Project Nr : JAS101-TK4004P

Project title:H-Class Combined Cycle Power

Plant
VENDOR NAME REVISION DATE VENDOR’S APPROVAL NAME

Siemens AG 15-12-2019 Andreas Redinger

SUBMITTED FOR: RA (Review) INF (Information) F (Final)

Equipment Title:

Tag Nos.:

Purchase Order/Contract No. JAS101-TK4004P

and Title: H-Class Combined Cycle Power Plant

VDR Codes: A15

X 1 WORK MAY PROCEED

2 REVISE AND RESUBMIT - WORK MAY PROCEED SUBJECT

TO RESOLUTION OF INDICATED COMMENTS

3 REVISE AND RESUBMIT - WORK MAY NOT PROCEED

Vendor's drawing review for conformity with
specifications and design drawing.
4 REVIEW NOT REQUIRED OR FOR INFORMATION

5 AS BUILT OR CERTIFIED OR FINAL

This review does not relieve the vendor of his
responsibility for errors in design and detailing as 6 CANCELLED
detailed in his contract.
7 INCORPORATE MARK-UPS & SUBMIT FINAL AS BUILT OR
CERTIFIED

Vendor No.: AE002-S3IP-MS-0003 Rev.: 02

Doc. Title: Project nr: JAS101-TK4004P

Project title: H-Class Combined Cycle Power
Plant
MSRA for Fire Fighting Hydrant System Installation
EGA Document No. Submittal
JAS101-TK4004P-A15-6063 02
Reviewed by EGA Construction Reviewed by EGA EHS

Jacobus Steenkamp Graeme Trevor Burleigh

Name Signature Name Signature

Date: YYYY-MM-DD 31 December 2019 Date: YYYY-MM-DD

02 January 2020

Total Number of Pages Including Front Sheet: 54

37AF-00016_R00 (26-Nov-2017) Any print of this document is an uncontrolled copy.

 Project Nr : JAS101-TK4004P
Project title: H-Class Combined Cycle
Power Plant
VENDOR NAME REVISION DATE VENDOR’S APPROVAL NAME
Sepco III 15-12-2019 Zhu Jiwei

SUBMITTED FOR: RA (Review) INF (Information) F (Final)

Equipment Title:

Tag Nos.:

Purchase Order/Contract No.

JAS101-TK4004P, H-Class Combined Cycle Power Plant
and Title:

VDR Codes: A15

X 1 WORK MAY PROCEED

2 REVISE AND RESUBMIT - WORK MAY PROCEED SUBJECT
TO RESOLUTION OF INDICATED COMMENTS

3 REVISE AND RESUBMIT - WORK MAY NOT PROCEED

Vendor's drawing review for conformity with
specifications and design drawing.
4 REVIEW NOT REQUIRED OR FOR INFORMATION

5 AS BUILT OR CERTIFIED OR FINAL

This review does not relieve the vendor of his
responsibility for errors in design and detailing as 6 CANCELLED
detailed in his contract.
7 INCORPORATE MARK-UPS & SUBMIT FINAL AS BUILT OR
CERTIFIED

Vendor No.: AE002-S3IP-MS-0003 Rev.: 02

Doc. Title: Project nr:JAS101-TK4004P

MSRA for Fire Fighting Hydrant System Installation Project title: H-Class Combined Cycle
Power Plant
EGA Document No. Submittal
JAS101-TK4004P-A15-6063 03
Reviewed by Siemens Discipline Management

Hosgor Digitally signed by Hosgor Hasan

DN: cn=Hosgor Hasan, o=Siemens,
email=hasan.hosgor@siemens.com
YYYY-MM-DD
Hasan Date: 2019.12.17 17:41:42 +04'00'

Name Signature Date:

Reviewed by Siemens EHS Management
Digitally signed by Mohanan Mukesh

Mohanan Mukesh DN: cn=Mohanan Mukesh, o=Siemens-Partner,

email=mukesh.mohanan.ext@siemens.com
Date: 2019.12.17 17:31:15 +04'00'
YYYY-MM-DD

Name Signature Date:

Reviewed by Siemens Construction Management
Digitally signed by Balouktsis Alexios
DN: cn=Balouktsis Alexios, o=Siemens-
Balouktsis Alexios Partner,
email=balouktsis.alexios.ext@siemens.com
YYYY-MM-DD
Date: 2019.12.18 13:04:51 +04'00'

Name Signature Date:

37AF-00016_R00 A15_Siemens cover sheet Any print of this document is an uncontrolled copy.
 TABLE OF CONTENTS
1. PURPOSE .............................................................................................................................................. 4
2. SCOPE ................................................................................................................................................... 4
3. REFERENCE ......................................................................................................................................... 4
4. ABBREVIATIONS/DEFINATIONS ..................................................................................................... 4
5. RESPONSIBILITIES ............................................................................................................................. 5
6. PLANT AND EQUIPMENT.................................................................................................................. 5
7. PROCEDURE ........................................................................................................................................ 6
7.1 INSTALLATION METHOD FOR HYDRANT SYSTEM .............................................................. 6
7.1.1 PREPARATION OF WORKS ....................................................................................................... 6
7.2 INSTALLATION OF UNDER GROUND PIPES ........................................................................... 6
7.3 INSTALLATION OF ABOVE GROUND PIPES............................................................................ 7
7.4 PRESSURE TEST: ........................................................................................................................... 7
7.5 DEPRESSURIZING ........................................................................................................................ 8
7.6 PRESSURE GAUGES ..................................................................................................................... 9
7.7 ACCEPTANCE CRITERIA ............................................................................................................. 9
7.8 FLUSHING OF THE PIPE WORKS ............................................................................................... 9
7.9 UNDERGROUND PIPE WRAPPING AND COATING ................................................................ 9
7.10 INSTALLATION OF VALVES, HYDRANTS AND ACCESSORIES ......................................... 9
8. PROJECT CONTROL ......................................................................................................................... 10
8.1QUALITY CONTROL ................................................................................................................... 10
8.2 HSE ................................................................................................................................................ 10
8.3 WORKING HOURS ...................................................................................................................... 10
8.4 EMERGENCY PROCEDURE & CONTACT NUMBERS ........................................................... 10
9. ATTACHMENT ................................................................................................................................... 10
GLOSSARY OF TERMS
GA General Arrangement drawings
CEMP Construction Environmental Management Plan
COP Code of Practices
DUBAL Dubai Aluminium
EGA Emirates Global Aluminium
TRA Task Risk Assessment
RA Receiving authority
IA Issuing Authority
HSE Health safety and environment
TBT Tool Box talks.
QA/QC Quality assurance/Quality control
FQP Field Quality Plan
1. PURPOSE

To specify the method for installing and commissioning of Hydrant System which include the
installation of Fire Water Network piping in underground and above ground with Isolation
valves, Hydrants, Tie in point for different Fire protection system for H-Class combined power
plants in compliance to the requirements of the EGA project specification and relevant NFPA
standards/FM Standards.

2. SCOPE

This method statement applies to Installation of Fire Water Network (Hydrant) System by
Carbon Steel Pipes and fittings for H- Class Combined Cycle Power Plant at Dubai Aluminum
as per EGA project specification and relevant NFPA standards/FM Standards.

