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Session: I --- New Technologies, Session Chair:
Challenges, General Topics Norm Hein
Rob Sutton
Presentation Title: I – 1 Company(ies):
Hydraulic Tubing Anchor Results RARE Petro Engineering
from Hundreds of Installs in Uintah
Basin Rod Pumped S-Curve Waxy
Wells
Author(s): Contact Information:
Anthony D. McDaniels rarepetro@blackgoldpump.com
Abstract:
Presentation Background Summary. The beginning of the presentation will go over the basics of TBG anchoring and
the logistical/technical differences between mechanical set and hydraulic set TBG anchors.
Tubing anchors are a common attachment for rod pumped wells. The most common variety is known as a TAC (TBG
ANCHOR CATCHER) and is mechanically set/unset. Another variety is a hydraulic TBG anchor set by hydraulic
differential acting upon a piston to engage the anchor without the need for mechanical manipulations by rig hands on
the surface. The fundamental concept for hydraulic TBG anchors has been around for decades but has recently be
re-engineered to improve reliability and longevity.
Presentation Case Study Summary. The remainder of the presentation will discuss a Utah case study as follows:
During a two year development period between 2013 and 2014 operators Berry Petroleum Corp & LINN Energy LLC
installed hundreds of these hydraulic TBG anchors from Black Gold Pump & Supply Inc. (Signal Hill CA) in their Uinta
basin Green River/Wasatch paraffinic S-wells. These wells were all rod pumped and powered by gas power with no
automation. The decision to begin installing the hydraulic TBG anchor came from the engineering team to try and
address the constant fishing and stuck mechanical anchor issues in the Utah wells. Beginning with installs on new
development longer reach wells the program evolved into installs in ALL new wells which further evolved into laying
down mechanical anchors from maintenance pulls on existing wells and replacing with hydraulic anchors. While the
upfront cost of the hydraulic anchors was more than mechanical set anchors once the results came in on the dynos
that the TBG was being held and that wells with hydraulic anchors weren’t having the issues with pulling TBG on rig
jobs the field personnel, engineering and management teams were convinced that was the choice for TBG anchoring
in their rod pump wells. While there were some learnings and small isolated set-backs the program as a whole was
resoundingly successful and is a good case study on the functionality of the lesser known hydraulic set anchors vs
the commonly known and run mechanical set anchors.
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2016 Gas Well Deliquification Workshop Page 2
Shallow wells can be difficult to determine accurate distances to liquid levels. Perforations, open hole, liner and quick
echoes from the liquid level create many echoes on the acoustic trace. For accurate analysis the echo from the liquid
level echo must be identified. Using an advanced analysis “Downhole Marker” method can increase the accuracy of
identifying the liquid level echo. Knowing the acoustic velocity for the composition of the gas being produced from
the well can be a step in the process of identifying the source of each echo. Microphone response can also obscure
the echo of the liquid level and special filtering techniques can be applied to remove low frequency signals to
emphasize the liquid level echo.
Acoustic fluid levels acquired on coal bed methane wells provide a low cost, direct method to observe the well and
benefit the operator through knowledge of the well’s producing conditions.
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By integrating plunger lift with “enhanced control” compression systems, horizontal wells can be effectively
deliquified, limiting production down time and increasing net revenue generation. The goal of “plunger lift
compression” is to manage a given well’s flowing head pressure, decreasing the lifting force required to bring the fluid
column to the surface. Over time, the well is able to perform a higher frequency of plunger cycles, carrying smaller
fluid volumes on each trip.
Enhanced compressor controls play a critical role in the process. The compressor responds to changes in the wells
flowing pressure and automatically adjusts its throughput as needed during the plunger cycle. The compressor is
designed to allow the well to flow freely to the sales infrastructure in the initial period of a plunger cycle. As the well
approaches critical velocity and its corresponding flow rate decreases, the entirety of the production gas is diverted
through the compressor. Thereby allowing the compressor to control the well’s flow rate and plunger velocity, and
ensuring that the fluid column successfully surfaces. Adjustments to the set points of the plunger lift controller are
also integral to the deliquification process, in allowing the well to initiate a plunger cycle as soon as the minimum
lifting force requirements are met.
