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EV-100ZX™ SCR MOTOR

CONTROLLER
PARAMETER TABLES
J2.00-3.20XM (J40-60XM) [A216]; E2.00-
3.20XM (E40-65XM) [F108];
E3.50-5.50XL (E70-120XL) [C098];
N30XMH [C210]

PART NO. 897820 2200 SRM 595


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair


on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
EV-100ZX™ SCR Motor Controller Table of Contents

TABLE OF CONTENTS

Register Parameters .......................................................................................................................................... 1


General ........................................................................................................................................................... 1
Function Numbers ......................................................................................................................................... 1
Control Card Checks and Adjustments ............................................................................................................ 2
Register Parameter Tables ................................................................................................................................ 2

This section is for the following models:

J2.00-3.20XM (J40-60XM) [A216];


E2.00-3.20XM (E40-65XM) [F108];
E3.50-5.50XL (E70-120XL) [C098];
N30XMH [C210]

©2003 HYSTER COMPANY i


"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
2200 SRM 595 Register Parameters

Register Parameters
GENERAL other than the factory settings will cause the lift
truck to operate differently and can cause increased
This section must be used with the following sections wear of parts.
of this motor controller:
• EV-100ZX SCR Motor Controller, Description, Parameters must be between the minimum and max-
Adjustments, Troubleshooting, Repairs, and imum numbers shown in the tables for your lift truck
Theory 2200 SRM 557 model. Do NOT adjust a parameter to a number that
• EV-100ZX and EV-T100 Motor Controllers is NOT SHOWN in the correct table. Make sure you
Troubleshooting and Adjustments With a use the correct table when you make adjustments. It
Computer 2200 SRM 947 is a good procedure to check the parameter and com-
pare the parameter to the number in the table be-
The ZX series of control cards have an electronic fore making the adjustment. The factory parameter,
device called an EEPROM (Electrically Erasable and the value (current, time, etc.) for that parame-
Programmable Read-Only Memory). The EEPROM ter, are shown in the columns indicated as Default.
has a number of memory elements called registers. The minimum and maximum parameters and their
These registers can have electronic data stored in values are shown in the columns indicated as Per-
them to control an operation. The range of data that mitted Range.
can be stored in the registers is called a parameter.
A parameter is a measurement number that works NOTE: Check the label at the top edge of each card
with other measurement numbers (parameters) to case to identify the control card on your lift truck.
define a system. The EEPROM in the control card is There are some painted letters and numbers followed
a control system for the operation of the lift truck. by other numbers and letters on the lower part of the
label. The last two letters on the lower part identify
The EEPROM used in the ZX series of control cards the TYPE of card installed. The table titles show
has 128 registers. these card types for the EV-100ZX motor controllers.

Make sure to read the WARNINGS and CAUTIONS


WARNING
in this section, including those in the tables. Also
Each register in each control card has a range read the WARNINGS and CAUTIONS in the follow-
of numbers so the control card can be used on ing sections:
different models of lift trucks. This variation • EV-100ZX SCR Motor Controller, Description,
is needed for lift trucks of different sizes and Adjustments, Troubleshooting, Repairs, and
operating voltages. Adjustment of the register Theory 2200 SRM 557
to the wrong number for your lift truck model • EV-100ZX and EV-T100 Motor Controllers
can cause the truck to operate differently than Troubleshooting and Adjustments With a
normal. This different operation of the truck Computer 2200 SRM 947
can cause an injury.

DO NOT adjust any of the registers without us- FUNCTION NUMBERS


ing the parameters shown in Table 1, Table 2,
Table 3, Table 4, Table 5, Table 6, and Table 7. CAUTION
Do not set the Field Weakening functions to
NOTE: The Register Parameter Tables show the per- any value other than the value shown for each
mitted ranges and the default setting for each control function. There can be traction motor damage
function. The factory set parameters are the recom- if Field Weakening is used with these motors
mended settings for new units. These settings will that are not designed for it.
give satisfactory performance for most applications.
NOTE: A control card that has the Field Weakening
Some functions can be adjusted within the permitted functions can be installed on lift trucks that have
range to change the lift truck operation for a specific traction motors that are not designed for Field Weak-
application. Adjustment of a register to a number ening. The Field Weakening functions are set to not
that is different than the factory setting is allowed, operate on these lift trucks.
but follow the instructions carefully and stay within
the minimum and maximum limits. Adjustments

1
Register Parameter Tables 2200 SRM 595

The Function Numbers are code numbers for the dif- the different control cards in the Register Parameter
ferent parameters that can be set for the ZX series Tables. These Register Parameter Tables have the
control cards. The personal computer or the handset correct setting numbers for the parameters on each
must be used to adjust the parameters for the control control card.
card. There is a description of the code numbers for

