Family KKS Note Maintenance Period Detail PM Tasks

00EK

00EKG35 PM is available but not separated 3M, 6M, 2Y 3 Months:

1. Identify maintenance equipment according to P&IDs
00EKC21/22 PM is available but not separated 3M, 6M, 2Y 2. Visual inspection of equipments for any phisical crack, broken or abnormal conditions.
3. Record of parameters e.g. pressure, differential pressure, temperatures, levels. Compare
00EKD51/52 PM is available but not separated 3M, 6M, 2Y it with local indicator (local gauge)
4. Check if any leak on impules line or process line.
00EKG60 PM is available but not separated 3M, 6M, 2Y 5. Check tighteness of the impulese lline or process lines again.
6. Replacement of filter cartridges, if pressure drop exceeds specified maximum
00EKT51/52 PM is available but not separated 3M, 6M, 2Y 7. Check & confirm Junction box is tighten closed and no any condensate mark.
8. Check the cable gland at equipments are firm and no water ingress.
11/12/13 EKG60 PM is available but not separated 3M, 6M, 2Y 9. Clean equipments and house keeping at the working area. Cleaning the working area as
required.
11/12/13 EKG60 PM is available 3M, 6M, 2Y
6 Months:

1. All Task of 3 Months

2. Functional check equipments (if possible) - NEED CINFORM WITH OPERATION.
3. Re-calibrate transmiters if calibration certificate is expired or observe any abnormal
reading value in DCS.

11/12/13 EKG70 PM is available 3M, 6M, 2Y 2 Years:

1. All Task of 6 Months

2.inspection measures and, if applicable, component-related interventions should be so fully
identified and carried out based on operating experience and the information provided by
the manufacturer

3 Months:
00EKT50-GH001 No PM 3M 1. Visual inspection of equipments for any phisical crack, broken or abnormal conditions.
2. Check if any condensate mark.
3. Check and confirm cable gland is tighten and no water ingress.
4. Check any error indication on HMI or PLC. Fix it as required.
00EKT51/52-GH001 No PM 3M 5. Chek any equipment is burnt or fault status as per eqipment manual
6. Check and remove any unnecessary components inside.
7. Check wiring drawing to be available inside cabinets.
8. Clean cabinets by vacumn cleanner.
11/12/13 EKY02-GH001 No PM 3M 9. Check power supply inlet within range of expection.

MBA/MBD
3 Months:
11/12/13 MBA10 No PM 3M and minor outage
1. Visual inspection of transmiters, conditioner and JBs phisical crack, broken or abnormal
conditions.
2. Check & confirm Junction box is tighten closed and no any condensate mark. .
3. Check the cable gland at equipments are firm and no water ingress.
4. Clean equipments.
5. Re-calibrate transmiters if calibration certificate is expired or observe any abnormal
reading value in DCS.
 3 Months:
1. Visual inspection of transmiters, conditioner and JBs phisical crack, broken or abnormal
conditions.
11/12/13 MBA11 No PM 3M and minor outage 2. Check & confirm Junction box is tighten closed and no any condensate mark. .
3. Check the cable gland at equipments are firm and no water ingress.
11/12/13 MBD12 No PM 3M and minor outage 4. Clean equipments.
5. Re-calibrate transmiters if calibration certificate is expired or observe any abnormal
11/12/13 MBA22 No PM 3M and minor outage reading value in DCS.

MBA4
3 Months:
1. Visual inspection of transmiters, conditioner and JBs phisical crack, broken or abnormal
conditions.
2. Check & confirm Junction box is tighten closed and no any condensate mark. .
11/12/13 MBA41AA501/502 3. Check the cable gland at equipments are firm and no water ingress.
No PM 3M
11/12/13 MBA42AA501 4. Clean equipments.
5. Re-calibrate equipments if calibration certificate is expired or observe any abnormal
reading value in DCS.
6. Functional test (open/close) valves and confirm all working fine. Correc it if any abnormal
condition.

MBA4

11/12/13 MBM11/21 CR101/102 No PM 3M and minor outage

11/12/13 MBM11/21 CP103
11/12/13 MBM11/21 CP102
11/12/13 MBM
11/12/13 MBM
3 Months:
1. Visual inspection of transmiters, conditioner and JBs phisical crack, broken or abnormal
conditions.
No PM 1M and minor outage 2. Check & confirm Junction box is tighten closed and no any condensate mark. .
3. Check the cable gland at equipments are firm and no water ingress.
4. Clean equipments.
No PM 3M and minor outage 5. Re-calibrate transmiters if calibration certificate is expired or observe any abnormal
reading value in DCS.
6. Dain water in impulse line and flush if required.
No PM 3M and minor outage
No PM 3M and minor outage

MBV / MBK
3 Months:

11/12/13 MBV No PM 3M 1. Identify maintenance equipment according to P&IDs

2. Visual inspection of equipments for any phisical crack, broken or abnormal conditions.
3. Record of parameters e.g. pressure, differential pressure, temperatures, levels. Compare
it with local indicator (local gauge)
4. Check if any leak on impules line or process line.
5. Make sure by tighten again the impulese lline or process lines again.
5. Replacement of filter cartridges, if pressure drop exceeds specified maximum
6. Check & confirm Junction box, control cabinets is tighten closed and no any condensate
mark.
7. Check the cable gland at equipments are firm and no water ingress.
8. Functional check equipments (if possible) - NEED CONFIRM WITH OPERATION.
8. Clean equipments and house keeping at the working area. Cleaning the working area as
 3 Months:

