CONCRETE MIX DESIGN

M 30 GRADE

WITH KONARK OPC 43 GRADE CEMENT

Name of Work : Construction of Road from 1. Adal to Mundasahi and 2. Adal to

RugadisahiUnder OWBADC for the year 2019 - 20

Client : Deputy Executive Engineer, R. W. Sub - Division. Telkoi.

Name of Contractor : M/s Arupnanda Dhal

 M30 CONCRETE MIX DESIGN REPORT AS PER IS 456:2000 & IS 10262:2009
DATE OF ISSUE OF TEST RESULT : 19.04.2020

CLIENT:Deputy Executive Engineer, R. W. Sub-Division, Telkoi. TRAIL NO. : III

DATE OF TRIAL : 18.03.2020
Project: Construction of Road from 1. Adal to Mundasahi and 2. Adal to Rugadisahi Under
OWBADC for the year 2019-20.
BATCHING TIME : 2 Min
Name of Contractor: M/s Arupnanda Dhal
AIR TEMPERATURE : 31 0C

MIX PROPORTION (KG): BATCH SIZE = 0.127 Kg of Cement

DESIGN
NAME OF SOURCE / SSD (KG) WATER ABSORPTION DRY MOISTURE QTY /
ADJUSTMENT REMARKS
MATERIAL TYPE BATCH WT.
PER 1M3 % QTY PER 1M3 % QTY PER 1M3

CEMENT Konark 395 - - 395 - - 395 50 OPC 43 Grade

MINERAL ADM1 - - - - - - - -

MINERAL ADM2 - - - - - - - -

CA : 20MM 764 0.48 3.67 760 0.00 0.00 760 96

CA : 10MM 510 0.48 2.45 508 0.15 0.76 508 64

FA : SAND 685 1.23 8.43 677 2.60 17.59 694 88

FA : CRF - - - - - - - -

ADMIXTURE 1 - - - - - - - -

ADMIXTURE 2 - - - - - - - -

WATER 150 - - 165 - - 146 19

THEORETICAL PLASTIC DENSITY 2504 2504 2504 2504

FREE W/C = 0.38 ADMIXTURE DOSAGE = 0.00 %

OBSERVATIONS:
CONCRETE TEMPERATURE : 32 0C COHESIVE / SEGREGATING / BLEEDING
DENSITY : 2504 KG/M3 AIR CONTENT (%) : 0%
SETTING TIME OF CONCRETE : Initial (hr:min) - 147 min Final (hr:min) - 284 min

INITIAL SLUMP - 55 mm
WORKABILITY SLUMP AFTER 30 MINS - 35 mm
SLUMP AFTER 60 MINS - --- mm

NB:

1.This test report is based on the samples received by our laboratory.

2. The test result relates only to the items tested.

3. The report shall not be reproduced except in full without the approval. QC Manager
 TABLE FOR PROPOSED TRIAL MIX
(Material in SSD Condition)

Trial I Trial II Trial III Trial IV

Material Description
Sl. No. Units Quanttity for Quanttity for Quanttity for Quanttity for
For Mix Quanttity Quanttity Quanttity Quanttity
a Bag of a Bag of a Bag of Ratio a Bag of
for 1m3 for 1m3 for 1m3 for 1m3
Cement Cement Cement Cement

1 Cement Kg 490 --- 434 --- 395 50 1.0 421 50

2 Water Kg 186 --- 165 --- 150 19 0.38 160 19

4 Sand Kg --- --- --- --- 685 87 1.7 693 82

5 20 mm Aggregates Kg --- --- --- --- 764 97 1.9 744 88

6 10 mm Aggregates Kg --- --- --- --- 510 65 1.3 496 59

7 Workability --- --- 35 after 30 Minutes 60 mm after 30 Minutes

8 Compressive Strength

i. 7 days N/mm2 --- --- 32.15 28.67

ii. 28 days N/mm2 --- --- 42.96 37.78

The Mix is High Workability

Cement Content too High as Cement Content too High as
9 Results per IRC SP 20-2000 per IRC SP 20-2000
Proposed Mix & Low Compressive
Strength

Above test results pertain to the samples received in this laboratory.

