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KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGY

Sales Material Kit

89, Yangdaegiro-gil, Ipjang-myeon, Seobuk-gu, Cheonan-si


Chungcheongnam-do 31056 Republic of Korea
T. +82-41-589-8114 F. +82-41-589-8120 W. www.kitech.re.kr
KOREA INSTITUTE OF INDUSTRIAL TECHNOLOGY
Sales Material Kit
Contents
00 | Introduction 04

00 | TLO 06

01 | Indoor Moving Lift Equipped with Driving Assistance Function (Dr. KO CHEOLWOONG) 08

02 | Electrically-Driving Auxiliary Equipment for Wheelchair (Dr. KO CHEOLWOONG) 10

03 | Green Biodiesel Production from Various Waste Bio-Oils by Biocatalysis (Dr. KIM SANGYONG) 12

04 | The Functional high-strength recycled base paper using by recycled inorganic materials (Dr. KIM SOOJIN) 14

05 | Gel processing of Polypropylene (Dr. KIM JEONGCHEOL) 16

06 | Nucleating technology for preventing supercooling on ice thermal storage system (Dr. PECK JONGHYEON) 18

07 | Technology for portable cold box using low temperature latent heat materials (Dr. PECK JONGHYEON) 20

08 | Nonwoven with Water Resistance and Moisture Absorption (Dr. BYUN SUNGWON, YEO SANGYOUNG) 22

09 | Combi-cabin Air Filter for air conditioner (Dr. BYUN SUNGWON, YEO SANGYOUNG) 24

10 | Distributed power generation system by Liquid/Solid waste fuel derived from Biomass 26
(Dr. SHIN MYUNGCHUL)

11 | Distributed Power Generation System through Gasification of Low-grade Fuels 28


(Dr. YANG WON. LEE UENDO)

12 | PTFE/Glass Composite Filter (Dr. LEE MYONGHWA) 30

13 | Ultrasonic Kapok sliver variance apparatus and manufacturing method of


Kapok-based fabric thereof (Dr. LEE BEOM SOO) 32

14 | Development of High-precision and high speed egg grading machine (Dr. LEE JANGYONG) 34

15 | Cogging offset -type electric bike developed applying dual-rotor motors 36


(Dr. CHA HYUNROK)

16 | Preparation of Kapok fiber based nonwovens and their application 38


developments (Dr. CHOI YEONGOG)

17 | High Efficiency and Low Cost Multipurpose Fiber Spinning 40


Apparatus (Dr. HAHM WANGYU)
KITECH Sales Material Kit Technology transfer consultation and inquiry

Main functions and key


<3 research institutes & 7 regional divisions> installation and operation

areas of research Root industry technology research | Incheon


(Casting, molds, etc.)
Gangwon Regional Division | Gangneung
Non-Ferrous metal material
process area
3D printing technology

Performing two core mission focusing on three key 강원권


research areas Research Institute of Industrial Technology Convergence | Ansan
Industrial technology convergence
수도권
Daegyeong Regional Division | Daegu
Ultimate Manufacturing technology
intelligent robot
Concentrate on supporting and growing small and medium enterprise through advanced functional fiber
Construction machinery component
충청권
technology commercialization and research development of root manufacturing 대경권

technology, green manufacturing system and convergence technology.


Research Institute of Sustainable Manufacturing System | Cheonan Ulsan Regional Division | Ulsan
Manufacturing system ACE manufacturing process
Organization Green process and materials 동남권 Greenhouse gas reduction
Main functions 호남권 technology
mission
▶ Casting, molding, heat treatment, surface treatment,
Jeonbuk Regional Division | Jeonju Dongnam Regional Division | Busan
plating, forming, welding, bonding, etc.
Specialized technology of agricultural machinery Marine plant equipment
Production-based technology research and development Convergence material of carbon Intelligent Precision Machinery
component
Manufacturing ▶ Integration of production systems, greening,
R&D efficiency, automation, intelligent
Manufacturing system research development Seonam Regional Division | Gwangju Jeju Regional Division | Jeju
Automotive Components & materials Process of natural resources and smart
▶ Convergence manufacturing technology research Optical technology manufacturing technology

development that supports new industry creation


▶ SME technology support through local decentralized
Small and medium
enterprise technical support system
technology ▶ SME technology support through knowledge-based t
support
echnical support system Creating network platform of abroad technology transfer with four overseas offices.

key research
directing point
areas
KITECH China Office (Asia Technology
KITECH US Office Cooperation Center, China)
▶ ACE(Automatic, Clean, Easy) technology development (US Technology Cooperation Center)
root manufacturing
→ Improving balance of trade with Japan KITECH Vietnam Office (Asia Technology
technology Cooperation Center, Vietnam)
(Casting, welding, plastic, welded and, heat treatment areas)

▶ Efficient production of green technology development energy


Green → Improving productivity
manufacturing
Manufacturing system, green process materials, thermochemical
system technology
Energy System,thermal & Fluid System,etc.
KITECH Indonesia Office (Asia Technology
Cooperation Center, Indonesia)
Industry ▶ Creating high value-added convergence new industry
convergence
(Robotics, ICT textile&apparel and micro/nano process areas, etc.)
technology

04 05
KITECH Sales Material Kit Technology transfer consultation and inquiry

Do you need technology?


Consult with technology marketing department of SMEs support division in Korea
Institute of Industrial Technology.
Technology marketing department of SMEs support division will help you.
Technology transfer procedure

What is technology transfer? 01 Search transferable technology


Search at official website (www.kitech.re.kr)
It is a procedure of transferring/expanding outputs(technology, know-how, information) created by national
research development project to industries.
·Government plans and order research development project, Researcherrs expand to industries through 02 Technology transfer consultation
Contact technology marketing department of SME support division(+82-41-589-8474) to
leading technology development and industries commercialize developed research outputs to help arrange meetings with Researcherrs for detailed information.
government development project supports national economy.
·When enterprises need intellectual property and know-how held by institution or practical technology oriented root
technology, green manufacturing system and convergence manufacturing technology areas, we will make an contract 03 Technology transfer negotiation
Consultation and adjustment of contract condition by considering both technology value
through mediation and negotiation and support follow- up technology development for technology commercialization. evaluation and capabilities of companies who want technology transfer

04 Conclusion of a contract for technology implementation


Sign a contract based on negotiation of technology transfer contract condition of
Support
intellectual property rights and know-how.
commercialization
of transferred
technology 05 Transferred technology follow-up management
Phased support of technology project that corresond with the needs of practical
technology of the enterprise and follow-up R&D support.

