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Article history: Multiscale modelling of tunnel fires that uses a coupled 3D (fire area) and 1D (the rest of the tunnel)
Received 9 December 2015 model is seen as the solution to the numerical problem of the large domains associated with long tunnels.
Received in revised form 4 December 2016 The present study demonstrates the feasibility of the implementation of this method in FDS version 6.0, a
Accepted 30 December 2016
widely used fire-specific, open source CFD software. Furthermore, it compares the reduction in simula-
Available online 15 February 2017
tion time given by multiscale modelling with the one given by the use of multiple processor calculation.
This was done using a 1200 m long tunnel with a rectangular cross-section as a demonstration case. The
Keywords:
multiscale implementation consisted of placing a 30 MW fire in the centre of a 400 m long 3D domain,
CFD
Multiscale modelling
along with two 400 m long 1D ducts on each side of it, that were again bounded by two nodes each. A
Tunnel fires fixed volume flow was defined in the upstream duct and the two models were coupled directly. The fea-
FDS6 sibility analysis showed a difference of only 2% in temperature results from the published reference work
Computational efficiency that was performed with Ansys Fluent (Colella et al., 2010). The reduction in simulation time was signif-
icantly larger when using multiscale modelling than when performing multiple processor calculation
(97% faster when using a single mesh and multiscale modelling; only 46% faster when using the full tun-
nel and multiple meshes). In summary, it was found that multiscale modelling with FDS v.6.0 is feasible,
and the combination of multiple meshes and multiscale modelling was established as the most efficient
method for reduction of the calculation times while still maintaining accurate results. Still, some unphys-
ical flow oscillations were predicted by FDS v.6.0 and such results must be treated carefully.
Ó 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.tust.2016.12.016
0886-7798/Ó 2017 Elsevier Ltd. All rights reserved.
I. Vermesi et al. / Tunnelling and Underground Space Technology 64 (2017) 146–153 147
for heat and smoke transport from fires (Jain et al., 2008). It is sidered to be a road tunnel with traffic going in one direction only.
worth noting the difference in the governing equations in ANSYS In the previous work, the tunnel cross-section had a horseshoe
Fluent and FDS: the former uses Reynolds-averaged Navier Stokes shape with a height of 6.5 m and a cross-sectional area of 53 m2.
equations (RANS) for its simulations, whereas the latter uses Large However, FDS has some constraints regarding geometry and can
Eddy Simulations. A comprehensive analysis of the differences only contain models with rectangular grids. An attempt was made
between RANS and LES modelling are found in the work by to simulate a circular cross section using a stair-stepped boundary
Versteeg and Malalasekera (2007). Furthermore, FDS is an open- condition. However this is not a correct solution as it offers a differ-
source software, thus it is very widely used, especially in the indus- ent behaviour of the flow, which is not necessarily a realistic beha-
try. Therefore, developing a feasible multiscale model for this soft- viour. Therefore, an equivalent, rectangular cross-section was used
ware can make a significant impact on reducing simulation times in the current study. In order to obtain an area similar to the pre-
for a large number of users. Parametric studies are needed in order vious one, the width was chosen to be 8 m, giving a cross-sectional
to obtain the relevant scenario that is going to be analyzed in detail area of 52 m2. The hydraulic diameter is found to be
for the final tunnel ventilation design. This is possibly performed DH ¼ 4A P
¼ 7:17 m. The walls, floor and surface were defined as adi-
with more computationally heavy programs or settings. As such, abatic concrete surfaces and the inlet and outlet connected to the
the fast computation enables the designer to eliminate several sce- HVAC solver were defined as HVAC surfaces in order to permit
narios in the process towards the final design. the interaction between the two models. The tunnel walls were
The implementation of the multiscale model in FDS v.6.0, assumed as adiabatic for the sake of simplicity. Other heat transfer
sketched in Fig. 1, followed the work by Colella et al. (2010), while boundary conditions to the walls could have been used, but the
taking advantage of the fire-specific capabilities of FDS v.6.0. The adiabatic condition gives conservative estimates of the pressure
geometry and model guidelines such as the domain length and vol- losses (highest fire throttling effect), back-layering velocity and
umetric flow induced by the ventilation system served as a start for back-layering distance (Colella et al., 2010). Furthermore, the miss-
the present model. The 3D component was created using the tradi- ing heat loss in the 1D part of the tunnel results in increased tem-
tional 3D grid, while the 1D network was implemented using the peratures and hence pressure losses, both of which in turn produce
Heating, Ventilation and Air Conditioning (HVAC) feature of FDS a conservative estimate of the backlayering distance due to a
v.6.0, which is described in detail in the next section. These two reduction in the airflow. Given that the main objective of the study
models are coupled directly in the FDS code, something which pro- is to evaluate the performance of multiscale modelling in FDS v.6.0
vides a continuous interaction between them. This is in contrast compared to another CFD code, it is deemed acceptable to use adi-
with an indirect coupling that requires the use of an additional abatic conditions.