3. REFERENCE

 IFC drawings
 Safety booklet (EGA Green Book)
 Dubai Code of Construction Safety Practices
 NFPA Standards
 FM Global Standards
 EGA Standards
 local UAE and Dubai regulations
 Project technical specification
 Approved FQP
 Project EHS Manual and Site Instructions
 MP7S/MEC/011/ JAS101-TK4004P-A15-6033

4. ABBREVIATIONS/DEFINATIONS

 SM- Site Manager

 FQP -Field Quality Plan
 I/C In-Charge
 QA & QC- Quality Assurance and Quality Control
 PPE -Personal Protective Equipment
 HSE- Health, Safety & Environment
 IMTE- Inspection, Measuring & Test Equipment
 NFPA, - National Fire Protection Association
 FM - Factory Mutual
 EGA - Emirates Global Aluminum
 EHS - Environment, Health, and Safety
 IFC – Issued For Construction
 TBT – Tool Box Talk
 MHE - Materials handling equipment
 SWL - Safe Working Load
 RPE - Rate of Perceived Exertion
 MSDS – Material Safety Data Sheet
 RT - Radiographic Testing

 NRS - Non-Rising Stem

5. RESPONSIBILITIES

 The Project Manager is in charge of the competent and timely execution of all Tyco
projects in UAE. He is coordinating the works with the Site Managers/Engineer in charge
and is advising on technical and contractual matters.
 The Construction Manager is responsible for compliance/implementation of the EHS
requirements, monitoring and implementation of scope of work as related to construction
and accordance with approved project schedule.
 The Site Engineer personnel on site are directly responsible for the
compliance/implementation of the EHS requirements and controlling the activities of the
skilled employees. They play an effective role in the implementation of the Safety
Program as they have direct contact with the workers. They plan safety activity with the
same care and effort as they do in their other work Programs i.e. production and quality.
 The Site Manager is reporting directly to the Construction Manager. He will have the
overall responsibility for the compliance/implementation of the EHS requirements,
competent and timely execution and monitoring of the Ground Improvement Works. He is
representing the company in meetings with the client. His responsibilities are further to
supervise sub-contractor(s) and suppliers, to ensure that the works are being installed in
a safe and proper manner and to coordinate and delegate works through the authorities
falling under him.
 The Site Supervisor/ foreman shall report to the Site Manager. He shall organize the daily
works, assign the required manpower and report on the equipment status to his line
manager. Further it is his responsibility to compliance/implementation of the EHS
requirements stock and spot-check on all delivered materials, to monitor the proper use
of plant and equipment and to record the progress in the Daily Production Reports.
 The Surveyor shall perform duties related to land surveying for identifying land ownership
and property boundaries Conduct standard calculations to identify areas, elevation and
volumes of field survey notes. Provide consistent and superior quality documents for
survey, design and building projects for all clients in region.
 The HSE Manager/Officer will be responsible to ensure and monitor the compliance of
the site EHS requirements of all Tyco and its subcontractors with the project safety
regulations and the company’s safety policy. The Safety Officer can report directly to the
Construction Manager/ Project Manager and will be independent of other site activities.
 The QA/QC manager shall oversee all activities, to ensure all activities are executed as
per QA/QC Plan and Project specifications.
 The QA/QC Engineer reports to the Quality manager. He is supervising and coordinating
the QA/QC activities on site and assists the quality manager in analyzing the test results.
 The Workers will be responsible to maintain the work places, maintain provided plant and
systems, following instructions, attending mandatory trainings and work safely as per the
site requirements.
 Flagman is responsible for control working equipment, pedestrians and forewarns drivers
of up-coming works.

6. PLANT AND EQUIPMENT

Crane and any other lifting equipment with third party certification as approved of EGA. All
crane operators shall possess valid third-party certification and a Green Card issued by EGA
EHS after assessing the competence of the operator for a particular crane.
 Welding Machine
 Diesel Welding Generator
 Diesel Power Generator
 Gas cutting set as required
 Mobile Crane
 Boom Truck as required
 Trailer
 Air Compressors
 Measuring tape
 Power tools
 Electric Drill Machine
 Mobile Scaffold, Lifting tools-belts, chains, chain blocks, shackle, hydraulic jacks, ropes
etc.
 Hand Tools
 Grooving equipment
 Grinding Machine
 Surveying Equipment
 Pressure relief valve
 Static hydro pump
 Calibrated pressure gauges
 Certified Manifold
 Isolation valve
 Pipe threading machine
 Scaffolding Materials.

7. PROCEDURE

7.1 INSTALLATION METHOD FOR HYDRANT SYSTEM

7.1.1 PREPARATION OF WORKS

Before commencing the installation of the Main Fire Water Network (Hydrant) system the
following shall be carried out
 On receipt of pipes & fittings, storage shall be arranged at site as per manufacturer’s
recommendations so as to prevent any physical damage to the material.
 Check approved materials are available for installation.
 Check all the drawings are approved by client to start installation activities.
 Ensure necessary work permit is obtained for commencement of work.
 TBT to be conducted prior to start work
 Ensure that work area is clean and safe for work with adequate lighting provided.
 Ensure all site personnel have undergone EGA safety induction, SIEMENS/SEPCOIII
Site Specific Safety Induction.
 Ensure that installation work is undertaken by trained and experienced personnel
 Ensure work area is properly barricaded and demarcated.
 Ensure proper re-routing plan of foot and vehicle traffic is in place and mitigated to all
concerns as and if required.

7.2 INSTALLATION OF UNDER GROUND PIPES

 The 10”, 8” & 6” Carbon Steel pipes from the supplier will be delivered at the specified
area at site or at storage yard and shall be stacked in a safe way.
 The pipes will be offloaded by fixing the suitable capacity lifting slings on the pipes
 The pipes/pipe spools would be hauled to the work location by suitable sized truck
/trailer/pickups as needed and shall always be handled by means of mobile crane or
 crane truck and trailers which are suitable for the specific pipe size being handled.
 Pipe shall be cut in to the required spool length as per approved layout drawings for
fabrication.
 Trench Excavation / pipe bed preparation / backfilling will be done by SEPCO as per the
approved drawing
 Trench, concrete blocks, protection sleeves shall be provided as per approved
drawing/MSRA
 Pipe shall be laid in the trench using crane on sand bags or wooden blocks with the soft
sheets on top for the fit-up, welding and Holiday test
 Ensure Proper accesses to the trench and check the condition of Excavation.
 Pipes shall be welded for required lengths as per approved welding procedure.
 Welding Pits will be prepared for the joints inside the trench.
 Once welding joints are visually accepted, 10% RT to be carried out as applicable as per
approved RT Procedure
 Separate MSRA will be provided for RT
 Internal cleanliness: do not allow foreign material and water to enter the pipe during
installation. At times when pipe laying is not in progress, close the open ends of pipe by
temporary cap.

7.3 INSTALLATION OF ABOVE GROUND PIPES

 Determine the position of the pedestal supports for the above ground pipe with an
elevation of 1mtr from ground level as per the approved network drawings. Pre-
Fabricated Pipes shall be laid on the pedestal supports and fixed using U-Bolts/approved
design.
 Suitable scaffolding shall be provided for installation of pipes in pipe rack and high
elevation location
 If the pipes are running through the existing structures/ concrete walls, determine the
position and fix supports using anchor bolts and ensure all fixings are tight and secure.Use
Proper scaffolding for activities at height.
 Drill holes in the concrete/Structure using portable electric drilling machine ensuring
correct drill bit size is used.
 Place pipes, in position, if required using lifting hoists / straps and chain blocks
 Ensure appropriate Gaskets and bolts are used for assembling of the pipes.
 After installation of the pipe works, check for correct levelling, position and alignment.
 Internal cleanliness: do not allow foreign material and water to enter the pipe during
installation. At times when pipe laying is not in progress, close the open ends of pipe by
temporary cap.
 All Above Ground Piping shall be welded Joints with Flanged ends and it shall be painted
in RED as per Project Specification (MP7S/MEC/011/ JAS101-TK4035P-A33-0001).

7.4 PRESSURE TEST:

 Ensure PTW available for pressure test.

 Prior to the pressure test, a site notification shall be prepared and communicated.
 Safe distance from the pipe/pipe joints for the pressure test shall be mentioned in the
notification.
 The areas shall be provided with hard barriers and warning signs.
 PPE requirements shall be mentioned.
 Hydrostatically test new mains to determine if the joints are tight and to ensure that there
are no Defective pipes or fittings. Leave the joints uncovered until the tests have been
 completed satisfactorily. Large installations shall be tested in their entirety, or sections
between valves will be tested individually.
 The internal pressure test is doing by Tyco prior to invite Siemens/EGA for witness the
pressure test and all the safety requirements as same as final pressure tests shall be
followed all safety requirements as in final Pressure test .
 The Water Based system pipes shall be hydrostatically tested to a pressure of 200
PSI (approximately 13.8 Bar) and to be maintained for 2 hours as per FM
Standard.(Installation and maintenance of Private Fire Service Mains and their
appurtenance FM 3-10)
 Prior to pressure testing, the piping system shall be checked to ensure that it has been
erected in accordance with the drawing and specifications.
 All vents and other high point connections shall be opened to allow air inside the system
to be completely expelled by the test medium, prior to applying test pressure.
 A proper hydro test pump with a proper pressure control facility shall be used to avoid any
unwanted pressure rise in the system. (Only Calibrated Pressure Gauge & Pressure
Relief Valve shall be used & Calibration Certificates for the same shall be produced for
verification)
 Potable water shall be provided for hydro test (Mobile water tanker)
 The test fluid inlet should be located on the bottom of test system.
 The test pressure shall be maintained for a sufficient time after the stabilization (not less
than 2 hours) to permit all the system to be inspected for signs of leakage.
 Vent shall be provided at all high point of the system or pipe sections to be tested, in order
to ensure complete displacement of air from the system, while the system is in filling.
 Hydrostatic testing requires that a system to completely filled with water. Pressure is
slowly applied in increments of 25%, 50%, and 75% with the holding time for 5 min.
duration between each rise and makes an initial check for leakage. If found satisfactory,
slowly increase to the final test pressure and then pressure is held for required time at
which point the system is inspected visually to locate any leaks and disconnect the pump
from the system when stabilized.
 If any leakage found in the system, then de pressurize the system slowly, drain
completely and do the rectification of joint. And do the testing again as per the above
mentioned procedure.
 Hydro tested water shall be drain to nearest available drain pit.

