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SPECIFICATIONS
E2.00-3.20XM (E45-65XM, E45-65XM 2) [F108];
J2.00-3.20XM (J40-65XM, J40-65XM 2) [A216];
N30XMH, N30XMH 2 [C210]
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Capacities and Specifications Table of Contents
TABLE OF CONTENTS
Counterweights .................................................................................................................................................. 1
Hydraulic System............................................................................................................................................... 1
Wheels and Tires................................................................................................................................................ 2
Battery Specifications........................................................................................................................................ 3
E2.00-3.20XM (E45-65XM, E45-65XM 2, N30XMH, N30XMH 2)................................................................. 3
J2.00-3.20XM (J40-65XM, J40-65XM 2)........................................................................................................ 4
Capacities ........................................................................................................................................................... 5
Movement Rates (Maximum) for Tilt Cylinders .............................................................................................. 5
Mast Speeds ....................................................................................................................................................... 6
E45-65XM Mast Speeds (36 or 48 Volt) Americas ....................................................................................... 6
E40-65XM, E40-65XM 2, N30XMH 2 Mast Speeds (36 or 48 Volt) Americas............................................... 12
E2.00-3.20XM Mast Speeds (72 or 80 Volt) Europe ..................................................................................... 17
E2.00-3.20XM, E2.00-3.20XM 2 Mast Speeds (72 or 80 Volt) Europe.......................................................... 23
J40-65XM Mast Speeds (36 or 48 Volt) Americas ........................................................................................ 26
J40-65XM, J40-65XM 2 Mast Speeds (36 or 48 Volt) Americas ................................................................... 30
J2.00-3.20XM Mast Speeds (72 or 80 Volt) Europe ..................................................................................... 33
Torque Specifications ......................................................................................................................................... 41
Frame ............................................................................................................................................................. 41
Drive Axle, Speed Reducer, and Differential E.200-3.20XM (E45-65XM, E45-65XM 2 and
N30XMH, N30XMH 2).................................................................................................................................... 41
Drive Axle, Speed Reducer, and Differential J2.00-3.20XM (J40-65XM, J40-65XM 2) .............................. 41
Steering Axle E2.00-3.20XM (E45-65XM, E45-65XM 2 and N30XMH, N30XMH 2)................................... 42
Steering Axle J2.00-3.20XM (J40-65XM, J40-65XM 2) ................................................................................ 42
Masts .............................................................................................................................................................. 42
Seat Brake...................................................................................................................................................... 42
Adhesives and Sealants ..................................................................................................................................... 43
HYSTER
APPROVED
PARTS
8000 SRM 561 Hydraulic System
Counterweights
Weight + 50 kg
Model * mm (* in.) (110 lb)
0 kg (0 lb)
E2.00XM and E2.50XM 700 mm (27.6 in.)
E2.50XM (E50XM and E50XM 2) 847 mm (33.3 in.) 544 kg (1200 lb)
E3.00XM 1015 mm (40.0 in.)
(E45XM and E45XM 2) 700 mm (27.6 in.)
(E55XM, E55XM 2) and E2.50XM (E65XM, E65XM 2), 847 mm (33.3 in.)
770 kg (1700 lb)
E3.00XM
E3.20XM and (N30XMH, N30XMH 2) 1015 mm (40.0 in.)
(E50XM, E50XM 2) and E2.50XM 700 mm (27.6 in.)
976 kg (2152 lb)
(E60XM, E60XM 2) and E3.00XM 847 mm (33.3 in.)
J2.00XM and J2.50XM (J40XM, J40XM 2 and J50XM, 717 mm (28.2 in.)
J50XM 2)
678 kg (1495 lb)
J2.50XM and J3.00XM (J50XM, J50XM 2 and J60XM, 861 mm (33.9 in.)
J60XM 2)
J3.20XM and (J65XM, J65XM 2) 861 mm (33.9 in.) 749 kg (1651 lb)
*Approximate battery compartment lengths (identifies frame size).
