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TRANSISTOR MOTOR

CONTROLLERS
(SR AND SP) PARAMETER TABLES FOR FOUR-WHEEL
SIT DRIVE® ELECTRIC LIFT TRUCKS

J2.00-3.20XM (J40-60XM 2) [A216];


N30XMH 2 [C210];
E1.50-1.75XM (E25-35XM 2) [D114];
E2.00XMS (E40XM 2S) [D114];
E2.00-3.20XM (E45-65XM 2) [F108]

PART NO. 1463744 2200 SRM 739


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair


on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Transistor Motor Controllers Table of Contents

TABLE OF CONTENTS

General ............................................................................................................................................................... 1
Function Numbers ......................................................................................................................................... 1
Motor Controller Checks and Adjustments ...................................................................................................... 2
Parameter Tables........................................................................................................................................... 2

This section is for the following models:

J2.00-3.20XM (J40-60XM 2) [A216];


N30XMH 2 [C210];
E1.50-1.75XM (E25-35XM 2) [D114];
E2.00XMS (E40XM 2S) [D114];
E2.00-3.20XM (E45-65XM 2) [F108]

©2005 HYSTER COMPANY i


"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
2200 SRM 739 General

General
This section must be used with the following sections Some functions’ register values can be adjusted
of this motor controller: within the permitted range to change the lift truck
• SR/SP Transistor Motor Controllers, Descrip- operation for a specific application. Adjustment of a
tion, Checks and Adjustments, Troubleshoot- register number value to a number that is different
ing, Repairs, and Theory of Operation 2200 than the factory setting is allowed. make sure to
SRM 724 follow the instructions carefully and stay within the
• SEM Display Panel, (Dos Version) 2200 SRM minimum and maximum limits.
725
• Troubleshooting and Adjustments With a FUNCTION NUMBERS
Computer, For EV-100ZX, EV-T100, SR (SEM)
and SP Motor Controllers (Windows Version) The Function Numbers are code numbers for the dif-
2200 SRM 947 ferent parameters that can be set for the SR (SEM)
and SP motor controllers. The personal computer or
These motor controllers have an electronic device the Handset must be used to adjust the parameters
called an EEPROM (Electrically Erasable Pro- for these motor controllers. There is a description
grammable Read-Only Memory). The EEPROM has of the code numbers (functions) in the Parameter
a number of memory elements called registers for Tables. These Parameter Tables have the correct
the different functions. These registers can have register values for the functions of each motor con-
electronic data stored in them to control an opera- troller of the different lift trucks. The section SR/SP
tion. The range of data that can be stored in the Transistor Motor Controllers, Description,
registers is called a parameter. A register value is Checks and Adjustments, Troubleshooting,
a measurement number for a specific function that Repairs, and Theory of Operation 2200 SRM
works with other functions to define a system. The 724 has a description of each of the functions.
EEPROM in a motor controller is a control system
for the operation of the lift truck. There are parameter tables for the different lift truck
models using the different motors or equipment. Do
The EEPROM used in these motor controllers has NOT adjust a register value to a number that is NOT
128 registers. SHOWN in the correct table. Make sure you use
the correct table when you make adjustments. It
is a good procedure to check the register value for
WARNING
a Function Number and compare this register value
Each register in each motor controller has a to the register value in the Parameter Tables before
range of numbers so that the control card can making the adjustment. The factory register value,
be used on different models of lift trucks. This and the amount (current, time, etc.) for that register
variation is needed for lift trucks of different value, are shown in the columns indicated as Default.
sizes, motors, and operating voltages. Adjust- The parameter values are shown in the columns in-
ment of the register to the wrong number for dicated as Permitted Range.
your lift truck and components can cause the
lift truck to operate differently than normal. Make sure to read the WARNINGS and CAU-
This different operation of the truck can cause TIONS under each Function Number description
component damage or an injury. of the SR/SP Transistor Motor Controllers,
Description, Checks and Adjustments, Trou-
NOTE: These Parameter Tables show the permitted bleshooting, Repairs, and Theory of Operation
ranges and the default register value for each control 2200 SRM 724.
function. The factory-set parameters are the recom-
mended register values for new units. These values
will give satisfactory performance for most applica-
tions.

1
Motor Controller Checks and Adjustments 2200 SRM 739

Motor Controller Checks and Adjustments


A personal computer (PC) is used by authorized per- • Monitor or adjust register values for each function
sonnel to make checks and adjustments. A Handset as shown in Parameter Tables.
can also be used.
PARAMETER TABLES
NOTE: The PC can be connected to each separate
motor controller. The PC can also be connected to NOTE: Make sure you know which motor controller
the SEM display panel for computer access to the you are working with before using these tables and
memory of the SEM display panel and the motor con- adjusting the motor controllers. See Table 1, Table 2,
trollers. If the PC is connected to the SEM display Table 3, Table 4, Table 5, Table 6, Table 7, Table 8,
panel, the SEM display panel must FIRST be pro- Table 9, Table 10, Table 11, Table 12, Table 13,
grammed by the PC as described in the section SEM Table 14, Table 15, Table 16, and Table 17. See
Display Panel, (Dos Version) 2200 SRM 725. the section SR/SP Transistor Motor Controllers,
The motor controller functions can be checked and Description, Checks and Adjustments, Trou-
adjusted as described in the section Troubleshoot- bleshooting, Repairs, and Theory of Operation
ing and Adjustments With a Computer, For 2200 SRM 724 to identify the TYPE of motor con-
EV-100ZX, EV-T100, SR (SEM) and SP Motor troller so that you can use the correct table for your
Controllers (Windows Version) 2200 SRM 947. lift truck.
The Handset must be connected at each motor con-
troller as described in the section SR/SP Transistor Make sure to read the WARNINGS and CAUTIONS
Motor Controllers, Description, Checks and at each function description of the section SR/SP
Adjustments, Troubleshooting, Repairs, and Transistor Motor Controllers, Description,
Theory of Operation 2200 SRM 724. Checks and Adjustments, Troubleshooting,
Repairs, and Theory of Operation 2200 SRM
The following checks and adjustments can be made: 724. These WARNINGS and CAUTIONS must be
• Check system status codes history for both traction read before entering a register value other than the
and hydraulic pump systems. factory value.
• Check state of charge of battery.
• Check hourmeter readings on traction circuit and
hydraulic pump controllers.