Technology transfer
consultation and Technology transfer consultation and inquiry
inquiry Technology Marketing Office of Korea Institute of Industrial Technology
Technology Technology Tel : +82-41-5898-011, 473, 065, 085, 087 E-mail : tlo@kitech.re.kr
transfer transfer

06 07
KITECH Sales Material Kit Technology transfer consultation and inquiry

Indoor Moving Lift Technology Classification : Machine Business Type : Individual Consultation
Technology Price : Separate Consultation

Equipped with Driving Information of Researcher : Dr. KO CHEOLWOONG / +82-41-589-8494 / cheko@kitech.re.kr

Assistance Function Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Realization of Technology


▶ Technology related to complex lift for moving indoors, equipped with a driving ▶ Securing the structural safety of the lift frame considering occupants’ safety
assistance function for the occupant’s safety and reduction of caregiver’s muscular ▶ Applying the driving assistance unit in Add-on type
burden in case when the aged is moving inside of a hospital or nursing facility ▶ Integrated wheel structure molding silicon ring to the hub motor
▶ Applying the driving system for constant & variable speeds
Background of Technology Development
▶ Developing a lift equipped with a driving assistance function for the safety of old
occupants and reduction of muscular burden of care-giving nurses
Current Status of Intellectual Property Rights
Technology Completion
Application
NO. Patent Name Patent No.
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9 Date

※ TRL 5 : Stage of producing a Prototype on confirmed materials/parts/system, and


Movable lifting equipment with a driving
evaluating its performance 1 2013. 12. 04. 10-1509083
assistance in the center of gravity

Areas for Technology Application


▶ Rehabilitation, welfare, and medical device Movable lifting equipment in which the
2 auxiliary wheels and vertical frame can rotate 2013. 12. 04. 10-1507963
Market Trend at the same time

▶ Domestic Market : 3billion won in 2014 / About 5billion won in 2020 forecasted
▶ World Market : 150million dollar in 2013 / 250million dollar in 2018 forecasted Movable lifting equipment with the function of
3 preventing falling or turning over owing to its 2013. 12. 04. 10-1494652
buffer unit
Characteristics of the Developed Technology
Limitations of the Existing Technology
Movable lifting equipment with driving
▶ As the existing indoor moving lift has a manual structure, a caregiver’s muscular 4 assistance system that can control rotating 2012. 10. 11. 10-1486881
burden is very high when the aged occupant is moving indoors. force

Characteristics of the Developed Technology


5 Movable lifting equipment (PCT) 2014. 09. 22. PCT/KR2014/008793
▶ Reducing caregivers’ muscular burden by improving the structural safety of the
existing indoor moving lift, and also Providing an additional driving assistance function
▶ Applying the driving assistance unit in Add-on type
Movable lifting equipment with a driving
▶ Applying a variable driving System of auxiliary wheels that can cope with the external
6 assistance system that can control rotating 2013. 10. 10. PCT/KR2013/009059
loading force (PCT)

08 09
KITECH Sales Material Kit Technology transfer consultation and inquiry

Electrically-Driving Technology Classification : Machine Business Type : Separate Consultation


Technology Price : Separate Consultation

Auxiliary Equipment for Information of Researcher : Dr. KO CHEOLWOONG / +82-41-589-8494 / cheko@kitech.re.kr

Wheelchair Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Realization of Technology


▶ Technology related to electrically-driving auxiliary equipment equipped with ▶ Applying connecting T-bar that is easily detachable to the existing manual
detachable Easy-Docking System to the existing manual wheelchairs to secure free wheelchairs
and active mobility of the aged & the disabled using manual wheelchairs ▶ Applying easy docking system through 1-latch point Latch method
▶ Attaching a bracket that can maintain/change posture suitable for
Background of Technology Development the physical characteristics of wheelchair users
▶ Effectively securing a mobility right of users(the disabled or patients with weak ▶ Dual brake system considering safety
muscular strength) of manual wheelchairs

Technology Completion Current Status of Intellectual Property Rights


TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9 Application
NO. Patent Name Patent No.
Date
※ TRL 5 : Stage of producing a prototype based on confirmed materials/parts/system,
and evaluating its performance Detachable wheelchair driving auxiliary
1 2014. 06. 23. 10-1598484
equipment

Areas for Technology Application


▶ Rehabilitation, welfare, and medical device Driving auxiliary equipment that can separate
2 2014. 06. 23. 10-1598481
the mounting frame unit

Market Trend
▶ Domestic Market: 7.02billion won in 2013 / About 30billion won in 2020 forecasted Driving auxiliary equipment with a separate
3 2014. 06. 23. 10-1598478
mounting frame
▶ World Market: 1.8billion dollar in 2011 / 2.9billion dollar in 2018 forecasted
(Annually 157million dollar increased continuously)
Wheelchair driving auxiliary equipment with
Characteristics of the Developed Technology 4 2014. 06. 23. 10-1552963
the function of posture adjustment

Limitations of the Existing Technology


Driving auxiliary equipment for
▶ In case of an electric wheelchair, it is heavy and hard to be stored in a car. 5 2015. 05. 21. PCT/KR2015/005086
▶ In case of a manual wheelchair, wheelchair users feel the muscular burden and wheelchairs(PCT)
it is also hard to move a long distance.
Wheelchair driving auxiliary equipment
6 2015. 05. 21. PCT/KR2015/005086
equipped with mounting frame(PCT)
Characteristics of the Developed Technology
▶ Supporting the electric wheelchair function by connecting the electric auxiliary
equipment to the existing manual wheelchair Wheelchair driving auxiliary equipment
▶ Detachable structure to the existing manual wheelchair regardless of the frame 7 with the function of lifting front wheels of 2014. 08. 12. 10-2014-0104151
wheelchair
size of manual wheelchair
▶ Equipped with the posture maintenance/change function suitable for
the physical characteristics of wheelchair users
10 11
KITECH Sales Material Kit Technology transfer consultation and inquiry

Green Biodiesel Production Technology Classification : Energy/Environment Business Type : Separate Consultation
Technology Price : Separate Consultation

from Various Waste Bio-Oils Information of Researcher : Dr. KIM SANGYONG / +82-41-589-8356 / sykim@kitech.re.kr

by Biocatalysis Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ Biodiesel is fatty acid methyl ester (FAME) made by the reaction of animal or ▶ The realization of utilization technology as a biomass feedstock of waste bio-oil
vegetable oil (palm oil, rapeseed oil, soybean oil, etc.) and alcohol. It must be not ▶ The change of negative awareness and the contribution to national energy security
less than the 96.5% in purity (content) and can be used as an alternative fuel to according to the exclusion of edible oil as biodiesel feedstock
regular diesel when other requirements regarding physical, chemical and caloric ▶ Reduction of process steps / raw material diversification / saponification prevention /
properties are satisfied. catalyst recycling / facilitating of separation & purification / waste minimization by the
▶ Beyond simple disposal and incineration of waste bio-oils (food waste oil, animal noble biocatalyst process instead of conventional catalyst process
waste oil, palm & coconut oil mill effluent, crude fish oil, etc), it is vital to develop
technology for utilizing them as a renewable energy resources Realization of Technology
Background of Technology Development ▶ Extraction & refining of waste bio-oil and the establishment of biodiesel conversion
process using biocatalyst
▶ The establishment of conversion process technology of biodiesel derived from - The biofuel of waste bio-oil and value enhancement through an increase of
waste bio-oil as eco-friendly renewable energy source by-product utilization
- Pretreatment and the optimization of biodiesel production process using biocatalyst
Technology Completion from waste bio-oil
- The development of biodiesel conversion process by single biocatalysis or combined
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9 (bio)catalysis according to the characteristic of the waste bio-oil component
- The development of a small-scale biodiesel conversion processing device
※ TRL 6 : Pilot scale study and performance evaluation (10L grade) for the realizing of commercialization
- The improvement of physical properties of the fatty acid methyl ester
(FAME) produced by waste bio-oil
Areas for Technology Application - A stable securement of raw material for biodiesel through the refining process
of waste bio-oil
▶ The utilization of eco-friendly renewable energy sources of various domestic waste ▶ An industrial high-quality glycerol production in accordance with the purification
bio-oils such as food waste oil, animal waste oil, palm & coconut oil mill effluent, crude of crude glycerol derived from the conversion process of biodiesel and then the
fish oil, etc. production of various high value-added oleochemicals by catalytic conversion
▶ Biodiesel as eco-friendly renewable biofuel produced by biocatalytic conversion of
Market Trend waste bio-oil replaces a petroleum diesel that causes both air pollution and global
▶ While a continuous biodiesel market expansion is expected, the problem of insufficient warming. In terms of sustainable feedstock the valorization of waste bio-oil must be
biodiesel feedstock supply can be occurred. (BIODIESEL 2020, A Global Market Survey) most effective carbon negative option.
▶ The forecast for world market of biofuels is approximately $ 82.7 billion (2011) to 1,853
billion (2021) with the growth of 2.2 times. (Pike research 2012) Current Status of Intellectual Property Rights
▶ Itis mandated to mix 2.5% biodiesel in transport fuels through the national RFS policy
enforcement, and then plan to expand 3% in 2018 and 5% until 2020. Application
NO. Patent Name Patent No.
Date
Method for producing biodiesel using porous
Characteristics of the Developed Technology 1 material based controlled release-absorption 2008. 08. 13. 10-0959417
system for methanol and glycerol
Limitations of the Existing Technology Method for preparing biodiesel using semi-
▶ Environmental burden of simple disposal of waste bio-oil 2 continuous enzymatic process under near 2011 .09. 07. 10-1300677
critical CO2 and the device
▶ Loss of renewable waste resources as carbon and energy sources (vegetable and animal waste oil)
▶ Mass production of secondary by-product and waste derived from post-processing when A reactor performing a series of catalytic
3 reactions using food waste oil and a method for 2016. 05.
(Hart Energy’s Global Biofuels Outlook to 2025, 2012) waste bio-oil is converted into biogas and biodiesel by digestion and homogeneous preparing fatty acid alkyl ester using the same
chemical process