Verdad Oil, in conjunction with Flogistix L.P., has demonstrated a successful model for deliquifying Niobrara
horizontal wells, resulting in stabilized production and improved monetary returns.
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A continuous foam trial was executed in a gas lifted oil well in late 2015. The well was selected due to a combination
of poor gas lift design; high water cut, and limited available gas lift pressure and rate. The objective of the trial was
twofold: first, to increase the production of the well by injecting foam downhole at the commonly available gas lift rate
and pressure. Second, to produce at the common liquid rates at an optimum foam injection rate and lower gas lift.
The trial was carefully designed and monitored to prevent a process upset whilst maintaining produced oil and water
specifications. The trial results show a trifold increase in gross and net production rate, as well as a 30% reduction of
gas lift requirement with downhole foam injection.
The paper describes detailed aspects of the trial, including candidate selection, execution, and technical and
economic results. The results can be used as reference for replication of the method in analogue fields and wells.
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Finally, a well liquid loading onset detection software was developed to predict the critical gas velocity along the well
trajectory at different times based on the expected gas and liquid production decline. This allows the determination of
the time and location (when/where) liquid loading onset starts and what gas flow rates are required to avoid liquid
accumulation at different points along the well. Several case studies, based on field data, are presented to
demonstrate software applicability for determining effect of well trajectory, completion, liquid flow rate, operating
conditions, and gas lift injection on liquid loading along the well.
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Abstract:
During the pump sizing, artificial lift (AL) engineers usually deal with the problem of deciding the setting depth of the
pump and the target production rate. There is a trade-off regarding the pump’s depth; the deeper the pump, the lower
the free gas, the higher the potential rate, the higher the submergence but the higher the cost, and the higher the
temperature. The present paper shows a method to suggest setting depth and target rate simultaneously.
Sometimes there are so many constraints that the setting depth is imposed by the reservoir, well completion, integrity
or safety conditions. In other circumstances, there can be a wide range of possibilities, which will be discussed in this
paper. One of the most important parameters to evaluate is the free gas into the pump because it will greatly affect
the performance of the pump, besides requiring more volume capacity, the free has other consequences such as
locking the ESP, affects the PCP elastomer, reduces the compression ratio in SRP and increases the required power
fluid pressure and/or rate in JP. The free gas limits and solutions vary for each method, but all of them require
knowing the actual value, independently of the pumping method (i.e. ESP, PCP, SRP or JP). The engineer has to
start by imposing the pump’s depth and after some computations check if that depth is feasible or not for the target
rate. If it is not feasible two actions can be done: to reduce the target rate and/or to install the pump deeper. On the
other hand, if the pump can handle the free gas then a question arises: could the pump be installed shallower
keeping the same target rate? This question can only be answered by computing free gas and displaying it in some
way together with the reservoir inflow.
In order to avoid this trial and error process, this paper defines and suggests the Enriched Inflow Performance
Relationship (EIPR) curves at pump intake for different setting depths, each one showing points highlighted using a
colour scale to indicate free gas conditions into the pump. The free gas displayed mainly depends on the Pump
Intake Pressure, Bubble Point Pressure, GOR, Water Cut, downhole gas separation efficiency. Since the reservoir
performance is included, these EIPR Curves easily allow simultaneous selection of target rate and pump setting
depth while visualizing free gas conditions which avoids the trial and error process showing a more realistic
application window of the method.
All previous papers just display standard inflow curves. There is no previous work showing additional attributes in the
IPR curve that helps the engineer to visualise the corresponding conditions of the pump.
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In vertical and horizontal liquid loaded gas wells, where the gas flow rate is below critical rate, fluid level data was
acquired simultaneously down the tubing and casing to determine the tubing fluid gradient. When the end of the
tubing is set above the kickoff point OR above the perforations, then the accumulating gas pressure pushes the liquid
out of the tubing without impacting the gas rate from the formation. If the tubing is set below the kickoff point then
additional liquid accumulates in the deviated section of the well. If the end of the tubing is near the bottom of the
perforations, then the casing pressure tends to increase and hold the liquid in the tubing.
