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POWER GENERATION AND DISTRIBUTION BASIS OF DESIGN

___________________________________________________________________

Issued for Construction


E1 T.Saito T.Satoh Y.Okazaki Nov.24,’06
(Revised as per QGX-T-QY/CY-3525)

Issued for Approval


C2 T.Saito T.Satoh Y.Okazaki Aug.8,’06
(Revised as per QGX-T-QY/CY-0514 & latest configuration)

C1 Issue for Approval S.Muto T.S. Y.O. Dec.24,’04

MARK DESCRIPTION BY CHKD APVD DATE


REVISIONS
CLIENT : Qatar Liquefied Gas Company Limited (II)
PROJECT : Qatargas II Development Project
JOB NO. :
DOC NO. : QGX/29/91/EL/DB/NA/001
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CONTENTS

1.0 SCOPE.......................................................................................................................... 3

2.0 REFERENCE................................................................................................................ 3

3.0 DESIGN BASE.............................................................................................................. 3

4.0 POWER SYSTEMS ANALYSIS AT EPC AND STUDIES REQUIREMENTS..............76

5.0 REQUIREMENTS FOR POWER SYSTEM.............................................................1110

6.0 MAJOR EQUPMENT...................................................................................................13


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1.0 SCOPE
This Specification defines the criteria for the power generation and distribution systems for
QATARGAS II LNG ONSHORE PROJECT. It shall include the main generation sizing basis, the
utility control philosophy, power system analysis, and distribution equipment.

2.0 REFERENCE
The documents referred to herein are as follows:
QGX/20/00/EL/SW/NA/003 Electrical Design Criteria
QGX/24/91/EL/DP/NA/001 Power Generation and Distribution Operating Philosophy
QGX/20/91/EL/DR/SD/001 One Line Diagram for Electric System (Overall)
QGX/24/91/EL/DP/NA/003 Plant Load Shedding & Motor Auto Restart Philosophy
QGX/20/00/EL/SW/NA/011 Electrical System Studies
QGX/20/00/EL/LI/NA/001 Electrical Load List and Load Summary
QGX/29/91/EL/DB/NA/002 Distributed Control System for Electrical Power System
QGX/29/91/EL/DB/NA/003 Electrical Power Generation System Control Functional Design
Basis
QGX/20/91/EL/DR/SD/031 Relaying Diagram 66kV & 33kV (33kV Switchgear)
QGX/20/91/EL/DR/SD/032 Relaying Diagram 66kV & 33kV (33kV Switchgear for VFDG)
QGX/20/91/EL/DR/SD/033 Relaying Diagram 66kV & 11kV (Steam Turbine Generator)
QGX/20/91/EL/DR/SD/034 Relaying Diagram 66kV & 33kV (Qatargas Main Substation etc.)
QGX/20/91/EL/DR/SD/036 Relaying Diagram 33kV & 6.6kV (6.6kV Switchgear)
QGX/20/91/EL/DR/SD/037 Relaying Diagram 33kV & 11kV (Captive Transformer)
QGX/20/91/EL/DR/SD/041 Relaying Diagram 6.6kV & 415V (Circuit Breaker Feeder)
QGX/20/91/EL/DR/SD/042 Relaying Diagram 6.6kV & 415V (Fused Contactor Feeder)