12 13
KITECH Sales Material Kit Technology transfer consultation and inquiry

The Functional high-strength Technology Classification : Machine Business Type : Separate Consultation
Technology Price : Separate Consultation

recycled base paper using by Information of Researcher : Dr. KIM SOOJIN / +82-41-589-8526 / jina@kitech.re.krr

recycled inorganic materials Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Base paper Technology Outline Main Plan, Pictures Realization of Technology


▶ Manufacture high strength water proofing recycled base paper that added Fly New reformation dry system design diagram ▶ More than 1.5 times compared to traditional
ash(generate thermoelectric power plants by-product more than 8 million tons per recycled base paper rupture/ compressive strength
year ) or active carbon or fumed silica and so on minerals filler & The higher value ▶ Water and moisture proofing without special coating and chemical treatment
added technique imposed functionality ; electromagnetic shield, antifouling, anti
+ insect, anti rodents, etc.
▶ Impose functionality of electromagnetic shielding, anti-fouling, anti-rodents
and antibiotic
Fly ash
▶ Can be passed ECO regulations from Energy savings and Reduction in wastewater
Background of Technology Development process
Impose ▶ Comparison and Test properties of various Fly ash
functionality ▶ The new recycling methods of waste coal Fly ash presented Figure 3 System design diagram
▶ The test of various functional additives

Technology Completion
High strength
Current Status of Intellectual Property Rights
Recycled base paper TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
(moisture proof,
antibacterial, NO. Patent Name Application Date Patent No.
electromagnetic ※ TRL 6 : Prototype test Level
shielding)
Base paper production process for improved
1 strength cardboard &The cardboard and 2014. 09. 17. 10-2014-0123544
Figure 1 Technical overview Areas for Technology Application cardboard boxes made from this base paper

▶ manufacturing recycled base paper and functional packing materials


Base paper production process for improved
2 strength cardboard and electromagnetic 2014. 09. 17. 10-1562657
Figure 4 Installed process equipment
shielding, anti rodents &The cardboard and
Existing cardboard cardboard boxes made from this base paper
Market Trend
▶ Characteristic of base paper industry growing together with GDP growth Base paper production process for improved
▶ Booming market to governmental agricultural packaging enlarging conduct and 3 strength cardboard and anti rodents & The 2014. 09. 17. 10-1562660
Inorganic Material. cardboard and cardboard boxes made from this
Cementing Effect
courier industry growth from lately e-commerce growth base paper
▶ Various functional packaging market growth for the consumers needs Requirements
for the Eco Paper method by Trade stricter regulations from World Paper Industry Base paper production process for improved
High strength and corrosion
strength cardboard and electromagnetic PCT/
resistance 4 shielding, anti rodents & cardboard and 2015. 01. 09.
Eco Recycle base paper KR2015/000233
cardboard boxes made from this base paper
Characteristics of the Developed Technology
▶ Development of new recycle process in thermal power plant waste Paper production process for anti rodents include
▶ Overall package weight loss and volume reduction form the same strength thin cardboard 5 coffee powder &The paper made from this 2015. 10. 13. 10-2015-0142502
production process
▶ Maintenance Roles as a packaging material in hot and humid Environmental adverse
recycling of industrial
conditions cause improved moisture
waste
Add value ▶ The high added value of packaging materials due to impose functional; electromagnetic Base paper production process for anti rodents
6 include fly ash with coffee powder & The paper 2015. 10. 13. 10-2015-0142512
shielding, anti-fouling, anti-insect, anti-rodents Figure 5 The box finished of made from this production process
Figure 2 Technical implementation goals rodents test(Left)and Normal box(Right)

14 15
KITECH Sales Material Kit Technology transfer consultation and inquiry

Technology Classification : Polymer Processing Business Type : Separate Consultation

Gel processing of
Technology Price : Separate Consultation

Information of Researcher : Dr. KIM JEONGCHEOL / +82-62-600-6230 / jckim@kitech.re.kr


Polypropylene Consultation & Inquiries about Technology Transfer :
Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ Some polymeric materials are difficult to use melt processing due to their high melt 1. Manufacturing Equipment Limitations of the Existing Technology
viscosity. Gel processing is to make those polymeric materials gelled state to control
▶ Exiting gel processed UHMWPE fiber has several limitations as below;
the molecular orientation during the shape forming. The process is applied to high
- low service temperature (less than 100℃)
molecular polypropylene(HMWPP) thereby manufacturing high strength PP fiber. - difficulty to use for constant loading conditions due to its high creep phenomenon

Characteristics of the Developed Technology


Background of Technology Development Manufacturing Fiber spinning apparatus
▶ Development of Gel processing
Equipment for Gel
▶ To improve thermal and mechanical property of existing Ultra high molecular-weight - High strength PP fiber (improved up to 70-80% compared to melt
PE (UHMWPE) fiber processing technology)
- complement of existing UHMWPE fiber property
(improvement of service temperature and decrease of creep)
▶ Heat resistant property of PE membrane for Li battery can be improved by
Technology Completion
this technology.
Drawing apparatus Solvent extracting
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
apparatus
Realization of Technology
※ TRL 5 : Stage of producing a prototype based on confirmed materials / parts / system and
evaluating its performance. 2. Porous fiber structure(gel fiber) 1. Manufacture of Gel - selection of optimal solvent and gel processing of PP
2. Fiber spinning
- Spin block design technology - cooling process and fiber forming technology
Areas for Technology Application 3. Solvent extraction and drawing technology
- Solvent extraction used in the process of making gel
▶ Enhancement of high strength PP fiber, Strength of UHMWPE and Creep, Supplement
- Multiple stage drawing technology
of feature membrane for battery 4. Solvent recovery
- Recovery solvents used in manufacturing gel and solvent extraction process
5. Quality Control
Market Trend - Analysis of polymer content within Gel fiber - analysis of fiber properties
3. Strength change after drawing
(Breaking strength at 1.0 GPa)
▶ High Strength Fiber Current Status of Intellectual Property Rights
- available to be used to the high strength PE fiber for enhanced heat-resistance
and creep Application
NO. Patent Name Patent No.
▶ Separator for Battery Date
High strength polyproplene fiber and Method
- available to be used as battery separator with enhanced heat-resistance 1
for manufacturing the same
2008. 01. 22. 10-0960819