software to model the 1D network, whose results are then used In order for the simulation to give accurate results, the bound-
as input for the boundary conditions of the 3D model. As a result ary interface between the two models has to be placed at a location
of this direct coupling, the time spent preparing the model is where the flow is fully developed and the temperature or velocity
reduced. The coupling of 3D and HVAC component in FDS has been gradients are insignificant (Colella et al., 2012). As shown by
validated against real tunnel flow data in Ang et al. (2016), thus Colella et al. (2011), accurate results are obtained when the dis-
confirming the possibility of coupling the two domains. tance from the fire is at least 13 times larger than the hydraulic
The second objective of this paper is to assess which of the fol- diameter. Thus, a domain larger than 200 m should yield satisfac-
lowing methods is the most time-efficient: multiscale modelling, tory results. Results recorded 10 m from the fire become boundary
multiple processor calculations or a combination of the two. independent for grids larger than 200 m, whereas results recorded
Because of the computational requirements, the 3D grid was 100 m from the fire do not depend on the boundary interface for
divided in multiple meshes assigned to individual cores of the grids larger than 400 m (Colella et al., 2010). Therefore, as a start-
computer. In this way, the order of magnitude of the duration of ing point, the CFD domain was chosen to be 400 m along the lon-
the simulation decreased from weeks to hours. To find out which gitudinal axis and the fire was placed in the centre, as is shown in
method had contributed the most to the decrease in runtime dura- Fig. 2.
tion, simulations were performed on the same model, first using a The fire used herein has a maximum heat release rate (HRR) of
single mesh in the 3D domain of the multiscale model to compare 30 MW, which can represent the peak heat release rate for a burn-
with the multiscale-multiple-mesh model. Then the full tunnel ing bus (Carvel and Beard, 2005). The fire is represented using a
was simulated with a single mesh and multiple meshes. lumped species approach for species tracking combined with a
mixing model and fast chemistry. The radiative fraction, which is
the amount of energy released from the fire as thermal radiation,
2. Methodology
was chosen as the default radiative fraction in FDS, namely 0.35.
After an initial study of the fire development and change in mass
2.1. 3D model and fire scenario
flow rate with respect to time (Colella et al., 2011), the simulation
duration was chosen as 600 s, at which point it was verified that
In order to be able to compare the results of the method imple-
steady-state conditions had been reached throughout the tunnel.
mented in FDS with the results obtained in the reference work
(Colella et al., 2010), the tunnel chosen for the analysis has a total
length of 1200 m and a longitudinal ventilation system. It is con-
H=6.5m
Length=400m
cross sectional
A=52sqm
Fig. 2. The 3D model representation of the tunnel (not to scale): cross-section (left) and longitudinal view (right).
2.1.1. Grid sensitivity analysis the other ones are similar. The average results are presented in
As seen in previous studies, the results given by FDS are highly Table 1, along with the variation from the results of the 0.20 m
dependent on the grid size (Petterson, 2002). Reducing the grid mesh. The biggest difference is, as expected, in the mesh with cell
size does not automatically mean a significantly better precision, size of 0.80 m. The 0.40 m and 0.25 m meshes do not differ much
but it does considerably increase the runtime of the simulation. from the finest mesh, with none of the average values having dif-
Therefore, it is important to find a balance between the desired ferences of more than 6%.
precision and keeping the simulation time at a level acceptable Therefore, in the case of temperatures, the errors are negligible,
to the user. with a variation of only a few degrees that would not influence the
It is important to state that the grid cells in FDS are recom- overall fire safety design. As for the velocity, the average values for
mended to have a cubic shape (Floyd et al., 2013). This is possible the 0.20 m, 0.25 m and 0.40 m meshes are almost identical at
in the current case, thus each cell has the same width, length and 210 m and very similar at 300 m.
height. According to the User’s Guide for FDS (Floyd et al., 2013), an The above results show that there is no significant precision
initial sizing of the mesh cells should be done by evaluating the improvement in decreasing the cell size from 0.40 m. The differ-
non-dimensional expression D =@x where @x is the cell size and ences are negligible for the performance of the fire safety design.