Control Card Checks and Adjustments


A personal computer (PC) or a handset is used to – Regenerative Braking current limit
permit authorized personnel to make the following – Regenerative Braking dropout
checks and adjustments: – Speed limit points (SL1, SL2, and SL3)
• Check the system status codes for both traction and – Internal resistance compensation for battery
hydraulic pump SCR systems state-of-charge indication
• Check for status codes that are not regular nor con- – Battery voltage (36/48V is auto ranging)
stant • Selection of type of card operation:
• Check the state of charge of the battery on motor – Traction circuit with Field Weakening
controllers with type ZH and ZY control cards – Traction circuit with Regenerative Braking and
• Check the hourmeter readings on the traction cir- Field Weakening
cuit and hydraulic pump SCR controllers – High or low current limit for all of the above func-
• Monitor or adjust the following control functions: tions
– Creep Speed
– Controlled Acceleration and 1A Time NOTE: Make sure to follow the procedures in the fol-
– Current Limit lowing sections:
– Steering pump time delay and define signal in-
EV-100ZX SCR Motor Controller, Description,
put (seat switch or directional switch)
Adjustments, Troubleshooting, Repairs, and
– Plugging distance (current)
Theory 2200 SRM 557 for using the Handset
– Accelerator pedal position, plug range, or disable
– 1A dropout current or disable EV-100ZX and EV-T100 Motor Controllers Trou-
– Field Weakening dropout bleshooting and Adjustments With a Computer
– Field Weakening pickup 2200 SRM 947 for using a Personal Computer (PC)

Register Parameter Tables


NOTE: Check the label at the top edge of each card See Table 1, Table 2, Table 3, Table 4, Table 5, Ta-
case to identify the control card on your lift truck. ble 6, and Table 7. Make sure you use the correct
There are some painted letters and numbers followed table when you make adjustments. It is a good pro-
by other numbers and letters on the lower part of the cedure to check the parameter and compare the pa-
label. The last two letters on the lower part identify rameter to the number in the table before making the
the TYPE of card installed. The table titles show adjustment. The factory parameter, and the value
these card types for the EV-100ZX motor controllers. (current, time, etc.) for that parameter, are shown in
the columns indicated as Default. The minimum and
Parameters must be between the minimum and max- maximum parameters and their values are shown in
imum numbers shown. Do NOT adjust a parameter the columns indicated as Permitted Range.
to a number that is not shown in the correct table.

2
2200 SRM 595 Register Parameter Tables

Table 1. EV-100ZX Parameters - E40-65XM, J40-60XM, and N30XMH (36 to 48V) (Traction
Card Type ZH With Regenerative Braking and Field Weakening)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Creep Speed [E2.00-3.20XM 20 5% 0/255 5% to 15%
(E45-65XM)]
2 Creep Speed [J2.00-3.20XM 0 5% 0/255 5% to 15%
(J45-65XM)]
3 Controlled Acceleration 20 1.8 sec 8/255 0.77 to 21.5 seconds
and 1A Time
4 Current Limit (C/L) 255 max. amp 0/255 max. amperes
5 Plugging Distance (Current) 100 514 amp 0/105 200 to 530 amperes
2
6 1A Dropout Current 138 900 amp 0/250 450 to 1260 amperes
7 Field Weakening Pickup 36 110 amp 0/110 110 to 228 amperes
(Current)
8 Field Weakening Dropout 130 487 amp 0/140 65 to 520 amperes
(Current)
9 Regenerative Braking 115 328 amp 0/143 75 to 390 amperes
Current Limit
10 Regenerative Braking Start 80 30% 0/255 0% to 95% ON time
(% ON time)
11 Speed Limit 1 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
12 Speed Limit 2 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
13 Speed Limit 3 (maximum 120 64% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
14 Internal Resistance 20 3 - 5/25 -
Compensation
15 Battery Volts 200 36/48 V 184/250 36- or 48-volt operation
16 Pedal Position Plugging 40 228 amp 0/134 100 to 530 amperes
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.
4
Setting of 21 (12 seconds) minimum without seat brake.

