description
38 Head Plate CA : 1.5 mm
39 Roof Plate CA : 1.5 mm
40 Roof Structure CA : 1.5 mm
41 OTHER REQUIREMENT
42 Insulation ✘ No Hot
43 Cold PP
44 Thickness : ……………. mm
45 Internal Surface ✘ No
46 Yes Material :
47 Heating Requirement ✘
No
48 Yes Method :
49 Blanketting Requirement ✘
No
50 Yes Method :
51 Tank Inside Cleaning Before Box Up No ✘ Yes
52
53
54 NOTES :
55
56
57
58
59
60
61
 JOB NO : SHEET 2 OF 2

PROCESS LOADSHEET PROJECT

CLIENT
:
:
EPCC PG ASSEMBAGOES
PTPN XI
ATMOSPHERIC TANK LOCATION : SITUBONDO

1
2 A. Objective
3 To evaluate dimension of Fire Water Tank
4
5 B. Calculation
6
7
8
9
10 h2 = vapor space
h2
11 H.H.L.L h2a
12 ht Overflow nozzle
13 H.L.L
14 hw hw = height of working volume
15 9500 mm
16 L.L.L
hb
17 L.L.L.L h1c
18 h1b h1 = bottom to L.L.L space
h1
19
h1a
20 Outlet nozzle

21 12500 mm
22
23 1. h1 (Bottom to L.L.L.L space) calculation (defined as per Storage Tank Guideline)
24 Outlet nozzle diameter 6 in. NPS (defined as per Line Sizing Calculation)
25 Overflow nozzle diameter 2 in. NPS
26 h1a = 279.4 mm ( = d1 + 5 in)
27 h1b = 76.2 mm ( = 0.5 * Nozzle OD)
28 h1c = 152.4 mm ( = 1 * Nozzle OD)
29 h1 = 508 mm Minimum h1 610 mm Take h1 610 mm
30
31 2. h2 (vapor space) = 76 mm ( = 1.5 * Nozzle OD) Take h2 460 mm
32 Minimum h2 457 mm
33
34 3. ht (Height of net working volum) calculation
35 Net working volume 1000 m3
36 Max Pump Discharge Rate 150 m3/hr
37 Take Data From Table 3 (Trial)
38 Est. Tank Nominal Capacity 1165.83 m3 (From Table 3)
39 Diameter 12500 mm (From Table 3)
40 Height 9500 mm (From Table 3)
41 ht = 81.487331 mm (= 0,04*Net Work Vol./phi/D^2)
42 hw = 8148.7331 mm
43 H.L.L = 8959 mm
44 hb = 199.77958 mm (= 0,2*Pump Disch.Rate/phi/D^2 or HLL - (h1+hw) whichever is greater)
45 Check Tank Nominal Capacity
46 VN = 1165 m3
47 OK
48 Final Dimension
49 Diameter 12500 mm
50 Height 9500 mm
51 HHLL 9040 mm
52 HLL 8959 mm
53 LLL 810 mm
54 LLLL 610 mm
55
56
57
58
NPS ⅛ to NPS 3½[edit]

OD Wall thickness
[in
[in (mm)]
(mm)]
NPS[7] DN[2]
SCH SCH
SCH 40s/40 80s/80
SCH 5s SCH 30 SCH 120
10s/20
/STD /XS
0.404 0.035 0.049 0.057 0.068 0.095
⅛ 6
(10.26) (0.889) (1.245) (1.448) (1.727) (2.413) —
0.540 0.049 0.065 0.073 0.088 0.119
¼ 8
(13.72) (1.245) (1.651) (1.854) (2.235) (3.023) —
0.675 0.049 0.065 0.073 0.091 0.126
⅜ 10
(17.15) (1.245) (1.651) (1.854) (2.311) (3.200) —
0.840 0.065 0.083 0.095 0.109 0.147
½ 15
(21.34) (1.651) (2.108) (2.413) (2.769) (3.734) —
1.050 0.065 0.083 0.095 0.113 0.154
¾ 20
(26.67) (1.651) (2.108) (2.413) (2.870) (3.912) —
1.315 0.065 0.109 0.114 0.133 0.179
1 25
(33.40) (1.651) (2.769) (2.896) (3.378) (4.547) —
1.660 0.065 0.109 0.117 0.140 0.191
1¼ 32
(42.16) (1.651) (2.769) (2.972) (3.556) (4.851) —
1.900 0.065 0.109 0.125 0.145 0.200
1½ 40
(48.26) (1.651) (2.769) (3.175) (3.683) (5.080) —
2.375 0.065 0.109 0.125 0.154 0.218 0.250
2 50
(60.33) (1.651) (2.769) (3.175) (3.912) (5.537) (6.350)
2.875 0.083 0.120 0.188 0.203 0.276 0.300
2½ 65
(73.03) (2.108) (3.048) (4.775) (5.156) (7.010) (7.620)
3.500 0.083 0.120 0.188 0.216 0.300 0.350
3 80
(88.90) (2.108) (3.048) (4.775) (5.486) (7.620) (8.890)
4.000 0.083 0.120 0.188 0.226 0.318
3½ 90
(101.60) (2.108) (3.048) (4.775) (5.740) (8.077) —

NPS 4 to NPS 9[edit]