The manufacturing method of functional


film using ultra-high molecular weight
2 2006. 12. 27. 10-0840600
polyethylene containing nano-clay, and the
functional film manufactured thereof

16 17
KITECH Sales Material Kit Technology transfer consultation and inquiry

Nucleating technology for Technology Classification : Energy Business Type : Separate Consultation
Technology Price : Separate Consultation

preventing supercooling on Information of Researcher : Dr. PECK JONGHYEON / +82-41-589-8343 / pjh6240@kitech.re.kr

ice thermal storage system Consultation & Inquiries about Technology Transfer :
Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures


▶ Latent heat materials (LHMs) or phase change materials (PCMs) are absorbing or
releasing heat during phase changing process. One of the thermal storage materials
is water, which is applied ice thermal storage system for HAVC or cold chain system
for storage unstable energy and midnight electricity. But it is leaded to some
disadvantages to crease energy consumption and control the temperature because
of the supercooling behavior on cooling process to change phase from water to ice.
For the solution. The methods for the solution are using ultrasonic waves and adding
nucleating agent.

< Relative potential matrix of the global PCM market (2012) >
Background of Technology Development (Source : MarketsandMarkets Analysis, 2013)

▶ Nucleating technology for preventing supercooling for water or latent heat material
based water
Characteristics of the Developed Technology
Limitations of the Existing Technology
10
TWater TWater+Necleating Agent
▶ Increasing supercooling degree during cooling LHMs
Technology Completion
5 ▶ Repeatability nucleating agent for controlling supercooling degree
Temperature [ C]
o

▶ Environmental pollution on using chemical material


TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
0

※ TRL 7 : Field testing stage in real plant


Characteristics of the Developed Technology
Supercooling degree
-5

-10
▶ Nucleating technology for preventing supercooling for water or LHMs based water
0 10 20 30 40 50 60
▶ To control supercooling degree by adding a proportion of nucleating agent
Time [min]
Areas for Technology Application ▶ In case of ice thermal storage system, improvement of energy efficiency because of
▶ Ice thermal storage system, for HAVC possibility of charging in a time limit

Realization of Technology
Market Trend ▶ Performance test for candidates of nucleating agent by freezing test
▶ Development of thermal storage technology
▶ Optimization material and proportion of nucleating agent
▶ Application field
▶ Reliability test
▶ Evaluation test for module and system
: building and HVAC
: Solar energy, passive system Current Status of Intellectual Property Rights
: cold chain system (container, biomedical carrying)
: electronics Application
NO. Patent Name Patent No.
▶ Continue expansion of the global market for thermal storage technology by growth of Date
interest in energy saving and eco-environmental technology 1 2016. 03. 30. 10-0038260

18 19
KITECH Sales Material Kit Technology transfer consultation and inquiry

Technology for portable cold Technology Classification : Energy Business Type : Separate Consultation
Technology Price : Separate Consultation

box using low temperature Information of Researcher : Dr. PECK JONGHYEON / +82-41-589-8343 / pjh6240@kitech.re.kr

latent heat materials Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures


▶ Cold chain means refrigerated or frozen products (eg. agriculture, fish, vaccine or
etc.) are kept fresh at proper distribution temperature. Latent heat materials (LHMs)
or phase change materials (PCMs) are absorbing or releasing heat during phase
changing process. The cold chain system using LHM is efficient to maintain suitable
temperature on delivery process.

Background of Technology Development


▶ Optimization of portable cod box applied low temperature latent heat materials
and insulation

< Relative potential matrix of the global PCM market (2012) >
(Source : MarketsandMarkets Analysis, 2013)
Technology Completion
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
Characteristics of the Developed Technology
※ TRL 7 : Field testing stage in real plant
Limitations of the Existing Technology
▶ Cold box using dry ice(solid carbon dioxide) or ice
▶ One-time use dry ice
Areas for Technology Application
▶ Cold chain system for agriculture product, fish, vaccine, etc.

Characteristics of the Developed Technology


▶ Solution for cold chain using low temperature latent heat material and insulation
Market Trend ▶ Thermal management by various low temperature latent heat materials
▶ Development of thermal storage technology ▶ Reusable thermal storage module
▶ Application field
: building and HVAC
: Solar energy, passive system Realization of Technology
: cold chain system (container, biomedical carrying) ▶ Development of low temperature latent heat materials for cold chain
: electronics ▶ Optimization material and proportion for manufacturing latent heat material
▶ Continue expansion of the global market for thermal storage technology by growth of interest ▶ Thermal insulation design for portable cold box
in energy saving and eco-environmental technology ▶ Thermal performance test for portable cold box

20 21
KITECH Sales Material Kit Technology transfer consultation and inquiry

Technology Classification : Textiles Business Type : Separate Consultation


Nonwoven with Water Technology Price : Separate Consultation

Resistance and Moisture Information of Researcher : Dr. BYUN SUNGWON / +82-31-8040-6061 / byunsw@kitech.re.kr
Dr. YEO SANGYOUNG / +82-31-8040-6068 / miracle@kitech.re.kr

Absorption Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Place the nonwoven fabric in Technology Outline Main Plan, Pictures Characteristics of the Developed Technology
the plasma reactor
▶ This technology is to prepare nonwoven technology with water-repellent & Limitations of the Existing Technology
Plasma generated by applying an electric moisture absorption. The nonwoven is prepared with a high absorbent fiber then
▶ After water-repellent treatment on the hydrophilic materials, it abandoned
energy under fluorine gas plasma-treated under a fluorine gas. It characterized in that the fiber has a fluorine
losing inherent hydrophilic properties.
coating formed of the nonwoven surface. This nonwoven is possible to re-use after ▶ While maintaining the moisture absorption of the hygroscopic material
Using the AC voltage in the DC voltage or absorption & drying because of low shrinkage ratio. as no development for the material having a water-repellent surface.
1 khz ~ 3000MHz range
▶ Impossible to reuse a severe contraction in accordance with the dry.
Reactor pressure is maintained typically Background of Technology Development
0.2 ~ 2.0Torr Characteristics of the Developed Technology
▶ Development Needs of a material with water repellent & moisture absorption
▶ By plasma treatment to the nonwoven fabric under a fluorine gas, a fluorine
Fluorine gas: fluorine-containing carbon gas
coating formed on the surface of non-woven textile.
or fluorine-containing nitrogen gas
Technology Completion ▶ Dimension stability of the nonwoven is improved because of the nonwoven
Fluorine gas is used alone or in including non-absorbent fiber
combination of two or more ▶ This nonwoven is possible to re-use after absorption & drying because
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
of low shrinkage ratio.
※ TRL 6 : Prototype test Level
Realization of Technology
▶ By plasma treatment to the nonwoven fabric with high absorbent fiber under a fluorine
Areas for Technology Application gas, a fluorine coating formed on the surface of non-woven textile.
▶ household clothing, bedding, bathOffices, electrical and automotive interior panels, ▶ Maximum absorption amount is 100% by weight of fiber dry weight.
packaging ▶ The nonwoven have mixing absorbent fiber and non-absorbent fiber.
▶ Non-absorbent fiber is polyethylene- terephthalate, PET or the other material fiber.
▶ Maximum absorption capacity of non-absorbent fiber is under 10 weight % of total fiber.
Market Trend ▶ The content of moisture-resistant fiber in the nonwoven is 90% or less in weight ratio.
▶ The absorbent fiber and non-absorbent fiber is bonded by thermal treatment.
▶ Nonwoven is a material for technical textile, it have many application.
▶ Water contact angle of the nonwoven is above 120°.
▶ Bedding domestic market has been estimated at 16,000 billion won annual and
premium market had 30-40% of the total market.
▶ According to domestic media market data, desiccant domestic market size is estimated Current Status of Intellectual Property Rights
to about 100 billion size. Image of Water Contact Angle Test Application
NO. Patent Name Patent No.
▶ According Korea market information digest, desiccant goods (+ 35.9%) in the Date
household market is growing significantly expanded in 2011. Nonwoven with Water Resistance and
1 2013. 04. 11. 10-1440021
Moisture Absorption
Multi-layer nonwoven with Water Resistance
2 2013. 07. 11. 10-1465595
and Moisture Absorption
Nonwoven with Water Resistance and
3 2014. 04. 01. PCT/KR2014/002788
Moisture Absorption