Hydraulic System
Item Specification
Relief Pressure, Lift System
E2.00-3.20XM (E45-65XM, E45-65XM 2) and (N30XMH, 21.7 ±0.7 MPa (3100 ±100 psi)
N30XMH 2)
J2.00-3.20XM (J40-65XM, J40-65XM 2) 21.0 ±0.7 MPa (3000 ±100 psi)
Relief Pressure, Tilt System
With Auxiliary Relief Valve 15.75 ±0.7 MPa (2250 ±100 psi)
Without Auxiliary Relief Valve 21.7 ±0.7 MPa (3100 ±100 psi)
Relief Pressure, Auxiliary 15.75 ±0.7 MPa (2250 ±100 psi)
Relief Pressure, Steering System 8620 ±345 kPa (1250 ±50 psi)
*Oil temperature 54 to 66 C (130 to 150 F).
1
Wheels and Tires 8000 SRM 561
2
8000 SRM 561 Battery Specifications
Battery Specifications
E2.00-3.20XM (E45-65XM, E45-65XM 2, N30XMH, N30XMH 2)
Minimum Battery Size Minimum/ Weight
Compartment Maximum
Model
Size
Length Width Minimum Maximum
Length × Width
E2.00XM, 985 kg 1453 kg
E2.50XM* 695 × 987 mm 681/691 mm (2172 lb) (3203 lb)
E45-50XM (27.4 × 38.8 in.) (26.8/27.2 in.) 1044 kg 1498 kg
(E45-50XM 2)* (2302 lb) (3302 lb)
E2.50XM, 1317 kg 1771 kg
E3.00XM* 842 × 987 mm 800/838 mm (2903 lb) (3904 lb)
978/983 mm
(E45-60XM, (33.2 × 38.8 in.) (31.5/33.0 in.)
(38.5/38.7 in.)
E45-60XM 2)*
E3.00-3.20XM 1553 kg 1998 kg
(E65XM, (3424 lb) (4405 lb)
E65XM 2) 1010 × 987 mm 1001/1006 mm
(39.8 × 38.8 in.) (39.4/39.6 in.)
(N30XMH,
N30XMH 2)
*Short Wheelbase
612 mm (24.1 in.) = maximum height for batteries with a cover.
579 mm (22.8 in.) = maximum height for batteries without a cover.
The tolerances of the battery compartment are +3 and 0 mm (+0.118 and 0 in.). The battery size column
shows the size range that will permit the battery to still fit into a battery compartment.
The battery compartment length is front to back. Width is side to side. The length dimension of the battery
must fit within the battery compartment side-to-side dimension with a clearance of 0 to 13 mm (0 to 0.5 in.)
maximum. Battery width must fit within the battery compartment front-to-back dimension.
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in this table. Adjust the spacer plate
and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward or back-
ward.
3
Battery Specifications 8000 SRM 561
WARNING
The battery must fit the battery compartment so that the battery restraint system will operate
correctly. Use only batteries with the correct length shown in this table. Adjust the spacer plate
and side spacers to prevent the battery from moving more than 13 mm (0.5 in.) forward or back-
ward.
4
8000 SRM 561 Movement Rates (Maximum) for Tilt Cylinders
Capacities
Item Specification
Hydraulic System (Full Mark on Dipstick)*
E2.00-3.20XM (E45-65XM, E45-65XM 2 and N30XMH, N30XMH 2) 23.0 liter (6.1 gal)
J2.00-3.20XM (J40-65XM, J40-65XM 2) 27.4 liter (7.23 gal)
Differential/Speed Reducer
E2.00-3.20XM (E45-65XM, E45-65XM 2 and N30XMH, N30XMH 2) 4.2 liter (8.8 pt)
J2.00-3.20XM (J40-65XM, J40-65XM 2) 3.7 liter (7.8 pt)
Brake Fluid 0.24 liter (0.5 pt)
Hydraulic Pump Capacities**
Large Lift Pump 19 cc/rev. (1.16 in. 3/rev.)
Small Lift Pumps 12 cc/rev. (0.73 in. 3/rev.)