QC. Manager
Test on Water for cement concrete Mix-Design for M30 grade.

I:-Water-The sample of water was tested As per IS:456-2000 and IS:3025

Name of Test Observed value Requirement as per I:S:456-2000

Determination of pH value 7.2 Not less than 6

Organic Matter 0.48 200 mg/l

Inorganic Matter 1.26 3000 mg/l

Sulphate Content (So3) 44 400 mg/l

Chloride Content (Cl) 137 2000 mg/l

Suspended Matter 2.16 2000 mg/l

Above test results pertain to the samples received in this laboratory.

QC. Manager
Test on Cement for cement concrete Mix-Design for
M30 grade.

A-1:- Cement: -

Brand: Konark OPC 43 Grade Cement

Sl. Requirement as per

Physical Properties Observed value
No. IS:-8112 -2013

1 Type and grade Konarak OPC 43 Grade Cement ----

2 Standard consistency 31.50% ----

Soundness (Le-Chateller
3 1.52 mm Max. 10 mm
Method)
4 Fineness 287 m2/Kg Min. 225 m2/Kg

3 Initial setting time 147 minutes Min. 30 minutes

4 Final setting time 284 minutes Max. 600 minutes

5 Specific gravity 3.148 ----

Compressive strength

Average
Load Compressive
Compressive strength Compressiv Requirement as per
in strength in
of cement at e strength IS:-8112 -2013
Ton kg/cm²
in kg/cm²

12.7 254
3-days 12.5 250 248.00 Min.-230
12.0 240
17.6 352
7-days 17.1 342 350.67 Min.-330
17.9 358
21.9 438
28-days 22.9 458 450.00 Min.-430
22.7 454

Above test results pertain to the samples received in this laboratory.

QC. Manager
Test on Aggregate for cement concrete Mix-Design for M30 grade.

II:-Fine aggregates (sand):-

The sample of sand was tested as per IS:383-1970 and IS:2386-1963

1) Specific gravity = 2.626

2) Bulk density = 1547 kg/cum

3) Silt Content = 1.00 %

4) Water Absorption = 1.09 %

III:-Coarse Aggregates :-

The sample of coarse aggregate was tested as per IS:383-1970 and IS: 2386-1963

1) Bulk density = 1654 kg/cum

2) Water absorption = 0.49 %

3) Specific gravity = 2.745

4) Crushing value = 21.7 %

Max : 30% by wt. for wearing surfaces such as runway, railways &
pavements and 45% by wt. for other concrete as per IS:383-1970.
5) Impact value = 19.8 %

Max : 30% by wt. for wearing surfaces such as runway, railways &
6) Abrasion Value = 24.9 % pavements and 50% by wt. for other concrete as per IS:383-1970.

Max : 35% by wt. for wearing surfaces such as runway, railways &
7) Flakiness Index = 26.3 % pavements and 50% by wt. for other concrete as per IS:383-1970.

