COLUMN LOAD ANALYSIS

3.3 m
14.24 '

L2 = 6.0 m
Pitch = 1 in 4

L =22.0 Spacing of Truss = 6.00 m

L1 = 16.0 m

26.00 m

Column
Step 1 Load and moments

a) Roof DL = 13 X 6.00 x 0.5 = 39 kN

Assume 0.5 KN/m as Dead load
2

b) Live Load = 13 X 6.00 X 0.55 = 42.9 kN

Assume 0.5 KN/m as Dead load
2

c) Wall Dead Load

Upto Crane Level = 6.00 X 6.00 x 0.35 = 12.6 kN
0.35 is intensity
Assume
in kn 0.5
/metKN/m
2 2
Upto Base Level = 22.0 X 6.00 x 0.35 = 46.2 kN
d) Self Weight
Upto Crane Level = 6.00 X 1 = 6 kN

Upto Base Level = 22.0 X 1 = 22 kN

Assuming Self Weight of Gantry

= 1.7 GirderkN/m
to be

Combination of ISMB 600 & ISMB 300 Gives Self wt of 122.6 + 35.8
= 158.4 kn/m
= 158.4 x 9.81 = 1553.9 N/m
= 1.5539 Kn/m Say = 1.7 kN/m
Dead load of Gantry Girder of the Column = 1.7 x 6
2
= 5.1 kN
Say = 5 kN
Total DL At gantry Level = 39 + 12.6 + 6
= 57.6 kN

Eccentric DL OF Gantry Girder will Cause moment of ( assume eccn = 0.5

= 5 x 0.5 = 2.5 kNm
Total DL at the Column Base = 39 + 46.2 + 22 + 5
 = 112.2 kN
P in the Bottom Chord of the Truss
P1 = 3 L1 X ( L-L1 /2) X ( M1 +M2)
2L3
Gantry on both Col will cause same moments
= 3X 16.0 X 2.5 - 16.00
22
22 2
= 0.158 kNm
x can be used only when Column section is uniform
But here column section is non uniform

0.158

-
1.55334 2.5 2.5
+ 0.94666

- 107.2 DL
42.9 LL
0.97107

For Non uniform Section

§1 P §2 §2 P §1

L
L1

PL /5EI M/5EI
LEFT SIDE COLUMN RIGHT SIDE COLUMN

Deflection of Both Left and right side Column must be same.

Thus Equating Deflection =
𝛿 Left =
M x L1 X ( L -L1/2) 1 P ( L -L1)* (L -L1)* 2( L -L1) P ( L -L1)*L1* ( L -L1/2)
- -
5 EI 2 3 * EI 5 EI

PL( P(L-L1) *(1/2) *L1* ( L-L1/3))

-
 -
5 * EI
𝛿 Right
- M x L1 X ( L -L1/2) 1 P ( L -L1)* (L -L1)* 2( L -L1) P ( L -L1)* (L -L1)* ( L -L1/2)
+ +
5 EI 2 3 * EI 5 EI

PL( P(L-L1) *(1/2) *L1* ( L-L1/3))

+
5 * EI

𝛿 Left= M *L1 * (L-L1/2) P(L-L1)3 P ( L -L1)* L1* ( L -L1/2) P * L12 * (L-L1/3)

- - -
5 EI 3EI 5 EI 10 EI

𝛿 Right= - M *L1 * (L-L1/2) P(L-L1)3 P ( L -L1)* L1* ( L -L1/2) P * L12 * (L-L1/3)

+ + +
5 EI 3EI 5 EI 10 EI

2M *L1 * (L-L1/2) 2P(L-L1)3 2P ( L -L1)* L1* ( L -L1/2) 2P * L12 * (L-L1/3)

= + +
5 EI 3EI 5 EI 10 EI

Now Substituting Values

224 144 P 537.6 P 800 P
= + +
EI EI EI EI

224 ### Therefore P = 224 0.1512

= =
EI EI 1481.6

1.59287 0.9071

0.8261

Analysis For internal Pressure

0.93 0.558 1.43 1.058

0.5 0.5
14.24 '