D is the characteristic fire diameter. For the desired HRR of However, the differences in runtimes are very significant. As
30 MW, D ¼ 3:7 in this case, cell sizes should fall between shown in Table 1, there is a very important increase in computa-
0.23 m and 0.92 m, according to results from previous studies tional demand by decreasing the cell size. The difference in the
(Floyd et al., 2013). Therefore, a cell size of 0.40 m is chosen as number of cells is reflected in the number of hours required for
an initial setting. As the range above is just a guideline, a mesh sen- the calculations. Calculations with the finest mesh take 92 h,
sitivity analysis was performed for mesh sizes of 0.20 m, 0.25 m whereas calculations with the 0.40 m mesh are about 15 times fas-
and 0.80 m. ter. As the difference in precision does not justify using the finest
The results for temperature and longitudinal velocity, further mesh, the 0.40 m cell mesh was chosen for the remainder of the
called u-velocity, were recorded at 210 m, which represent a dis- study.
tance of 10 m from the centre of the fire source. Recording devices
were placed every 0.5 m from a height of 0.5 m until 6 m in order 2.1.2. Multiple meshes
to obtain a more complete overview of the fire behaviour. Fig. 3 FDS uses MPI (Message-Passing Interface) to allow multiple
shows the average results over time for temperature and velocity computers to run a single FDS simulation (Floyd et al., 2013). The
for each of the cell sizes used. 10 m away from the fire, the grid FDS domain is divided into multiple meshes with equal cell sizes
using 0.80 m cells gives higher results for the temperature values, that are then computed as different processes. This approach has
but the 0.40 m, 0.25 m and 0.20 m cell grid show similar results. previously been used to produce satisfactory results for tunnel fire
The difference between the 0.40 m and the 0.25 m cell grid is not simulations (Weisenpacher et al., 2011).
significant, meaning that decreasing the cell size does not neces- To ensure that the mesh division did not add significant errors
sarily induce a considerable increase in the precision. Also, the to the results of the simulation, a comparison was done using a sin-
results from the coarse mesh are quite stable compared with the gle mesh and 3 meshes, respectively. The domain was divided into
results from the moderate and finer meshes, which have some 3 separate meshes, which were then assigned to individual pro-
oscillations in the mass flow due to a numerical issue in the solver. cesses. The measurements were made 0.40 m away from the
The velocity results at both distances follow similar trends. The boundary interface using temperature and velocity slice files.
coarse mesh predicts lower values of the flow velocity, whereas Fig. 4 shows the velocity and the temperature profiles versus tun-
Fig. 3. Grid sensitivity analysis: the average temperature (a) and the average u-velocity (b) results for 4 different cell size configurations.
I. Vermesi et al. / Tunnelling and Underground Space Technology 64 (2017) 146–153 149
Table 1
Comparison of the average results from simulations with different cell sizes, including runtime.
Fig. 4. Comparison of results for the 1 mesh scenario with the 3 mesh scenario at the first (a) and second (b, c) measurement interfaces, placed at 0.40 m away from the
boundary interfaces.
nel height as recorded in the location of the boundary interfaces for equal to the cross-sectional area of the tunnel, thus 52 m2, and a
both the single mesh and the multiple mesh. Because the first friction coefficient of 0.026, as recommended by Jang and Chen
boundary interface was positioned upstream of the fire, the tem- (2002). This yields a relative roughness of 0.003 according the
perature information was not analyzed for this position. The veloc- Moody chart (for tunnels with wind speeds between 1 and
ity profile at the first interface and the temperature profile at the 6.5 m/s). From the relative roughness, the absolute roughness,
second interface show that the boundary interfaces induce negligi- which is the input parameter, is obtained and has a value of
ble differences from the single mesh model. The velocity at the sec- k = 0.024 m.