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Standard Speed Motor With EE Rating)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

2
2200 SRM 739 Motor Controller Checks and Adjustments

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Standard Speed Motor With EE Rating) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
3 Controlled Acceleration 82 2.05 sec 30/255 1.3 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
1 1
6 Field Weakening (FW) Ratio 45 — 42/68 —
7 Minimum Field Current 51 — 0/81 —
1 1
8 Maximum Field Current 200 — 198/203 —
9 Regenerative Braking Current Limit 19 — 0/24 —
1 1
10 Field Current For Regen Braking 150 — 147/153 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 12 2 — 5/23 2 —
3 3
15 Battery Voltage Selection 186 — 184/250 —
16 Stall Trip Point % On Time 100 4 — 98/102 4 —
5 5
17 Control Type Selection (With Lift 57 — 55/59 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

3
Motor Controller Checks and Adjustments 2200 SRM 739

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Standard Speed Motor With EE Rating) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
24 Field Weakening Start 100 1 — 88/115 1 —
1
25 Monitor 0 — 0 —
26 Base Ratio 65 1 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 52 1.30 sec 30/255 1.3 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 100 1 — 88/115 1 —
50 Mode 1 Field Weakening (FW) Ratio 45 1 — 42/68 1 —
51 Mode 1 Maximum Armature % On 100 — 50/115 —
Time
52 Mode 2 Controlled Acceleration 52 1.30 sec 30/255 1.3 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 100 1 — 88/115 1 —
54 Mode 2 Field Weakening (FW) Ratio 45 1 — 42/48 1 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

4
2200 SRM 739 Motor Controller Checks and Adjustments

Table 1. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Standard Speed Motor With EE Rating) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
55 Mode 2 Maximum Armature % On 80 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.3 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
58 Mode 3 Field Weakening (FW) Ratio 45 — 42/68 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 82 2.05 sec 30/255 1.3 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 45 — 42/68 —
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

5
Motor Controller Checks and Adjustments 2200 SRM 739

Table 2. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (High Speed Motor With E or ES Rating)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
6 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
7 Minimum Field Current 55 — 0/85 —
8 Maximum Field Current 200 1 — 198/203 1 —
9 Regenerative Braking Current Limit 60 — 0/65 —
1
10 Field Current For Regen Braking 200 — 197/203 1 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 12 2 — 5/23 2 —
15 Battery Voltage Selection 186 3 — 184/250 3 —
4 4
16 Stall Trip Point % On Time 100 — 98/102 —
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

6
2200 SRM 739 Motor Controller Checks and Adjustments

Table 2. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (High Speed Motor With E or ES Rating) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
24 Field Weakening Start 100 1 — 88/1151 —
1
25 Monitor 0 — 0 —
26 Base Ratio 65 1 — 62/68 1 —
27 NOT USED — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 100 1 — 88/115 1 —
50 Mode 1 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
51 Mode 1 Maximum Armature % On 95 — 50/115 —
Time
52 Mode 2 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

7
Motor Controller Checks and Adjustments 2200 SRM 739

Table 2. SR (SEM) Register Parameters for Traction Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (High Speed Motor With E or ES Rating) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
53 Mode 2 Field Weakening (FW) Start 100 1 — 88/115 1 —
54 Mode 2 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
55 Mode 2 Maximum Armature % On 70 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
58 Mode 3 Field Weakening (FW) Ratio 35 — 32/58 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 35 — 32/58 —
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

8
2200 SRM 739 Motor Controller Checks and Adjustments

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Stored Status Code 0 — 0/255 —
2 Internal Resistance Comp. Start 10 — 10 —
6 Controlled Acceleration 50 25/150 —
4 Current Limit (C/L) 255 — 255 —
5-6 NOT USED — — — —
7 Controlled Acceleration 15 — 15 —
Compensation
8-10 NOT USED — — — —
11 Speed Limit 1 (Tilt & Aux-1) 35 — 30/70 —
12 Speed Limit 2 (Slow Lift) 55 — 30/70 —
13 Speed Limit 3 (Fast lift) 255 — 30/255 —
14 Speed Limit 4 (NOT USED) 255 — 30/255 —
15 NOT USED — — — —
16 Internal Resistance Compensation 10 — 10 —
1 1
17 Card Type Selection 65 — 63/71 —
18-47 NOT USED — — — —
48 Mode 1 Controlled Acceleration 120 10.1 sec 25/150 2.1 to 12.6
Seconds
49 Mode 1 Speed Limit 2 35 — 30/70 Must be
LESS than
register value
of Function
53
50 Mode 1 Speed Limit 3 84 — 30/255 Must be same
or MORE
than register
value of
Function 54
51 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

9
Motor Controller Checks and Adjustments 2200 SRM 739

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
52 Mode 2 Controlled Acceleration 80 — 25/150 Must be
LESS than
register value
of Function
48 and
MORE than
register value
of Function
56
53 Mode 2 Speed Limit 2 48 — 30/70 Must be
LESS than
register value
of Function
57 and
MORE than
register value
of Function
49
54 Mode 2 Speed Limit 3 96 — 30/255 Must be
LESS than
register value
of Function
50 and
MORE than
register value
of Function
58
55 NOT USED — — — —
56 Mode 3 Controlled Acceleration 50 — 25/150 Must be
LESS than
register value
of Function
52 and
MORE than
register value
of Function
60
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

10
2200 SRM 739 Motor Controller Checks and Adjustments

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
57 Mode 3 Speed Limit 2 61 — 30/70 Must be
LESS than
register value
of Function
61 and
MORE than
register value
of Function
53
58 Mode 3 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
59 NOT USED — — — —
60 Mode 4 Controlled Acceleration 25 — 25/150 Must be
LESS than
register value
of Function
56 and
MORE than
a register
value of 8
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