7.5 DEPRESSURIZING

 As soon as possible after completion of the pressure test, the test medium shall be
completely drained from the system to the nearest Drain. Vents and other high point
connections in the piping system and connected equipment shall be opened prior to
commencement of draining. Particular care shall be taken with the venting of equipment
during draining to avoid damage resulting from the creation of excessive vacuum.
 Before releasing hydro tested water, nearest drain pit/provision to be identified by
concerned in charge in coordination with contractor/client.
 Proper PPE should be used prior to commence the depressurizing process and extra
 safety measures to be followed for the ease operation.
 On completion of hydro test, the pipes shall be completely drained and dried.
 Isolation Valves should be kept close
7.6 PRESSURE GAUGES

 On the system a minimum of two pressure gauges (1 No at the high point and 1 No at the
low point) shall be used for pressure testing so that it is readily visible to the operator
controlling the pressure.
 Each pressure gauge shall have a serial or identification number permanently attached
along with a calibration due date sticker.
 Pressure gauge used in testing shall have dials graduated over a range about double the
intended maximum test pressure, but in no case shall be less than 1 ½ times and not
more than 4 times of the test pressure.
 All indicating pressure gauge shall be calibrated against a standard dead weight tester or
calibrated master gauge. The calibration of the pressure gauge shall be done by 3rd party
and the validity of the certificate should be within 12 months of the date of hydrostatic
test.

7.7 ACCEPTANCE CRITERIA

 The pressure test is only acceptable when no leakage is observed and no deviation in the
test pressure other than that is caused due to temperature variation.

7.8 FLUSHING OF THE PIPE WORKS

 After pressure testing of the pipe works, the complete piping shall be flushed clean by
potable water.
 Potable water should be used for flushing activity and quantity/ Length of pipe will be
based on loops selected for hydro test.
 The water used for flushing will be discharged at the system drain point. The drain water
will be collected in barrels and disposed in designated location.

7.9 UNDERGROUND PIPE WRAPPING AND COATING

 Underground pipe shall be wrapped with Serviwrap R30B materials -Tropical grade, black
in color and consisting of an extruded PVC backing bonded to a self-adhesive bituminous
rubber compound with a total thickness of approximately 1.65mm. It shall be supplied in
nominal 15m rolls for hand-wrapping.
Refer the attached Wrapping and Coating Materials Data sheet and application
guidelines.
 Prior to backfilling, the wrapped pipes shall be holiday tested using an approved holiday
tester set at 5kV per mm of tape thickness to a maximum of 10Kv as per Manufacturing
Standard.
 After completion of Holiday testing, pipes should be backfilled as per the drawing

7.10 INSTALLATION OF VALVES, HYDRANTS AND ACCESSORIES

 Isolation Gate valve with post Indicators in Underground line and NRS Gate valve in
above ground line shall be installed as per the locations identified on the approved
drawings
 Hydrants, Hose Box and Accessories shall be installed as per the locations identified on
 the approved drawings.

8. PROJECT CONTROL

8.1QUALITY CONTROL

 The QC Inspector shall inform the relevant Site Engineer as to the suitability of the
material. The QC inspector will ensure that all work is executed according to Project
Drawing & Specification.
 All quality acceptances shall be performed and signed in accordance with the
corresponding FQP.

8.2 HSE

 All personnel involved will use necessary PPE as required such as safety helmet, glasses,
shoes, gloves, ear plugs, dust mask etc.
 The workers must go through the relevant special training before the corresponding
activities.
 Material or equipment should be maintained in an orderly manner and labelled in
accordance with statutory requirements and use in safe manner.
 The workers will be made aware of HSE requirements related to this activity through daily
toolbox talk.
 All efforts shall be made to keep the Environment clean.
 Crane and lifting tools should have valid certificate.
 Daily pre-work checklist must be done by PTW receiver and supervisor.
 All the works must meet the requirements of EGA green book.
 All the crane operators must have the Green Card issued by EGA
 All above ground pipes which is to be installed in high level should be installed only after
scaffolding works and scaffolds should have approval tags.

8.3 WORKING HOURS

 Working hours will be from 7.00Hrs to 19.00 Hrs. in general and will be intimated in
advance if there any changes of work timings. In case of emergency situation (Fire, spill,
etc.) until and unless occur in site clearance received from relevant authority from
DUBAL.
 Night work shall be carried out as if there is any change in work plan, and required
arrangements for night work shall be carried out by applying permission from SIEMENS /
EGA engineering and from SIEMENS / EGA operations. Required lighting shall be
provided in the area of work.
 As per UAE law mid-day break timing will be followed during summer time.

8.4 EMERGENCY PROCEDURE & CONTACT NUMBERS

 EGA ERT(Emergency rescue team) to be notified immediately through 048022222

 In all cases, the second contact shall be to the SEPCOIII / Siemens Site Management on
site below mentioned mobile numbers. After further assessment of the situation, site
management will take necessary actions/communications to the EGA/related authority.
Identify the person and describe the incident
 Provide nearest ambulance point/ emergency point location number
 Nominate one person to stand at ambulance / assembly point to escort the ambulance
or fire truck to the incident locations.
 EHS Representative SEPCOIII Mr. Arshad ( 0521707317)
 General Site Manager SIEMENS Mr. Andreas Redinger (055 2003430)
 EHS Manager SIEMENS Mr. Feargal Murphy (055 2003790)
 EGA Emergency Number (048022222)

9. ATTACHMENT

 TRA
 Technical Data Sheet / Safety Data sheet for Wrapping and Coating Material
 Application Guidelines for Wrapping and Coating Material
 CAPITAL PROJECTS CONTRACTOR TASK RISK ASSESSMENT (TRA) FORM -
EGA.SAF.GEN.03.01.F04

1. REFERENCE PROJECT NUMBER: TK4004P

2. DATE OF FIRST TASK RISK ASSESSMENT: 29-06-2019
3. REVISION DATE: 15-12-2019
4. REVISION NUMBER: 02
5. SCOPE AND APPLICABILITY:
Pipe and fittings prefabrication and installation
Pressure test for the pipeline
Wrapping and coating for the underground pipe
Flushing for the pipeline

6. TASK:
Area: EGA PLANT
Location: Fire Fighting System Main Ring
 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

TASK: SOP/SMP DATE:

MSRA for Fire Fighting Hydrant System Installation JAS101-TK4004P-A15-6063 15-12-2019
NUMBER

Risk Residual
Category Initial Risk Accepted?
If ‘yes’ Risk
move to
Additional Control

People

Environment

Asset

Reputation

Likelihood

Severity

Total (L x S)

Likelihood

Severity

Total (L x S)
next
Sr. No Activity in sequence Hazard Risk Existing Control Measures activity if measures
‘no’
(Use Hierarchy of Controls)
continue
with
additional
controls

 Request to be submitted to EGA to obtain gate

pass.

 Electrical Hazards course & Safety induction to be

attended by all personnel before entering GREEN

FIELD.

 Site specific Induction training to be provided to the

 Unauthorized access employees

to EGA site  Follow the established rules as per the task

Personal Injury
01 Access to the site  EGA operational X X X requirements especially in MHE operation areas. 1 3 3 Yes
Property damage
vehicle.  Entry in EGA operation area will not be allowed.