OD Wall thickness
[in
[in (mm)]
(mm)]
NPS[7] DN[2]
SCH
SCH 40s/40
SCH 5 SCH 20 SCH 30 SCH 60
10s/10
/STD
 4.500 0.083 0.120 0.188 0.237
4 100
(114.30) (2.108) (3.048) — (4.775) (6.020) —
5.000 0.247
4½ 115
(127.00) — — — — (6.274) —
5.563 0.109 0.134 0.258
5 125
(141.30) (2.769) (3.404) — — (6.553) —
6.625 0.109 0.134 0.280
6 150
(168.28) (2.769) (3.404) — — (7.112) —
7.625 0.301
7 —
(193.68) — — — — (7.645) —
8.625 0.109 0.148 0.250 0.277 0.322 0.406
8 200
(219.08) (2.769) (3.759) (6.350) (7.036) (8.179) (10.312)
9.625 0.342
9 —
(244.48) — — — — (8.687) —

NPS 10 to NPS 24[edit]

OD Wall thickness
[in
[in (mm)]
(mm)]
NPS[7] DN[2]

SCH 5s SCH 5 SCH 10s SCH 10 SCH 20 SCH 30

10.75 0.134 0.134 0.165 0.165 0.250 0.307

10 250
(273.05) (3.404) (3.404) (4.191) (4.191) (6.350) (7.798)
12.75 0.156 0.156 0.180 0.180 0.250 0.330
12 300
(323.85) (3.962) (3.962) (4.572) (4.572) (6.350) (8.382)
14.00 0.156 0.156 0.188 0.250 0.312 0.375
14 350
(355.60) (3.962) (3.962) (4.775) (6.350) (7.925) (9.525)
16.00 0.165 0.165 0.188 0.250 0.312 0.375
16 400
(406.40) (4.191) (4.191) (4.775) (6.350) (7.925) (9.525)
18.00 0.165 0.165 0.188 0.250 0.312 0.437
18 450
(457.20) (4.191) (4.191) (4.775) (6.350) (7.925) (11.100)
20.00 0.188 0.188 0.218 0.250 0.375 0.500
20 500
(508.00) (4.775) (4.775) (5.537) (6.350) (9.525) (12.700)
22.00 0.188 0.188 0.218 0.250 0.375 0.500
22 550
(558.80) (4.775) (4.775) (5.537) (6.350) (9.525) (12.700)
24.00 0.218 0.218 0.250 0.250 0.375 0.562
24 600
(609.60) (5.537) (5.537) (6.350) (6.350) (9.525) (14.275)

Wall thickness
[in (mm)]
NPS[7] DN[2]
SCH
SCH 40 SCH 60 SCH 80 SCH 100 SCH 120 SCH 140
80s/XS
 0.365 0.500 0.500 0.593 0.718 0.843 1.000
10 250
(9.271) (12.700) (12.700) (15.062) (18.237) (21.412) (25.400)
0.406 0.562 0.500 0.687 0.843 1.000 1.125
12 300
(10.312) (14.275) (12.700) (17.450) (21.412) (25.400) (28.575)
0.437 0.593 0.500 0.750 0.937 1.093 1.250
14 350
(11.100) (15.062) (12.700) (19.050) (23.800) (27.762) (31.750)
0.500 0.656 0.500 0.843 1.031 1.218 1.437
16 400
(12.700) (16.662) (12.700) (21.412) (26.187) (30.937) (36.500)
0.562 0.750 0.500 0.937 1.156 1.375 1.562
18 450
(14.275) (19.050) (12.700) (23.800) (29.362) (34.925) (39.675)
0.593 0.812 0.500 1.031 1.280 1.500 1.750
20 500
(15.062) (20.625) (12.700) (26.187) (32.512) (38.100) (44.450)
0.875 0.500 1.125 1.375 1.625 1.875
22 550
— (22.225) (12.700) (28.575) (34.925) (41.275) (47.625)
0.687 0.968 0.500 1.218 1.531 1.812 2.062
24 600
(17.450) (24.587) (12.700) (30.937) (38.887) (46.025) (52.375)
 SCH 160 XXS

— —

— —

—
0.188 0.294
(4.775) (7.468)
0.219 0.308
(5.563) (7.823)
0.250 0.358
(6.350) (9.093)
0.250 0.382
(6.350) (9.703)
0.281 0.400
(7.137) (10.160)
0.344 0.436
(8.738) (11.074)
0.375 0.552
(9.525) (14.021)
0.438 0.600
(11.125) (15.240)
0.636
— (16.154)

Wall thickness

[in (mm)]

SCH
80s/80 SCH 100 SCH 120 SCH 140 SCH 160 XXS[7]
/XS
0.337 0.437 0.531 0.674
(8.560) (11.100) — (13.487) (17.120)
0.355 0.710
(9.017) — — — — (18.034)
0.375 0.500 0.625 0.750
(9.525) — (12.700) — (15.875) (19.050)
0.432 0.562 0.719 0.864
(10.973) — (14.275) — (18.263) (21.946)
0.500 0.875
(12.700) — — — — (22.225)
0.500 0.593 0.719 0.812 0.875
(12.700) (15.062) (18.263) (20.625) (22.225)
0.500
(12.700) — — — — —

SCH
STD/40S

0.365
(9.271)
0.375
(9.525)
0.375
(9.525)
0.375
(9.525)
0.375
(9.525)
0.375
(9.525)
0.375
(9.525)
0.375
(9.525)

SCH 160
1.125
(28.575)
1.312
(33.325)
1.406
(35.712)
1.593
(40.462)
1.781
(45.237)
1.968
(49.987)
2.125
(53.975)
2.343
(59.512)
Discharge flow 150 m3/hr
Velocity 9000 m/hr
Luas 0.016667 m2
Diameter 0.145673 m
5.739521 Inch