11
Motor Controller Checks and Adjustments 2200 SRM 739

Table 3. SP Register Parameters for Pump Motor Controller - E1.50-2.00XMS


(E25-40XM 2S) (36 to 48V) (Continued)

U.S. and European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
61 Mode 4 Speed Limit 2 70 — 30/70 Must be
LESS than
register value
of Function
70 and
MORE than
register value
of Function
57
62 Mode 4 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

12
2200 SRM 739 Motor Controller Checks and Adjustments

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (9-Inch Traction Motor)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration - 36V 30 1.05 sec 30/255 1.0 to 6.3
Seconds
3 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
1 1
6 Field Weakening (FW) Ratio - 36V 45 — 45/68 —
1
6 Field Weakening (FW) Ratio - 48V 55 — 52/58 1 —
7 Minimum Field Current 51 — 0/85 —
1 1
8 Maximum Field Current 255 — 253/255 —
9 Regenerative Braking Current Limit 20 — 0/80 —
1 1
10 Field Current For Regen Braking 255 — 197/255 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 36V 38 3 — 32/44 3 —
3 3
15 Battery Voltage Selection - 48V 186 — 184/250 —
4
16 Stall Trip Point % On Time 80 — 78/82 4 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

13
Motor Controller Checks and Adjustments 2200 SRM 739

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (9-Inch Traction Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
1 1
24 Field Weakening Start 120 — 88/125 —
25 Monitor 01 — 0 —
1 1
26 Base Ratio 75 — 72/78 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

14
2200 SRM 739 Motor Controller Checks and Adjustments

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (9-Inch Traction Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
48 Mode 1 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 120 1 — 88/125 1 —
50 Mode 1 Field Weakening (FW) Ratio 55 1 — 45/78 1 —
- 36V
50 Mode 1 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
51 Mode 1 Maximum Armature % On 98 — 50/115 —
Time
52 Mode 2 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
52 Mode 2 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 120 1 — 88/125 1 —
1 1
54 Mode 2 Field Weakening (FW) Ratio 55 — 45/78 —
- 36V
54 Mode 2 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 120 1 — 88/125 1 —
58 Mode 3 Field Weakening (FW) Ratio 55 1 — 45/78 1 —
- 36V
58 Mode 3 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

15
Motor Controller Checks and Adjustments 2200 SRM 739

Table 4. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (9-Inch Traction Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration - 36V 30 1.05 sec 30/255 1.0 to 6.3
Seconds
60 Mode 4 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 120 1 — 88/125 1 —
62 Mode 4 Field Weakening (FW) Ratio 45 1 — 45/68 1 —
- 36V
62 Mode 4 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

16
2200 SRM 739 Motor Controller Checks and Adjustments

Table 5. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (9-Inch Traction Motor)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
6 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
7 Minimum Field Current 55 — 0/85 —
8 Maximum Field Current 255 1 — 253/255 1 —
9 Regenerative Braking Current Limit 75 — 0/80 —
1
10 Field Current For Regen Braking 200 — 197/203 1 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 72V 75 3 — 70/80 3 —
3 3
15 Battery Voltage Selection - 80V 85 — 81/183 —
16 Stall Trip Point % On Time 90 4 — 88/92 4 —
5 5
17 Control Type Selection (With Lift 57 — 55/59 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

17
Motor Controller Checks and Adjustments 2200 SRM 739

Table 5. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (9-Inch Traction Motor) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
1 1
24 Field Weakening Start 100 — 88/115 —
25 Monitor 01 — 0 —
1 1
26 Base Ratio 75 — 72/78 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
50 Mode 1 Field Weakening (FW) Ratio 55 — 52/78 —
51 Mode 1 Maximum Armature % On 98 — 50/115 —
Time
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

18
2200 SRM 739 Motor Controller Checks and Adjustments

Table 5. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (9-Inch Traction Motor) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
52 Mode 2 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 100 1 — 88/115 1 —
54 Mode 2 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 100 1 — 88/115 1 —
58 Mode 3 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 55 — 52/78 —
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

19
Motor Controller Checks and Adjustments 2200 SRM 739

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (11 Inch-Traction Motor)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration - 36V 30 1.05 sec 30/255 1.0 to 6.3
Seconds
3 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
1 1
6 Field Weakening (FW) Ratio - 36V 25 — 22/48 —
1
6 Field Weakening (FW) Ratio - 48V 35 — 32/58 1 —
7 Minimum Field Current 51 — 0/85 —
1 1
8 Maximum Field Current 255 — 253/255 —
9 Regenerative Braking Current Limit 85 — 0/90 —
1 1
10 Field Current For Regen Braking 200 — 197/203 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 36V 38 3 — 32/44 3 —
3 3
15 Battery Voltage Selection - 48V 186 — 184/250 —
4
16 Stall Trip Point % On Time 115 — 113/117 4 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

20
2200 SRM 739 Motor Controller Checks and Adjustments

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (11 Inch-Traction Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
1 1
24 Field Weakening Start - 36V 140 — 128/155 —
24 Field Weakening Start - 48V 130 1 — 118/145 1 —
1
25 Monitor 0 — 0 —
1
26 Base Ratio 65 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

21
Motor Controller Checks and Adjustments 2200 SRM 739

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (11 Inch-Traction Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
48 Mode 1 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 130 1 — 118/145 1 —
50 Mode 1 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
51 Mode 1 Maximum Armature % On 97 — 50/115 —
Time
52 Mode 2 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
52 Mode 2 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 130 1 — 118/145 1 —
1 1
54 Mode 2 Field Weakening (FW) Ratio 35 — 32/38 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 130 1 — 118/145 1 —
58 Mode 3 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
60 Mode 4 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 140 1 — 128/155 1 —
- 36V
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