3
Register Parameter Tables 2200 SRM 595

Table 1. EV-100ZX Parameters - E40-65XM, J40-60XM, and N30XMH (36 to 48V) (Traction Card
Type ZH With Regenerative Braking and Field Weakening) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
17 Card Type Selection - Plugging 40 Select control card with
42 Regen. FW 42 correct functions:
- 44 Regenerative Braking
Field Weakening
18 Steering Pump Time Delay 0 1.5 sec 0/128 1.5 to 65 sec
(Seat Switch) 25 4 14 sec 4 21/128 4 12 to 65 sec 4
19 Maintenance Alert (hours) 0 0 to 99
20 Maintenance Alert (hours) 99 100 to 9900
21 Maintenance Speed Limit 99 None 0 180
22 Mode Reference (Reference 0 None None -
register for the instrument
panel display when the battery
is connected.)
23 Hourmeter (minutes) 0
24 Hourmeter (seconds) 0
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 - None (Temporary storage
register.)
27 Battery Volts Data - - Non (Temporary storage register
for battery voltage data.)
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter (thousands/ 0 0 100 to 9900
hundreds)
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.
4
Setting of 21 (12 seconds) minimum without seat brake.

4
2200 SRM 595 Register Parameter Tables

Table 1. EV-100ZX Parameters - E40-65XM, J40-60XM, and N30XMH (36 to 48V) (Traction
Card Type ZH With Regenerative Braking and Field Weakening) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum
No. Parame- Value Parameter Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 40 3.5 sec Fcn. No. 52 255
49 FW Pickup Current 0 None 0 Fcn. No. 53
50 Speed Limit 1 85 80% Fcn. No. 54 180
51 Not Used
MODE 2
52 Controlled Acceleration 30 2.6 sec Fcn. No. 56 Fcn. No. 48
53 FW Pickup Current 0 None Fcn. No. 49 Fcn. No. 57
54 Speed Limit 1 0 None Fcn. No. 58 Fcn. No. 50
55 Not Used
MODE 3
56 Controlled Acceleration 20 1.8 sec Fcn. No. 60 Fcn. No. 52
57 FW Pickup Current 36 110 amps Fcn. No. 53 Fcn. No. 61
58 Speed Limit 1 0 None Fcn. No. 62 Fcn. No. 54
59 Not Used
MODE 4
60 Controlled Acceleration 10 0.94 sec 8 Fcn. No. 56
61 FW Pickup Current 83 185 amps Fcn. No. 57 110
62 Speed Limit 1 0 None 0 Fcn. No. 107

5
Register Parameter Tables 2200 SRM 595

Table 1. EV-100ZX Parameters - E40-65XM, J40-60XM, and N30XMH (36 to 48V) (Traction
Card Type ZH With Regenerative Braking and Field Weakening) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user (tens/units). 0 to 99
Lift truck number assigned by user 100 to 9900
(thousands/hundreds).

6
2200 SRM 595 Register Parameter Tables

Table 2. EV-100ZX Parameters - E45-65XM, and N30XMH (36 to 48V) (Traction Card
Type ZY NO Regenerative Braking and NO Field Weakening)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Creep Speed 0 5% 0/255 5% to 15%
3 Controlled Acceleration 20 1.8 sec 8/255 0.77 to 21.5 seconds
and 1A Time
4 Current Limit (C/L) 255 max. amp 0/255 max. amperes
5 Plugging Distance (Current) 65 400 amp 0/70 200 to 416 amperes
6 1A Dropout Current 77 700 amp 0/250 2 450 to 1260 amperes
7 Field Weakening Pickup N/A N/A N/A N/A
(Current)
8 Field Weakening Dropout N/A N/A N/A N/A
(Current)
9 Regenerative Braking N/A N/A N/A N/A
Current Limit
10 Regenerative Braking Start N/A N/A N/A N/A
(% ON time)
11 Speed Limit 1 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
12 Speed Limit 2 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
13 Speed Limit 3 (maximum 120 64% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
14 Internal Resistance 20 3 - 5/25 -
Compensation
15 Battery Volts 200 36/48 V 184/250 36 or 48 volt operation
16 Pedal Position Plugging 40 228 amp 0/134 100 to 530 amperes
17 Card Type Selection 2 2 Select control card with
correct functions:
Plugging only
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.
4
Setting of 21 (12 seconds) minimum without seat brake.

7
Register Parameter Tables 2200 SRM 595

Table 2. EV-100ZX Parameters - E45-65XM, and N30XMH (36 to 48V) (Traction Card Type
ZY NO Regenerative Braking and NO Field Weakening) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
18 Steering Pump Time Delay 0 1.5 sec 0/128 1.5 sec to 65 sec
(Seat Switch) 25 4 14 sec 4 21/128 4 12 sec to 65 sec 4
19 Maintenance Alert (hours) 99 0 to 99
20 Maintenance Alert (hours) 99 100 to 9900
21 Maintenance Speed Limit 0 None 0 180
22 Mode Reference (Reference - None None -
register for the instrument
panel display when the battery
is connected.)
23 Hourmeter (minutes) 0
24 Hourmeter (seconds) 0
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 - None (Temporary storage
register.)
27 Battery Volts Data - - None (Temporary storage register
for battery voltage data.)
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter 0 0 100 to 9900
(thousands/hundreds)
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.
4
Setting of 21 (12 seconds) minimum without seat brake.