ond interface has the same profile and the values differ with a The ventilation system considered in the fire scenarios consists
maximum of 0.2 m/s. As a result, it was deemed appropriate to of 5 pairs of fans at the upstream portal. The pairs of jet fans on the
use multiple processes in the feasibility calculations, and the grid south side of the tunnel are considered not to be operational. This
was divided further, resulting in 17 meshes. ventilation scenario is used for comparison with scenario 2 from
Colella et al. (2010). In order to specify the equivalent flow of 5
2.2. 1D model and multiscale coupling pairs of fans into an equivalent fan defined in the duct, a value of
mass flow rate of 300 kg/s was taken from the full-scale CFD
The Heating, Ventilation and Air Conditioning (HVAC) module results for scenario 2 (Colella et al., 2010). This value was obtained
has been added to FDS in order to provide coupling between the in the reference cases built for the validation of multiscale mod-
solutions of the conservation equations for inlets and outlets of a elling (Colella et al., 2010), cases that serve as a reference point
HVAC network and the computational grid (Floyd et al., 2013). It for this work. For the sake of calculation simplicity, the fan was
is a 1D model consisting of a network of ducts and nodes, where defined as having a constant volume flow. However, this way of
the former represents any continuous flow path without node imposing a flow condition does not capture the throttling effect
interruption and the latter represents the point where the duct of the fire on the ventilation velocity and it does not take into
joins the FDS computational domain, the ambient or where multi- account the surrounding pressure field (Floyd et al., 2013). The
ple ducts intersect, and thus form a junction (Floyd, 2011). This throttling effect is the tendency of the fire to resist the airflow
model uses an explicit solver for the conservation equations of (Vaitkevicius et al., 2015), which means that the same ventilation
mass and energy along with an implicit solver for the conservation scenario cannot be used for fire sizes ranging from small to large
equation of momentum. There is a caveat of the boundary condi- and without causing differences in the flow response. However,
tions of the ducts, as no thermal loss takes place through the ducts. considering that the aim of this study is to assess the feasibility
However, as this mainly influences the chimney effect in inclined of implementing multiscale modelling in FDS v.6, not to design a
tunnels, the impact on the no-slope tunnel used herein is viable ventilation scenario for a tunnel, using a constant flow is
negligible. deemed acceptable.
In order to simulate the rest of the 1200 m long tunnel, the duct The information exchange between the two models is illus-
and node network was defined as follows. On each side of the FDS trated in Fig. 5. The initial step is to update the density solution,
grid, a node was placed at the interface with the FDS grid and the which is followed by the calculation of the average values (temper-
other one at 400 m distance. The duct connecting them has an area ature, pressure, species) at each HVAC node coupled to the main
150 I. Vermesi et al. / Tunnelling and Underground Space Technology 64 (2017) 146–153
Fig. 6. Longitudinal slice of the downstream flow behaviour through the tunnel centre line: average temperature in °C; the fire is represented by the white box on the left of
the figure; cross-sectional slices at 10 and 100 m which present the temperature values are shown in Fig. 8.
I. Vermesi et al. / Tunnelling and Underground Space Technology 64 (2017) 146–153 151
Fig. 7. Longitudinal slice of the downstream flow behaviour through the tunnel centre line: average u-velocity in m/s; the fire is represented by the white box on the left of
the figure; cross-sectional slices at 10 and 100 m which present the temperature values are shown in Fig. 9.
multiple meshes and multiscale modelling results in the most velocities are very similar in the full CFD and multiscale models
time-saving solution. The drawback of multiple processor calcula- and that they compare well with the measurements. The model
tion is obviously the dependence on the available number of pro- presented in the current work formulates the concept for the
cessors, a problem which does not appear when using multiscale model used by the authors of the validation (Ang et al., 2016).
modelling. This method reduced the simulation time from weeks Therefore, the validation is applied for the multiscale model
to less than a day and can thus be applied on a variety of computer methodology using FDS v.6.0. However, there were no experimen-
configurations. tal measurements of an actual fire in the Dartford tunnel to serve
as validation, so the validation in the cold flow scenario was used.
3.3. Validation with experiments and oscillatory mass flows As shown by Ang (2014), when adding a fire load to the multi-
scale model in FDS v.6.1, the mass flows show an oscillating beha-
In order to validate the multiscale model with experiments, a viour. This can be observed in the results of the current work as
comparison of cold-flow conditions between the simulation of well, which was done in FDS v.6.0, and are worthy of consideration
the tunnel and experimental measurements was carried out and because they signify a numerical issue within the solver that might
discussed by Ang et al. (2016). That work compares measurements influence the results.
of mass flow through the Dartford tunnel with a full CFD model As shown in Fig. 3, this oscillatory mass flow influences both
and a multiscale model done in FDS v.6.1. It is shown that average centreline temperatures and velocities for meshes with medium
152 I. Vermesi et al. / Tunnelling and Underground Space Technology 64 (2017) 146–153
4. Conclusions
The authors would like to thank NIST and VTT for providing the
FDS v.6.0 code as open-source.
or fine cell size, but are not appearing in the mesh with large cell
size (0.8 m). Instead of reaching steady-state, the mass flow rate
varies in time following a periodic oscillations. This is a numerical References
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