22 23
KITECH Sales Material Kit Technology transfer consultation and inquiry

Technology Classification : Air Filter Business Type : Separate Consultation


Technology Price : Separate Consultation
Combi-cabin Air Filter Information of Researcher : Dr. BYUN SUNGWON / +82-31-8040-6061 / byunsw@kitech.re.kr

for air conditioner


Dr. YEO SANGYOUNG / +82-31-8040-6068 / miracle@kitech.re.kr

Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ This technology is a nonwoven production process with an activation carbon Limitations of the Existing Technology
powder to collect dust particles and harmful gases in vehicles. A combination ▶ In most existing filters are filters that remove dust only.
filter made by this technology have excellent harmful gas remove and high air ▶ In research to collection harmful gas, it use mostly activation carbon powder.
permeability because of not using any chemical binder to bond activation carbon. ▶ To fix activation carbon powder on the filter media, it use mostly chemical binder.
That is environmentally friendly process. ▶ Using a chemical binder, decrease air permeability and have a bad smell.

Background of Technology Development Characteristics of the Developed Technology


▶ Because of using low melting composite fiber, activation carbon powder is not
▶ Increase needs dust collection and harmful gas remove
bonded chemical bonding but thermal bonding on nonwoven filter media.
Carding/Lapping Process
▶ Because of without chemical binder, the combination filter have excellent harmful

Technology Completion gas remove and high air permeability.


▶ This technology is environmentally friendly process.

TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9

※ TRL 7 : Field testing stage in real plant Realization of Technology


▶ Prepare nonwoven and supporting layer of activation carbon powder using low melting
PET composite fiber.
▶ Uniformity spreading of activation carbon powder on the supporting nonwoven layer
Areas for Technology Application
▶ Thermal treatment after lapping low melting composite fiber on the supporting layer
▶ Air Conditioning Filters for Automobile, House, Hospital ▶ Prepare a combination cabin filter unit through adding meltblown layer on

Spreading Activation Carbon/


the nonwoven
Combination Process ▶ Excellent dust collection efficiency and differential low pressure
Market Trend ▶ Excellent air permeability and excellent implementation harmful gas adsorptio

▶ Worldwide automotive air-conditioning filter market that is growing by 5% per year


raise. Current Status of Intellectual Property Rights
▶ Japanese / German premium car makers began applications of the composite filter
with dust filtration and hazardous gas adsorption ability. Schematic of Inner Filter Media Application
NO. Patent Name Patent No.
▶ This production trend of the composite filter for gas adsorption increase because of Date
strict regulations in each country. Filter media to collect harmful gas and a
1 2014. 07. 21. 10-2014-0091940
▶ Worldwide new composite filter for air conditioning in automotive search market combination filter with dust filtration
estimated at 450 billion won (basis in 2015)
Filter media to collect harmful gas and a
2 2015. 07. 21. PCT/KR2015/007523
combination filter with dust filtration
Cross Section Images

24 25
KITECH Sales Material Kit Technology transfer consultation and inquiry

Distributed power Technology Classification : Energy/Environment Business Type : Separate Consultation

generation system by
Technology Price : Separate Consultation

Information of Researcher : Dr. SHIN MYUNGCHUL / +82-41-589-8527 / mcshin@kitech.re.kr


Liquid/Solid waste fuel Consultation & Inquiries about Technology Transfer :

derived from Biomass Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ Distributed power generation system by Liquid/Solid waste fuel derived from Biomass Distributed power generation for palm industry Limitations of the Existing Technology
- Independent combustion of liquid waste fuel or solid waste fuel Excess fuel Electricity power
▶ The absence of any combustor for PAO
- Export & sale trading
- Co-combustion of Liquid and solid waste fuel ▶ Problems of low efficiency, clinker and fouling, in solid biomass combustion
- Target fuel
Waste Biomass
Steam Generator Electricity
Turbine
Drying
• Liquid : PAO(Palm Acid Oil) which has high moisture content is required the simple
EFB PAO
Waste heat recovery
Water preheating Characteristics of the Developed Technology
physical refining for use as a fuel. pellet Air preheating
PAO heating & drying
PAO combustion flame EFB drying
▶ Public value
• Solid : EFB(Empty Fruit Bunch) etc., after processes of drying and chopping or Fuel for power
generation Flue gas
- promote renewable energy application corresponding with government policy
pelletizing Hi-TAB system
(High Temperature Air Blowing)
-High radiation
- effective use of Unutilized waste fuel
- quickly and actively responding to electric supply
-Low exess air ratio combustion
-anti-corrosion hign efficiency Heat exchanger

Background of Technology Development ▶ Differencing method


High efficiency combined
combustion
- Combustion technology to meet the demands for market
▶ In case of Southeast Asia as Indonesia, need for economic and efficient systems for (EFB & PAO

- secure to performance superiority by key technology development


distributed power generation.
- development of component technology for economic improvement using the high
efficiency low emission combustion technology(construction and operating cost reduction)
Hi-TAB combustion
Technology Completion
Realization of Technology
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
▶ Complete to development of waste liquid fuel(PAO) combustor
※ TRL 7 : complete to empirical research agreement in progress for overseas markets ·1~10 MWth (Electric power : 200kWe ~ 2 MWe )
·CO : less than 30 ppm ·NOx : less than 70 ppm
▶ Combustion efficiency improvement by Hi-TAB combustion technology
Areas for Technology Application
▶ Energy cost reduction by using eco-friendly and high efficiency renewable biomass Current Status of Intellectual Property Rights
waste combustion system
Application
▶ Connect to the CDM projects by using biomass NO. Patent Name Patent No.
Date
High efficiency burners for nitrogen oxide
1 2015. 12. 18. 10-2015-0181589
Market Trend reduction and combustion equipment
oil separation and recovery equipment for
▶ Indonesia aims to replace 17% of national energy to renewable energy until 2025.
preventing surface contamination, power
(presidential executive order) 2 2015. 12. 18. 10-2015-0181596
generation system using the recovered liquid
▶ “Presidential executive order for National energy policy”, FTP-2(Fast Track fuel derived from palm by-products
Program-2), 2010 Power generation system using the recovered
3 2015. 11. 09. 10-2015-0156588
- Indonesia government for providing incentive such as “Feed in Tariff(FIT)” liquid fuel derived from palm by-products
- Market of Bio-fuel expect growth at 2,600MW(USD 2.2 billion) by 2020.
▶ Demand for distributed power generation has been increasing exponentially 4 Drying equipment of organic waste sludge 2014. 10. 23. 10-2014-0144272