22
2200 SRM 739 Motor Controller Checks and Adjustments

Table 6. SR (SEM) Register Parameters for Traction Motor Controller - E45-65XM 2


(36 to 48V) (11 Inch-Traction Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
61 Mode 4 Field Weakening (FW) Start 130 1 — 118/145 1 —
- 48V
62 Mode 4 Field Weakening (FW) Ratio 25 1 — 22/48 1 —
- 36V
62 Mode 4 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
- 48V
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

23
Motor Controller Checks and Adjustments 2200 SRM 739

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (11-Inch Traction Motor)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
6 Field Weakening (FW) Ratio - 72V 25 1 — 22/58 1 —
1 1
6 Field Weakening (FW) Ratio - 80V 35 — 32/58 —
7 Minimum Field Current - 72V 51 — 0/85 —
7 Minimum Field Current - 80V 55 — 0/85 —
1
8 Maximum Field Current 255 — 253/255 1 —
9 Regenerative Braking Current Limit 85 — 0/90 —
1 1
10 Field Current For Regen Braking 200 — 197/203 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 72V 75 3 — 70/80 3 —
3 3
15 Battery Voltage Selection - 80V 85 — 81/183 —
16 Stall Trip Point % On Time 100 4 — 98/102 4 —
5 5
17 Control Type Selection (With Lift 57 — 55/59 —
Interrupt)
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

24
2200 SRM 739 Motor Controller Checks and Adjustments

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (11-Inch Traction Motor) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
24 Field Weakening Start 100 1 — 88/115 1 —
1
25 Monitor 0 — 0 —
26 Base Ratio 65 1 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 100 1 — 88/115 1 —
50 Mode 1 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

25
Motor Controller Checks and Adjustments 2200 SRM 739

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (11-Inch Traction Motor) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
51 Mode 1 Maximum Armature % On 98 — 50/115 —
Time
52 Mode 2 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
54 Mode 2 Field Weakening (FW) Ratio 35 — 32/58 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
58 Mode 3 Field Weakening (FW) Ratio 25 — 22/58 —
- 72V
58 Mode 3 Field Weakening (FW) Ratio 35 1 — 32/58 1
- 80V
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 25 — 22/58 —
- 72V
62 Mode 4 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
- 80V
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

26
2200 SRM 739 Motor Controller Checks and Adjustments

Table 7. SR (SEM) Register Parameters for Traction Motor Controller - E2.00-3.20XM


(72 to 80V) (11-Inch Traction Motor) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM 2 (36 to 48V)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Stored Status Code 0 — 0/255 —
2 Internal Resistance Comp. Start 10 — 10 —
3 Controlled Acceleration 50 25/150 —
4 Current Limit (C/L) 255 — 255 —
5-6 NOT USED — — — —
7 Controlled Acceleration 15 — 15 —
Compensation
8-10 NOT USED — — — —
11 Speed Limit 1 (Tilt & Aux-1) 35 — 30/70 —
12 Speed Limit 2 (Slow Lift) 55 — 30/70 —
13 Speed Limit 3 (Fast lift) 255 — 30/255 —
14 Speed Limit 4 (NOT USED) 255 — 30/255 —
15 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

27
Motor Controller Checks and Adjustments 2200 SRM 739

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
16 Internal Resistance Compensation 10 — 10 —
17 Card Type Selection 65 1 — 63/71 1 —
18-47 NOT USED — — — —
48 Mode 1 Controlled Acceleration 120 10.1 sec 25/150 2.1 to 12.6
Seconds
49 Mode 1 Speed Limit 2 35 — 30/70 Must be
LESS than
register
value of
Function 53
50 Mode 1 Speed Limit 3 84 — 30/255 Must be
same or
MORE than
register
value of
Function 54
51 NOT USED — — — —
52 Mode 2 Controlled Acceleration 80 — 25/150 Must be
LESS than
register
value of
Function 48
and MORE
than register
value of
Function 56
53 Mode 2 Speed Limit 2 48 — 30/70 Must be
LESS than
register
value of
Function 57
and MORE
than register
value of
Function 49
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

28
2200 SRM 739 Motor Controller Checks and Adjustments

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
54 Mode 2 Speed Limit 3 96 — 30/255 Must be
LESS than
register
value of
Function 50
and MORE
than register
value of
Function 58
55 NOT USED — — — —
56 Mode 3 Controlled Acceleration 50 — 25/150 Must be
LESS than
register
value of
Function 52
and MORE
than register
value of
Function 60
57 Mode 3 Speed Limit 2 61 — 30/70 Must be
LESS than
register
value of
Function 61
and MORE
than register
value of
Function 53
58 Mode 3 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
59 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

29
Motor Controller Checks and Adjustments 2200 SRM 739

Table 8. SP Register Parameters for Pump Motor Controller - E45-65XM 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
60 Mode 4 Controlled Acceleration 25 — 25/150 Must be
LESS than
register
value of
Function
56 and
MORE than
a register
value of 8
61 Mode 4 Speed Limit 2 70 — 30/70 Must be
LESS than
register
value of
Function 70
and MORE
than register
value of
Function 57
62 Mode 4 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

30
2200 SRM 739 Motor Controller Checks and Adjustments

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Stored Status Code 0 — 0/255 —
2 Internal Resistance Comp. Start 10 — 10 —
3 Controlled Acceleration 50 25/150 —
4 Current Limit (C/L) 255 — 255 —
5-6 NOT USED — — — —
7 Controlled Acceleration 15 — 15 —
Compensation
8-10 NOT USED — — — —
11 Speed Limit 1 (Tilt & Aux-1) 35 — 30/70 —
12 Speed Limit 2 (Slow Lift) 55 — 30/70 —
13 Speed Limit 3 (Fast lift) 255 — 30/255 —
14 Speed Limit 4 (NOT USED) 255 — 30/255 —
15 NOT USED — — — —
16 Internal Resistance Compensation 10 — 10 —
1 1
17 Card Type Selection 65 — 63/71 —
18-47 NOT USED — — — —
48 Mode 1 Controlled Acceleration 120 10.1 sec 25/150 2.1 to 12.6
Seconds
49 Mode 1 Speed Limit 2 35 — 30/70 Must be
LESS than
register
value of
Function 53
50 Mode 1 Speed Limit 3 84 — 30/255 Must be
same or
MORE than
register
value of
Function 54
51 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