 Inadequate PPEs and  Competent operator/drivers to be appointed to

Dress operate the equipment.

 Site Speed limit of 15 km/hour shall be followed.

 Safety signage and road marking to be followed.

 Priority to be given to operation vehicles,

ambulance and ERT vehicle.

 Security instruction to be followed.

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

 Project dress code to be followed.

 Mandatory PPEs to worn while entering at site.

 Slips, trips &

 Good housekeeping and material stacking
falls from same
management to be ensured.
level
02 Surveying and set out  Poor housekeeping X x  Avoid climbing up or down the steep surfaces, 1 2 2 Yes
 Personnel
 Keep equipment in backpack where possible to
Injury
maintain body balance and to free hands.

 Property/  Equipment to be kept in safe place to keep the

 Falling of surveying equipment record safely.

equipment X x damage due to  Assistance to be requested where it required. 1 2 2 Yes

the fall resulting  Manual handling and equipment securing training

date loss and aids to be provided

 Selection of equipment as per task specification

 PTW to be obtained before commencing the work

 Equipment shall be inspection before entering at

 Pre-planned maintenance of
 Mechanical failure of site.
equipment to be endured
equipment  Personnel  Equipment must be certified by EGA Approve 3rd
 Pre-use check of lifting
 Incompetent operator injury party company.
equipment to be
 Unsecure and loose  Material  MHE Operators shall be certified by EGA
Materials handling equipment implemented
03 packing material X X damage approved 3rd party company and valid operating 2 3 6 No 1 3 3
usage  TBT to be conducted before
 Unidentified,  Equipment license.
commencing the activity.
excessive weight and damage  Ensure adequate packing of material prior to
 Adequate supervision and
center of gravity of load/unloading.
EHS coverage to be ensured
material.  Timber packing to be used to secure the material
all the time
 Ensure that the load is well secured.

 Load weight and center of gravity to be identified.

 Load weight should not exceed more than 70

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

percentage of SWL capacity of the equipment.

 Pre-use check to be done of

 Reversing to be avoided as possible
reversing alarm.
 Equipment must be fitted with Auditable alarm and
 Equipment to be fitted with
bacon lights.
revolving light.
 Equipment  Personal Injury  Work area to be barricaded, no personnel to be
 Number of people to be
movement  Equipment permitted to enter in work area and safety signage
minimized as possible
(reversing) X X damage to be displayed. 2 3 6 No 1 3 3
 Continuous monitoring to be
 Unauthorized access  Material or  Competent flagman to be deployed to control
ensured to check the entry of
to pedestrian property equipment movement and to stop unauthorized
unauthorized person.
 Poor communication damage access to area.
 Flagman to be equipped with
 Eye contact between the operator and flagman to
whistle to alert the operator
be maintained all the time.
and persons

 PTW to be obtained before commencing the work

 Proper access/egress should be provided

 Only trained, experienced
 Any exposed live service to be informed to
personnel must be permitted
concern contractor or client.
 Personal Injury to do this work
 Live services to be identified by specific signage
 Improper access and  Proper protection to be
Identification of Live services  Electrocution and posts.
egress provided for nearby
04 by SEPCO3/SIEMENS/EGA X X (due to contact  Concerned area to be isolated with cautions and 3 3 9 No 1 3 3
 Nearby traffic equipment from any
for future works with unknown signs
 Live services damages during installation.
cables)  Adequate control measures to be in place to
 Maintain safe working
control traffic movement – flagman and traffic
distance for any live
signages.
electrical equipment
 Reflected vest and other site-specific PPEs to be

worn.

 Personal to be trained to use power tools.

05 Use of Power tools  Untrained Operatives X X X  Equipment 3 3 9 No  Power tools must be 1 3 3

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EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

 Damage equipment, damage  All electric powered tools to be equipped with disconnected when not in

tools  Hand and other Deadman or latching switch. use.

 Damage hoses and body parts  Use electric powered tool of 110V.  Safety devices (Dead-man

cables injury  Power supply to power hand tools must be centre switch/Latching) switch to be

 Electricity  Electric shock tapped giving 55 V to earth. checked before staring the

 Entanglement  Any electric plant or equipment exceed 110V shall activity.

be connected to RCD.  Specific TBT to be

 Double insulated cable/code to be used. conducted with operative to

 Pre-use inspection of tools, cables and hoses to be educate them on the risks

ensured related to power operated

 Damaged tools to be removed from workplace tools and their controls.

immediately  EHS coverage and

 Tools to be inspected and colour coded by supervision to be in place

competent electrician as per site inspection during the course of work.

procedures.

 Avoid cable joints and use proper socket and

plugs,

 Double eye protection to be used while using

electric grinders.

 Cable management to be ensured

 Adequate supervision and EHS coverage to be

ensure during course of work.

 Failure of pressurized  Air Compressor to be have a valid test certificate  Physical inspection to be

equipment  Personal Injury and Inspected before entering at site and air carried of all safety guards,

 Compressed air Hose  Hand injury receiver to be certified by third party. hoses and joint connection
X x X 3 3 9 NO 1 3 3
disconnect / burst  Explosion  All equipment and tools to be inspected and color before commencing the

 Rotating parts of coded work.

equipment  Compressed air hose to be secured with whip  EHS coverage and

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 Loose clothing, long arrestors supervision to be in place

hair and ling jewelry  Rotating parts to be protected by suitable guards. during the course of work

 Lose clothing, long hair and jewellery to be avoid.

 Pinch points to be identified and hand gloves to be

used

 Avoid keeping any body parts in line of fire.

 Anti-vibrant glove to be used while using

 Pinch point of tools
 Personal Injury  Noisy tools to be replaced and proper
 Line of fire  Physical inspection to be
 Hand injury maintenance to be ensured.
 Flying objects and carried of all safety guards,
 Musculoskeleta  Hearing protection to be worn while operating
debris hoses and joint connection
l disorder noisy tools/equipment.
 Vibration X x X 3 3 9 NO before commencing the 1 3 3
 Hand sensation  Double eye protection and face protection to be
 Noise exposure work.
 White finger used while using grinding machine.
 Inappropriate PPE  EHS coverage and
 Hearing loss  Ear plug to be used while operating noisy tools.
supervision to be in place
 Tinnitus  Site Specific and suitable PPEs to be used and to
during the course of work
be inspected before use and damaged PPEs to

disposed.

 Adequate supervision and EHS coverage to be

ensure during course of work

 Trained and competent persons to be assigned to

use hand tools.

 Sharp edges of tools
 Suitable and task specific tools to be selected.
 Pinch points  Person injury
 All handles and grips to be in good condition.
 Damaged or like- Cuts Hand
06 Use of hand tools X  Hammers with welded heads and mushroomed 1 3 3 Yes 
home-made tools injury, Eye
chisels and punch will not allowed to use.
 Fall of tools from injury
 While working at height, all hand tools to be secure
elevated area.
with suitable safety sling/rope.

 Pinch points to be identified

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

 Correct type of hand tools to be used.

 Homemade tools not allow to use

 Hand, face, eye protection, head protection and

other site-specific PPEs to be used.

 Boxes to be used to store the tools

 PTW to be obtained before commencing the work

 Only authorized vehicle to be allowed to enter at

site.
 Supervisor to ensure
 Trailer details to be recorded and authorization will
loading/ unloading of
be issued by security staff.
equipment’s in sequence to
 Access pass to be used to trailer drivers.
 Personal Injury prevent any damage to
 Site induction training to be provided to personnel
 Unauthorized access (collision & equipment and injury to
entering at site.
of vehicle and being struck by personnel hit by the
 Gate access pass to be issue upon completion of
equipment moving equipment.
induction training.
 Unauthorized entry of x x x vehicle)/ 3 3 9 No  Restrict access to 1 3 3
 Speed limit and other road safety signage to be
personnel  Traffic loading/unloading area.
07 Lifting Work displayed at site.
 Poor Site traffic accidents/  Ensure that sufficient room
 Site traffic rules to be followed
management  Property for vehicle movements.
 Flagman to be deployed to control traffic
damage  Always ensure to minimize
movement while offloading the equipment.
personnel’s while loading &
 Reverse beeper and flashing beacon lights should
reversing.
be fitted to the vehicles and in working condition

while in operation.