Steering Pump 4.23 cc/rev. (0.26 in. 3/rev.)
*Check after all air is removed from the system and with the mast fully lowered.
**Oil temperature at 54 to 66 C (130 to 150 F)
5
Mast Speeds 8000 SRM 561
Mast Speeds
E45-65XM MAST SPEEDS (36 OR 48 VOLT) AMERICAS
Contactor Controlled Standard Motor and Large Lift Pump*
Lifting Lowering
Model Mast V Rated Load No Load Rated Load No Load
m/sec ft/min m/sec ft/min m/sec ft/min m/sec ft/min
Two-
36 0.295 58 0.513 101
Stage 0.569 112 0.508 100
48 0.442 87 0.625 123
LFL
Two-
36 0.305 60 0.472 93
Stage 0.523 103 0.457 90
48 0.406 80 0.625 123
FFL
E45XM
Three-
36 0.310 61 0.462 91
Stage 0.538 106 0.467 92
48 0.396 78 0.610 120
FFL
Four-
36 0.290 57 0.452 89
Stage 0.447 88 0.411 81
48 0.401 79 0.569 112
FFL
Two-
36 0.284 56 0.513 101
Stage 0.574 113 0.508 100
48 0.376 74 0.625 123
LFL
Two-
36 0.295 58 0.472 93
Stage 0.538 106 0.457 90
48 0.391 77 0.625 123
FFL
E50XM
Three-
36 0.290 57 0.462 91
Stage 0.549 108 0.467 92
48 0.381 75 0.610 120
FFL
Four-
36 0.279 55 0.452 89
Stage 0.447 88 0.411 81
48 0.391 77 0.569 112
FFL
Two-
36 0.279 55 0.513 101
Stage 0.584 115 0.508 100
48 0.371 73 0.625 123
LFL
Two-
36 0.290 57 0.472 93
E55XM Stage 0.554 109 0.457 90
48 0.381 75 0.625 123
FFL
Three-
36 0.279 55 0.462 91
Stage 0.559 110 0.467 92
48 0.371 73 0.610 120
FFL
LFL = Limited Free Lift FFL = Full Free Lift
*Standard 19 cc (1.16 in. 3 ) displacement pump, 190 mm (7.5 in.) standard pump motor and 610 mm (24 in.)
load center.
Oil temperature 54 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. No Load
lowering speeds are minimum values. Rated Load lowering speeds are maximum values.
6
8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
203 or 190 mm (8.0 or 7.5 in.) Long Stack Motor and Small Lift Pump*
Lifting Lowering
Model Mast V Rated Load No Load Rated Load No Load
m/sec m/sec m/sec m/sec
Two-Stage LFL 72 0.396 0.554
0.559 0.508
80 0.442 0.620
Two-Stage FFL 72 0.406 0.579
0.508 0.457
E2.00XM 80 0.457 0.645
E2.00XM 2 Three-Stage FFL 72 0.401 0.569
0.528 0.467
80 0.452 0.635
Four-Stage FFL 72 0.351 0.483
0.447 0.411
80 0.391 0.538
Two-Stage LFL 72 0.371 0.554
0.574 0.508
80 0.417 0.620
Two-Stage FFL 72 0.386 0.579
0.538 0.457
E2.50XM 80 0.432 0.645
E2.50XM 2 Three-Stage FFL 72 0.376 0.569
0.549 0.467
80 0.422 0.635
Four-Stage FFL 72 0.330 0.483
0.447 0.411
80 0.371 0.538
Two-Stage LFL 72 0.320 0.498
0.569 0.457
80 0.361 0.554
E3.00XM Two-Stage FFL 72 0.325 0.513
0.538 0.366
E3.00XM 2 80 0.366 0.574
Three-Stage FFL 72 0.325 0.508
0.544 0.396
80 0.366 0.569
Two-Stage LFL 72 0.315 0.498
0.559 0.457
80 0.351 0.554
E3.20XM Two-Stage FFL 72 0.320 0.513
0.523 0.366
E3.20XM 2 80 0.361 0.574
Three-Stage FFL 72 0.320 0.508
0.533 0.396
80 0.356 0.569
LFL = Limited Free Lift FFL = Full Free Lift
*Slow (lift) speed 12 cc (0.73 in. 3 ) displacement pump, GE long stack or BKB 203 mm (8.0 in.) pump
motor and 500 mm (20 in.) load center.
