GRUNDFOS IN WATER TREATMENT

OBJECTIVES
After this training you will :
o Understand about Grundfos Pump in
Water Treatment Application PARTICIPANT PROFILE
o Understand Grundfos iSolution Pump in
Water Treatment Application This training is aimed for customer from technical
o Understand benefit of Grundfos people background / procurement background
iSolution Pump
working with Water Treatment Plant

HIGHLIGHTS
o Basic of Water Treatment INFORMATION
o Water Treatment application & pump o Trainer : Citra Metasari
o Pump Selection Consideration o Date & Time : 6th May 2020, 1 hour (10.00 – 11.30 WIB)
o Grundfos iSolution o Location : Online Training
o Application of iSolution in WT o Cost : No Fee
o Installation reference
GRUNDFOS IN WATER TREATMENT
SOURCE OF WATER

INTAKE WATER GROUND WATER

SURFACE WATER

SEA WATER
WHY WATER NEED TO BE TREATED?
Water quality analysis is handle big role to decide suitable treatment process

Water Treatment

Given Required
Quality Quality

Water Remove Water

Add content
intake content distribution
REMOVAL METHODS OF ’NATURAL’ SUBSTANCES
IN GROUND WATER
Neutra- Biological Denitri- Membrane Ion ex- Chemical Soften- UV radi-
Natural substances Aeration
lisation filtration fication filtration change precipit. ing ation
Methane and hydrogen
X
sulphide
(X)<9
Aggr. carbon dioxide X
ppm
Ammonium
X
(high concentration)
Nitrate X X X
Fluoride X
Chloride
X N-stainless steel
(brackish water)
R-stainless steel or titanium
Chloride (sea water) X
Sodium X
Sulphate X X
(x) 2nd
Nickel X X
choice
Organic matter (”brown (x) 2nd
X
water”) choice
Hardness
X
(high degree)
Germs, bacteria X
SP/CRN-E
SP/ SP/ SP/ SP/ SP/
Pump type SP/CRN-E CRT-E BM - SP/CRN-E SP/CRN-E
CRN-E CRN-E CRN-E CRN-E CRN-E
BMEX
WATER TREATMENT PROCESS FLOW
GRUNDFOS PUMP IN WT APPLICATION

Which pumps are suitable pump for Water Treatment applications?

 Product range – Intake
SYSTEM & CONTROLS

BOOSTER SYSTEMS PRESSURE AND TEMP. SENSOR FLOW SENSORS SUBMERSIBLE PUMPS
HYDRO MPC DIFFERENTIAL PRESSURE SENSOR VFS SQ FLEX

SPLIT-CASE PUMPS END-SUCTION PUMPS END-SUCTION PUMPS SUBMERSIBLE

PUMPS

LF NBG / NKG
LS SP/SQ
 Product range – Coagulation / Flocculation
SYSTEM & CONTROLS

MIXERS DOSING TANK

DOSING SKID STATION POLYDOS AFG
AMD AMG STATION

DOSING PUMPS
PUMPS

DMX DME SMART DIGITAL

 Product range – Particle Removal
SYSTEM & CONTROLS

PRESSURE AND TEMP. SENSOR DOSING TANK DOSING SKID FLOW SENSORS
DIFFERENTIAL PRESSURE SENSOR STATION STATION VFS

FEED/ BACKWASH PUMPS DOSING PUMPS

PUMPS

CM / CME NBG / NKG BMS

CRE SMART DIGITAL

CR
 Product range – Disinfection
SYSTEM & CONTROLS

DOSING TANK DOSING SKID

DID OXIPERM VACCUPERM SELCOPERM
STATION STATION

DOSING PUMPS
PUMPS

DMX DMH SD - XL DME SMART DIGITAL

 Product range – Stabilization
SYSTEM & CONTROLS

CHEMICAL DOSING SYSTEMS LIME PREPARATION SYSTEM

DOSING SKID DOSING TANK

KD
STATION STATION

DOSING PUMPS
PUMPS

DMX SD - XL DME SMART DIGITAL

 Product range – Measurement & Control
SYSTEM & CONTROLS

WATER QUALITY MEASUREMENT & CONTROL SYSTEMS

GRUNDFOS REMOTE FREQUENCY CONVERTERS

DID MANAGEMENT FOR SPEED CONTROL
CIU CUE
PUMPS
 Product range – distribution
SYSTEM & CONTROLS

BOOSTER SYSTEMS
HYDRO MPC
PUMPS

END-SUCTION PUMPS
NB / NK
EX: MUNICIPAL WATER TREATMENT

Water Add Remove Water

intake content content distribution
EX: PROCESS WATER TREATMENT

Water Add Remove Water

intake content content distribution
EX: SEA WATER DESALINATION

Water Add Remove Water

intake content content distribution

Pre-Treatment RO membrane
Post-Treatment
modules

Intake Sand Cartridge High Treated

filter filter pressure water tank
booster

Potable
water

Concentrate
Energy
recover
y

 Chlorination (e.g. NaClO)  Dechlorination (e.g. NaHSO4)  Chlorination (e.g. NaClO)

 pH control (e.g. NaOH)  Antiscalants  pH control (e.g. NaOH)
 Flocculation (e.g. FeCl3)  Additives (e.g. CaCO3, MgCO3,
H2SiF6)
GRUNDFOS PORTFOLIO IN WT
WHAT’S CONSIDERATION
TO CHOOSE THE RIGHT
PUMP? 1. Pump Capacity (mph)