 Adequate supervision and EHS coverage to be

ensure during course of work.

 Injury to person  All lifting equipment (Crane) to be selected as per  Pre-planned maintenance to

 Mechanical failure of x x  Damage to task specification- (Capacity of lifting equipment to 2 3 6 No be ensuring to check the 1 3 3

mobile Crane property be considered.) equipment and specially

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 Incompetent operator  Overturn of  EGA approved rental companies crane to be hired safety devices.

 Parking of crane and equipment  Mobile crane must be having 3rd party certification  Last Minute Check to be

low bed trailer on  Crushed by of EGA approved company. perform.

unstable ground moving trucks  Crane to be inspected and sticker to fixed before  Continuous supervision and

surface. entering at site. EHS coverage to be

 Lifting equipment  Crane operator must have UAE valid license and ensured.

safety devices failure 3rd party competency certificate.  Always ensure to minimize

 Low Bed trailer and crane must be sited on level personnel’s while loading &

and well compacted ground for unloading reversing.

operations.

 Park the trailer to be loaded or unloaded as close

as possible to delivery area.

 Position crane on stable and even ground and

away from excavation

 Ensure all safety devices limit switches and

overload automatic cut-off (Safe Load Indicator)

are in working condition

 Lifting accessories  All lifting accessories to be 3rd party certified by  Last Minute Check to be

failure  Personal Injury EGA approved companies. perform.

 Unidentified weight of  Property  All lifting accessories to be identified with unique  Continuous supervision and

lifting items, anchor damage ID, SWL and safety color coding. EHS coverage to be

point and center of  Equipment  Weight of lifting items to be identified ensured.

gravity x x damage  Load should be secured and lifting/anchor points 2 3 6 No  Unidentified and defective 1 3 3

 Unstable and to identified. lifting accessories to be

unsecure load  Center of gravity of the load to be identified. removed from site.

 Incorrect rigging and  3rd party certified riggers to be appointed.  Specific task base training to

sling of lifting items  Wight of load lifting accessories should not higher be provided.

 Failure of lifting than 75% of the working load acc. to Load Chart  TBT to be conducted before

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EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

equipment due to  A lifting plan to be established if required. commencing the task.

operator error or  Loads to be slung correctly by competent riggers  Always ensure to minimize

lifting outside the to prevent damage when lifting. personnel’s while loading &

radius.  Continuous supervision and monitoring to be reversing.

ensured.

 Gloves to be worn by those guiding loads.

 Person must stay away from suspended load as

possible

 Tag line to be used to control load movements.

 Area around where the crane to be unloaded must

be cordoned off with physical barricades.

 Lifting operation safety signage to be displayed

around exclusive zone.

 Suspended and
 Dedicated banks man should be assigned for
swingy Load
 Personal injury lifting operation to stopped unauthorized personnel
 Unauthorized access
 Equipment access to lifting area.
in lifting zone
damage  Audible alarm or whistle to be used to aware the
 Inadequate x x 1 3 3 Yes
 Property and employees regarding the lifting activity.
supervision
material  Eye contact between operator and signaler to be
 Miscommunication
damage insured if not possible then other communication
between operator and
tools like radio or Waki-taki to be used.
signaler
 All personnel involved shall wear the mandatory

PPE (reflecting vest)

 Rigger banksman to identify with specific

vest/helmets color.

 Adequate supervision and EHS coverage to be

ensure during course of work.

 TBT to be conducted with lifting crew to aware

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

them the risks related to lifting work and their

control measures.

 Lifting operations should be stopped during  Area to be assessed before

extreme weather conditions. resuming the activity.

 Lifting operation must be stopped if wind speed  Weather forecast to be

exceeds 30 KM/H even less if it the cane operator obtained from government

deems it necessary. agency and communicate to

 Working in external areas to be stopped if the lifting team.

 Adverse weather
conditions (High
wind, Fog, Sandstorm x x
and Rain)
 Flying objects
 Personal Injury
sandstorm poses a risk to the workers’ health.  Adequate supervision and
 Property
 Work to be stopped in foggy climate until visibility EHS coverage to be ensured
damage
x not clear. 2 3 6 No during the unstable weather 1 3 3
 Equipment
 Required PPEs to be worn including respiratory conditions.
damage/collap
protection (in case of sand storm)
se
 The local weather forecast should be obtained and

to communicate to all employees involved in lifting

activities.

 PPE to be worn for protection

 Area, activities and control measures to be

assessed before resuming the activities.

 The site layout will include adequate facilities for

 Incorrect storage the disposal of waste or scrape materials

facilities  Storage area will be away from any source of

 Mix waste  Fire ignition

General Site Activities-
08  Hazardous waste x x x x  Soil  Area to be allocated for waste storage. 1 2 2 Yes
Waste Storage and Disposal
 Accumulation of contamination  Wastage area to be barricaded.

waste  Specific Signage to be displayed.

 Poor housekeeping  Waste segregation be ensured.

 Separate waste skip to be provided for each type

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

of waste.

 Waste skips to be indented by writing in different

languages.

 Housekeeping crew to be assigned to ensure good

housekeeping all the time.

 All the waste including Non-hazardous and

Hazardous waste shall be disposed as per project

and legal requirements

 The site layout will include adequate facilities for

the material storage and stacking of material.

 Area to be identify with barriers and signages.

 Personal Injury
 Material segregation to be ensured while storing
 Poor stacking of  Property
Stacking and Storage of the material.
09 material x x x damage 1 3 3 Yes
Material  All materials will be stacked neatly as per height
 Poor Housekeeping  Environmental
and width to prevent rolling, falling or damage to
impact
material/ equipment.

 Adequate timber packing to be ensured.

 Adequate housekeeping to be ensure all the time.

 Unsecured work  Site specific induction and specific work training to  Lifeline to be installed by

platform be provided all personnel involved in work at competent persons.

Work at height-  Fall of material height.  Adequate supervision and

using scaffold (include  Unauthorized entry  Personal  PTW to be obtained before commencing the work. EHS coverage to be ensure

scaffold erection, underneath Injuries  Platform based on trestle must be fully boarded during course of work.
10 x x x 3 3 9 No 1 3 3
modification and  Insufficient access  Property with edge protection included handrail,  TBT to be conducted by prior

dismantling) or other and egress Damage intermediate rails and toe boards. to work commencement to

platforms  Manual Handling  Scaffold to be erected by EGA approved educate the team on risks

 Advert weather companies. and control measures.

conditions  Adequate manual handling techniques to be used.  Material and tool to be

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 Lifting bags to be used to shift the material on top. secured to avoid falling form

 Scaffold to be secure by mid-rail, toe-board and height.

top-rail  Only Required persons

 Safe and suitable means of access and egress to should be present on the

be provided and checked before use. platform.

 Scaffold to be inspected as per legal requirements.  Area to be barricaded

If scaffold or other means are not applicable, then underneath where work at

lifelines to be used. height activity being carried

 Certified Lifeline to be installed and inspected by out.

competent person.

 All personnel working at height above 1.8 meters

shall wear full body harness with double lanyards

(EN: 361) and clipped on with 100% tie off at all

time while erecting the scaffold/ working scaffold/

working at platform.

 Do not keep or store unwanted materials and tools

on scaffolding Platform.

 No person will be allowed to work on scaffolding

with a red tag.

 Weather condition to be monitored while work is

ongoing.

 Suitable ladders (Length) to be selected for the 

 Damaged ladder task,

 Personal Injury
 Incorrect type of  Portable single ladder length should not more than
 Equipment
11 use of Ladder ladder x 4 meters. 1 2 2 Yes
damage
 Incorrect angle of  Ladder to be inspected physically before any use,

ladder  Ladder to be secured by tying on top.

 Bottom of the ladder to be fitted/secured with

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non-slip feet.

 Ladder angle will be maintained 75 degrees.

 Climber must face the ladder while ascending or

descending and three contacts to be maintained all

the time.

 Ladder shall be extended 1meter above landing

area.

 Portable Ladder shall not be used more than one

person at same time.

 Portable ladder must not use as working surface, if

it is necessary to use and person’s feet are

positioned above 1.8 meter, then fall

prevention/arrest system to used.