26 27
KITECH Sales Material Kit Technology transfer consultation and inquiry

Distributed Power Generation Technology Classification : Energy Business Type : Separate Consultation
Technology Price : Separate Consultation
System through Gasification Information of Researcher : Dr. YANG WON / +82-41-589-8265 / yangwon@kitech.re.kr

of Low-grade Fuels
Dr. LEE UENDO / +82-41-589-8574 / uendol@kitech.re.krr

Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Realization of Technology


▶ This technology represents a small- and medium-scale (10~1,000kW) power ▶ Composed of fuel a handling system, gasifer, syngas cleaning system, and gas engine/
generation system through gasification of low-grade fuels such as waste and generator
biomass(Solid and liquid fuels). The low-grade fuels have lower calorific values ▶ Both bubbling fluidized bed(BFB) and circulating fluidized bed(CFB) gasfication can be
than fossil fuel(e.g. coal). Those fuels are gasified in a fluidized bed reactor and are
used, depending on scale of the system – CFB can be used for a larger scale
converled into, which is purified in this system and utilized to produce electricity
▶ Maximized primary tar removal (in the gasifier), and minimized secondary tar removal
through combustion in a gas engine.
through scrubbing
▶ Cleaned syngas is combusted in a gas engine for power generation, and waste heat in
Background of Technology Development the combustion gas can be utilized for heat production of large-scale systems
▶ Developed by KITECH targeted to produce electricity in isolated areas from the grid
and to reduce CO2 emission
Current Status of Intellectual Property Rights
Technology Completion
Application
NO. Patent Name Patent No.
Date
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
Gasifying burner and synthesis gas
※ TRL 6 : Prototype test level 1 2013. 09. 30. 10-1483566
conversion apparatus with the same

Areas for Technology Application 2


Biomass torrefaction system and removal of
2015. 06. 15.
10-2015-0083992
impurities PCT/KR2015/011976
▶ Distributed power generation using renewable fuels, Waste treatment
2011. 12. 21. 10-1167633
3 Hybrid gasification system 2012. 12. 21. PCT/KR2012/011330
Market Trend 2014. 06. 17. 14/366,007
For solid fuel
▶ Market has been established but much potential exists with expansion of renewable
Multistage gasifying apparatus and
energy: Waste and biomass have been/will be the largest source of the renewable 4 2013. 09. 30. 10-1486965
method
energy
▶ Especially, Paris agreement (Dec. 2015) will be a new driving force for expansion of Gasifying apparatus and gasifying 2014. 09. 19. 10-1522213
5
renewable energy for reducing CO2 emission method 2015. 09. 14. PCT/KR2015/009627

System and method for removing impurity


Characteristics of the Developed Technology 6
in syngas using fluid sand
2009. 10. 09. 10-1085434
▶ High gasification efficiency though fluidized bed. Easier to be scaled-up.
▶ Syngas of higher quality, higher H2/CO ratio for gas engine operation. 2011. 04. 27. 10-1066187
▶ More System and producing syngas and reducing
compact system, Minimized fuel handling system(especially for gasification of 7 2012. 04. 25. PCT/KR2012/003195
tarusing air and system on fluidized bed
liquid fuels) 2013. 11. 26. W-00201305515
▶ Minimized cost of tar removal through reforming in an activated carbon bed. For liquid fuel

28 29
KITECH Sales Material Kit Technology transfer consultation and inquiry

Technology Classification : Textiles Business Type : Individual Consultation

PTFE/Glass Composite
Technology Price : Individual Consultation

Contact of Researcher : Dr. LEE MYONGHWA / +82-41-5898-268 / myonghwa@kitech.re.kr


Filter Consultation & Inquiries about Technology Transfer :
Technology Marketing Office of Korea Institute of Industrial Technology /+82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Major images / Pictures Characteristics of the Developed Technology


▶ Bag house is generally used to remove particulate matters in flue gas from a
Limitations of the Existing Technology
combustor. Bag filter is the most important component to determine filtration
▶ Absence of inexpensive filter media applicable to the temperature of 250℃
performance in a bag house system. KITECH has developed a bag filter media
▶ Conventional filter media rely on advanced countries(USA, Germany et al.)
consisting of PTFE/Glass composite which can be applicable to high temperature of
▶ Difficult to provide suitable filter media to user’s request
280℃.

Background of Technology Development Characteristics of the Developed Technology


▶ Noble method to manufacture a PTFE/Glass composite filter
▶ Filter medium available at medium and high temperature is required to utilize
Cross-sectional image of PTFE/ (PTFE foam coating technology)
produced energy efficiently. Glass composite filter> ▶ Filter media with mechanical strength, chemical and thermal resistance
▶ Easy control of pore size in filter media
Technology Completion
Realization of Technology
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9

※ TRL 7 : Field testing stage in real plant

Areas for Technology Application


Surface morphology of PTFE/
▶ Applicable to remove fine particulate matters emitted from a coal-fired power plant, a
Glass composite filter
steel mill, a smelter, an incinerator and so forth
<PTFE foam generation process> <Manufacturing process of PTFE/
Glass composite filter>

Market Trend
Current Status of Intellectual Property Rights
▶ Requirement of particle removal technologies is drastically increasing due to human
carcinogenic property of PM2.5 Application
NO. Patent Name Patent No.
Date
▶ More stringent regulation for PM2.5 is expected to industrial fields Manufacturing method of filter media available
at medium and high temperature exhaust gas
1 2007. 12. 28. 10-0934699
▶ Conventional electrostatic precipitator(ESP) has a limitation which has low collection using foam coating technology and filter media
efficiency for ultrafine particles. Therefore, a bag house system is a potential candidate manufactured thereby
to replace an ESP system. Manufacturing method of filter media to
2 2012. 11. 29. 10-1446586
control pore size easily
▶ PTFE/Glass composite filter has a potential competitiveness in a global mag house
market. 3 A triple layers filter media for dust collection 2013. 10. 04. 10-1433774

30 31
KITECH Sales Material Kit Technology transfer consultation and inquiry

Ultrasonic Kapok sliver Technology Classification : Textile machine Business Type : Separate Consultation

variance apparatus and


Technology Price : Separate Consultation

Information of Researcher : Dr. LEE BEOM SOO / +82-31-8040-6127 / beomsoo@kitech.re.kr


manufacturing method of Consultation & Inquiries about Technology Transfer :

Kapok-based fabric thereof Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ Kapok fiber as an environmental friendly natural hollow fiber is 5-8 times ultra-lighter
Limitations of the Existing Technology
than cotton and warmth retaining, permeability, bulkiness and elastic recovery force
▶ Thickness of non-woven fabric is controlled by using the difference of transfer speed
thereof are excellent. The technology is related to ultrasonic sliver variance apparatus
▶ If transfer conveyer belt speed becomes faster, the thickness of fabric becomes
and manufacturing fabric thereof.
thinner, and if the speed becomes slower, thicker.
▶ In case that the thickness of Kapok fiber is not uniform, it becomes the cause of fault.