31
Motor Controller Checks and Adjustments 2200 SRM 739

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
52 Mode 2 Controlled Acceleration 80 — 25/150 Must be
LESS than
register
value of
Function 48
and MORE
than register
value of
Function 56
53 Mode 2 Speed Limit 2 48 — 30/70 Must be
LESS than
register
value of
Function 57
and MORE
than register
value of
Function 49
54 Mode 2 Speed Limit 3 96 — 30/255 Must be
LESS than
register
value of
Function 50
and MORE
than register
value of
Function 58
55 NOT USED — — — —
56 Mode 3 Controlled Acceleration 50 — 25/150 Must be
LESS than
register
value of
Function 52
and MORE
than register
value of
Function 60
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

32
2200 SRM 739 Motor Controller Checks and Adjustments

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
57 Mode 3 Speed Limit 2 61 — 30/70 Must be
LESS than
register
value of
Function 61
and MORE
than register
value of
Function 53
58 Mode 3 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
59 NOT USED — — — —
60 Mode 4 Controlled Acceleration 25 — 25/150 Must be
LESS than
register
value of
Function
56 and
MORE than
a register
value of 8
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

33
Motor Controller Checks and Adjustments 2200 SRM 739

Table 9. SP Register Parameters for Pump Motor Controller - E2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
61 Mode 4 Speed Limit 2 70 — 30/70 Must be
LESS than
register
value of
Function 70
and MORE
than register
value of
Function 57
62 Mode 4 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

34
2200 SRM 739 Motor Controller Checks and Adjustments

Table 10. SR (SEM) Register Parameters for Traction Motor Controller -


J40-60XM 2 (36 to 48V) (E or ES Rated)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration 42 1.05 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
6 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
7 Minimum Field Current 51 — 0/85 —
8 Maximum Field Current 255 1 — 253/255 1 —
9 Regenerative Braking Current Limit 75 — 0/80 —
1
10 Field Current For Regen Braking 225 — 222/228 1 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection 186 3 — 184/250 3 —
4 4
16 Stall Trip Point % On Time 100 — 98/102 —
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

35
Motor Controller Checks and Adjustments 2200 SRM 739

Table 10. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM 2
(36 to 48V) (E or ES Rated) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
24 Field Weakening Start 130 1 — 118/145 1 —
1
25 Monitor 0 — 0 —
26 Base Ratio 65 1 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 42 1.05 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 130 1 — 118/145 1 —
50 Mode 1 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
51 Mode 1 Maximum Armature % On 97 — 50/115 —
Time
52 Mode 2 Controlled Acceleration 42 1.05 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

36
2200 SRM 739 Motor Controller Checks and Adjustments

Table 10. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM 2
(36 to 48V) (E or ES Rated) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
53 Mode 2 Field Weakening (FW) Start 130 1 — 118/145 1 —
54 Mode 2 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 130 1 — 118/145 1 —
1 1
58 Mode 3 Field Weakening (FW) Ratio 35 — 32/58 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 42 1.05 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 130 1 — 118/145 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 35 — 32/58 —
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

37
Motor Controller Checks and Adjustments 2200 SRM 739

Table 11. SR (SEM) Register Parameters for Traction Motor Controller -


J40-60XM 2 (36 to 48V) (EE Rated)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration 82 2.05 sec 30/255 1.5 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
6 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
7 Minimum Field Current 51 — 0/85 —
8 Maximum Field Current 255 1 — 253/255 1 —
9 Regenerative Braking Current Limit 75 — 0/80 —
1
10 Field Current For Regen Braking 225 — 222/228 1 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection 186 3 — 184/250 3 —
4 4
16 Stall Trip Point % On Time 100 — 98/102 —
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

38
2200 SRM 739 Motor Controller Checks and Adjustments

Table 11. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM 2
(36 to 48V) (EE Rated) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
24 Field Weakening Start 130 1 — 118/145 1 —
1
25 Monitor 0 — 0 —
26 Base Ratio 65 1 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 42 1.05 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 130 1 — 118/145 1 —
50 Mode 1 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
51 Mode 1 Maximum Armature % On 97 — 50/115 —
Time
52 Mode 2 Controlled Acceleration 42 1.05 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

39
Motor Controller Checks and Adjustments 2200 SRM 739

Table 11. SR (SEM) Register Parameters for Traction Motor Controller - J40-60XM 2
(36 to 48V) (EE Rated) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
53 Mode 2 Field Weakening (FW) Start 130 1 — 118/145 1 —
54 Mode 2 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.5 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 130 1 — 118/145 1 —
1 1
58 Mode 3 Field Weakening (FW) Ratio 35 — 32/58 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 82 2.05 sec 30/255 1.5 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 130 1 — 118/145 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 35 — 32/58 —
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

40
2200 SRM 739 Motor Controller Checks and Adjustments

Table 12. SR (SEM) Register Parameters for Traction Motor Controller - J2.00-3.20XM (72 to 80V)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
6 Field Weakening (FW) Ratio 45 1 — 42/68 1 —
7 Minimum Field Current 51 — 0/85 —
8 Maximum Field Current 255 1 — 253/255 1 —
9 Regenerative Braking Current Limit 126 — 0/131 —
1
10 Field Current For Regen Braking 200 — 197/203 1 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 72V 75 3 — 70/80 3 —
3 3
15 Battery Voltage Selection - 80V 85 — 81/183 —
16 Stall Trip Point % On Time 100 4 — 98/102 4 —
5 5
17 Control Type Selection (With Lift 57 — 55/59 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