3.0

4.0 DESIGN BASE


4.1 General
4.1.1 The power generation and distribution facility shall satisfy all the power needs of the LNG PLANT
and its associated facilities, and deliver that power to the utilization equipment.
The electrical power generation unit utilizes three (3) sets of steam turbine generators and one (1)
set of gas turbine generator as the sole normal power source for all plant loads. For the purpose of
black start-up and emergency power supply for QGII plant, two (2) 33kV tie-in connections with
existing QATARGAS (20MW for two LNG trains) are provided at 66kV main switchgear via 2sets
of 66/33kV transformers.
Excess shaft power available from Frame 9 gas turbines driving refrigerant compressors (C3, MR
and N2) is converted to electrical power by the VFD drives connected to motor / generator sets
operating in generation mode.
This generated power is available over a wide range of operating and environmental conditions.
The plant loads consist of electrical users in the LNG process, utilities and off-plot facilities. A small
amount (rated 1,100kW each and installed 4sets per LNG trains) of power shall be available from
Variable Speed Constant Frequency (VSCF) drives connected to generators driven by liquid
expanders. These liquid expander generators are simple induction machines and will be operated
under process control, no power sharing with other plant generators will be provided.
4.1.2 The main power shall be generated by 3 sets of steam turbine generators and 1 set of gas turbine
generator at 11kV, 3 phase, 50Hz with power factor 0.8 lagging.
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4.1.3 Generated power by steam turbine generators and gas turbine generator, 11kV is stepped up to
66kV main switchboard through 11/66kV individual generator transformers. The 66kV main power
will be distributed through 66/33kV step-down transformer to 33kV switchboards for VFD drives
and balance of the plant by dual redundant 66kV underground feeders as shown on the One Line
Diagram for Electrical System (Overall) QGX/20/91/EL/DR/SD/001.
4.1.4 33kV power distributes by dual redundant underground feeders to all substations.
For utilization, the power is transformed down to 6.6kV and 415V in the following area:
1) Utilities (incl. main substation)
2) Process units
3) Off-plot facilities
Some smaller substations are supplied with power distributed at 6.6kV.
4.1.5 Operator consoles of Electrical Integrated Control System (ELICS) are installed in Electrical
Control Room in New Main Substation no. SS-2901 and existing Main Control Room to monitor
and control the electric power system. The detail of functionality including interface philosophy with
the Emerson DCS (which will control the process motors through ELICS platform) shall be referred
to ELICS specification QGX/29/91/EL/DB/NA/002.
4.2 Main Power Generation
4.2.1 Steam turbine generators and gas turbine generator are provided for supplying power to the LNG
process, utilities and off-plot facilities loads.
4.2.2 The existing QATARGAS electrical power is imported for initial start up and for black start of Trains
4 / 5.
4.2.3 Each steam turbine generator and gas turbine generator is connected to the 66kV main switchgear
through captive transformers. The captive transformers are rated to permit each generator to
deliver its maximum MVA capacity without forced cooling. The impedance rating of the captive
transformers are selected to limit generator short circuit contribution.
4.2.4 Excess power from three Frame 9 gas turbine from each of Trains 4 and 5 (six Frame 9s in all)
when driving helper motor/generators used for the C3, MR and N2 compressors of each Train. The
amount of excess power will be a function of seasonal and daily temperature.
4.2.5 Each of the two substations for each of Trains 4 and 5 (four substations in all) shall have local
power from two VSCF liquid expander generators (eight units in all).
4.3 Normal Power Distribution
4.3.1 66kV main switchgear is located in New Main Substation SS-2901 for the Trains 4 / 5 and shall be
of double bus bar design.
4.3.2 66kV electric power is distributed through 66/33kV step-down transformers and connect to 33kV
switchgear in process train substation SS-2401 & SS-2501 for VFD power supply and also connect
to 33kV switchgear in main substation SS-2901 for balance of plant power supply by dual
redundant feeders except to BOG Compressor motor’s captive transformers in LNG Storage Tank
Substation.
4.3.3 Other smaller substations such as sulfur area substation and aux. electrical power for main
substation, power for these substations are fed by 6.6kV feeders in utility area substation.
4.4 Emergency Power Supply System
4.4.1 Initial start, black start or re-start power will be imported from existing QATARGAS through
33/66kV redundant tie-line OLTC transformers.
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4.4.2 The connection to existing QATARGAS are also applied for emergency power supply to QGII
plant.
4.4.3 Emergency power supply flow from existing QATARGAS will be monitored and controlled by QGII
ELICS at inter-tie connection at 66kV main switchboard to limit the imported power from existing
QATARGAS within pre-determined value.
4.5 Utilization Voltages
4.5.1 Electrical system and utilization voltage are as follow;

Description Electrical System Description


Steam & Gas Turbine
1. 11kV, 3 phase, 50 Hz, 3 wire with 10A high resistance earthed
Generator
66kV, 3 phase, 50 Hz, 3 wire with 300A low resistance earthed
2. Primary Power Distribution
via zigzag transformer
Power Distribution (VFD Power
3. 33kV, 3 phase, 50 Hz, 3 wire with 400A low resistance earthed
Bus)
Power Distribution (Balance of
4. 33kV, 3 phase, 50 Hz, 3 wire with 400A low resistance earthed
Plant)
5. Distribution to small Substation 6.6kV, 3 phase, 50 Hz, 3 wire with 400A low resistance earthed
6. Emergency Power 33kV, 3 phase, 50 Hz, 3 wire (from existing QATRGAS)
Medium Voltage Motors larger
7. 6.6kV, 3 phase, 50 Hz, 3 wire with 400A low resistance earthed
than 150kW
Low Voltage System and LV
8. 415V, 3 phase, 50 Hz, 3 wire with 10A high resistance earthed
Motors 0.2kW through 149kW
9. LV Motors up to 0.2kW 240V, 1 phase, 50 Hertz with solidly earthed
LV Motors up to 0.2kW for
10. 415V, 3 phase, 50 Hz, 3 wire with 10A high resistance earthed
critical service
Lighting, Receptacle and
11. 415/240V, 3 phase, 50 Hz, 3 or 4 wires with solidly earthed
Miscellaneous
12. Motor Control Circuitry 120 V, single phase, 50 Hz, 2 wire with solidly earthed
Switchgear Control, Gas
13. 125VDC
turbine Control and auxiliary
AC UPS for Instrumentation & 208/120VAV, 3pase, 50Hz, 4 wire with solidly earthed
14.
Telecommunication System (Aplply 120VAC single phase for small capacity)
DC UPS for Fire & Gas
15. 24VDC
System
4.5.2 To maintain consistent phasing throughout the entire electrical system, connections between
transformers, switchgear and cables shall be made as follows for the 3-phase power system:
1. Switchgear and motor control center bus bar phasing when facing the front shall be:

IEC Phasing Plant Color Coding


left to right U-V-W R-Y-B
front to rear U-V-W R-Y-B
top to bottom U-V-W R-Y-B

Abbreviation of color coding


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R = Red, Y = Yellow, B = Blue


The neutral conductor shall be black, the protective earth / conductor shall be green with
yellow stripes, in accordance with International standards. For DC systems the positive
conductor shall be red, the negative conductor shall be Black. For circuit energized from
outside switchgear unit, insulation color shall be orange. Control power wiring shall be
either black or grey.
2. Switchgear and motor control center terminal phasing when facing the front shall be left-to-
right U-V-W.
3. Transformer primary terminal phasing shall be :
IEC Phasing Plant Color Coding
H1 U Red
H2 V Yellow
H3 W Blue
4. Transformer secondary terminal phasing shall be :
IEC Phasing Plant Color Coding
X1 U Red
X2 V Yellow
X3 W Blue
X0 * Black
* Connect to earthing system / device
5. Motor lead terminal phasing shall be :
IEC Phasing Plant Color Coding
T1 U Red
T2 V Yellow
T3 W Blue
4.6 Utility Control Philosophy
4.6.1 The steam turbine generation packages shall be supplied complete with controls and monitoring
necessary for start-up, running, condition monitoring and shut down. The local start up controls for
each steam turbine shall be located beside turbine. Generator control panel and generator
protective relay panels shall be located in the electrical control room of New Main Substation
no.SS-2901.
4.6.2 Remote control facilities for steam turbine generators shall be provided for shut down, supervisory
control and monitoring. These controls shall be located on the ELICS operator consoles in the
electrical control room of New Main Substation no.SS-2901 and from the ELICS operator console
provided in the existing Main Control Room.
4.6.3 The ELICS shall contain facilities for initiate remote synchronization through generator control
panel from the ELICS operator consoles. It is also capable of electrical distribution system
monitoring by operator at ELICS operator console. The same facility is also possible from the
ELICS operator consoles at the Main Control Room. The primary control of the power generation
system and power distribution system is at the Main Control Room.
4.6.4 The steam turbines shall be started locally from the local start-up panel beside each turbine. After
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successful start-up, control will be transferred to the generator control panel located in the
electrical control room of New Main Substation no.SS-2901 for synchronizing, monitoring and
controlling.
4.6.5 The ELICS/PMS shall contain facilities for remote monitoring of the flow of emergency power
imported from existing QATARGAS generators comparing pre-determined allowable limit.
4.6.6 Substations, including the main 66kV substation, will be unmanned. All power generation and
distribution control is from the ELICS Operator’s Workstations located the Main Control Room.
Normal operation is to maintain the main generator switchboard at 100% of nominal voltage.
4.6.7 66kV for primary power distribution are made at 66kV double bus bar design switchboard with bus-
coupler with normally close, 33kV switchgear for balance of plant as well as 6.6kV and 415 V
switchgear have secondary selective provision and are operated with bus tiebreakers normally
open.
4.7 Protective Relaying
4.7.1 To prevent injury to personnel, minimize damage to the component as well as limit to extent and
duration of service interruption whenever the equipment failure and/or human error, protective
relaying system shall be designed and provided so that such failure can be removed from the
healthy network.
4.7.2 The protective relaying system shall cover following electrical system in QG-II Plant including the
interface in-between;

66kV Network (including interface with existing 33kV GIS at Qatargas)


33kV Network
11kV Network
6.6kV Network
415V Network & other LV Network
4.7.3 Protective relaying concept and requirement of protective function detail (i.e. over current
protection, under voltage protection, differential protection etc.) are represented in the relaying
diagrams referred in section 2.0 above.
4.7.4 CONTRACTOR shall design the protective relaying system with appropriate coordination
considering the relating between each system (i.e. up-steam and down-stream) as well as purpose
of the protection (i.e. primary protection and back-up protection).