Internal Pressure
0.5
0.5 0.5 0.5 0.5 0 1

Inclined Length = 13.4123

 Pd = 1.3 Kn/m2

145 107.281
149.60 110.68
27.2321
36.807 145 107.28

36.807 27.232

4.78749 4.7875

0 7.8 Va = 134.96 Vb = 117.32

kn/m kn/m

Taking Moment @ B = 3509.08 - Va 26.00

Va = 134.964 KN

Assume Tensile Force P in the Bottom Chord

W(L -L1)2
2 EI w1 = 0 w2= 7.8

W(L -L1)2
2 X 5 EI

WL2
2 X 5 EI

Equating Deflection in Two Column

𝛿 Left col = P(L-L1)3 P ( L -L1)*L1* ( L -L1/2) P * L12 * (L-L1/3)

+ +
3EI 5 EI 10 EI

+ 1/3*w1(L-L1)2 X L1 X(3/4)X(L -L1) + w1 (L-L1)2 X L1 X( L -L1/2)

2 X 5 EI

+ 1/3*(w1L2 - w1(L-L1)2 X L1 X(L -L1/4)

2 X 5 EI

𝛿 Right Col = -P(L-L1)3 P ( L -L1)*L1* ( L -L1/2) P * L12 * (L-L1/3)

- -
 - -
3EI 5 EI 10 EI

+ 1/3*w2(L-L1)3 X L1 w2 (L-L1)2 X L1 X( L -L1/2)

+
8 EI 2 X 5 EI

+ (w2L2 - w2(L-L1)2 X L1 X(L -L1/4)

30 E I

Substituting all the values

= 144 P + 537.6 P + ### = 3369.6 + 6289.9 + 33546

1534.93 = 43205.76
P = ###

By Considering Uniform Section of Column

PL3 W1 L 4 - PL3 W1 L 4
+ = +
3 EI 8 EI 3 EI 8 EI

P 10648 0 10648 P 1827196.8

+ = +
3 EI 8 EI 3 EI 8 EI

### = 228399.6
P = 32.175

Analysis For internal Suction

0.8 0.6 0.3 0.1

0.5 0.5
5 * EI

Internal Pressure
0.5
0.7 0.5 0.5 0.1 1.2 0.4

Inclined Length = 13.4123

Pd = 1.3 Kn/m2

30.4201 10.14
31.38 10.46
2.57392
7.72176 30.4 10.14

7.72176 2.5739

5.14784 5.1478
 9.36 3.12 Va = 19.627 Vb = 0.6534
kn/m kn/m

Taking Moment @ B = 510.293 - Va 26.00

Va = 19.6267 KN

Assume Tensile Force P in the Bottom Chord ###

W(L -L1)2
2 EI w1 = 9.36 w2= 3.12

W(L -L1)2
2 X 5 EI

WL2
2 X 5 EI

Equating Deflection in Two Column

Substituting all the values

= 144 P + 537.6 P + ### = 5391.4 + 10064 + 41746

### = 57202
P = ###

By Considering Uniform Section of Column

PL3 W1 L 4 PL3 W1 L 4
+ = +
3 EI 8 EI 3 EI 8 EI

P 10648 2E+06 10648 P 730878.72

+ = +
3 EI 8 EI 3 EI 8 EI

### = 365439
P = 51.48 Kn
 COLUMN LOADS AND MOMENTS
Wind Case Internal Pressure Internal Suction
Column Wind Ward Lee ward Wind Ward Lee ward

DL 112.2 112.2 112.2 112.2

LL 42.9 42.9 34.65 34.65

WL ( Vert) 134.96 117.32 19.63 0.65

WL ( Hori) 4.787 4.787 5.148 5.148

WL (Hori) at 28.15 (NU) 28.15 (NU) 37.27 (NU) 37.27 (NU)

Gantry level
32.18 (UNI) 32.18 (UNI) 51.48 (UNI) 51.48 (UNI)

WL (Hori) at 0 46.8 56.16 18.72

Base Level
0 171.6 205.92 68.64
Reaction

DL 112.2 112.2 112.2 112.2

LL 42.9 42.9 34.65 34.65

WL (Vert) 134.96 117.32 19.63 0.65

WL (Hori) at 23.36 (NU) 13.86 (NU) 13.75 (NU) 13.40 (NU)

Gantry level
27.39 (UNI) 9.84 (UNI) -0.47 (UNI) 27.61 (UNI)

WL (Hori) at 23.36 (NU) 138.66 (NU) 163.51 (NU) 36.52 (NU)