41
Motor Controller Checks and Adjustments 2200 SRM 739

Table 12. SR (SEM) Register Parameters for Traction Motor Controller -


J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
24 Field Weakening Start 100 1 — 88/115 1 —
1
25 Monitor 0 — 0 —
26 Base Ratio 65 1 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 100 1 — 88/115 1 —
50 Mode 1 Field Weakening (FW) Ratio 45 1 — 42/68 1 —
51 Mode 1 Maximum Armature % On 98 — 50/115 —
Time
52 Mode 2 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

42
2200 SRM 739 Motor Controller Checks and Adjustments

Table 12. SR (SEM) Register Parameters for Traction Motor Controller -


J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
53 Mode 2 Field Weakening (FW) Start 100 1 — 88/115 1 —
54 Mode 2 Field Weakening (FW) Ratio 45 1 — 42/68 1 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
58 Mode 3 Field Weakening (FW) Ratio 45 — 42/68 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration 52 1.30 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 100 1 — 88/115 1 —
1 1
62 Mode 4 Field Weakening (FW) Ratio 45 — 42/68 —
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

43
Motor Controller Checks and Adjustments 2200 SRM 739

Table 13. SP Register Parameters for Pump Motor Controller - J40-60XM 2 (36 to 48V)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Stored Status Code 0 — 0/255 —
2 Internal Resistance Comp. Start 10 — 10 —
3 Controlled Acceleration 50 25/150 —
4 Current Limit (C/L) 255 — 255 —
5-6 NOT USED — — — —
7 Controlled Acceleration 15 — 15 —
Compensation
8-10 NOT USED — — — —
11 Speed Limit 1 (Tilt & Aux-1) 35 — 30/70 —
12 Speed Limit 2 (Slow Lift) 55 — 30/70 —
13 Speed Limit 3 (Fast lift) 255 — 30/255 —
14 Speed Limit 4 (NOT USED) 255 — 30/255 —
15 NOT USED — — — —
16 Internal Resistance Compensation 10 — 10 —
1 1
17 Card Type Selection 65 — 63/71 —
18-47 NOT USED — — — —
48 Mode 1 Controlled Acceleration 120 10.1 sec 25/150 2.1 to 12.6
Seconds
49 Mode 1 Speed Limit 2 35 — 30/70 Must be
LESS than
register
value of
Function 53
50 Mode 1 Speed Limit 3 84 — 30/255 Must be
same or
MORE than
register
value of
Function 54
51 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

44
2200 SRM 739 Motor Controller Checks and Adjustments

Table 13. SP Register Parameters for Pump Motor Controller - J40-60XM 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
52 Mode 2 Controlled Acceleration 80 — 25/150 Must be
LESS than
register
value of
Function 48
and MORE
than register
value of
Function 56
53 Mode 2 Speed Limit 2 48 — 30/70 Must be
LESS than
register
value of
Function 57
and MORE
than register
value of
Function 49
54 Mode 2 Speed Limit 3 96 — 30/255 Must be
LESS than
register
value of
Function 50
and MORE
than register
value of
Function 58
55 NOT USED — — — —
56 Mode 3 Controlled Acceleration 50 — 25/150 Must be
LESS than
register
value of
Function 52
and MORE
than register
value of
Function 60
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

45
Motor Controller Checks and Adjustments 2200 SRM 739

Table 13. SP Register Parameters for Pump Motor Controller - J40-60XM 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
57 Mode 3 Speed Limit 2 61 — 30/70 Must be
LESS than
register
value of
Function 61
and MORE
than register
value of
Function 53
58 Mode 3 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
59 NOT USED — — — —
60 Mode 4 Controlled Acceleration 25 — 25/150 Must be
LESS than
register
value of
Function
56 and
MORE than
a register
value of 8
61 Mode 4 Speed Limit 2 70 — 30/70 Must be
LESS than
register
value of
Function 70
and MORE
than register
value of
Function 57
62 Mode 4 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

46
2200 SRM 739 Motor Controller Checks and Adjustments

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Stored Status Code 0 — 0/255 —
2 Internal Resistance Comp. Start 10 — 10 —
3 Controlled Acceleration 50 25/150 —
4 Current Limit (C/L) 255 — 255 —
5-6 NOT USED — — — —
7 Controlled Acceleration 15 — 15 —
Compensation
8-10 NOT USED — — — —
11 Speed Limit 1 (Tilt & Aux-1) 35 — 30/70 —
12 Speed Limit 2 (Slow Lift) 55 — 30/70 —
13 Speed Limit 3 (Fast lift) 255 — 30/255 —
14 Speed Limit 4 (NOT USED) 255 — 30/255 —
15 NOT USED — — — —
16 Internal Resistance Compensation 10 — 10 —
1 1
17 Card Type Selection 65 — 63/71 —
18-47 NOT USED — — — —
48 Mode 1 Controlled Acceleration 120 10.1 sec 25/150 2.1 to 12.6
Seconds
49 Mode 1 Speed Limit 2 35 — 30/70 Must be
LESS than
register
value of
Function 53
50 Mode 1 Speed Limit 3 84 — 30/255 Must be
same or
MORE than
register
value of
Function 54
51 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

47
Motor Controller Checks and Adjustments 2200 SRM 739

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
52 Mode 2 Controlled Acceleration 80 — 25/150 Must be
LESS than
register
value of
Function 48
and MORE
than register
value of
Function 56
53 Mode 2 Speed Limit 2 48 — 30/70 Must be
LESS than
register
value of
Function 57
and MORE
than register
value of
Function 49
54 Mode 2 Speed Limit 3 96 — 30/255 Must be
LESS than
register
value of
Function 50
and MORE
than register
value of
Function 58
55 NOT USED — — — —
56 Mode 3 Controlled Acceleration 50 — 25/150 Must be
LESS than
register
value of
Function 52
and MORE
than register
value of
Function 60
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