5.0 POWER SYSTEMS ANALYSIS AT EPC AND STUDIES REQUIREMENTS


5.1 General
5.1.1 In general, all substations shall be sized for the maximum operating loads plus known future loads
and 20 percent spare capacity for growth.
5.1.2 CONTRACTOR shall use a protection consultant to review results of the protection analysis and
report, and to advise on EPC Contractor’s electrical system studies. CONTRACTOR will use
SKM,IPSA or ETAP software to perform system studies.
Other software is subject to approval by COMPANY. Contractor analysis shall perform protection
and coordination studies, short circuit studies, reacceleration studies, harmonic analysis, motor
starting study etc. as outlined later in the project specification.
CONTRACTOR will obtain 2 sets of softwares, in COMPANY name, for use during the project.
Both these sets with accompanying software disks and analysis data, from the studies performed
shall be passed to COMPANY on completion engineering phase for further use during the EPC
design and life of the plant.
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5.1.3 System stability studies shall be subcontracted to a specialist consultant, to be approved by


COMPANY. Again, any software used in the studies shall be made available to COMPANY during
EPC and provided to COMPANY for future life of project.
5.1.4 The following power system analysis studies are required for the following network scenario and
this shall be carried out at three EPC Design stages i.e. initial, intermediate and final stage. Further
scenario shall be considered agreed with COMPANY, if required during EPC stage. Further
requirement of electrical studies is described in section 7.26 Electrical Design Criteria (QG
X/20/00/EL/TS/NA/003)
Normal case A :
LNG Train 4 & 5 feed by two (2) incoming powers from QATARGAS with step up transformers
and OLTC, three (3) sets of steam turbine generators, one (1) set of gas turbine generator, six
(6) sets of excess gas turbine power through VFD drives and eight (8) sets of expanders.
Maximum regenerated power condition of Six (6) VFD gas turbine.
Normal case B :
LNG Train 4 & 5 feed by two (2) incoming powers from QATARGAS with step up transformers
and OLTC, three (3) sets of steam turbine generators, one (1) set of gas turbine generator, 
six (6) sets of excess gas turbine power through VFD drives and eight (8) sets of expanders.
Maximum helper motor condition of Six (6) VFD gas turbine.
Case 1 : (A & B)
Two (2) feeders from QATARGAS are out of services.
Case 2 : (A & B)
One (1) steam turbine generator is out of services.
Case 3 (A & B)
Two (2) steam turbine generators are out of services.
Case 4 (A & B)
N2 Compressor Trip (reduction of N2 Fuel Gas), Frame 9 Output reduction.
(Remarks: Since N2 Compressor String shall generate and contribute largest electric power to
the system than other MR or C3 String, tripping of N2 String shall be taken in the study to
simulate severest scenario.)
5.2 Short Circuit Studies
5.2.1 Short Circuit studies including breaking and making (peak) current values are to be prepared using
generator subtransient and transient reactance with negative tolerance and transformer
manufacturing impedance to tolerance of (-10%) in order to obtain maximum short circuit
magnitudes at the initial stage. Final data will be used for final submissions. The IEC standard
transformer impedance tolerance is + or - 10%.
Short circuit calculations shall be done before major equipment is ordered. In all cases, equipment
short circuit ratings shall exceed the calculated magnitudes by minimum 10%.
Calculation shall take into consideration the electric induction motors, VFD and VSCF
contributions.
5.2.2 Earth fault studies shall be generated to finalize to the earthing (resistance earthed) and neutral
system methods (zig-zag transformer) with the aim to verify the correct protection and neutral
connection operation.
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5.3 Load Flow , Transient Stability Studies and Motor starting studies
5.3.1 Actual data for the project steam turbine generators and gas turbine generator will be used for load
flow and stability. Results of the studies shall be reflected into the electrical design such as adding
instantaneous relaying to insure short circuits are cleared without exceeding the system critical
switching times.
Note: While preliminary studies will have to be completed based on the data available, actual
machine data shall be used by CONTRACTOR to arrive at the simulation of the power system and
its response to transient disturbances for final analysis.
5.3.2 Starting of large motors, to demonstrate that the selected motors will operate successfully under all
conditions shall be performed utilizing worst case generator operating conditions.
5.3.3 Stability studies shall be prepared to show the effects of faults on the system, of loss of equipment
(generators, etc.) to show the stability of the system, and to calculate the parameters needed for
the load shedding logic, settings of frequency relays, etc.
5.3.4 Load flow shall be investigated in conjunction with the Transient Stability Study and Motor Starting
Study.
5.4 Load Shedding Studies
5.4.1 Load shedding is initiated in the event one or more generator trips or trip of tie-line with
QATARGAS or a system fault occurs, and the remaining load exceeds the capacity of the
remaining generators in operation.
5.4.2 The stability of the system shall be examined including a worst case scenario for load shedding.
5.4.3 Load shedding is accomplished using a function of ELICS that compares system load condition
with the turbine and VFD generator total spinning capacity. The function uses input from kW
transducers connected to the 33kV and 6.6kV switchgear through current transformers and voltage
transformers and serial data links from the control devices of steam turbine generators Frame 9
VFDs and Liquid Turbine VSCFs.
5.4.4 The scheme shall be suitable for all operating loading levels, with automatic load shedding, in
stages, of low and medium priority loads. A list of priorities is to be established for shedding load.
Load shedding shall be accomplished by tripping medium voltage breakers or contactors.
5.4.5 Hard-wired dF/dt backup relays shall be provided for load shedding. Relays shall be two (2) rate of
change of frequency with adjustable time delay that trip the outgoing 33kV circuits, in case the
system frequency was to drop below a set point and two (2) absolute frequency relays with fixed
set points.
5.5 Re-acceleration Studies
5.5.1 The medium and low voltage motors and static loads, if required for process continuity, shall be
equipped with automatic restart facilities using plug-in type automatic restart modules or
microprocessor based protection relays with similar features. As a general principle, manual restart
shall be kept to a minimum due to the small number of operating staff and the large area occupied
by the LNG Plant. Manual restart for large medium voltage motors can be initiated from the main
control building.
5.5.2 Re-acceleration studies to demonstrate the capability of the system to handle the re-acceleration
of inductive loads under all conditions. For Load shedding and restarting philosophy is described in
Specification titled “Plant Load shedding and automatic restart philosophy”
QGX/29/91/EL/DP/NA/003
5.6 Power System Protection Studies
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5.6.1 Power System Protection / Coordination studies shall be performed at all levels of protection /
coordination studies, this will include main power generation and distribution, and essential power
generation and distribution. It will also include distribution of UPS power, DC power and small
power.
5.6.2 Protective relay devices, solid state primarily, with definite or inverse time current characteristics
manufactured to IEC standards shall be defined with IEEE device numbers.
5.6.3 Coordination for phase and earth faults shall be verified for the following scenarios using approved
protective devices including the following:
a) Largest 415V motor or largest protective device on one 415V switchgear / MCC versus the
incoming protective devices and coordination at all levels down to final distribution panels.
b) Protective devices on a 6.6kV feeder versus the protective device on the 415V incomer
indicated in a above. Transformer protection shall be included.
c) Protective device on incomer for the 6.6kV MCC connected to the largest transformer
versus the largest 6.6kV motor and its protective device, including back-up earth fault
protection.
d) Protective devices on a 33kV feeder versus the protective device on the 6.6kV incomer
indicated in c above. Transformer protection shall be included.
e) Protective device on incomer for the 33kV distribution switchgear connected to the largest
transformer versus the largest 6.6kV motor energized by 33kV distribution switchgear via
captive transformer and its protective device, including back-up earth fault protection.
f) Protective devices on a 66kV feeder of 66kV main switchgear versus the protective device
on the 33kV incomer of 33kV distribution switchgear indicated in e above through 66/33kV
step-down transformers.
g) Protective device on a 66kV feeder versus the protective devices for the steam turbine
generator as well as gas turbine generator captive transformer and generator.
h) Protective devices on 6.6kV power recovery generators versus protective devices on
6.6kV feeders.
i) Protective devices on all UPS systems, including feeders, SCR fuses, etc and distribution
system from the UPS to final loads.
j) Protective devices on all DC systems, including battery, chargers, distribution system and
end user.
k) Protective device on 66kV feeder versus the protective devices for outgoing feeders on the
existing QATARGAS 33kV switchgear through 66/33kV inter-tie transformer.
5.6.4 Secondary ampere rating of current transformers which applied for differential protection containing
long cable runs shall be of one ampere, tripping shall be via pilot wire relaying using fiber optic
cables for long runs.
5.7 Harmonic analysis
The acceptable limits of Harmonics are in accordance with BS EN 50160 519. Consultant shall
determine if the stated harmonics levels can be exceeded but still allow operation of all site
equipment without malfunction. In particular, the following shall be identified and a level of
harmonic generation determined such that the effects described below do NOT occur.
- Excessive heating of machines
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- Increased Audible noise and parasitic heating