In horizontal wells fluid level shots down the casing annulus may detect echoes deep into the wells past the end of
the tubing. Being able to see past the end of the tubing is unusual in a vertical well, because the liquid level is
normally at the end of the tubing. But, in horizontal wells stratified flow exists and it is not uncommon to see features
in the well bore in the horizontal section past the end of the tubing. The liquid level data show the horizontal section
to be relatively dry (no liquid level); but significant amount of liquid enters the tubing. Differential tubing and casing
pressure do not show much liquid loading in horizontal wells, but liquid accumulated in the deviated portion of the
well. When this liquid is lifted in to the vertical section of the tubing then more liquid loading occurs than expected
when calculated using surface tubing and casing pressure differences.
Acoustic fluid level surveys can be used to determine the flowing and loaded gradients in gas wells as opposed to
traditional methods, which are more intrusive and costly.
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With the introduction of the Sasquatch plunger velocity sensor, we have finally been able to show that the surface
velocity of a plunger can be dramatically different than the average velocity. Not only can the plunger accelerate
rapidly at surface due to the unloading of fluid and gas expansion, but there are many other conditions that can lead
to plungers that are travelling slower or faster than expected at surface.
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The surface velocity is the most important parameter when it comes to quantifying the energy that a spring and
lubricator must absorb at the surface. We can use this velocity to track spring wear and safeguard from potential
failures. In addition, we can find ways to enhance production knowing the behavior of the plunger at surface in
combination with existing pressure information.
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Using an Algorithm, the PCP Well Manager determines the liquid capability of the well. This process provides a way
to perform automatic and ongoing testing to determine well inflow, identifying changes of well inflow in time, and
applying this to IPR calculations, liquid level calculations and well performance analysis.
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Abstract:
Objective/Scope. To increase ESP run time in wells with high gas-to-liquid ratios, particularly in unconventional wells
that deplete in pressure over time and gas handling becomes problematic.
Methods, Procedures, and Process. The production phase in unconventional wells of the Williston Basin is very
dynamic and changes based on the total volume of fluids produced and gas-to-liquid ratios. An operator in North
Dakota was experiencing excessive downtime and lost production with previous ESP systems. Their wells also
maintained high fluid levels, leaving opportunity to draw them down to gain higher oil production. Based on well
historical data and well conditions, Schlumberger designed a replacement system comprised of a 362 stage D2400N
pump with gas separation and gas handling devices, the latter including a “Poseidon” multiphase axial pump that is
designed to handle excessive free gas up to 75% and severe gas slugging. The ESP also relied on downhole
pressure sensors that measure pump intake pressure and other parameters.
Results, Observation, and Conclusion. Upon installing this ESP configuration, the well was able to draw down from
3300 to 1090 psi. The gas handling technology provided increased operating uptime due to its improved ability to
battle gas slugs and homogenize the multiphase flow. As intake pressure declined, the well GLR rose as high as
4000 SCF/STB with minimal instances of gas locking or ESP shutdowns. It produced for 418 days before being
pulled.
Benefit to the oil well production community. Producing oil in an environment with a high gas volume fraction is an
ongoing struggle in unconventional wells, specifically the Williston Basin. Finding the right equipment combination
that increases oil rates and extends equipment run life positively impacts any producer with this well profile and
positions ESPs as a viable alternative to low flow lifting methods.
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Abstract:
Objective/Scope. To increase ESP run time in H 2S environment of 2-6% concentration. Historical run times between
140-180 days with an objective to consistently achieve 12+ month run time.
Methods, Procedures, and Process. ESP system design changes were based off detailed failure analysis and
collaboration with the operating company. Weak points of the system were identified and research conducted to find
an engineering solution for the entire ESP system. Special attention was placed on material upgrades of the motor
lead extension and main electrical cable, as well as corrosion resistant coating to other components. As a portion of
the required equipment was not available, special orders were created to prepare the improved equipment
specifications for the next failures. These items became standard stock items that were specifically used for other
sour areas in the Williston Basin. In addition, the well operator focused on chemical treatment plans to help protect
the downhole ESP as well as the casing and tubing integrity.