48
2200 SRM 739 Motor Controller Checks and Adjustments

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
57 Mode 3 Speed Limit 2 61 — 30/70 Must be
LESS than
register
value of
Function 61
and MORE
than register
value of
Function 53
58 Mode 3 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
59 NOT USED — — — —
60 Mode 4 Controlled Acceleration 25 — 25/150 Must be
LESS than
register
value of
Function
56 and
MORE than
a register
value of 8
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

49
Motor Controller Checks and Adjustments 2200 SRM 739

Table 14. SP Register Parameters for Pump Motor Controller - J2.00-3.20XM (72 to 80V) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
61 Mode 4 Speed Limit 2 70 — 30/70 Must be
LESS than
register
value of
Function 70
and MORE
than register
value of
Function 57
62 Mode 4 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

50
2200 SRM 739 Motor Controller Checks and Adjustments

Table 15. SR (SEM) Register Parameters for Traction Motor Controller -


N30XMH 2 (36 to 48V) (9-Inch Motor)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration - 36V 30 1.05 sec 30/255 1.0 to 6.3
Seconds
3 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
1 1
6 Field Weakening (FW) Ratio - 36V 45 — 45/68 —
1
6 Field Weakening (FW) Ratio - 48V 55 — 52/58 1 —
7 Minimum Field Current 51 — 0/85 —
1 1
8 Maximum Field Current 255 — 253/255 —
9 Regenerative Braking Current Limit 20 — 0/80 —
1 1
10 Field Current For Regen Braking 255 — 197/255 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and
99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 36V 38 3 — 32/44 3 —
3 3
15 Battery Voltage Selection - 48V 186 — 184/250 —
4
16 Stall Trip Point % On Time 80 — 78/82 4 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

51
Motor Controller Checks and Adjustments 2200 SRM 739

Table 15. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH 2
(36 to 48V) (9-Inch Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (ens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
1 1
24 Field Weakening Start 120 — 88/125 —
25 Monitor 01 — 0 —
1 1
26 Base Ratio 75 — 72/78 —
27 NOT USED — — — ——
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — ——
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM display panel.
48 Mode 1 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

52
2200 SRM 739 Motor Controller Checks and Adjustments

Table 15. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH 2
(36 to 48V) (9-Inch Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
48 Mode 1 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 120 1 — 88/125 1 —
50 Mode 1 Field Weakening (FW) Ratio 55 1 — 45/78 1 —
- 36V
50 Mode 1 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
51 Mode 1 Maximum Armature % On 98 — 50/115 —
Time
52 Mode 2 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
52 Mode 2 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 120 1 — 88/125 1 —
1 1
54 Mode 2 Field Weakening (FW) Ratio 55 — 45/78 —
- 36V
54 Mode 2 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 120 1 — 88/125 1 —
58 Mode 3 Field Weakening (FW) Ratio 55 1 — 45/78 1 —
- 36V
58 Mode 3 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

53
Motor Controller Checks and Adjustments 2200 SRM 739

Table 15. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH 2
(36 to 48V) (9-Inch Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration - 36V 30 1.05 sec 30/255 1.0 to 6.3
Seconds
60 Mode 4 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 120 1 — 88/125 1 —
62 Mode 4 Field Weakening (FW) Ratio 45 1 — 45/68 1 —
- 36V
62 Mode 4 Field Weakening (FW) Ratio 55 1 — 52/78 1 —
- 48V
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

54
2200 SRM 739 Motor Controller Checks and Adjustments

Table 16. SR (SEM) Register Parameters for Traction Motor Controller -


N30XMH 2 (36 to 48V) (11-Inch Motor)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Auto Regen Enable Speed 12 — 0/50 —
2 Creep Speed 15 2.75% 0/255 2% to 15%
On Time
3 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
3 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
4 Armature Current Limit 255 — 0/255 —
5 Regen Ramp Rate 40 — 39/41 —
1 1
6 Field Weakening (FW) Ratio - 36V 25 — 22/48 —
1
6 Field Weakening (FW) Ratio - 48V 35 — 32/58 1 —
7 Minimum Field Current 51 — 0/85 —
1 1
8 Maximum Field Current 255 — 253/255 —
9 Regenerative Braking Current Limit 85 — 0/90 —
1 1
10 Field Current For Regen Braking 200 — 197/203 —
11 Speed Limit 1 0 — 0 —
12 Maximum Armature % On Time 0 — 0 —
13 Speed Limit 3 130 — 51/180 Enabled by
Status Codes
90, 91, and 99
14 Internal Resistance Compensation 16 2 — 5/23 2 —
15 Battery Voltage Selection - 36V 38 3 — 32/44 3 —
3 3
15 Battery Voltage Selection - 48V 186 — 184/250 —
4
16 Stall Trip Point % On Time 115 — 113/117 4 —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

55
Motor Controller Checks and Adjustments 2200 SRM 739

Table 16. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH 2
(36 to 48V) (11-Inch Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
17 Control Type Selection (With Lift 57 5 — 55/59 5 —
Interrupt)
17 Control Type Selection (Without Lift 52 5 — 50/54 5 —
Interrupt)
18 Steering Pump Time Delay 25 — 0/128 —
19 Maintenance Code (Tens and Units) 255 — 0/255 —
20 Maintenance Code (Thousands and 255 — 0/255 —
Hundreds)
21 Auto Regen Braking Current Limit 51 — 51/143 —
(With Auto Regen)
21 Auto Regen Braking Current Limit 255 — 144/255 —
(Without Auto Regen)
22 Mode 184 184 184 184
23 For Special Programs 0 — 0/255 —
1 1
24 Field Weakening Start - 36V 140 — 128/155 —
24 Field Weakening Start - 48V 130 1 — 118/145 1 —
1
25 Monitor 0 — 0 —
1
26 Base Ratio 65 — 62/68 1 —
27 NOT USED — — — —
Set the register value for Function Numbers 28 to 0 (zero) whenever the status codes are cleared (erased
from memory). Status codes will then be stored in the correct order of occurrence. The PC software program
will automatically "ask" the technician if a 0 (zero) setting is wanted.
29-47 NOT USED — — — —
Function Numbers 48 through 63 are ONLY used with lift trucks that have the PREMIUM Display Panel.
48 Mode 1 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