- Power cable voltage stress and corona
- Spurious tripping of circuit breakers, incorrect operation of generator DVR’s, governors etc.
- Power system instability
- Malfunction of plant instruments (except that these will be connected to a “clean” supply or
via an UPS)
- Excessive RF interface on telecommunication systems
- Malfunction of office and domestic equipment including electronic apparatus
- Resonance with any capacitors connected to the system
- Other undesirable effects (as determined by Consultant)
Consultant scope is also to provide, if necessary, suggestion about method to reduce harmonics
distortion level.
5.8 VFD stability analysis
Since this project has a state of the art technology of the electrical generation / distribution
systems that includes 6 sets of large electric motor / generator variable frequency drives (45MW
rated with 60MW max.) connected directly to LNG refrigerant string (Frame-9 Gas turbine
Compressor) which capable of
a) Starting of the string (starter mode)
b) Adding torque at any operating speed point (helper mode)
c) Regenerating excess gas turbine power (generator mode).
EPC Consultant shall confirm to examine dynamic performance of VFD system disturbance such
as large motor starting, loss generator or short circuit faults under the most significant plant
scenarios taken from the above listed cases. This will also include the condition of High Pressure
restart condition when the motor is operating at 60MW for 90 seconds
Any required data for this study shall be shown on his proposal.
5.9 Transient Stability Study
The system stability studies shall be examine dynamic performance following system disturbance
such as loss generator or short circuit faults under the most significant plant scenarios taken from
the above listed cases.
5.10 Motor Starting Study
EPC Consultant shall perform the study with the largest motor on each switchgear / MCC and give
recommendations
5.11 Verification for Rating of Main Equipment, Transformer, Switchgear, MCC, Earthing
Resistor
Consultant shall confirm the rating of all electrical equipment. Consultant shall comment on the
proposed network configuration.

