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Cooling load,kw
in this study. Factors that influence the performance of chilled water
storage tanks were investigated. The results indicated that stratified
storage tank consistently stratified well without any physical barrier.
Investigation also showed that storage efficiency decreased with
increasing flow rate due to increased mixing of warm and chilled
water. Diffuser design and layout primarily affected the mixing near
the inlet diffuser and the extent of this mixing had primary influence
on the shape of the thermocline. The heat conduction through tank
walls and through the thermocline caused widening of mixed volume.
Thermal efficiency of stratified storage tanks was as high as 90
percent, which indicates that stratified tanks can effectively be used 0 4 8 12 16 20 24
as a load management technique. Time of day, hrs
40
I. INTRODUCTION
35
30
reaching up to 70% in commercial and office buildings,
goes to satisfying the air conditioning load [1]. Most air 25
International Scholarly and Scientific Research & Innovation 3(5) 2009 521 scholar.waset.org/1307-6892/11181
World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
A number of concepts have been developed for cold storage II. ANALYSIS
and many storage materials were tested and/or used [2]. The The net rate of energy transfer to or from the storage tank
possible approaches for cool thermal storage can be due to water flow through the inlet and outlet is termed as
characterized according to storage medium and storage mode. instantaneous capacity. For charging and discharging,
Storage medium includes chilled water, ice and eutectic salt instantaneous capacity may be expressed as
phase change materials and storage mode may be classified as •
partial and full storage systems. q = m c p (Th − Tl ) (1)
Although all three storage mediums are applied, water, due
•
to its abundance, low cost, high specific heat and benign where m , Th and Tl all may be the function of time. During
character, is most widely used storage medium in thermal
storage applications. Chilled water storage systems have some charging Th depends on the temperature distribution in the
significant advances over other systems. These include:
tank at the start of charging and Tl is determined by the outlet
♦ Conventional chiller, piping and air-handling units can be
employed, which means no need for special equipment. temperature of the chiller. During discharging Tl depends on
This gives an advantage to employ TES in existing the temperature distribution in the tank at the start of
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
systems.
discharging and Th is determined by the outlet water
♦ Controls are simpler than those associated with ice and
phase change storage systems. temperature at the cooling coils. Integrated capacity is the total
♦ Ice storage systems are generally limited to size to energy flow to or from the storage due to water flow through
commercially available storage modules but chilled water the tank during some period of time. Mathematically it can be
systems, on the other hand, are not limited in size. The expressed as:
tf
component arrangements are more flexible and they have
been found to be more practical for large building Q = ∫ qdt (2)
applications. 0
♦ Can serve double duty by providing a water reservoir for Substituting equation (1) and noting that mass flow rate can be
fire protection. •
♦ Can serve as standby source for cooling in case of power determined at either the inlet or outlet port by m = ρAV
outage. gives:
♦ Less costly than other types of TES. tf
and chilled water is introduced at the bottom of the tank, where v f is the total flow volume during the period of
density differences will create a region of vertical temperature
interest.
gradient, called thermocline, that lies between the two water
Storage efficiency is defined as the ratio of cooling effect
masses.
removed from the storage during a single, complete discharge
Prospect of TES is brighter in tropical countries as cooling
cycle to the cooling effect deposited during the immediately
is necessary all round the year and thus payback period for the
preceding complete charge cycle [4]. It can be expressed as:
larger initial investment on storage tank is shorter. The
Qd
objective of this study was to experimentally investigate the η st = (5)
thermal performance of chilled water storage system towards Qc
achieving an efficient storage system. A chilled water storage
air conditioning system was designed, constructed and tested.