56
2200 SRM 739 Motor Controller Checks and Adjustments

Table 16. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH 2
(36 to 48V) (11-Inch Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
48 Mode 1 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
49 Mode 1 Field Weakening (FW) Start 130 1 — 118/145 1 —
50 Mode 1 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
51 Mode 1 Maximum Armature % On 97 — 50/115 —
Time
52 Mode 2 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
52 Mode 2 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
53 Mode 2 Field Weakening (FW) Start 130 1 — 118/145 1 —
1 1
54 Mode 2 Field Weakening (FW) Ratio 35 — 32/58 —
55 Mode 2 Maximum Armature % On 78 — 50/115 —
Time
56 Mode 3 Controlled Acceleration 82 2.05 sec 30/255 1.0 to 6.3
Seconds
57 Mode 3 Field Weakening (FW) Start 130 1 — 118/145 1 —
58 Mode 3 Field Weakening (FW) Ratio 35 1 — 32/58 1 —
59 Mode 3 Maximum Armature % On 51 — 50/115 —
Time
60 Mode 4 Controlled Acceleration - 36V 40 1.05 sec 30/255 1.0 to 6.3
Seconds
60 Mode 4 Controlled Acceleration - 48V 42 1.05 sec 30/255 1.0 to 6.3
Seconds
61 Mode 4 Field Weakening (FW) Start 140 1 — 128/155 1 —
- 36V
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

57
Motor Controller Checks and Adjustments 2200 SRM 739

Table 16. SR (SEM) Register Parameters for Traction Motor Controller - N30XMH 2
(36 to 48V) (11-Inch Motor) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
61 Mode 4 Field Weakening (FW) Start 130 1 — 118/145 1 —
- 48V
62 Mode 4 Field Weakening (FW) Ratio 25 1 — 22/48 1 —
- 36V
62 Mode 4 Field Weakening (FW) Ratio 35 1 — 32/88 1 —
- 48V
63 Mode 4 Maximum Armature % On 51 — 50/115 —
Time
64-128 NOT USED — — — —
1
This function is not normally adjusted. Register values that are within the minimum/maximum parameter
values will not change lift truck performance.
2
Adjusting this register value to the wrong number can cause battery damage.
3
Adjusting this register value to the wrong number can cause a status code of 15 or 16 and the lift truck
will not operate.
4
This register value sets electrical limits to protect the motor if a stall occurs. NEVER set a register value
to a number above the maximum value or there can be motor damage if a stall does occur.
5
A register value setting outside the parameter values can cause the traction system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

58
2200 SRM 739 Motor Controller Checks and Adjustments

Table 17. SP Register Parameters for Pump Motor Controller - N30XMH 2 (36 to 48V)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
1 Stored Status Code 0 — 0/255 —
2 Internal Resistance Comp. Start 10 — 10 —
3 Controlled Acceleration 50 25/150 —
4 Current Limit (C/L) 255 — 255 —
5-6 NOT USED — — — —
7 Controlled Acceleration 15 — 15 —
Compensation
8-10 NOT USED — — — —
11 Speed Limit 1 (Tilt & Aux-1) 35 — 30/70 —
12 Speed Limit 2 (Slow Lift) 55 — 30/70 —
13 Speed Limit 3 (Fast lift) 255 — 30/255 —
14 Speed Limit 4 (NOT USED) 255 — 30/255 —
15 NOT USED — — — ——
16 Internal Resistance Compensation 10 — 10 —
1 1
17 Card Type Selection 65 — 63/71 —
18-47 NOT USED — — — ——
48 Mode 1 Controlled Acceleration 120 10.1 sec 25/150 2.1 to 12.6
Seconds
49 Mode 1 Speed Limit 2 35 — 30/70 Must be
LESS than
register
value of
Function 53
50 Mode 1 Speed Limit 3 84 — 30/255 Must be
same or
MORE than
register
value of
Function 54
51 NOT USED — — — —
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

59
Motor Controller Checks and Adjustments 2200 SRM 739

Table 17. SP Register Parameters for Pump Motor Controller - N30XMH 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
52 Mode 2 Controlled Acceleration 80 — 25/150 Must be
LESS than
register
value of
Function 48
and MORE
than register
value of
Function 56
53 Mode 2 Speed Limit 2 48 — 30/70 Must be
LESS than
register
value of
Function 57
and MORE
than register
value of
Function 49
54 Mode 2 Speed Limit 3 96 — 30/255 Must be
LESS than
register
value of
Function 50
and MORE
than register
value of
Function 58
55 NOT USED — — — —
56 Mode 3 Controlled Acceleration 50 — 25/150 Must be
LESS than
register
value of
Function 52
and MORE
than register
value of
Function 60
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

60
2200 SRM 739 Motor Controller Checks and Adjustments

Table 17. SP Register Parameters for Pump Motor Controller - N30XMH 2 (36 to 48V) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Parameter Amount
No. Register Amount Values (Min/Max)
Value (Min/Max)
57 Mode 3 Speed Limit 2 61 — 30/70 Must be
LESS than
register
value of
Function 61
and MORE
than register
value of
Function 53
58 Mode 3 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
59 NOT USED — — — —
60 Mode 4 Controlled Acceleration 25 — 25/150 Must be
LESS than
register
value of
Function
56 and
MORE than
a register
value of 8
61 Mode 4 Speed Limit 2 70 — 30/70 Must be
LESS than
register
value of
Function 70
and MORE
than register
value of
Function 57
62 Mode 4 Speed Limit 3 255 — 30/255 Function
disabled if
set to 0 (zero)
1
A register value setting outside the parameter values can cause the hydraulic system to operate differently
than normal or cause damage to the motor controller or motor. Personal injury can also occur.

61
NOTES

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62
TECHNICAL PUBLICATIONS

2200 SRM 739 4/05 (8/03)(9/99)(3/99) Printed in U.S.A.

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