Above test results pertain to the samples received in this laboratory

QC. Manager
 COCRETE MIX DESIGN CRITERIA AS PER IS: 456, 10262,3085 & MOR&TH

DATE OF RECEIPT OF SAMPLE : 18.03.2020 DATE OF ISSUE OF TEST RESULT : 19.04.2020

WORK REFERENCE : Trial III Time : 10.30 am Temperature: 310C

A. STIPULATIONS FOR PROPORTIONING

a. Grade Designation : M-30

b. Name/Type of Cement : Konark OPC 43 Grade Cement

c. Maximum size of aggregate : 20 mm

d. Exposure Condition : Moderate

e. Degree of Supervision : Good

f. Minimum Cement Content : 350 Kg/m3 as per IRC SP 20:2000

g. Maximum Water Cement Ratio : 0.38

h. Method of Concrete Placing : Manually

h. Workability : Min 10 mm at time of casting

i. Maximum Cement Content : 425 Kg/m3 as per IRC SP 20:2000

j. Type of Admixtures Used : Not Applicable

B1. TEST DATA OF MATERIALS

a. Specific Gravity of cement : : 3.148

b. Specific Gravity of Aggregate

i. Coarse Aggregate : 2.745

ii. Fine Aggregate : 2.626

c. Specific Gravity of Addmixture : ---- Not Applicable

d. water Absorption

i. Coarse Aggregate : 0.49 %

ii. Fine Aggregate : 1.09 %

e. Free Surface Moisture

i. Coarse Aggregate : Nil %

ii. Fine Aggregate : Nil %

f. SEIVE ANALYSIS

i. Coarse Aggregate :
Percentage of Passing

IS SIEVE 40 mm 20 mm 10 mm 4.75 mm 2.36 mm 1.18 mm 0.600 mm 0.300 mm 0.150 mm

20 mm 100 91.26 6.83

10 mm 100 100 73.41 7.26
Combined
20 mm
60 54.76 4.10
60%
10 mm
40 40 29.36 2.90
40%
Combined 100 94.76 33.46 2.90

Limits as
per IS: 100 95 - 100 25 - 55 0 - 10
383

120
COMBINED GRADATION GRAPH

100
% OF PASSING

80
% OF PASSING
60 LOWER LIMITS
UPPER LIMITS
MID POINTS
40

20

0
1 10 100
IS SIEVE SIZE

ii. Fine Aggregate :

IS SIEVE 40 mm 20 mm 10 mm 4.75 mm 2.36 mm 1.18 mm 0.600 mm 0.300 mm 0.150 mm

Sand 100 100 100 97.48 91.07 76.83 53.87 23.14 1.97
Required Zone - I 100 90 - 100 60 - 95 30 - 70 15 - 34 5 - 20 0 - 10
Grading
Zone as Zone - II 100 90 - 100 75 - 100 55 - 90 35 - 59 8 - 30 0 - 10
per IS:
383 Zone - III 100 90 - 100 85 - 100 75 - 100 60 - 79 12 - 40 0 - 10

Fine Aggregate sample conforms to grading "Zone II" as per table 4 of IS 383.

120
FINE AGGREGATE GRADATION GRAPH

100
% OF PASSING

80
% OF PASSING
60 LOWER LIMITS
UPPER LIMITS
MID POINTS
40

20

0
0.1 1 10

IS SIEVE SIZE
% OF PAS
60 LOWER LIMITS
UPPER LIMITS
MID POINTS
40

20

0
0.1 1 10

IS SIEVE SIZE
C. TARGET STRENGTH FOR MIX PROPORTIONING
f 'ck = fck+(1.65*S)

Where
fck = Characteristic compressive strength at 28 days 30 N/mm2

S = Standard Deviation (As Per IS: 456-2000 Table-1) 5 N/mm2

f 'ck = Target mean compressive strength at 28 days 38.25 N/mm2
D. SELECTION OF WATER CEMENT RATIO (as per IS: 456 (2000) Table - 5)

Maximum Water Cement Ratio = 0.38

Based on experience,

Adopt Water Cement Ratio = 0.38 0.38<=0.38,Hence OK.

E. SELECTION OF WATER COTENT (as per IS: 10262 (2009) Table - 2)
Maximum water content for 20mm aggregate = 186 ltr/m3
(For 25 mm to 50 mm slump)
Estimated Maximum Water Content 188.0 ltr/m3
for 60 mm slump = 186+(1.2/100*186) ltr/m3
Based on experience, Adopt water content = 150 ltr/m3 150<188,Hence OK.