Base Level
27.39 (UNI) 134.64 (UNI) 149.29 (UNI) -22.31 (UNI)

1.553 (+) (uni) 1.553 (+) (uni) 1.553 (+) (uni) 1.553 (+) (uni)

DL Moment @ 0.947 (-) (UNI) 0.947 (-) (UNI) 0.947 (-) (UNI) 0.947 (-) (UNI)
Crane Level
### ### ### ###

### ### ### ###

DL Moment @ 0.971 (-) (UNI) 0.971 (-) (UNI) 0.971 (-) (UNI) 0.971 (-) (UNI)
Base Level
### ### ### ###

WL Moment @ ### ### ### ###

Crane Level
164.325 (+) (uni) 81.375 (+) (uni) 171.287 (-) (UNI) 221.833 (-) (UNI)

WL Moment @ ### ### 1332.004 (+) (uni) ###

Base Level
602.525 (+) (uni) 1074.425 (-) (UNI) ### 264.268 (-) (UNI)
 Vertical Crane Wheel Load Analysis
S/w of Gantry = 250 kn
Supporting Load = 80 kn

0.5 1.2 23.80 0.5

330

25.00

26.00
Load Transfer on Heavy Side i.e. RA
= 250 330 X ### = 439.16 Say 440 KN
+
2 25.00
Load Transfer on Lighter Side i.e. RA
= 250 330 X 1.20 = 140.84 Say 145 KN
+
2 25.00

Maximum Wheel Load including Impact = 440 + 25%

2
= 275 Kn

Light side wheel load including impact = 145 + 25%

2
= 90.625 Kn

To determine the maximum column reaction the wheel load are placed equidistance from the
column or one heavier load is placed on the column
275 275 90.63 90.625

4.10 1.90 1.90 4.10 4.10 1.90 1.90 4.10

6.00 6.00 6.00 6.00
R1 R2
Heavy Side Light Side
R1 = 375.833 KN R2= 123.8542 Kn
M1 = 187.917 kn-m M2 = 61.93 kn-m
The load in the bottom chord ( Assume uniform section)
 P2 = 7.88 KN

Assuming Non -Uniform Section

P P

187.92 61.93 187.92

L
L1

(Heavy) (Light )
Left side Right side M/5EI PL /5EI
column column

𝛿 Left Col = M1* L1*(L-L1/2) P(L-L1)3 P ( L -L1)*L1* ( L -L1/2) P * L12 * (L-L1/3)

- - -
5EI 3EI 5 EI 10 EI

𝛿 Right Col = M2* L1*(L-L1/2) P(L-L1)3 P ( L -L1)*L1* ( L -L1/2) P * L12 * (L-L1/3)

+ + +
5EI 3EI 5 EI 10 EI
Substituting Equation
L = 22.0 M1 = 187.91667kn-m
L1 = 16.0 m2 = 61.93 kn-m

(M1+M2)* L1*(L-L1/2) 2P(L-L1)3 2P ( L -L1)*L1* ( L -L1/2) 2P * L12 * (L-L1/3)

= + +
5EI 3EI 5 EI 10 EI

11193.00 = 144.00 P + 538 P + 853.3 P

11193.00 = 1534.9 P P
P = 7.29217338 kn

7.88 7.292

140.61 14.62 144.16 18.17

47.30 187.92 47.30 61.93 ### 187.92 43.75 61.93

14.47 111.52 27.49 98.50

Uniform Section Non -Uniform Section

Crane Surge Load

The horizontal Surge load per wheel ( Consider 10 % of Gantry total Load)
= 8.25 kn
The horizontal Column Reaction due to surge loads
 8.25 8.25

4.10 1.90 1.90 4.10

6.00 6.00 Reaction R = 11.275 kn

The moment at the column base are = 186.0 kn-m ( Assuming Height of Plate Girder = 0.5 meter)

DESIGN LOAD COMBINATION:-

Consider column ABC with wind internal Section case, maximum crane wheel load and crane surge .
The design Loads and moments for three load combination which are :
1) 1.5 DL + 1.5 LL+1.05 CL
2) 1.2 DL + 1.2 LL+1.05 CL + 0.6 WL
3) 1.2 DL + 1.2 LL+0.53 CL + 1.2 WL