8
2200 SRM 595 Register Parameter Tables

Table 2. EV-100ZX Parameters - E45-65XM, and N30XMH (36 to 48V) (Traction Card Type
ZY NO Regenerative Braking and NO Field Weakening) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum Parameter
No. Parame- Value Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 40 3.5 sec Fcn. No. 52 255
49 FW Pickup Current 0 N/A 0 N/A
50 Speed Limit 1 85 80% Fcn. No. 54 180
51 Not Used
MODE 2
52 Controlled Acceleration 30 2.6 sec Fcn. No. 56 Fcn. No. 48
53 FW Pickup Current 0 None Fcn. No. 49 Fcn. No. 57
54 Speed Limit 1 0 None Fcn. No. 58 Fcn. No. 50
55 Not Used
MODE 3
56 Controlled Acceleration 20 1.8 sec Fcn. No. 60 Fcn. No. 52
57 FW Pickup Current 0 Fcn. No. 53 Fcn. No. 61
58 Speed Limit 1 0 None Fcn. No. 62 Fcn. No. 54
59 Not Used
MODE 4
60 Controlled Acceleration 10 0.94 sec 8 Fcn. No. 56
61 FW Pickup Current 0 Fcn. No. 57 110
62 Speed Limit 1 0 None 0 Fcn. No. 58

9
Register Parameter Tables 2200 SRM 595

Table 2. EV-100ZX Parameters - E45-65XM, and N30XMH (36 to 48V) (Traction Card Type
ZY NO Regenerative Braking and NO Field Weakening) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user.
Lift truck number assigned by user.

10
2200 SRM 595 Register Parameter Tables

Table 3. EV-100ZX Parameters - E2.00-3.20XM, and J2.00-3.20XM (72 to 80V) (Traction


Card Type ZH With Regenerative Braking and Field Weakening)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Creep Speed 0 5% 0/255 5% to 15%
3 Controlled Acceleration 20 1.8 sec 8/255 0.77 to 21.5 seconds
and 1A Time
4 Current Limit (C/L) 125 0/130
5 Plugging Distance (Current) 50 357 amp 0/55 200 to 373 amperes
6 1A Dropout Current 12 489 amp 0/250 2 450 to 1260 amperes
7 Field Weakening Pickup 22 88 amp 0/36 0 to 110 amperes
(Current)
8 Field Weakening Dropout 55 244 amp 0/70 65 to 293 amperes
(Current)
9 Regenerative Braking 50 185 amp 0/55 75 to 196 amperes
Current Limit
10 Regenerative Braking Start 10 3.70% 0/255 0% to 95% SCR ON time
(% ON time)
11 Speed Limit 1 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
12 Speed Limit 2 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
13 Speed Limit 3 (maximum 120 64% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
14 Internal Resistance 12 3 - 5/25 -
Compensation
15 Battery Volts 75 72 V 70/80 72 volt operation
15 Battery Volts 85 80 V 81/183 80 volt operation
16 Pedal Position Plugging 40 228 amp 0/85 100 to 373 amperes
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.

11
Register Parameter Tables 2200 SRM 595

Table 3. EV-100ZX Parameters - E2.00-3.20XM, and J2.00-3.20XM (72 to 80V) (Traction Card
Type ZH With Regenerative Braking and Field Weakening) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
17 Card Type Selection 42 Plugging 40 Select control card with
Regen. FW 42 correct functions:
44 Regenerative Braking
Field Weakening
18 Steering Pump Time Delay 25 14 sec 0/128 1.5 sec to 65 seconds
(Seat Switch)
19 Maintenance Alert (hours) 99 0 to 99
20 Maintenance Alert (hours) 99 100 to 9900
21 Maintenance Speed Limit 0 None None/0 None to 180
22 Mode Reference (Reference - None None -
register for the instrument
panel display when the battery
is connected.)
23 Hourmeter (minutes) 0
24 Hourmeter (seconds) 0
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 - None (Temporary storage
register.)
27 Battery Volts Data - - None (Temporary storage register
for battery voltage data.)
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter (thousands/ 0 0 100 to 9900
hundreds)
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.