Background of Technology Development


▶ There is no case of manufacturing a fabric using Kapok fiber having a natural hollow fiber
Characteristics of the Developed Technology
▶ Dispersing Fiber uniformly by using kapok sliver variance apparatus

Technology Completion ▶ Implementation of uniform sliver thickness due to ultrasonic variance statue within
chamber
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9 Kapok sliver conveyor transfer equipment ▶ Extend to manufacturing equipment of Kapok-based fabric by using ultrasonic waves

※ TRL 7 : Field testing stage in a real plant


Realization of Technology
▶ IfKapok sliver and variance solvent are inserted from outside Into Kapok sliver
Areas for Technology Application variance apparatus, Kapok sliver production and variance apparatus dispersing
Kapok sliver by using the variance solvent
▶ It could be used as different non-woven fabric material such as environment ▶ Kapok sliver variance apparatus using ultrasonic waves
friendly fabric product and home/industrial washing towel, oil capturing fabric, ▶ Kapok sliver variance method using ultrasonic waves
and marine rescue goods ▶ Manufacturing method of Kapok-based fabric using ultrasonic waves

Current Status of Intellectual Property Rights


Market Trend
Application
▶ It is respected that fabric need in the world will increase 5.4% per year and will be Kapok sliver getter chamber NO. Patent Name Patent No.
Date
11,200,000MT(metric tons)
Ultrasonic Kapok sliver variance apparatus
▶ Major non-woven fabric products such as diapers for baby, urinary incontinence 10-2014-0024713
1 and manufacturing method of Kapok-based 2014. 02. 28.
product for adult, filter, consumer and industrial wet tissue, washing towel, disposable (10-1531712)
fabric thereof
medical gown and various automobile component will lead in demand.
▶ Fabric product itself will be a merit be Using preference to environment friendly Apparatus and method for top dyeing of 10-2014-0007931
2 2014. 01. 22.
product and kapok material containing natural hollow Kapok fiber sliver (10-1470580)

32 33
KITECH Sales Material Kit Technology transfer consultation and inquiry

Development of High- Technology Classification : Machine for Agriculture and Stockbreeding Business Type : Separate Consultation
Technology Price : Separate Consultation

precision and high speed Information of Researcher : Dr. LEE JANGYONG / +82-41-589-8417 / caravan@kitech.re.kr

egg grading machine Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ Egg grading machine, which grades eggs according to their weight, is classified based
Limitations of the Existing Technology
on transfer speed and safety of eggs in the operation. Presenting technology is about
▶ In prior egg grading machine, 2% of eggs is usually cracked when it operate at
mechanisms in egg grading machine, which handles 38,000 eggs per hour(world top
maximum speed (handling 25,000 eggs in an hour)
speed in the same class) with cracked eggs lower than 1%.
▶ Eggs deviate from its prescribed course at high speed because of failure in accurate
▶ Presenting invention, Packer holder buffer, can reduce impact on eggs and increase
movement of transfer mechanism.
operating speed hugely in egg transfer process.
▶ Increasing speed of packer holder, of which role is settling eggs to egg container, has
reached its limits with current mechanism.
Background of Technology Development
Packer holder and buffer
▶ it is necessary to develope egg grading system mechanism with increased transfer
speed and safety for higher productivity. Characteristics of the Developed Technology
▶ Mechanisms are developed to improve transfer speed and safety of eggs for world
Technology Completion class egg grading machine with conveyor.

TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9


Realization of Technology
※ TRL 6 : Prototype test Level ▶ Egg transfer mechanism; Developed mechanism is composed of 9 links instead of
Packer holder and buffer previous 6 links, thereby reducing motion degree of freedom from 2 to 1. Consequently
Areas for Technology Application the mechanism has become stabilized making tolerance stack-up and clearance from
wear small, and preventing eggs deviating from its course.
▶ Thistechnology and product could be used to transfer, grade and pack fragile
▶Development of bucket assembly; After releasing eggs to packer holder, bucket
products such as fruits, glass product, etc.
assembly is devised not to shut until eggs move out of the bucket completely. As a
result, collision between eggs and bucket does not occur in high speed operation.
Market Trend ▶Development of packer holder buffer; This newly introduced mechanism is located
▶ A small number of companies such as Moba in Netherland, Diamond in US and Nabel between conveyer and packer holder, reducing impact on falling eggs sharply and
in Japan, etc. occupy about 70% of world market of egg grading machine, of which increasing egg grading speed (more than 17% of packer holder operation speed can
products have first class high operation speed and low cracked egg rate. However, be increased).
because they are very expensive, it is difficult for underdeveloped country as well ▶Development of packer holder basket; The basket is shaped to hold falling eggs from
as small domestic poultry farming to afford that. Developed egg grading machine buffer safely. This basket mechanism is designed to return rapidly by its own weight.
Prototype of buffer and its application
could be sold at less than half the price of the same level foreign
in egg grading machine
products.
▶ Eggs have to be produced and consumed in a local place for
Current Status of Intellectual Property Rights
their freshness, therefore need for egg grading machine is
Application
increasing worldwide continuously. There is a dramatic rise in egg NO. Patent Name Patent No.
Date
consumption and consequent need for egg grading machine which
is suitable for the local situation, in such country as China and 1 Egg grading machine packer holder buffer 2015. 06. 03. 10-2015-0078734
Southeast as their standard of living is increased.

34 35
KITECH Sales Material Kit Technology transfer consultation and inquiry

Cogging offset -type electric Technology Classification : Eco-friendly products Business Type : Separate Consultation
Technology Price : Separate Consultation

bike developed applying Information of Researcher : Dr. CHA HYUNROK / +82-62-600-6210 / hrcha@kitech.re.kr

dual-rotor motors Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ High power part of the drive in electric bikes are lighter elements directly related
to the performance of the bike, is a direct and merchandising elements . It can
Existing motor Limitations of the Existing Technology
Dual rotor

be obtained compared to existing output at least 1.5 times equivalent volume of a ▶ Generally, the motor winding is adopted the method winding to the side .
structure having a two magnet rotor to the stator both sides , according to the magnet ▶ In the role of motor for electric bikes it becomes increasingly important.
Smaller,
arrangement the cogging torque can be controlled close to zero can be made to have a lighter, and higher output than at the same time , the motor having the required
low noise , low vibration characteristics applying electric bike with motor development efficiency

Background of Technology Development Characteristics of the Developed Technology


▶ Motor dual-rotor scheme should adopt the approach is reeling from top to bottom.
▶ This phenomenon is serious environmental pollution has increased the need for ▶ Winding method of a dual rotor can reduce the amount of wire that can shorten the
electric motors using electrical energy process time increases the ease of operation .
▶A dual- rotor type motor can be obtained more than 1.5 times compared to the
equivalent volume of the other motor output . And it can reduce the vibration and noise
Technology Completion Existing motor Existing motor Dual
ExistingDual
motorrotor rotor of the dualDual
rotor through a cogging reduction techniques .
rotor
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 Existing motor
TRL9 Dual rotor
Existing motor Dual rotor

※ TRL 6 : Prototype test Level s ta tor Shape Division stator core Realization After
Winding Shape
ofwinding
Technology
the stator
shape connecting structure
▶ The present invention relates to a dual- rotor motor is arranged on both sides of
the stator , in detail , to a dual- rotor type motor cogging offset type that allows to
Areas for Technology Application suppress cogging torque. A structure having two magnet rotors on both sides of the
Motor ca s e drawings
stator can be obtained compared to the conventional output at a volume equal to at
▶ The electric bicyle market due to immaturity and conservatism of technology is least 1.5 times, Depending on the arrangement of the magnetic cogging torque can be
expected difficulty of enter. Therefore, The total production volume in the initial controlled close to the motor is zero which have the characteristics of low noise and
market is small, it is possible to take advantage of the electric drive motor to low vibration .
generate sustainable revenue. Existing motor Dual rotor ▶ In general, the winding of the motor has adopted the method winding to the side .
However, in the dual motor system adopts the take-up manner from top to bottom
Market Trend . Winding way from top to bottom because they are able to shed the outer rotor and
the inner rotor flux to both sides of the winding wound once this scheme is to reduce
▶ Electric bicycles &cars in the Eu is receiving attention as an environment-friendly products. the amount of wire , and the processing time can be shortened increase the ease of
▶ Recently, electric bicycle is not yet secured a large market share in the EU market. But operation.
large growth potential product. s ta torShape
Shape Division stator core
Division stator core
▶ The characteristics
WindingShape
Shape After ofthe
Afterwinding
winding noise
the stator : By varying the angle of the rotor in the stator sides of
stator
▶ Recently, stator After windingshape
the stator Winding connectingstructure
structure
Vietnam manufacturer have been developing New technologies s taand energy
tor Shape Division stator core Winding Stator
Shape Shape shape
Division Stator Core the magnet flux to
connecting offset the cogging torque it can be reduced. So it is possible to
shape connecting structure
efficiency and eco-friendly products. effectively reduce the noise and vibration of the motor
▶ The government recently optimized emission and fuel economy standards such as
Motor ca sstatore drawings
motorcycle hazardous substances according to environmentally friendly policies throughstator
Division AfterAfter
windingwindingstator the
the Motor
s ta tor Shape Shape statorMotor
core
Divisionca
stator core
Winding
s e drawings Shape
Winding Shape connecting
case drawings
structure
Current Status of Intellectual Property Rights
strategic partnerships fuel economy, reviewing plans for new markets in Vietnam to shape shape Winding Shape connecting structurethe
After Winding Stator
After winding the stator
Division stator core
s ta tor Shape Connecting Structure
Winding Shape
produce high-efficiency eco-friendly motorcycle. shape connecting structure