Oil temperature 54 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. No Load
lowering speeds are minimum values. Rated Load lowering speeds are maximum values. N/A = Not
Available
25
Mast Speeds 8000 SRM 561
26
8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
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Mast Speeds 8000 SRM 561
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8000 SRM 561 Mast Speeds
39
Mast Speeds 8000 SRM 561
203 or 190 mm (8.0 or 7.5 in.) Long Stack Motor and Large Lift Pump*
Lifting Lowering
Model Mast V Rated Load No Load Rated Load No Load
m/sec m/sec m/sec m/sec
Two-Stage LFL 72 0.396 0.554
0.569 0.508
80 0.442 0.620
Two-Stage FFL 72 0.406 0.579
J2.00XM 0.523 0.457
80 0.457 0.645
Three-Stage FFL 72 0.401 0.569
0.538 0.467
80 0.452 0.635
Two-Stage LFL 72 0.371 0.554
0.584 0.508
80 0.417 0.620
Two-Stage FFL 72 0.386 0.579
J2.50XM 0.554 0.457
80 0.432 0.645
Three-Stage FFL 72 0.376 0.569
0.559 0.467
80 0.422 0.635
Two-Stage LFL 72 0.320 0.498
0.559 0.457
80 0.361 0.554
Two-Stage FFL 72 0.325 0.513
J3.00XM 0.523 0.366
80 0.366 0.574
Three-Stage FFL 72 0.325 0.508
0.533 0.396
80 0.366 0.569
Two-Stage LFL 72 0.315 0.498
0.569 0.457
80 0.351 0.554
Two-Stage FFL 72 0.320 0.513
J3.20XM 0.533 0.366
80 0.361 0.574
Three-Stage FFL 72 0.320 0.508
0.544 0.396
80 0.356 0.569
LFL = Limited Free Lift FFL = Full Free Lift
*Slow (lift) speed 19 cc (1.16 in. 3 ) displacement pump, GE long stack or BKB 203 mm (8.0 in.) pump
motor and 500 mm (20 in.) load center.
Oil temperature 54 to 66 C (130 to 150 F). Lifting speeds (valve fully open) ±10% acceptable. No Load
lowering speeds are minimum values. Rated Load lowering speeds are maximum values. N/A = Not
Available
40
8000 SRM 561 Torque Specifications
Torque Specifications
FRAME Ring Gear to Differential Case
7/16 UNF × 1 bolts (12)
Overhead Guard - Front Leg M12 × 1.75 × 50 111 N•m (82 lbf ft)
Capscrews (3) Standard Torque Value
Differential Case Halves 3.8 UNF ×
Overhead Guard - Rear Leg M12 × 1.75 × 50 3-1/2 Capscrews (8)
Capscrews (2) Standard Torque Value 50 N•m (37 lbf ft)
Counterweight Capscrews - Upper Bearing Cap Capscrews for Differen-
Capscrews (2) tial Bearings (4)
E2.00-3.20XM (E45-65XM, E45-65XM2) 95 to 110 N•m (70 to 81 lbf ft)
380 N•m (280 lbf ft)
J2.00-3.20XM (J40-65XM, J45-65XM2) Lock Plate Capscrews for Adjusting Nuts (2)
320 N•m (236 lbf ft) 19 N•m (14 lbf ft)
Counterweight Capscrews - Lower (tow pin) Lock Nut for Thrust Screw
M12 × 1.75 × 90 Capscrews (2) 68 to 95 N•m (50 to 70 lbf ft)
66 N•m (49 lbf ft)
Pinion Nut (use shims to set rotating