1. Identify maintenance equipment according to P&IDs

2. Visual inspection of equipments for any phisical crack, broken or abnormal conditions.
3. Record of parameters e.g. pressure, differential pressure, temperatures, levels. Compare
it with local indicator (local gauge)
4. Check if any leak on impules line or process line.
5. Make sure by tighten again the impulese lline or process lines again.
11/12/13 MBK PM is available 3M 5. Replacement of filter cartridges, if pressure drop exceeds specified maximum
6. Check & confirm Junction box, control cabinets is tighten closed and no any condensate
mark.
7. Check the cable gland at equipments are firm and no water ingress.
8. Functional check equipments (if possible) - NEED CONFIRM WITH OPERATION.
8. Clean equipments and house keeping at the working area. Cleaning the working area as
MBA5 PM is available 3M required.
9. Re-calibrate equipments if calibration certificate is expired or observe any abnormal
reading value in DCS.
MBP
PM is combined from EK system. It
11/12/13 MBP 3M
should be separated
11/12/13 MBP No PM 3M
PM is combined from EK system. It
11/12/13 MBP 3M
should be separated

MBX PM is available 3M

MBL
11/12/13 MBL PM is available 3M
11/12/13 MBA PM is available 3M
11/12/13 MBA20AA001 No PM 3M

MBR No PM 3M

MBA18 No PM 3M

PM is available 1M, 6M, 12M

 1 Monthly:
1. Check for cleanliness in the compartment and remove dust if necessary
2. Clean filters of the air conditioner and outdoor units if necessary.
3. Perform visual inspection of the filters in the compartment. In case of fouling, replace the
filter elements.
4. Check the tubing in the cabinet and the gas outlets and inlets if fittings become loose or
tubes are blocked
5. Check the gas flows (60-80 l/h) of the sampling line and the air. Adjust flows where
ecessary. If the flowfrom the sampling line is still too low after adjustment, check the
ceramics filter element in the heated probeand the gas pumps bellow. Replace if ecessary.
6. Check the heaters of the heated sampling lines which are coming from the stacks by
touching the surface. Thesurface temperature should be 40 to 60 ºC.
7. Check primary pressure of gas cylinder, order and replace if necessary

2. Semi-Anual:
1. Check the heating of the sampling probes and check if parts become loose, like bolts of
the connecting flange or the lock screw of the ceramic probe filter at the backside tighten
where necessary. Check if heated tube is correctly fixed to the probe.
2. Replace the converter cartridge of the NO2/NO.converters in NOx analyzer

3. Anual:
1. Check the silicon tubes of the condensate pumps (in the gas cooler). If they are leaky
replace the tubes.

CYE, CYQ, SGJ No PM 3M, 6M,12M

 Quarter:
inspection test:
- All monitored external lines and the proper triggering of the transmission devices, fire
event controls, and signal transmitters controlled via the lines
- Control and display devices
- Energy supplies including batteries
- The proper functioning of alarm, error and control functions in the control panel
- The relay of error and event messages
- Messages correspond to the message location and the system continues to meet the
requirementsof the safety concept. This might have changed due to construction measures
- Record the results.

Semi-annual:
- Inspection the list of items as per O&M Manual.

Annual:
Contents of the maintenance:
- Checking the batteries
- Checking each detector for proper functioning
- Replacing system components, e.g. detectors, if necessary, if they are no longer within the
operational range specified by the manufacturer or a specified running time has been
exceeded.
- Checking the control panel for the proper functioning of alarm, error and control functions,
- Checking adjustments and installation and repeat if necessary,
- Carry out a walk-through to check all cable connections and devices for safety, damage
and sufficient protection
- Functional test of fire alarm control panel

00PUR PM is availble 1M, 12M

 Monthly:
Visual inspection of control cabinet and test stations:
- White LED on cabinet door indicate AC supply ok.
- Green LED on cabinet door indicate DC supply ok
- Check rectifier current output, voltage and note them in a logbook.
- Measure pipeline On potentials using existing reference electrodes (with portable
voltmeter).

Annual:
- Measure manually with a portable digital multimeter/ clamp amp meter system voltage and
current output.
- Measure pipeline On/Off potentials using existing reference electrodes (with portable
voltmeter).
- Measure potential differences between permanently installed reference electrodes and a
portable reference electrode. The difference shall not be more than +/- 30mV, local soil
variations may extend the limits and shall be determined case by case.
- Compare the values with values in the logbook.
- Adjust rectifier current output so pipeline off potentials are between -850 mV and -1150
mV vs Cu/CuSO4.

PM is available 3M

11/12/13 MBY80GH001 No PM 1M, 6M

Monthly:

- Visual inspection: Exposed heating cable and pipe insulation should be checked to make
sure that no physical damage has occured. Fix it if any damage.
- Record should be filled out during maintenance of each circuit in your system.
- Function testing of electrical protection and temperature control systems. Correct if any
damage.

Semi-Annual:
- Visual inspection: Exposed heating cable and pipe insulation should be checked to make
sure that no physical damage has occured. Fix if any damage.
- Meggering test:
+ Insulation resistance from the main supply panel
+ Test is performed between L/N together and PE.
- Function testing of electrical protection and temperature control systems