The column load cases for practical design are

1) W.W Column, int Pressure , Heavy Side
2) W.W Column, int Suction , Heavy Side
3) W.W Column, int Pressure , Light Side
4) W.W Column, int Suction , Light Side
5) l.W Column, int Pressure , Heavy Side
6) L.W Column, int Suction , Heavy Side
7) L.W Column, int Pressure , Light Side
8) L.W Column, int Suction , Light Side

Looking to loads & moments in the table load case 2 seems to be critical,
if W.W column , int suction , heavy side

Loads Calculated for selected load case and load combination

1) 1.5 DL + 1.5 LL+1.05 CL
at the base :-
P = 1.5 x 112.2 + ### 42.9 + 1.05 ###
= 627.275 KN
M (nu) = 1.5 ### + ### 0+ 1.05 27.49 + 186.0
= 222.963 kNm
M (Uni) = 1.5 ### + ### 0+ 1.05 14.47 + 186.0
= 209.078 kNm

Crane Girder Level :-

P = 1.5 x 57.6 + ### 42.9 + 1.05 ###
= 545.375 KN
M (nu) = 1.5 ### + ### 0+ 1.05 ###
= 153.761 kNm
M (Uni) = 1.5 ### + ### 0+ 1.05 ###
= 149.974 kNm

2) 1.2 DL + 1.2 LL+1.05 CL +0.6 WL

 at the column base :-
P = 1.2 x 112.2 + ### x 42.9 + 1.05 ### + 0.6 ###
= 568.969 kNm
M (nu) = 1.2 ### + ### 0+ 1.05 27.49 + 186.04
+ 0.6 ###
= 834.796 kNm
M (Uni) = 1.2 ### + ### 0+ 1.05 14.47 + 186.04
+ 0.6 ###
= 1008.57 kNm

Crane Girder Level :-

P = 1.2 x 57.6 + ### x 42.9 + 1.05 ### + 0.6 ###
= 503.449 kNm
M (nu) = 1.2 ### + ### x 0+ 1.05 ### + 0.6 ###
+ 11.275 x 0.5 (Due to surge)
= 107.317 kNm
M (uni) = 1.2 ### + ### x 0+ 1.05 ### + 0.6 ###
+ 11.275 x 0.5 (Due to surge)
= 52.3734 kNm

3) 1.2 DL + 1.2 LL+0.53 CL +1.2 WL

at the column base :-
P = 1.2 x 112.2 + 1.2 x 42.9 + 0.53 ### + 1.2 ###
= 361.76 kNm
M (nu) = 1.2 ### + 1.2 x 0+ 0.53 27.49 + 186.04
+ 1.2 ###
= 1335.35 kNm
M (uni) = 1.2 ### + 1.2 x 0+ 0.53 14.47 + 186.04
+ 1.2 ###
= 1703.51 kNm
Crane Girder Level :-
P = 1.2 x 57.6 + ### x 42.9 + 0.53 ### + 1.2 ###
= 296.24 kNm
M (nu) = 1.2 ### + ### x 0+ 0.53 ### + 1.2 ###
+ 11.275 x 0.5 (Due to surge)
= -19.252 kNm
M (uni) = 1.2 ### + ### x 0+ 0.53 ### + 1.2 ###
+ 11.275 x 0.5 (Due to surge)
= -123.52 kNm

At The Crane Level :- (Just Above the crane level)

1.5 DL + 1.5 LL+1.05 CL

P= 1.5 x 57.6 + ### 42.9 + 1.05 ###
= 545.375 kNm
M (nu) = 1.5 ### + ### 0+ 1.05 ###
= -47.301 kNm
M (uni) = 1.5 ### + ### 0+ 1.05 ###
= -51.088 kNm

1.2 DL + 1.2 LL+1.05 CL +0.6 WL

M (nu) = 1.2 ### + ### 0+ 1.05 ### + 0.6 ###
 = -98.633 kNm
M (uni) = 1.2 ### + ### 0+ 1.05 ### + 0.6 ###
= -153.58 kNm
 1.2 DL + 1.2 LL+0.53 CL +0.6 WL
M (nu) = 1.2 ### + ### 0+ 0.53 ### + 1.2 ###
= -127.49 kNm
M (uni) = 1.2 ### + ### 0+ 0.53 ### + 1.2 ###
= -231.75 kNm