F. CALCULATION OF CEMENT CONTENT (as per IS: 10262 (2009))

Water content = 150 ltr/m3

Water Cement Ratio = 0.38

Cement Content = 395 Kg/m3 395>350 And 395<425,Hence OK.
G.PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
From IS: 10262(2009) Table-3, Volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate (Zone-III) fo
water cement ratio of 0.50 = 0.64
In present case water cement ratio =0.38. Therefore volume of coarse aggregate is required to be increased and decreased the fine
aggregate content. As the water cement ratio is lower by 0.10 the volume of coarse aggregate is increased by 0.02 (at the ratio of
± 0.01 for every ± 0.05 change in water cement ratio). Therefore corrected proportion of volume of coarse aggregate for the water
cement ratio of 0.38 = 0.62+0.024 =0.644 (But as per Trial The ratio of CA & FA is 0.60:0.40)
So volume of Coarse Aggregate (m3) = 0.64 m3
Volume of Fine Aggregate (m3) = 0.36 m3
H. MIX CALCULATIONS

a. Volume of concrete (m3)= 1.0 m3

c. Volume of cement (m3) = (Mass of cement/Sp. Gravity of cement) * (1/1000) = 0.1255 m3
d. Volume of water (m3) = (Mass of water/Sp. Gravity of water) * (1/1000) = 0.1500 m3
f. Volume of all in aggrerate (m3) = (a-(b+c+d+e)) = 0.725 m3
g. Mass of Coarse Aggregate (Kg/m3) = (e*% of CA* Sp.Gr.of CA.*1000) 1273.680 Kg/m3
h. Mass of Fine Aggregate (Kg/m3) = (e*% of FA* Sp.Gr.of FA.*1000) 685.386 Kg/m3
I. TABLE FOR TRIAL (If Material in SSD Condition)

Quanttity Quanttity for

Sl. No. Material Description For Mix Units Ratio
for 1m3 0.0304m3

1 Cement Kg 395 1.0 11.998

2 Water Kg 150 0.38 4.556

4 Sand Kg 685.386 1.7 20.819

5 20 mm Aggregates Kg 764.208 1.9 23.213

6 10 mm Aggregates Kg 509.472 1.3 15.475

J. TABLE FOR TRIAL AFTER MOISTURE CORRECTION (if Material in Dry Condition)

Water Quanttity
Quanttity Quanttity for 1m3 After
Sl No. Material Description For Mix Units Absorption % of Water for
for 1m3 Moisture Correction
in % 0.0304m3

1 Cement Kg 395 --- --- 395 11.998

2 Water Kg 150 --- --- 164 4.973

4 Sand Kg 685.386 1.09 7.471 677.915 20.592

5 20 mm Aggregates Kg 764.208 3.745 760.463 23.099

0.49
6 10 mm Aggregates Kg 509.472 2.496 506.976 15.399
K. OBSERVATION

Initial After 30 Mins. After 60 Mins.

Slump Test
55 mm 35 mm ---

L. CUBE TEST REPORTS : DATE OF CASTING: 18.03.2020

Weight of
Cube Age of Date of Compressive Average compressive
Cube in Density Load in KN
Sl No. Test Test Strength in N/mm² strength in N/mm²
Grams

1 8328 2.468 730 32.44

2 8402 2.489 7 days 25.03.2020 740 32.89 32.30

3 8364 2.478 710 31.56

4 8327 2.467 740 32.89

5 8398 2.488 7 days 25.03.2020 700 31.11 32.00

6 8355 2.476 720 32.00

7 8412 2.492 980 43.56

8 8376 2.482 28 days 15.04.2020 960 42.67 43.11

9 8317 2.464 970 43.11

10 8347 2.473 960 42.67

11 8385 2.484 28 days 15.04.2020 950 42.22 42.81

12 8405 2.490 980 43.56

Remarks:- 1.- The mix designed proportion of cement concrete is based on the quality of the
ingredient materials such as water, cement, fine aggregate and coarse aggregates
received in this laboratory. More over as strength of concrete of the said Mix is directly
related to the strength of cement mentioned at A-1 (table- II), cement having the same
strength must be used while adopting the above Mix design of concrete.
2.- Aggregates are used in (S.S.D) saturated surface dry condition in the above Mix.

Above test results pertain to the samples received in this laboratory.

QC. Manager