Diffuser Design
A new octagonal type diffuser was developed. Thermal
Proper design of the water distribution system in the tank is
performance of the system was studied under wide range of
important for achieving thermal stratification. Methods of
operating conditions. This paper presents the key findings of
analysis and design of inlet and outlet diffusers are by no
this study.
means complete at present, because of the complex nature of
the characteristics of the inlet and outlet water. Inlet and outlet
diffuser design is still of great concern. Mixing and turbulence
International Scholarly and Scientific Research & Innovation 3(5) 2009 522 scholar.waset.org/1307-6892/11181
World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
during the charging and discharging is the major contributor III. TEST FACILITY, INSTRUMENTATION, AND PROCEDURE
to the loss of thermodynamic availability. Performance evaluation of thermal energy storage is
The diffusers should introduce water to the tank uniformly important for optimal sizing of tank for a given task. For TES
and at a low-velocity so that buoyancy forces create and applications, experimental study is important to determine
maintain the thermocline. Diffusers in stratified chilled water actual performance of the system under the meteorological
storage must form, or reform, a thermocline with minimum conditions of the place of interest.
mixing between warm and cold water, and then ensure that the
thermocline is not impaired by subsequent mixing. Attention A. Experimental Facility
has to be given to maintaining uniform velocities through the A test system was designed and constructed to investigate
diffuser openings, minimizing velocities and other disturbing the performance of a stratified thermal storage tank. The
factors that are greatly dependent on inlet and outlet flow
major components of the test system were an insulated
arrangements i.e. the diffuser design. High velocity will
cylindrical tank, a refrigerating unit comprising of an
overcome the buoyancy forces causing mixing. Nonuniform
evaporator, an air-cooled condenser and a reciprocating type
flow through the diffuser openings can cause swirling in the
storage tank. Uniform discharge velocity is achieved when the compressor, a water heater, and two water pumps and
static pressure throughout the interior of the diffuser piping is diffusers. The system was designed for a cooling load of 4.10
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
uniform [5]. While absolute uniformity is difficult to achieve, kW. The schematic of the experimental setup is shown in Fig.
it can be approximated by making the total opening area in 3.
any diffuser branch half the cross-sectional area of the branch
Electric Heater
pipe [6].
TC
The extent to which mixing occurs naturally in a stratified
tank as well as the design improvements that can be made to TC
minimize it were examined by Baines et al. [7]. Several inlet CV
International Scholarly and Scientific Research & Innovation 3(5) 2009 523 scholar.waset.org/1307-6892/11181
World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
It was decided to design the diffusers satisfying the IV. RESULTS AND DISCUSSION
requirement of Froude no (equal to 1 or less). It was also Experiments were conducted under different conditions in
decided to test the designed diffusers at flow visualization which a cooling system is likely to operate. Many tests
before using them in full scale tests in order to investigate the involving single cycles of operation and a few involving
formation of a thermocline. Two octagonal diffusers with partial cycles were performed to evaluate the performance for
different flow opening areas were constructed from 20mm a wide variety of test conditions. However, this paper reports
PVC pipes. The objective of designing two diffusers was to the results of the complete cycle tests only. Flow rates during
test the influence of Froude number (i.e. flow velocity) and these tests varied between 3 L/min and 8 L/min. Results of
pressure drop. The first diffuser (diffuser A), had four opening some selected tests are presented here.
holes in each arm having a total opening area of 45 cm2 (flow Figs. 4 and 6 show the temperature distributions at different
opening area in each arm = 1.8 times the pipe cross sectional time intervals during charging at 4.2 L/min and 5.4 L/min
area) and the second one (diffuser B) had two openings in flow rates respectively. In these plots the temperature at any
each diffuser arm with total opening area of 22.4cm2 (flow level was obtained by averaging the temperatures from two
opening area in each arm = 0.89 times the pipe cross sectional thermocouples at the same level in the vertical strings of
area). Thus one diffuser had double opening area (hence half thermocouples. Formation of thermoclines during charging is
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
the Froude number) compared to the other one. Octagons were clearly seen in the figures. It is also apparent that the
thermocline was very stable throughout the charging period.
formed by eight straight sections, 23.8 cm each, connected
These figures show that thermoclines had similar shapes at
with 450 elbows.
both flow rates. The only significant difference was that the
Equally sized, shaped, and spaced slot openings were cut water below the thermocline immediately after it formed was
into one side of each straight section. The use of arc-shaped warmer at 5.4 L/min, which indicates somewhat greater
slots ensured uniform subdivision of flow in vertically mixing occurred. But the depth of the mixed region was not
downward as well as both radially inward and outward much larger, since the temperature below the thermocline
directions as it exits the diffuser pipe. dropped rapidly to its final value.