Results, Observation, and Conclusion. The design changes were made in three wells over a nine-month period. All
three ESP’s easily exceeded the 12 month minimum run time target. By the end of 2015, the ESP installed in the
highest H2S concentration had improved run time from an average of 170 to 690 days. The other two installations
were at 458 and 575 days without failure. In other unconventional ESP applications in the Williston Basin, run times
have surpassed previous systems with no electrical integrity or efficiency changes.
Benefit to the oil well production community. This project illustrates the benefits and importance of joint collaboration
between operator and ESP vendor. Using this enhanced configuration can improve ESP uptime, reduce material
degradation, and extend time between replacements, ultimately increasing total oil production.
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Oil and gas, for example, is a security-conscious industry. The data that is transmitted via IoT technologies can be
extremely useful, if it can meet the security requirements while data is being transferred. With the use of TLS/SSL
and basic AES-128 data encryption, even in an Industrial IoT environment where data moves across an open
network and it is assumed that an unauthorized party could potentially see the traffic on that network, secure
connections can be established. When the data is properly encrypted, an unauthorized party cannot access the data
even if they can see it in the network.
Overall, it’s clear that oil and gas producers must consider important questions in regards to security of their data
transport before selecting a technology or deploying a network. For that reason, this presentation will cover key
considerations around cyber and physical security, and ways for identifying and mitigating security vulnerabilities.
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Utility IT Departments want to collect and “see” what is going on in the field in real time and much faster speeds are
required for that type of resolution. Today integrating various types of technologies can offer significant benefits that
can be easily and cost-effectively incorporated into one cohesive network. The new technology and capability makes
this even more attractive. You have the ability today to be able to choose several types of RF spectrum, speeds,
RS232 and RS485 serial, I/O and Ethernet devices at various speeds and multiple types of inputs all in one
communications network.
During this presentation, all of the factors necessary for considering a hybrid communications networks using SD
radios will be discussed. There will be a review of several different types of telemetry technologies, including the
benefits and challenges of leveraging them in a hybrid network setting. Furthermore, the presenter will review
several key considerations for reviewing a system prior to any installation. For example, the presenter aims to pose
important questions about networking goals, limitations, system maintenance, and parameters for accessing the data,
optimizing the technology for the appropriate applications, and addressing the challenges of current technologies
deployed today
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Some states have and continue to completely ban fracking as part of the accepted exploration and extraction
technologies. Environmental regulations ranging from ground water to surface contamination to air quality are
providing compliance challenges in many states. The paper reviews some of those and wireless technologies that
can help achieve compliance more affordably than some others.
Wireless has long been embraced as a tool to move data from remote locations to intelligent systems at HQ. Now,
wireless tools are employed to assure regulatory compliance on things such as spill prevention emergency shut down
to simply logging activities such as thief hatch closure (or, not). These examples and others help producers avoid the
fines that, by the way, continue to grow in impact.
The paper is intended to be informative as well as provide actionable options for the industry reader.
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Downhole measurement tools developed for the project will then be available for analysis and refinement of rod
systems in individual producing wells. Participants in the project will have first access to data, results, and developed
tools.
In this presentation, an update on the progress of the HWDDDA project will be detailed.
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We have analyzed regularities of special distribution of hydrocarbon and non-hydrocarbon components of formation
gases from gas-and-condensate fields of Dnieper-Donets basin and studied analytic connections between nitrogen
and ethane content of natural gases from gas and condensate wells for all period of their exploration and operation,
and the process of inundation.
There have been conducted experimental investigation of nitrogen and ethane solubility in formation pressure
depletion.
Taking laboratory and analytical investigations for basis, we have developed pilot graph-analytical method,
forecasting inundation of gas-and-condensate fields in the process of development, using nitrogen, ethane content
and bottomhole pressure as indicators.
The appliance of this method has successfully allowed to predict of inundation of some gas wells.
Key words: gas-condensate field, inundation, nitrogen, ethane, bottomhole pressure, diagnosis, graph-analytical
method.
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