Counterweight Capscrews - Cover torque with nut tight)
3/8 UNC × 1-1/4 Capscrews (2) 340 N•m (251 lbf ft)
52 N•m (38 lbf ft)
Speed Reducer Housing to Axle (differential)
DRIVE AXLE, SPEED REDUCER, AND Housing E2.00-3.20XM (E45-65XM, E45-65XM 2)
DIFFERENTIAL E.200-3.20XM (E45-65XM, and (N30XMH, N30XMH 2) only
M10 x 1.5 x 30 bolts (6) 38 N•m (28 lbf ft)
E45-65XM 2 AND N30XMH, N30XMH 2) M10 x 1.5 x 40 bolts (2) 38 N•m (28 lbf ft)
Wheel Nuts Traction Motor to Speed Reducer
237 to 305 N•m (175 to 225 lbf ft) M10 x 1.5 x 35 bolts (2) 38 N•m (28 lbf ft)
Wheel Lock Nut M10 x 1.5 x 70 bolts (6) 38 N•m (28 lbf ft)
205 N•m (151 lbf ft) Initial
34 N•m (25 lbf ft) Final DRIVE AXLE, SPEED REDUCER, AND
DIFFERENTIAL J2.00-3.20XM (J40-65XM,
Axle Housing (differential) to Spindle Housing J40-65XM 2)
(axle) M12 × 1.75 × 35 Capscrews (16 each side)
90 N•m (66 lbf ft) Axle Mounts to Frame
Torque Wrench on Head of Bolt 540 N•m
Axle Flange M12 × 1.75 × 35 Capscrews (398 lbf ft)
(16 ea. axle) Torque Wrench on Nut of Bolt 473 N•m (349 lbf ft)
90 N•m (66 lbf ft)
Axle Housing to Differential Housing
Axle Hangers to Frame 38 N•m (28 lbf ft)
Torque wrench on Head of Bolt 780 N•m
(575 lbf ft) Axle Shaft Capscrews
Torque wrench on Nut of Bolt 715 N•m (527 lbf ft) 98 N•m (72 lbf ft)
Back Plate to Axle Mount Capscrews (8) Back Plate to Axle Mount Capscrews
255 N•m (188 lbf ft) 5/8 in. Capscrews 245 N•m (180 lbf ft)
1/2 in. Capscrews 125 N•m (92 lbf ft)
Wheel Cylinder M8 × 1.25 Capscrews
13 to 20 N•m (10 to 15 lbf ft) Bearing Cap Capscrews for Differ-
ential Bearings
95 to 110 N•m (70 to 81 lbf ft)
41
Torque Specifications 8000 SRM 561
Bearing Cap Capscrews for Speed Reducer STEERING AXLE J2.00-3.20XM (J40-65XM,
19 N•m (14 lbf ft) J40-65XM 2)
Differential Case Halves Mount Brackets M12 × 1.75 × 45 bolts (4)
50 N•m (37 lbf ft) 88 N•m (65 lbf ft)
Drive Gear to Differential Case Steering Cylinder to Axle Capscrews
111 N•m (82 lbf ft) M16 × 2 × 50 (8)
225 N•m (166 lbf ft)
Retainer Capscrews for Adjustment Nuts
19 N•m (14 lbf ft) Castle Nut, King Pin (2)
90 N•m (66 lbf ft) Initial
Speed Reducer Housing to Differen-
34 N•m (25 lbf ft) Final
tial Housing
52 N•m (38 lbf ft) Castle Nut, Wheel Hub (2)
Initial 68 N•m (50 lbf ft)
Traction Motor to Speed Reducer Housing
while rotating wheel. Loosen, then
38 N•m (28 lbf ft)
3 N•m (2 lbf ft)
Wheel Cylinder Capscrews
Wheel Nut (20)
7/16 in. Capscrews 78 to 91 N•m (58 to 67 lbf ft)
237 to 305 N•m (174 to 225 lbf ft)
1/2 in. Capscrews 91 to 102 N•m (67 to 75 lbf ft)
42
8000 SRM 561 Adhesives and Sealants
43
NOTES
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