▶ South Korea has pushed for regular bicycles at affordable Taiwan. However, in the case of electric bikes
NO. Patent Name Application Date Patent No.
require a high level of skill, such as batteries can be competitive because leading the global market. Motor ca s e drawings
1 Cogging – offset Dual-rotor type motor 2011. 12. 23. 10-1276633
Motor ca sMotor e drawings
case drawings Motor Case Drawings

36 37
KITECH Sales Material Kit Technology transfer consultation and inquiry

Preparation of Kapok fiber Technology Classification : Kapok Textiles Business Type : Separate Consultation
Technology Price : Separate Consultation

based nonwovens and their Information of Researcher : Dr. CHOI YEONGOG / +82-31-8040-6084 / yochoi@kitech.re.kr

application developments Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures


▶ Wet-laid nonwoven technology ▶ This technology is to prepare nonwoven with multi-functions using kapok fiber. The Characteristics of the Developed Technology
characteristics of this fiber are light-weight, hollow, hydrophobic, and oleophilic. Preparation of kapok nonwoven ▶ Development of kapok nonwoven through raw fiber pre-treatment, fiber mixing and
by wet-laid process
Kapok-based nonwoven is prepared by carding process or wet-laid process. It can be combination, equipment improving, and process control.
applied in various industrial fields. ▶ It is possible to produce composite nonwoven in large quantities by wet-laid or dry-laid process.

Background of Technology Development Realization of Technology


▶Increase in demand for human-friendly products, Extended application as ▶ Application 1: Fuel/water separation filter
multi-function(light-weight, antibiosis, and hydrophobic/oleophilic) materials of kapok fiber Preparation of kapok nonwoven - Combination technique of kapok fibers with other man-made fibers
by dry-laid process - Lamination with electrospun nanofiber web
- Manufacture of filter module by fabricating
Technology Completion ▶ Other application development
- Sound absorption materials (by porosity control)
TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9
- Facial mask sheet (by hydroentanglement)
※ TRL 6 : Pilot-scale prototype development and performance test - Oil absorbent - Antibacterial filters
Multi-layer lamination ▶ Application 2: Lightweight vegan insulation materials
Multi-functional - Substitutional goods for Goose- or Duct-down
nonwoven/fabric
- Combination with high elastic fiber
Areas for Technology Application
- Improvement in bulkiness and elasticity
▶ Fuel/Water Separation filter, Anti-bacterial filter, Down-like materials,
▶ Dry-laid nonwoven
technology(Carding process) Oil absorbent, Sound absorption, Cosmetic materials
Current Status of Intellectual Property Rights
Market Trend NO. Patent Name Application Date Patent No.
Product developing
▶ Consumer demand increase in eco- and human-friendly products (veganism trend) Kapok nonwoven using bicomponent fiber
1 and manufacturing method thereof 2010. 11. 05. 10-1268925
▶ Needs for high-tech and high-function products from natural resources Kapok
Kapokcomposite
복합 부직포 nonwoven

a(Hydrophobic/Oleophilic) 2 Kapok fiber based nonwoven fabric and 2010. 11. 05. 10-1268926
manufacturing method thereof
(친유/초발수)

Characteristics of the Developed Technology


Manufacturing method of kapok-based
3 nonwoven fabric complex and kapok-based 2012. 02. 16. 10-1280354
Limitations of the Existing Technology nonwoven fabric complex thereby
▶ Difficulty to make yarn or nonwoven from kapok fibers
Fuel/Water Down-like Oil absorbent
4 Filter media for fuel-water separation and 2014. 02. 05. 10-1550758
, which is caused by kapok fiber’s characteristics(short * Hollowness: > 80% Separation filter materials manufacturing method thereof
fiber length, no crimp, and mechanical weakness due to * Short length
high hollowness) * No crimp
5 Noo-woven fabric complex for facial mask 2012. 02. 16. 10-1308356
 Limited applications via just filling sheet and manufacturing method thereof

38 39
KITECH Sales Material Kit Technology transfer consultation and inquiry

High Efficiency and Low Cost Technology Classification : Textiles Business Type : License
Technology Price : Separate Consultation

Multipurpose Fiber Spinning Information of Researcher : Dr. HAHM WANGYU / +82-31-8040-6251 / wghahm@kitech.re.kr

Apparatus Consultation & Inquiries about Technology Transfer :


Technology Marketing Office of Korea Institute of Industrial Technology / +82-41-589-8473 / tlo@kitech.re.kr

Technology Outline Main Plan, Pictures Characteristics of the Developed Technology


▶ This technology is about a new multipurpose melt spinning apparatus which can
Limitations of the Existing Technology
produce various high value and functional synthetic fibers more efficiently. This new
▶ New melt spinning apparatus which facilitates the production of various high value
melt spinning apparatus is specifically designed and developed to facilitate the
production of functional multi–component fibers and blended fibers of various cross- & functional synthetic fibers such as multi-component fibers and blended fibers more
section shape in the spinning process as necessary. efficiently by using the precision control system between spinnerets and metering
gear pumps in melt spinning process.

Background of Technology Development Characteristics of the Developed Technology


▶ Increase of the need to develop new high-value & functional fibers in the textile market ▶ Optimized multipurpose melt spinning apparatus for the small quantity batch
production of small and medium enterprises.

Technology Completion Realization of Technology


TRL1 TRL2 TRL3 TRL4 TRL5 TRL6 TRL7 TRL8 TRL9 Individual control of multiple extruders(111~112) for the multi-component spinning

※ TRL 6 : Prototype test Level Individual control of metering gear pumps(121~126)


connected with each spinneret(131~132)

Melt spinning of high functional synthetic fibers such as


Areas for Technology Application multi-component fibers and blended fibers
▶ Production of high-value and functional fibers (multi-component fibers, blend fibers,
and non-circular fibers) and related process machines
Current Status of Intellectual Property Rights
Application
NO. Patent Name Patent No.
Date
Market Trend 1
Multiplex fiber spinning apparatus and control
2010. 11. 16. 10-1198679
method
▶ Continuous increase of clothing market for leisure and sports ($23 billion, 2016)

Thereofmultiplex fiber spinning apparatus


2 2010. 11. 16. 10-1198680
and fluid transfer

Device fiber coolling apparatus for


3 2011. 11. 23. 10-1238704
Schematic and picture of multipurpose multipurpose conjugate spinning
melt spinning apparatus

40 41

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