12
2200 SRM 595 Register Parameter Tables

Table 3. EV-100ZX Parameters - E2.00-3.20XM, and J2.00-3.20XM (72 to 80V) (Traction Card
Type ZH With Regenerative Braking and Field Weakening) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum
No. Parame- Value Parameter Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 40 3.5 sec Fcn. No. 52 255
49 FW Pickup Current 0 None 0 Fcn. No. 53
50 Speed Limit 1 85 80% Fcn. No. 54 180
51 Not Used
MODE 2
52 Controlled Acceleration 30 2.6 sec Fcn. No. 56 Fcn. No. 48
53 FW Pickup Current 0 None Fcn. No. 49 Fcn. No. 57
54 Speed Limit 1 0 None Fcn. No. 58 Fcn. No. 50
55 Not Used
MODE 3
56 Controlled Acceleration 20 1.8 sec Fcn. No. 60 Fcn. No. 52
57 FW Pickup Current 29 99 amps Fcn. No. 53 Fcn. No. 61
[J2.00-3.20XM (J40-60XM)]
58 Speed Limit 1 0 None Fcn. No. 62 Fcn. No. 54
59 Not Used
MODE 4
60 Controlled Acceleration 10 0.94 sec 8 Fcn. No. 56
61 FW Pickup Current 36 110 amps Fcn. No. 57 110
62 Speed Limit 1 0 None 0 Fcn. No. 58

13
Register Parameter Tables 2200 SRM 595

Table 3. EV-100ZX Parameters - E2.00-3.20XM, and J2.00-3.20XM (72 to 80V) (Traction Card
Type ZH With Regenerative Braking and Field Weakening) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user (tens/units). 0 to 99
Lift truck number assigned by user 100 to 9900
(thousands/hundreds).

14
2200 SRM 595 Register Parameter Tables

Table 4. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type ZY


With Regenerative Braking and NO Field Weakening)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Creep Speed 0 5% 0/255 5% to 15%
3 Controlled Acceleration 20 2.6 sec 8/255 0.77 to 21.5 seconds
and 1A Time
4 Current Limit (C/L) 125 max. amp 0/130 max. amperes
5 Plugging Distance (Current) 50 357 amp 0/55 200 to 374 amperes
6 1A Dropout Current 12 489 amp 0/250 2 450 to 1260 amperes
7 Field Weakening Pickup N/A N/A N/A N/A
(Current)
8 Field Weakening Dropout N/A N/A N/A N/A
(Current)
9 Regenerative Braking 50 0/125 75 to 349 amperes
Current Limit
10 Regenerative Braking Start 10 3.70% 0/255 0% to 96% of battery voltage
(% ON time)
11 Speed Limit 1 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
12 Speed Limit 2 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
13 Speed Limit 3 (maximum 120 64% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
14 Internal Resistance 12 3 - 5/25 -
Compensation
15 Battery Volts 75 72 V 70/80 72 volt operation
15 Battery Volts 85 80 V 81/183 80 volt operation
16 Pedal Position Plugging 40 228 amp 0/85 100 to 373 amperes
17 Card Type Selection 42 42 Select control card with
correct functions:
Regenerative Braking
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.

15
Register Parameter Tables 2200 SRM 595

Table 4. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type ZY With
Regenerative Braking and NO Field Weakening) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
18 Steering Pump Time Delay 25 14 sec 0/128 1.5 sec to 65 seconds
(Seat Switch)
19 Maintenance Alert (hours) 99 0 to 99
20 Maintenance Alert (hours) 99 100 to 9900
21 Maintenance Speed Limit 0 None 0 180
22 Mode Reference (Reference - None None -
register for the instrument
panel display when the battery
is connected.)
23 Hourmeter (minutes) 0
24 Hourmeter (seconds) 0
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 - None (Temporary storage
register.)
27 Battery Volts Data - - None (Temporary storage register
for battery voltage data.)
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter (thousands/ 0 0 100 to 9900
hundreds)
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.