2. Pump Head (meter/bar)

3. Pumped Liquid

4. Pump Material

5. Efficiency

or 6. Automation &
Digitalization

7. Foot Print
CR CRE
PUMPED LIQUID 
PUMP SPECIFICATION?
Knowing Pumped liquid is important to aim the right pump material
Housing Impeller Type Impeller Shaft Seal

Water Cast Iron SS 304 Close Impeller HQQE

Water + Oil SS 316 SS 316 Close Impeller HQQV
Water + Chemical (acid base) - - - -
Water + Chemical (alkaline base) SS 316 SS 316 Close Impeller HQQE

Water + Suspended Solid SS 316 SS 316 Semi Open HQQE

Impeller
Chemical (depend on chemical
liquid pumped) Dosing Pump

Shaft seal temperature range :

Closed Semi-open HQQE (EPDM )  -20 degC – 120 degC
impeller impeller HQQV (VITON)  -20 degC – 90 degC
Grundfos iSOLUTIONS in Water Treatment
Pumps are never alone !

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They always play an essential role in a larger system

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SYSTEM INTEGRATION FOR YOUR BENEFIT
• FROM SENSORS TO DRIVES AND PROTECTION
• FROM CONTROLLERS TO MONITORING SYSTEMS

EVERYTHING IS LINKED TOGETHER…

According to international studies the biggest optimisation potential
is actually to be found in better system
control and design

According to US and EU energy savings studies, the potential for energy

optimisation is mainly to be found in:

• Better system control (20%)

• Better system design (10%)
• More efficient pumps (3%)
• Better sized pumps (4%)
• Better maintenance and installation (3%)

Source: European pump industry energy commitment, Europump

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Grundfos iSOLUTIONS

Pumps do not exist in isolation

Optimising the whole pump system is the key to maximum efficiency.

Grundfos iSOLUTIONS is a system approach

Adapted intelligent technology delivers performance, energy efficiency and reliability.

All parts are specifically developed for pump systems

This guarantees internal communication and adaption to system demands.

Reduce total cost of ownership and raise performance at the same time
Integrated solutions and modular components with built-in intelligence are the base

Demand More. Demand Grundfos iSOLUTIONS

DIFFERENT GROUPS FOR DIFFERENT APPLICATIONS

Pumps Controls Monitoring/Drive units

Communication units Sensors

iSOLUTION Benefits in Applications
Process Stability Cost Savings Flexible Design
Perfect control of flow and head Highest efficiency Freedom of capacity
Automatically adapts to changes Payback is on average 2.5 years Wide flow range can be
in system. for replacing fixed speed covered with one solution.
pumps + CO2 is reduced
?
m³/h

Protection of equipment Plug and Pump Fault indication from log files
Less components that need to The failure log can be
Less risk for water hammer
evaluated with
Pressure

and cavitation. be adjusted to each other.

Grundfos GO
with "soft-start" function or in the CUE.

Time

No throttling valves needed Faster commissioning Advanced data communication

Valves can leak and create Direct input of control Remote pump control with
unwanted heat in a pump. parameters, pre- CIM/CIU. Use and transfer of
defined settings. sensor signals. Data monitoring
of pump parameters.
WATER TREATMENT PROCESS FLOW
Question: Where in the process would you think
about iSOLUTIONS?
WATER TREATMENT PROCESS FLOW
Substance Removal with iSOLUTIONS

Main PLC

Backwash
pump

Feedpump
Conditioning Removal Unit Stabilization

 Flocculation  Acid
 Dechlorination  Leach
 pH - correction  Chlorine
Ultrafiltration with iSOLUTIONS
Main PLC

Backwash
pump

Feed pump Permeat

Feed water Sensors
tank

Potable
water

Drain

 Flocculation  Acid
 Dechlorination  Leach
 pH - correction  Chlorine
 Reverse Osmosis with iSOLUTION
Main PLC

Pre-Treatment RO membrane
Post-Treatment
modules
High
Treated
Sand Cartridge pressure
water tank
Water filter filter booster
intake
Potable
water

Concentrate
Energy
recover
y

 Chlorination (e.g. NaClO)  Dechlorination (e.g. NaHSO3)  Chlorination (e.g. NaClO)

 pH control (e.g. NaOH)  Antiscalants  pH control (e.g. NaOH)
 Flocculation (e.g. FeCl3)  Additives (e.g. CaCO3,
MgCO3, H2SiF6)

00-34
Feed pumping the intelligent way

Main PLC

Feed Feed
water pump
Sensor

Benefits:
• All pumps & sensors communicate in one
language
• Booster pump controls the dosing equipment
Dosing pump • Reduced software engineering cost
 Flocculation • Intelligent motor drive keeps the flux stable,
 Dechlorination Stable flux  Energy savings
 pH - correction • Chemicals saving

Ultrafiltration products: CRE; SaVer; SMART Digital; DTS; Direct Sensors

Backwashing the intelligent way

Main PLC

Backwash Treated
Sensors pump water tank

Drain
Benefits:
• Variable drive enables optimized pump performance
• All pumps & sensors communicate in one language
• Reduced software engineering cost
• Water savings
• Energy savings

Ultrafiltration products: CRE; SaVer; Direct Sensors

CIP-ing the intelligent way

Main PLC

Treated
Backwash
Sensors water tank
pump

Drain
Benefits:
• All pumps & sensors communicate in one language
• Booster pump controls the dosing equipment Dosing pumps
• Reduced software engineering cost  Acid
• Chemicals saving  Leach
• Energy savings  Chlorine

Ultrafiltration products: CRE; SaVer; SMART Digital; DTS; Direct sensors

 Therefore it is important to take a holistic approach to
the individual application so you ensure the best
possible design and control of your pump operations

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