 PTW to be obtained.  All Electrical panels and

 Cable pulling  Slip, trip and fall  System to be isolated and tag out. switches should be protected

 Incompetent from same level  Competent & certified electricians to handle all and fully enclosed (and

electrician electrical issues. locked where applicable) to

 Hand injury such
 Trailing cables  110 V supply to be used where possible. prevent accidental contact
cuts, abrasions
 Damaged hand tools  If supply exceeds more the 110V, System to be with live components.

 Fire
 Pinch point equipped with Earth Leakage Circuit Breakers  Only competent electrician

12 Electrical work  Sharp edge of cables x x x x Property damage (ELCB) 3 3 9 No will be allowed to access the 1 3 3


 Sharp edge tools  Standard Waterproofed industrial plugs and switchboards and panels.
 Electric shock
 Unsecure cable sockets to be used.  All safety devices (ELCB,

connections.  Damage to  Electric safety signages to be posted on all DBs. Fuses, Earthing) to be

 Connecting to live equipment  Plug and sockets to be used to eliminate the cable checked on regular basis

 Overloading of circuit  Personnel connections. and to be ensured that all are

 Unprotected Injury  Adequate cable protection and management to be in working condition.

Distribution Boards ensured.  All PPEs to be checked

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 Task specific tools to be selected. before stating the activity and

 Double insulated tools to be used. any defective PPE must not

 Pre-inspection of tools and avoid using damaged use.

tools.  DB to be provided & as per

 Damaged tool to be removed from work location standards and clearly

immediately. marked

 Rubber gloves and nonconductive foot wear to be  No tampering or

used while connecting the live cables. unauthorized modifications.

 Other site-specific PPEs to be worm all the time.

 Avoid wearing jewelry

 Pinch point of tools to be identified.

 Use hand gloves to protect hands from sharp edge

cables.

 Powder and CO2 extinguishers must be placed in

the vicinity of electrical installation.

 Contact with hot  PTW to be obtained  Last minute check to perform

metal/ surface  Ensure all Hot work/welding operations are carried by supervisor to ensure that

 Naked flame  Injury to out by trained, competent persons area is safe for hot work.

 Compressed gas person/cuts &  Check equipment before use-specifically electric  All Safety devices (flash back

cylinders laceration cables, plugs and any compressed gas equipment arrestor, non-return valves,

 Use of power tools  hand crushed/  All combustible material to be removed from hot etc.) must be checked before
Hot works (welding, cutting
13  Faulty equipment x x x x bruises work areas if not possible cover with fire blankets. 3 3 9 No using the equipment. 1 3 3
grinding)
 Damage electric  Ensure any  Compressed gas cylinder to be fitted with flash Removal of guards or

cable welding back arrestors, non-return valves, protective devices is strictly

 Toxic fumes operations a  Compressed gas cylinder to be stored in safe prohibited.

produced by welding  Personal area-away from heat source as possible.  All Defective equipment must

process. Injuries  Hot work area to be barricaded and identified by have isolated and tagged to

 No-ionizing radiation  Fire safety signage. prevent use and removed

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 Trailing cable  Eye Damage  Adequate cable management to be ensured. from work location

 Combustible material  Explosion  Adequate ventilation to be provided in hot work immediately.

in vicinity  Inhalation area.  Adequate supervision and

 Inadequate PPE problem.  Ensure suitable fire extinguisher equipment is EHS coverage to be ensure

 Excessive heat  Skin burn available. during course of work.

generated by welding  Heat stress  Trained Fire watcher to be deployed during hot  Fire extinguisher to be

activity work activity placed near the work area

 Respiratory mask. Helmet Fire retardant overalls

or apron, face and eyes protection and other

site-specific PPEs.

 Loose clothes, long hair and jewelry to be avoided.

 Welding fumes shall be vented out from welding

booth to avoid exposure of welding fumes

 Tightness of grinding wheels to be checked prior to

use

 Maximum allowable RPM of the disc shall be

checked against the operating RPM of the grinder

 Shoring to be provided for the excavated edge if

required prior to start the hot work

 Proper means of access and egress shall be

provided

 No load or equipment shall be placed or moved

near to the pipe trench

 All the excavated soil debris should be kept away

from the edge

 welding generator to be earthed properly

 Handling of  personnel  Obtain necessary permit to work  NDT supervisor must ensure
14 NDT Test 3 3 9 No 1 3 3
radioactive source injury  Only 3rd Party Trained and Certified NDT no other activites are goin on

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 inhalation of fumes  radiation injury technician / supervisor must perform this activity under the classified area

during MPI test sickness  Radiographers must wear valid TLD film badge  proper illumination to be

 Accidental contact of and personal dosimeter provided

chemicals on body  Warning lights to be installed and the area to be  Sign bords to be placed and

parts cordoned off and restrict un authorized entry communicate to other

 No other works shall be allowed during contractors in the vicinity of

radiography under the classified area test area

 Radiography will be done only in less peak hours

( break time /Night hours)

 Suitable PPE like aprons , lead gloves , tongs etc

must be available in site

 Transfer of radioactive source from the work

location must be in approved vehicle

 Only competent person to perform NDT test

 Should follow the precaution measures mentioned

in MSDS

 Cool and shaded area to be provided for rest.  Provide proper ventilation

 Cold and fresh water along with Hydrolyte drink to  Provide frequent breaks to

be provided. workers
 Heat rashes,
 Availability of water close to the work area will be  Do not expose to direct
 High atmospheric  Heat cramps,
ensured. sunlight, work from shade
temperature  Heat
 Individual water thermoses to be provided to  Team to be educated on to
15 Working in Summer season  High humidity X X Exhaustion 2 3 6 No 1 3 3
contain water oily, heavy and spicy food,
 Expose to direct sun  Dehydration,
 Body-body system to be implemented- alone increase fruit and
light  Sunburn
worker not allowed to work in hot climate. Job vegetables, reduce
 Heat stroke
rotation to be implemented to reduce the exposure consumption of alcohol, tea,

time. coffee and energy drinks.

 Pre-job briefing to workers on heat stress and  Urine chart to be displayed

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

precautions. close to urinals.

 Acclimatization- Care of new employees to be

taken to reduce exposure time to Sun and hot

climate and gradually increase duty time to allow

the adjust with climate;

 Person to be assigned for the task according to his

health and body condition (capacity)

 Trained the team on the signs and symptoms of

heat stress.

 Injury to  A well compacted and level working platform will  Segregation of people and

 Uncompacted and personnel be provided for all load test operations. plant to be ensure where

Uneven ground  Damage to  Sufficiently graded and compacted roads and possible.

surface equipment ramps will be provided to allow safe access and  Numbers of persons to be

 Poor materials  Property egress to site. minimize in working area

management / damage  Ground condition to be reassess before placing possible.

storage  Damage to setup.  Flagman to be deployed to

 Simultaneous equipment  Coordination with all other parties working in same control the equipment

operations in test  Musculoskeleta area prior to commencing the activity. movement.

Test Set up Mobilization /
16 area. x x l disorders  Competent personnel to be selected to carry out 3 3 9 No  Site specific PPEs to be 1 3 3
Site Preparation
 Unauthorized access including the task used, specially reflecting

to the area muscle strain,  Area to be barricaded to avoid unauthorized vest in vehicle movement

 Mobile equipment sprains and access. area.

movement body pain  Material to be stored, stacked and barricade  Adequate supervision and

 Manual handling properly. EHS coverage to be ensured

(bending, reaching,  Avoid manual handling, if possible and Forklift during course of work.

stretching, pulling, Truck and pallet trolley to be used.

lifting, repetitive  If manual handling not avoidable then assess the

motions, awkward load prior to lift.

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

posture)  Team should be trained on manual handling.

 Sharp edge and  The load handling should not exceed 25 kg

rough surface of  If load more than 25 Kg then seek the assistance-

material. Team lifting.

 Inadequate PPEs  Adequate supervision to be ensured to monitor

that team is following manual handling techniques.

 Avoid excessive bending, pulling, pushing and

repetitive movement of body parts.

 Sufficient break times to be provided.

 Maintain good housekeeping in work area to avoid

tripping and falling from same level

 Hand gloves, foot wear and other site-specific

PPEs to use.