16
2200 SRM 595 Register Parameter Tables

Table 4. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type ZY With
Regenerative Braking and NO Field Weakening) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum
No. Parame- Value Parameter Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 40 3.5 sec Fcn. No. 52 255
49 FW Pickup Current 0 N/A 0 N/A
50 Speed Limit 1 85 80% Fcn. No. 54 180
51 Not Used
MODE 2
52 Controlled Acceleration 30 2.6 sec Fcn. No. 56 Fcn. No. 48
53 FW Pickup Current 0 None Fcn. No. 49 Fcn. No. 57
54 Speed Limit 1 0 None Fcn. No. 58 Fcn. No. 50
55 Not Used
MODE 3
56 Controlled Acceleration 20 1.8 sec Fcn. No. 60 Fcn. No. 52
57 FW Pickup Current 0 Fcn. No. 53 Fcn. No. 61
58 Speed Limit 1 0 None Fcn. No. 62 Fcn. No. 54
59 Not Used
MODE 4
60 Controlled Acceleration 10 0.94 sec 8 Fcn. No. 56
61 FW Pickup Current 0 Fcn. No. 57 110
62 Speed Limit 1 0 None 0 Fcn. No. 58

17
Register Parameter Tables 2200 SRM 595

Table 4. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type ZY With
Regenerative Braking and NO Field Weakening) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user
Lift truck number assigned by user

18
2200 SRM 595 Register Parameter Tables

Table 5. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Low Energy Usage) (Traction Card
Type ZY With 9-inch Motor, Regenerative Braking and NO Field Weakening)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Creep Speed 0 5% 0/255 5% to 15%
3 Controlled Acceleration 30 2.6 sec 8/255 0.77 to 22 seconds
and 1A Time
4 Current Limit (C/L) 125 max. amp 0/130 max. amperes
5 Plugging Distance (Current) 50 357 amp 0/55 200 to 373 amperes
6 1A Dropout Current 12 489 amp 0/250 2 450 to 1260 amperes
7 Field Weakening Pickup N/A N/A N/A N/A
(Current)
8 Field Weakening Dropout N/A N/A N/A N/A
(Current)
9 Regenerative Braking 50 185 amp 0/55 75 to 196 amp
Current Limit
10 Regenerative Braking Start 10 3.70% 0/255 0% to 96% of battery voltage
(% ON time)
11 Speed Limit 1 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
12 Speed Limit 2 (maximum 0 96% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
13 Speed Limit 3 (maximum 120 64% of 0/180 96% to 0% of battery voltage
motor speed, Voltage with batt. volts
NC switch open)
14 Internal Resistance 12 3 - 5/25 -
Compensation
15 Battery Volts 75 72 V 70/80 72 volt operation
15 Battery Volts 85 80 V 81/183 80 volt operation
16 Pedal Position Plugging 40 228 amp 0/85 100 to 373 amperes
17 Card Type Selection 42 42 Select control card with
correct functions:
Regenerative Braking
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.

19
Register Parameter Tables 2200 SRM 595

Table 5. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Low Energy Usage) (Traction Card Type
ZY With 9-inch Motor, Regenerative Braking and NO Field Weakening) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
18 Steering Pump Time Delay 25 14 sec 0/128 1.5 to 65 seconds
(Seat Switch)
19 Maintenance Alert (hours) 99 0 to 99
20 Maintenance Alert (hours) 99 100 to 9900
21 Maintenance Speed Limit 0 None 0 180
22 Mode Reference (Reference - None None -
register for the instrument
panel display when the battery
is connected.)
23 Hourmeter (minutes) 0
24 Hourmeter (seconds) 0
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 - None (Temporary storage
register.)
27 Battery Volts Data - - None (Temporary storage register
for battery voltage data.)
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter (thousands/ 0 0 100 to 9900
hundreds)
1
Any number other than zero can be read as a possible fault.
2
Settings greater than 250 will disable the 1A Dropout function.
3
Average value for most batteries. See procedure for more accurate value.

20
2200 SRM 595 Register Parameter Tables

Table 5. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Low Energy Usage) (Traction Card
Type ZY With 9-inch Motor, Regenerative Braking and NO Field Weakening) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum
No. Parame- Value Parameter Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 60 5.0 sec Fcn. No. 52 255
49 FW Pickup Current N/A N/A 0 N/A
50 Speed Limit 1 120 64% Fcn. No. 54 180
51 Not Used
MODE 2
52 Controlled Acceleration 40 3.5 sec Fcn. No. 56 Fcn. No. 48
53 FW Pickup Current N/A None 0 N/A
54 Speed Limit 1 85 80% Fcn. No. 58 Fcn. No. 50
55 Not Used
MODE 3
56 Controlled Acceleration 30 2.6 sec Fcn. No. 60 Fcn. No. 52
57 FW Pickup Current N/A 0 N/A
58 Speed Limit 1 0 None Fcn. No. 62 Fcn. No. 54
59 Not Used
MODE 4
60 Controlled Acceleration 20 1.8 sec 8 Fcn. No. 56
61 FW Pickup Current N/A 0 N/A
62 Speed Limit 1 0 None 0 Fcn. No. 58

21
Register Parameter Tables 2200 SRM 595

Table 5. EV-100ZX Parameters - E2.00-3.20XM (72 to 80V) (Low Energy Usage) (Traction Card
Type ZY With 9-inch Motor, Regenerative Braking and NO Field Weakening) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user.
Lift truck number assigned by user.