Comparison of temperature distribution at different flow
B. Instrumentation rates during discharging exhibits similar trends. Figs. 5 and 7
Two vertical strings of calibrated thermocouples, one on the present the temperature distributions during discharging in the
side-wall and the other at the centre of the tank were installed. tank at 4.3L/min (corresponding to 4.2 L/min charging) and
In each string 38 calibrated thermocouples, at 5cm interval, 5.28 L/min (corresponding to 5.4 L/min charging)
were installed in order to monitor the movement of the respectively. The thermocline during the discharging was
thermocline. Calibrated thermocouples were also installed at thicker than that of charging due to prior existence of a thin
inlet and outlet of the storage tank, inlet and outlet of the temperature gradient region at the top of the tank.
heater and inside the water tank of the chiller. Calibrated Fig. 8 shows charge inlet and discharge inlet and outlet
electronic flow meters were used to measure water flow rate temperatures for whole charging (at 4.2 L/m) and discharging
to and from the tank. Temperature controllers were used to (at 4.3 L/m) period. It can be seen that the outlet temperature
control heater and chiller outlet water temperatures. rose slowly during discharging. Temperature rose rapidly near
Thermocouple and flow meter readings were recorded by a the end of discharging due to the approach of the thermocline
data acquisition system. to the outlet. Heat transfer from the tank walls and floor and
by conduction through the thermocline after its formation
contributed to this rise. Similar trend was observed in all other
C. Test Procedure
tests.
As mentioned earlier, two pairs of diffusers with different
Although very rapid charging of thermal energy storage is
opening area (hence the Froude no.), number of openings and
unlikely, since this implies a large amount of excess chiller
spacing were constructed. Colored chilled water was
capacity, nevertheless testing was performed at flow rates
introduced through the diffusers in a tank full of clear water to
considerably in excess of design condition. The results of 8.0
visualise the flow pattern and mixing. The tests usually started
L/min charging and 8.1 L/min discharging are presented in
with uniform water temperature in the tank. Flow visualization
Figs. 9 and 10 respectively. The results show that at 8.0 L/min
tests showed that diffuser B introduced water more uniformly
flow rate there was a considerably greater mixing. The
and gently hence caused less mixing. Therefore, diffuser B
thermocline that formed in this test was thicker compared to
was used in the experiments.
4.2 L/min and 5.4 L/min flow rates. The bottom knee of the
In the tests, nominal inlet temperature during charging
thermocline at Fig. 9 was more rounded than that of Figs. 4
varied between 4.5 and 6.00C while that during discharging
and 6. Despite the differences in initial thermocline shape
varied between 16 and 190C. During these tests the flow rates
between 8.0 L/min and 4.2 L/min flow rates, the final
varied between 3 and 8 L/min. Thus the flow rates during both
temperature distributions became closer in shape. It appeared
charging and discharging covered a of range design
that the effect of increased mixing during thermocline
conditions. In the experiments, discharging was terminated
formation at 8.0 L/min was greatly offset by reduced
when the tank outlet temperature reached its maximum useful
conduction because of less time of charging. However, the
value for normal air-conditioning system, which is about 9-100
overall temperature of water in the tank was higher at 8.0
C.