6.0 REQUIREMENTS FOR POWER SYSTEM


6.1 Power Distribution
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6.1.1 Electronic protective relays (Multilin or equivalent) shall be utilized for all circuit breaker and
medium voltage motor protection functions. CONTRACTOR shall insure that all protective devices
are properly selected and coordinated.
6.1.2 A transient events disturbance recorder shall be provided to record the voltage and frequency on
66kV buses and the steam turbine generators for Trains 4 / 5. The recorder shall be 125 VDC
powered. The transient disturbance recorder functionality shall be covered by microprocessor
based protective relays at associated switchgear panels, and the relay shall have communication
capability with laptop PC (supplied as part of ELICS) via serial link so that the transient disturbance
analog waveform record can be transferred from the relay to the laptop PC at Substation.
6.1.3 Transformers installed in pairs as part of a secondary selective substation arrangement shall be
sized to so that either transformer may supply the total maximum continuous demand load or peak
demand that exists without exceeding self cooled rating. Maximum continuous demand shall
include all EPC design growth allowances.
6.1.4 Distribution and Power Transformers installed as individual units shall be sized so that the
maximum continuous demand load and peak demand load do not exceed the self-cooled rating.
Maximum continuous demand shall include all EPC design growth allowances.
6.1.5 Protective relaying and system protection schemes are represented on the relaying diagrams.
CONTRACTOR shall provide a fully engineered and functional system of primary and secondary
protection for all equipment and circuits.
6.1.6 The equipment and feeder numbering system shall follow Electrical Numbering Procedure
specification and be submitted for COMPANY approval.
6.1.7 The one line diagrams shall also reflect the actual physical arrangement of the switchgear when
possible. Feeder circuit breakers physically on the left side of the tiebreaker shall be drawn on the
left side of the tiebreaker. The feeder breakers shall be shown on the one line diagram in the
correct sequence. When facing the front of the switchgear and looking at the one line diagram, the
one line diagram shall correspond to the actual physical arrangement of the switchgear.
6.2 Substations
6.2.1 All switchgear, junction boxes, motor control centers, etc. except bus-duct entry shall be designed
for bottom entry as far as practical.
6.2.2 Firewalls and oil containment shall be provided for all oil-immersed transformers 500kVA and
larger as a minimum. Firewalls shall extend at least 305mm (12 inches) above and 610mm (24
inches) beyond the transformers. The walls shall be masonry block construction.
6.2.3 Selection of site and arrangement of equipment shall permit transformer removal without requiring
service interruptions to other equipment of or facilities.
6.2.4 Transformer areas shall be enclosed with sturdy industrial-type chain link fences meeting safety
requirements for height and construction.
Personnel gates shall be provided at opposite ends with padlock. Transformer area shall have
adequate facility for drainage of rain water to prevent water logging.
6.2.5 High-voltage warning signs shall be prominently displayed on all sides of the fence enclosure,
personnel gates, building exterior doors and on individual sections of equipment.
6.2.6 The substation transformer areas shall be graded and surfaced with 150mm stone or COMPANY
approved equivalent. Equipment and structures shall have foundations or pads.
6.2.7 IEC Standard conditions of 35oC average over 24 hours with 40oC as maximum design ambient
temperature should be used for the design rating of equipment located indoors in the air-
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conditioned buildings.
All equipment located in substations must be suitable for operation in a 50 oC high humidity
atmosphere as this will be the situation during installation and commissioning.
In addition, all major indoor power generation and distribution equipment such as 33kV, 6.6kV, and
415V switchgear and MCC's, and control equipment shall be capable of operating at 50 oC ambient
temperature with derated capacity, where applicable. Any derated capacity should be indicated.
The DC and AC UPS system, however, shall be designed to operate at ambient temperature range
of 10oC to 50oC without derating. Equipment installed outdoors shall be suitable for severe site
condition.
6.2.8 Substation buildings shall not be located within classified hazardous areas of the plant site,
however elevated concept shall be acceptable. Substations shall be oriented to reduce feeder
cable lengths as much as practicable. Attention to be paid to transformer auxiliaries.
6.2.9 The underfloor space shall be fenced on three sides with heavy gauge galvanized steel chain link
fencing. The underfloor space on the transformer side shall be closed with a masonry firewall rated
for three hours. When transformers are located on two adjacent walls of a substation, the firewalls
protecting the cables below the substation shall not impede the flow of air below the substation
trapping hazardous vapors.
6.2.10 Insulated mats shall be provided in front of all indoor equipment. They shall be designed to
minimize obstruction of the withdrawal or insertion of equipment.
6.2.11 All cables entering and leaving the building shall be through the floor via cable glands through
galvanized steel floor plates or boxes.
6.2.12 Framed safety notes, one line diagrams, layout drawings etc. shall be provided for all equipment
including DC, small power panel etc. in all substations and in the Electrical Control Room of New
Main Substation.
6.2.13 Fire extinguishers shall be provided at all doorways.
6.3 System Special Control
6.3.1 An automatic load-sharing unit shall be specified to enable active and reactive load to be shared
equally between all steam turbine generators, gas turbine generator and Frame 9 VFDs, without
the need for further adjustment by the operator. The unit shall be capable of compensating for load
changes by raising the system frequency and voltage to a set point after a load change has taken
place. It shall be able to automatically load an incoming machine after it has been synchronized.
6.3.2 Quadrature droop compensation shall be provided. For the Steam Turbine Generator ‘s and gas
turbine generator it is intended to control of the 66kV voltage. This may be achieved by 66kV
voltage sensing or by some form of current and impedance compensation. Vendor to detail in his
proposal how this will be achieved, and how quickly such compensation will operate, and how
accurately the 66kV be maintained including transient motor starting conditions.
6.3.3 Manual Follower circuit (i.e. stand-by DVR shall follow the manual set-point given by primary DVR
to machine) shall be provided for the duplicate DVR (Digital Voltage Regurator).
6.3.4 The closing of all breakers between two different voltage sources shall be enabled by a synchro-
check relay. Control shall be by operator via local or ELICS system.
6.3.5 For steam turbine generator protection, CONTRACTOR shall take into account the following
requirements:
a) For internal faults associated with the generator zones; the protective scheme shall trip the
generator circuit breaker and the steam turbine generator.
Date : NovAug. 248, POWER GENERATION AND QGX/29/91/EL/DB/NA/001
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b) External faults and system upset shall trip the generator breaker only.
6.3.6 Pilot wire relaying shall be used for 33kV feeders connected to 33kV distribution switchgear.