22
2200 SRM 595 Register Parameter Tables

Table 6. EV-100ZX Parameters - E40-65XM, J40-60XM, E70-120XL, and N30XMH Lift


Trucks (36 to 48V) (Hydraulic Pump Card Type ZP)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Internal Resistance 10 65 amp 0/255
Compensation Start
3 Controlled Acceleration 50 1.04 sec 25/150 0.52 sec/3.1 sec
4 Current Limit (C/L) 255 max. amp 0/255 max. amperes
5 Not Used
6 Not Used
7 Controlled Acceleration 15
Compensation
8 Not Used
9 Not Used
10 Not Used
11 Speed Limit 1 35 13 volts 30/70 11 to 26 volts
12 Speed Limit 2 55 21 volts 30/70 11 to 26 volts
13 Speed Limit 3 255 maximum 30/255 11 to maximum volts
volts
14 Speed Limit 4 255 maximum 30/255 11 to maximum volts
volts
15 Not Used
16 Internal Resistance 10 2.28 volts
Compensation
17 Card Type Selection with 63 High Current Limit with lockout function
BDI Low Function 65 High Current Limit with lockout function
71 High Current Limit with lockout function
17 Card Type Selection without 45 High Current Limit without lockout function
BDI Function 50 High Current Limit without lockout function
53 High Current Limit without lockout function
18 Not Used
19 Not Used
20 Not Used
21 Not Used
22 Not Used
1
Any number other than zero can be read as a possible fault.

23
Register Parameter Tables 2200 SRM 595

Table 6. EV-100ZX Parameters - E40-65XM, J40-60XM, E70-120XL, and N30XMH Lift


Trucks (36 to 48V) (Hydraulic Pump Card Type ZP) (Continued)

U.S. Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
23 Not Used
24 Not Used
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 (Temporary storage
register.)
27 Not Used
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter (thousands/ 0 0 100 to 9900
hundreds)
1
Any number other than zero can be read as a possible fault.

24
2200 SRM 595 Register Parameter Tables

Table 6. EV-100ZX Parameters - E40-65XM, J40-60XM, E70-120XL, and N30XMH Lift


Trucks (36 to 48V) (Hydraulic Pump Card Type ZP) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum
No. Parame- Value Parameter Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 120 2.5 sec 25 150 (3.1 sec)
(0.52 sec)
49 Speed Limit 2 35 13 volts 30 (11 volts) 70 (26 volts)
50 Speed Limit 3 84 30 volts 30 (11 volts) 255 (maximum volts)
51 Not Used
MODE 2
52 Controlled Acceleration 80 1.7 sec 25 150 (3.1 sec)
(0.52 sec)
53 Speed Limit 2 48 18 volts 30 (11 volts) 70 (26 volts)
54 Speed Limit 3 96 36 volts 30 (11 volts) 255 (maximum volts)
55 Not Used
MODE 3
56 Controlled Acceleration 50 1.04 sec 25 150 (3.1 sec)
(0.52 sec)
57 Speed Limit 2 61 23 volts 30 (11 volts) 70 (26 volts)
58 Speed Limit 3 255 maximum 30 (11 volts) 255 (maximum volts)
volts
59 Not Used
MODE 4
60 Controlled Acceleration 25 25 150 (3.1 sec)
(0.52 sec)
61 Speed Limit 2 70 26 volts 30 (11 volts) 70 (26 volts)
62 Speed Limit 3 255 maximum 30 (11 volts) 255 (maximum volts)
volts

25
Register Parameter Tables 2200 SRM 595

Table 6. EV-100ZX Parameters - E40-65XM, J40-60XM, E70-120XL, and N30XMH Lift


Trucks (36 to 48V) (Hydraulic Pump Card Type ZP) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user.
Lift truck number assigned by user.