International Scholarly and Scientific Research & Innovation 3(5) 2009 524 scholar.waset.org/1307-6892/11181
World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
L/min, which was evidenced from the final temperatures of m Mass flow rate through the tank
Figs. 9 and 4. Higher flow rate also showed more mixing q Instantaneous capacity of the tank, Flow rate per
during discharging as shown in Figure 10. Mixing produced a unit diffuser length
gradual rise in outlet temperature during discharging, which
reduced the efficiency considerably.
Q Integrated capacity of the tank, Maximum flow rate
Many more tests (Table I) were conducted at different flow Qc The integrated capacity for charging
rates. Thermal performances of the storage tanks at different
flow rates are summarized in Table I. Tests were performed at
Qd The integrated capacity for discharging
flow rates that resulted in charge times ranging from 2.1 hour T Temperature
to 5.8 hours and discharge times ranging 2.13 to 4.16 hours. It Tc Temperature of the cooler water in the tank
can seen from the table that TES system developed exhibited
attractive performance such as cycle thermal efficiencies up to Th Fluid temperature at high port of the tank
90% if they were completely or almost completely discharged. Tl Fluid temperature at the low port
The efficiency was highest (90%) at the flow rate of 4.2 L/min
and lowest (82%) at 8.0 L/min. From the wide range of tests it Tw Temperature of the warmer water in the tank
was evidenced that chilled water tank stratified at typical
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
NOMENCLATURE
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World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
18
16 25 m
50 m
Water Temperature, C
14
0
75 m
12 100 m
10 125 m
150 m
8
175 m
6 200 m
4 225 m
250 m
2
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
0
0 50 100 150 200
Tank Height, cm
18
25 m
16
Water Temperature, C
50 m
0
14
75 m
12 100 m
10 125 m
8 150 m
175 m
6
200 m
4 225 m
2 240 m
0
0 50 100 150 200
Tank Height, cm
Fig. 5 Temperature distribution in the tank during 4.3 L/m discharging
International Scholarly and Scientific Research & Innovation 3(5) 2009 526 scholar.waset.org/1307-6892/11181
World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
18
16 32 m
Water Temperature, C
14 52 m
0
12 72 m
92 m
10
112 m
8 152 m
6 172 m
4 192 m
215 m
2
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
0
0 50 100 150 200
Tank Height, cm
Fig. 6 Temperature distribution in the tank during 5.4 L/m charging
18
16
Water Temperature, C
14
0
25 m
12
50 m
10
75 m
8 100 m
6 125 m
150 m
4
175 m
2
195 m
0
0 50 100 150 200
Tank Height, cm
Fig. 7 Temperature distribution in the tank during 5.28 L/m discharging
International Scholarly and Scientific Research & Innovation 3(5) 2009 527 scholar.waset.org/1307-6892/11181
World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
18
16
Water Temperature, 0C
14
12 Discharge inlet temp.
10 Discharge outlet temp.
8 Charge inlet temp.
6
4
2
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
0
0 20 40 60 80 100 120
Volume flow through the tank, %
Fig. 8 Outlet and inlet temperatures during 4.2L/min charging and inlet temperature during 4.3 L/min discharging
18
16
Water Temperature, 0C
14
12
10
8 25 m
6 50 m
75 m
4
100 m
2
125 m
0
0 50 100 150 200
Tank Height, cm
Fig. 9 Temperature profiles during 8.0 L/min charging
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World Academy of Science, Engineering and Technology
International Journal of Mechanical and Mechatronics Engineering
Vol:3, No:5, 2009
18
16
Water Temperature, 0C
14
12
10
8 20 m
6 45 m
85 m
4
120 m
2
130 m
International Science Index, Mechanical and Mechatronics Engineering Vol:3, No:5, 2009 waset.org/Publication/11181
0
0 50 100 150 200
Tank Height, cm
Fig. 10 Temperature profiles during 8.1 L/m discharging
TABLE I
SUMMARY OF RESULTS FOR COMPLETE CHARGING AND DISCHARGING CYCLE TESTS
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