7.0 MAJOR EQUPMENT


7.1 Steam & Gas Turbine Generators and Captive Transformers
7.1.1 The generators for the steam turbines and gas turbine are rated 11kV, three phase, 50Hz, 0.8
power factor, connected wye (star) with the neutral connected to earth through a transformer and a
resistor rated five (5) amperes continuous. The excitation system includes rotating main a.c.
exciter and rotating bridge rectifier.
7.1.2 The Steam and Gas turbine generator captive transformers shall be rated with air cooled OA rating
above the highest output rating of the generator.
7.2 66kV Main Switchgear
7.2.1 The current ratings of the 66kV switchgear is 2500A continuous, 40kA short circuit breaking and
100kA making (peak).
7.2.2 The switchgear shall be expandable by a further addition of new equipment panels in future.
7.2.3 The 66kV switchgear will be able to be connected to the LNG Trains 4 / 5 by means of suitable
transformers for short circuit current limiting.
7.2.4 Control voltage is 125 VDC.
7.3 33kV Distribution Switchgear
7.3.1 The current ratings of the 33kV switchgear is 2500A continuous 40kA short circuit breaking and
100kA making (peak). The electrical study result shall confirm the short circuit capacity of this
switchgear.
7.3.2 One (1) equipped spare cubicle with breaker shall be supplied and installed on each end of
switchgear lineups. The switchgear shall be expandable by a further two (2) breakers on each end.
7.3.3 The 33kV switchgear will be able to be connected to the LNG Trains 4 / 5 by means of suitable
transformers for short circuit current limiting.
7.3.4 Control voltage is 125 VDC
7.4 Associated Breaker for Steam and Gas Turbine Generator(Deleted)
7.4.1 For control and protection of Generator including associated step-up transformer and bus-duct,
circuit breaker shall be provided at 66kV main GIS. As the control shall include the generator
synchronizing to the network, the breaker control circuit shall have interface with Generator Control
Panel c/w Synchronizer to configure this synchronizing control (Note : synchronizing control
function is within the GCP, closing action shall be made by the breaker as per command from the
GCP).
7.4.2 Control voltage is 125 VDC

7.5 6.6kV Switchgear and MCC


7.5.1 The 6.6kV motor controllers are combination current limiting fuses and either vacuum or SF6
contactors for motors rated 150kW through 1000kW and transformers rated below 1250kVA.
Controllers for motors larger than 1000kW require 6.6kV vacuum or SF6 circuit breakers. 6.6kV
circuit breakers are used for low voltage transformers rated 1250kVA and above.
Date : NovAug. 248, POWER GENERATION AND QGX/29/91/EL/DB/NA/001
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7.5.2 Control voltage shall be 125VDC.