26
2200 SRM 595 Register Parameter Tables

Table 7. EV-100ZX Parameters - E2.00-3.20XM, J2.00-3.20XM, and E3.50-5.50XL Lift


Trucks (72 to 80V) (Hydraulic Pump Card Type ZP)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
1 Stored Statue Code 01 - 0 1/255 -
2 Internal Resistance 10 65 amp 0/255
Compensation Start
3 Controlled Acceleration 50 1.04 sec 25/150 0.52 sec/3.1 sec
4 Current Limit (C/L) 255 max. amp 0/255 max. amperes
5 Not Used
6 Not Used
7 Controlled Acceleration 15
Compensation
8 Not Used
9 Not Used
10 Not Used
11 Speed Limit 1 70 26 volts 60/106 22 to 40 volts
12 Speed Limit 2 80 30 volts 60/106 22 to 40 volts
13 Speed Limit 3 255 maximum 60/255 22 to maximum volts
volts
14 Speed Limit 4 255 maximum 60/255 22 to maximum volts
volts
15 Not Used
16 Internal Resistance 10 2.28 volts
Compensation
17 Card Type Selection with 54 High Current Limit with lockout function
BDI Low Function 57 High Current Limit with lockout function
62 High Current Limit with lockout function
17 Card Type Selection without 36 High Current Limit without lockout function
BDI Function 40 High Current Limit without lockout function
44 High Current Limit without lockout function
18 Not Used
19 Not Used
20 Not Used
21 Not Used
22 Not Used
1
Any number other than zero can be read as a possible fault.

27
Register Parameter Tables 2200 SRM 595

Table 7. EV-100ZX Parameters - E2.00-3.20XM, J2.00-3.20XM, and E3.50-5.50XL Lift Trucks


(72 to 80V) (Hydraulic Pump Card Type ZP) (Continued)

European Lift Truck Models


Default Permitted Range
Fcn. Description Factory Factory Min/Max. Value (Min/Max.)
No. Parameter Value Parameter
23 Not Used
24 Not Used
25 Monitor Register 0 - None (Temporary storage
register.)
26 Monitor Register 0 (Temporary storage
register.)
27 Not Used
28 Fault Count Pointer - - None (Temporary storage register
(Must be reset to zero to that points to location of
clear Status Codes.) last recorded fault.)
29 Set Hourmeter (tens/units) 0 0 0-99
30 Set Hourmeter (thousands/ 0 0 100 to 9900
hundreds)
1
Any number other than zero can be read as a possible fault.

28
2200 SRM 595 Register Parameter Tables

Table 7. EV-100ZX Parameters - E2.00-3.20XM, J2.00-3.20XM, and E3.50-5.50XL Lift


Trucks (72 to 80V) (Hydraulic Pump Card Type ZP) (Continued)

Default Permitted Range


Fcn. Description Factory Factory Minimum Maximum
No. Parame- Value Parameter Parameter
ter
Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.
Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.
MODE 1
48 Controlled Acceleration 120 2.5 sec 25 150 (3.1 sec)
(0.52 sec)
49 Speed Limit 2 66 25 volts 60 (22 volts) 106 (40 volts)
50 Speed Limit 3 133 50 volts 70 (26 volts) 255 (maximum volts)
51 Not Used
MODE 2
52 Controlled Acceleration 80 1.7 sec 25 150 (3.1 sec)
(0.52 sec)
53 Speed Limit 2 80 30 volts 60 (22 volts) 106 (40 volts)
54 Speed Limit 3 160 60 volts 70 (26 volts) 255 (maximum volts)
55 Not Used
MODE 3
56 Controlled Acceleration 50 1.04 sec 25 150 (3.1 sec)
(0.52 sec)
57 Speed Limit 2 101 38 volts 60 (22 volts) 106 (40 volts)
58 Speed Limit 3 255 maximum 70 (26 volts) 255 (maximum volts)
volts
59 Not Used
MODE 4
60 Controlled Acceleration 25 25 150 (3.1 sec)
(0.52 sec)
61 Speed Limit 2 70 26 volts 60 (22 volts) 106 (40 volts)
62 Speed Limit 3 255 maximum 70 (26 volts) 255 (maximum volts)
volts

29
Register Parameter Tables 2200 SRM 595

Table 7. EV-100ZX Parameters - E2.00-3.20XM, J2.00-3.20XM, and E3.50-5.50XL Lift


Trucks (72 to 80V) (Hydraulic Pump Card Type ZP) (Continued)

Description Default
The following registers store information used by the controller and the HYTECH™ software and do
not have Function Numbers assigned.
Not Used
Secure Hourmeter (tens/units) Read Only
Secure Hourmeter (thousands/hundreds) Read Only
Secure Auxiliary Hourmeter (tens/units) Read Only
Secure Auxiliary Hourmeter (thousands/hundreds) Read Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Reserved for use by GE GE Use Only
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift Truck Serial Number
Lift truck number assigned by user.
Lift truck number assigned by user.

30
TECHNICAL PUBLICATIONS

2200 SRM 595 8/03 (6/98)(11/95)(10/94) Printed in U.S.A.

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