 Ensure that valid permit has been received for

 Injuries to
night work before starting the job.
personnel due  Lighting arrangement to be
 Proper illumination (lighting) to be provided to
to poor visibility done in day-light and
 Poor Lighting cover the work area with required Halogen
 Slip, trip and fall adequacy of light should be
 Vehicle Movement lights/mobile tower lights with minimum intensity of
from same checked by competent
 Unprotected 100 lux.
level- lead to person.
Excavation  No employee s will be allowed to wear dark
injury  Continuous supervision and
17 Night shift activities  Improper Vision X x x x glasses during night shift. 3 2 6 No 1 2 2
 Collision of EHS Coverage shall be
 Stress /Strain  Wearing uniform with reflecting strips or reflecting
vehicle ensured during night shift.
 Poor housekeeping vest.
 Health  Adequate emergency
and cable  All openings and exactions will be closed or
issue-Fainting, controls to be in place before
management suitably guarded with hard barricades and with
Headache commencing of night works.
flashing lights
 
 Reflective signage shall be displayed for improved

visibility during low light.

File: EGASAFGEN0301F04.doc Revision: 1 (01-Jul-2019) Page 29 of 34

 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

 Vehicle to be fitted with audible alarm and

reflecting bacon lights.

 Good housekeeping, cable management and

material storage to ensured.

 Ensure the night shift workers are getting good

sleep in day time.

 Employee rotation shall be done so that they are

not continuously engaged in night shift.

 Beverages like tea/ coffee shall be provided to

keep the employees alert

 Unauthorized  Barricade the area where the hydrostatic test  Ensure that the hydraulic

personnel in load cell activities will go on & provide safety signage. pump is inspected once per

area  PTW to be obtained before commencing the year by a competent person

 Hydraulics pump activity and certified by 3rd party.

failure (snap)  Competent person certified by third party to handle  Hydraulic pump exposed to

 Damaged hoses. the hydraulic jack& pump. freezing temperatures must

 Over pressure of  Injury to  All pumps to be certified by 3rd party. be supplied with adequate

system persons  Prior to pressuring all pressure scope pipeline antifreeze liquid.

 Defective Gauges.  Property should be checked.  All pumps must be properly

18 Hydrostatic Test x x x x 3 3 9 No 1 3 3
 Inadequate PPEs damage  Pressure force to be applied as per the lubricated at regular

 Inadequate  Soil requirement. intervals.

Supervision contamination  Gauges to be calibrated.  Repair or replacement parts

 Check for leak or damaged pipe and flange. must be examined for

 Unauthorized persons should not have allowed in possible defects.

the vicinity.  All working parties to be

 Do not perform maintenance activity on pressured notified in advance regarding

pipelines. the test with location map

 Use appropriate PPE for the task. and exclusive zone.

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

 In the case of excessive pressure, the release  Barricades and Signage to

valve should be set in the pressure line. be fixed on the boundary of

 Adequate supervision and EHS coverage to be exclusive zone

ensure during course of work.

 Prior to applying any load the Test Supervisors,  Pre-task/test brief TBT to be

Technician and Engineer will confirm all conducted to communicate

components of the test equipment are as per the team member regarding

design. the risks involved during the

 Personnel  All specifications must be met prior to applying any test.

 Pressurized
injury load.  Effective communication to
equipment x x x 3 3 9 NO 1 3 3
 Property  All pressurized lines will be kept clear of personnel. be ensure between the test
 Pressured fluid
damage  Connections will be provided with safety lanyards team members.

to prevent injury in the case of a rupture or failure.

 Adequate supervision and EHS coverage to be

ensure during course work.

 Liquid (toxic and  Approved permit to work prior to start of job. 

flammable)  Organize pre Task QHSE tool Box Talk Prior to

 Dermatitis,
 Spillage of primer start of Job
poisoning, Fire
 Fumes/ vapors  Provide proper labeling for chemical Containers
/explosion,
 Primer mist such as paint and thinner.
burns
Wrapping, Coating and formation  Provided training on SDS to the workers
19 X X X  Soil pollution 2 2 4 Yes
Primer painting.  Surrounding area to be checked for any hot work in
 Slip fall injury
progress if any work must be stopped.
 Respiratory
 Painter to use PTW specified gloves and mask.
disease
 Keep fire watch and fire extinguisher close by.

 Use adequate PPE like helmet, gloves, coveralls,

goggles, safety shoes

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 EGA SAFETY PROCEDURE · EGA.SAF.GEN.03.01.F04

 Cotton waste or rags wetted with paint or thinner

shall be remove and disposed properly.

 Paint spill kit should be provided.

 Respiratory protection has to be provided such as

masks.

 Ensure good housekeeping to prevent slipping

hazard


Electrical Spark /  Ensure approved holiday tester to conduct the test. 

Shock  Ensure the third party certificate of holiday testing

equipment.

 Ensure the hot work permit is in place.

 Remove all the flammables/ combustibles around

the working area prior to start the job.

 Competent person to supervise the work and

20 Holiday testing X  Personal Injury ensure that all precaution adhered to. 2 2 4 Yes

 Site engineer and supervisor must assess the area

before staring activity.

 Remove all identified hazard before starting

activity.

 Use mandatory PPEs such as safety helmet,

safety shoes, leather gloves, safety goggles and

coveralls.

Severity Risk Rating

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 Cold Applied Tapes
Bitumen Adhesive

Epoxies

Application Guidelines

1.0 SCOPE
This document contains general instructions and recommended practices for the
application of the SERVIWRAP cold applied tape coating system. The various coating
grades discussed in this document are used for the corrosion protection of piping, girth
wields, fittings, pipe reconditioning and pipe fabrication for above or below grade
environments. The specifics of where the product can be used are detailed in Section 2.0.
For assistance in coating selection, surface preparation, application or inspection, please
contact a Chase Protective Coatings Representative.

2.0 MATERIALS
2.1 Primer AB – A quick drying adhesive used with all SERVIWRAP tapes except for
M30 and Outerwrap. Can be used for both Temperate and Tropical products.

2.2 SERVIWRAP Putty – A hand applied profiling compound to provide a suitable

profile prior to tape application. Can be used for pipe fittings such as flanges, valves,
spigot and socket type joints and bolted couplings.

2.3 SERVIWRAP Tapes – A pressure sensitive tape consisting of a self-adhesive, anti-

corrosive bitumen rubber compound and a tough, conformable backing.

2.4 Servishield and Outerwrap – Mechanical protection layers that can be added over
the SERVIWRAP tapes. The Servishield is a non-bonded, plastic grid to provide added
impact resistance to below grade coatings. The Outerwrap is a bonded tape to provide
added mechanical and UV protection for above and below grade coatings.

3.0 STORAGE CONDITIONS

3.1 All products should be stored in their original cartons until required for
use.

3.2 All products should be stored in dry, cool, well-ventilated conditions, out
of direct sunlight and other major sources of heat. The temperature should not
exceed 30°C.

3.3 Pallets of material should not be stacked more than 2 high.

3.4 Boxes should be stored horizontally, never vertically.

3.5 Handle cartons with care to avoid damage. Take special care that the
cartons are not dropped.

3.6 All flammable materials should be stored according to local hazard regulations.

AG-COLD-APPLIED-BITUMEN-SERVIWRAP-REV3-Jun16 1
 Cold Applied Tapes
Bitumen Adhesive

4.0 SURFACE PREPARATION

4.1 All substances that will impede bond or otherwise be detrimental to the Epoxies
performance of the coating system must be removed prior to the coating application.
This includes all loose surface material, rust, dirt, dust, moisture, grease, oil, sharp
edges, burrs, mill scale, welding splatter and shop lacquer. These materials shall be
removed by using one or more of the following methods appropriate to the type of
contaminant;

4.1.1 Solvent cleaning in accordance with SSPC SP1,

4.1.2 Hand Tool Cleaning in accordance with SSPC SP2or Swedish Standard St.2
(Scrapers, files and wire brushes),

4.1.3 Power Tool Cleaning in accordance with SSPC SP3 or Swedish Standard
St.3 (Power brushes and grinders),

4.1.4 Commercial Blast Cleaning in accordance with SSPC SP6/NACE No.3 or

Swedish Standard Sa. 2,

4.1.5 Near White Metal Blast Cleaning in accordance with SSPC SP10/NACE No. 2
or Swedish Standard Sa. 2 ½,

4.1.6 Power Tool Cleaning to Bare Metal in accordance with SSPC SP11.

Important to note: Clean the grit or shot off the pipe surface after blasting.