7.5.3 6.6kV switchgear circuit breakers are vacuum or SF6 type and employed as transformer
secondary breakers, switchgear bus tiers or motor controllers.
7.5.4 One (1) fully equipped spare feeder and / or motor controller of each applicable unit shall be
provided at each 6.6kV switchgear and / or MCC.
7.6 Low Voltage Switchgear and MCC
7.6.1 The low voltage (415V) switchgear is provided with air circuit breakers for power transformer
secondary breakers, bus tiers. Each switchgear breaker is equipped with direct acting static trips.
Also, each air circuit breaker is supplied with a 125VDC opening / closing operating coils to
accommodate automatic transfer.
7.6.2 At least one (1) equipped spare of each type feeder and / or motor controller shall be provided in
each switchgear / MCC lineup. 20% fully equipped spare space for draw-out unit shall be provided.
In addition, space for extension of each bus section by 2 cubicles shall be provided.
7.6.3 Low voltage motor controllers employ combination current limiting molded case circuit breakers
and magnetic contactors for motors rated above 5kW through 110kW.
7.6.4 Low voltage motors rated up to 5kW employ combination current limiting miniature molded case
circuit breakers with current limiters and magnetic contactors.
7.6.5 Low voltage motor controllers for above 110kW motors shall be applied with air circuit breaker type
controller.
7.6.6 Minimum short circuit breaking rating of motor controllers shall be 50kA.
7.6.7 Motors rated up to 149kW are 415 V, 3 phase.
7.7 Transformers
7.7.1 Power transformers shall be oil-immersed type, suitable for outdoor installation. Each power
transformer is to be shielded from the sun to prevent or reduce solar heating.
7.7.2 Distribution transformers shall be 3 phase, 4 wire, 415V-415/240V rating.
7.7.3 Any dry type transformers shall be metallic indoor enclosure, stand alone, fully enclosed and
located in substations but not incorporated into distribution panels, as access in the event of
problems is restricted.
7.8 Batteries / Battery chargers - DC
7.8.1 The 125VDC system shall be arranged in a parallel redundant configuration consisting of two (2)
rectifiers and one (1) batteries connected with fused isolators to a common bus via diodes.
7.9 Uninterruptible Power Supply (UPS) System
7.9.1 The 208/120VAC UPS system for shall be arranged for power supply to Instrumentation System
(DCS) and Telecommunication System in a parallel redundant configuration consisting of two (2)
rectifiers and two (2) batteries (each battery bank shall have full rated capacity with 50% back-up
time) connected with fused isolators to a common bus. Total back-up time for Instrumentation
System is 60min. and the same for Telecommunication System is 6hours in full load.
7.9.2 The 24VDC UPS system shall be arranged to supply Fire & Gas System in a parallel redundant
configuration consisiting of two (2) rectifiers and two (2) batteries (each battery bank shall have full
rated capacity with 50% back-up time). Total back-up time shall be 24 hours under the maximum
normal load, plus 5 minutes under an emergency load to operate all the notification appliances and
control devices.
Date : NovAug. 248, POWER GENERATION AND QGX/29/91/EL/DB/NA/001
2006

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7.10 Distribution Cables


7.10.1 For all voltage levels, distribution cables in paved area are generally installed underground
concrete / block wall trenches and direct buried in non-paved areas. Cables that pass under roads
are installed in duct banks. Concrete trenches covers and red tiles are to be installed over the
cables.
7.10.2 In offsite areas, cables may be installed in underground direct buried trenches with red tiles
installed over the cables. If the cable might be installed aboveground, ventilated, covered heavy-
duty stainless steel, FRP or hot dip galvanized steel cable trays utilizing the pipe racks or sleeper
supports where available. When run on pipe racks, main and standby cables will be separated.
Above ground cables must avoid fire risk areas. If unavoidable cables passing above the pumps
should have a stainless steel fire shield below the cable tray.
7.10.3 All exposed main feeder cables shall be fitted with sunshades.
7.10.4 Cables shall be laid away from underground process equipment with high temperature surface
such as tank containing high temperature liquid to save the underground cables from damage.

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