4.2 All surface imperfections such as slivers, scabs, weld spatter and other
protrusions shall be removed or made smooth by wire brushing and / or grinding.

4.3 The coating must be applied as soon as practical after cleaning to keep dirt and
rust bloom from re-contaminating the pipe surface.

5.0 APPLICATION
5.1 Primer

5.1.1 Stir the primer well before application. When not in use keep the
containers tightly sealed.

5.1.2 Apply primer by brush, roller or spray in an even coat over the pipe
surface, working well into welds and seams. Ensure surface is free from runs, drips
and bare spots.

5.1.3 The primer coat should not be less than 25 microns Dry Film Thickness
(DFT) and not greater than 50 microns DFT.

5.1.4 The primed pipe surface shall be free from any foreign substances such as
sand, dirt, grease or oil. Any contaminant should be removed and the affected area
re-primed.

AG-COLD-APPLIED-BITUMEN-SERVIWRAP-REV3-Jun16 2
 Cold Applied Tapes
Bitumen Adhesive

5.1.5 The primed surface should then be allowed to dry thoroughly before any
attempt is made to apply the SERVIWRAP Tape. The primed surface should remain
E pTape.
clean and dust free immediately before the application of the SERVIWRAP oxies

5.2 Wrapping of Pipe Lengths

5.2.1 The grade of SERVIWRAP Tape shall be specified by Chase Protective

Coatings or as defined in the project specification documents or in similar
specifications covering the project. The SERVIWRAP Tape can be applied by hand or
machine directly onto a clean, dry, primed surface and in accordance with the
manufacturers’ instructions.

5.2.2 The tape should be applied spirally with sufficient tension to ensure
consistent conformity to the pipe surface and without any narrowing or wrinkling of
the PVC backing film. The overlap shall be as specified by Chase Protective
Coatings or as defined in the project specification documents or similar
specifications covering the project. The tape overlap will typically either be 55% or
25mm. The roll joins shall be overlapped by a minimum 150mm onto the previously
applied roll-end to ensure adequate continuity of the coating.

5.2.3 A tight and smooth tape coating must be maintained throughout the
application with an absence of any puckers, voids, breaks, wrinkles or folds.

5.3 Wrapping of Pipe Fittings and Attachments

5.3.1 The tape coating adjacent to any fittings or attachments should be feather
trimmed at the edges wherever possible, any existing Tape or coating material not
firmly bonded to the pipe surface should be removed. The fitting should be
thoroughly cleaned in accordance with Section 4.0.

5.3.2 The cleaned, dust free prepared fitting should be primed in accordance
with Section 5.1 and the primer allowed to dry.

5.3.3 SERVIWRAP Putty is an inert mouldable profiling compound and should be

used to provide a smooth profile around the fitting.

5.3.4 SERVIWRAP Tape should be applied over the profiled fitting at a minimum
overlap of 50% using sufficient tension to ensure adequate conformity with the
fitting and profiling compound. A tight and smooth tape coating should be
maintained throughout the application with no puckers, voids, breaks, wrinkles or
folds.

5.4 Additional Mechanical Protection

5.4.1 SERVIWRAP Servishield or Outerwrap can be used overwrap the SERVIWRAP

tape when added mechanical, dielectric or UV protection is needed. The need for
an outerwrap shall be as specified by Chase Protective Coatings or as defined in the
project specification documents or similar specifications covering the project.

5.4.2 NOTE: All electrical inspection for continuity must be completed prior to
the application of the outerwrap.

6.0 INSPECTION AND TESTING OF FIELD APPLIED COATING

6.1 Surface preparation

AG-COLD-APPLIED-BITUMEN-SERVIWRAP-REV3-Jun16 3
 Cold Applied Tapes
Bitumen Adhesive

6.1.1 All surface preparation of pipework and mechanical attachments and

fittings must be inspected and tested in accordance with Section 1.0 of this
document before primer application is undertaken. Epoxies

6.2 Visual inspection of coated pipe and fittings

6.2.1 A visual examination shall be conducted to ensure that the SERVIWRAP

Tape coating has been applied in a manner representing quality workmanship. The
tape coating shall be free from any puckers, voids, breaks, wrinkles, folds or other
defects.

6.3 Inspection using a Holiday Detector

6.3.1 All tape coated pipes and fittings shall be 100% electrically tested for
continuity of the coating using a suitable holiday detector. The inspection
procedure and voltage levels shall be in accordance with NACE RP-0274. Any
holidays detected shall be repaired in accordance with Section 7.0 of this
document. The repaired areas shall then be holiday detected to confirm that the
repair has been effective.

6.4 Coating adhesion test

6.4.1 This test may be carried out at the discretion of the site engineer /
inspector to confirm the coating has bonded to the pipe surface. Note that it is not
a suitable test for fittings.

6.4.2 The test should be carried out approximately 48 hours after the SERVIWRAP
tape has been applied.

6.4.3 Two parallel cuts should be made into the tape approximately 25mm apart,
one end should then be cut free and gently pried from the pipe surface. A spring
balance should then be attached to the free end of the coupon and then the spring
balance pulled away from the pipe surface at an angle of 180o to the pipe surface.
The spring balance should be pulled gently at a steady rate and not jerked.

6.4.4 Note that ambient temperature of the coating on the site should be taken
into account when comparing data generated by this method. It should be noted
that the specification documents issued by specifiers refer to completing the test
under ideal laboratory conditions. An onsite test is used to give an indication that
tape is stuck or not stuck, not a definitive value for adhesion. The site test is
affected by, the rate of pull, the force to pull, the angle of pull, and the pipe
temperature which may be greater than the ambient due to the effects of direct
sunlight.

6.4.5 The area tested in this manner will require repair according to Section 7.0
of this procedure

7.0 REPAIR OF DAMAGED COATING

7.1 Repair should be made to all sections of damaged coating that have been
identified by any method of inspection. All coating materials used in the repair work
shall be of the same specification as the original material specification.

AG-COLD-APPLIED-BITUMEN-SERVIWRAP-REV3-Jun16 4
 Cold Applied Tapes
Bitumen Adhesive

7.2 All holiday areas shall be prepared by carefully removing the applied coating that
has been damaged; the area should then be cleaned with a power wire brush to the
surface. Edges of the original coating should be bevelled. Epoxies

7.3 The exposed area shall then be primed as described in Section 4.0 of this
procedure; all exposed metal should be covered by the primer.

7.4 The SERVIWRAP Tape should be spirally (as described in Section 5.0 of this
procedure) applied over the damaged area ensuring that this covers the original coating
by at least 50mm on all sides of the damaged area. Under certain circumstances it may
be necessary to apply a “patch” of tape to the damaged area before the spiral
application of tape is made.

7.5 The repair coating should be applied so that it is tight to the pipe surface without
puckers, voids, wrinkles or breaks. The repair should then be inspected as described in
Section 6.0 of this procedure.

8.0 HANDLING, SHIPPING AND STORAGE

8.1 Care should be taken to handle the coated pipe in such a manner as to prevent
exposure to abrasion or damage during handling, shipping, storage or installation.

8.2 Booms, hooks, forklifts, skids and all other devices used to move or handle
coated pipe must be padded to prevent damage to the coating. Chains and steel bands
should not be used.

8.3 Pipe should be shipped with sufficient padding or dunnage to adequately protect
the pipe coating.

9.0 BACKFILL
9.1 Backfill should be free of large rocks, stones, scrap, and debris that could
damage the coating.

9.2 Additional Mechanical layers can be used to protect the coating when it is
determined that backfill, handling or installation could be detrimental to the integrity
of the coating.

AG-COLD-APPLIED-BITUMEN-SERVIWRAP-REV3-Jun16 5
 Primer AB
Primers

Technical Data Sheet

DESCRIPTION Serviwrap Primer AB is used with all Serviwrap tapes except for M30 and
Outerwrap. Primer AB can be used with both Temperate (A) and Tropical (B)
tape systems. Primer AB is a quick drying, liquid adhesive that creates a
permanent bond between the tape and the substrate. Primer AB can be used
for in service temperatures up to 75°C. Primer AB is available as a liquid that
is applied via brush, roller or spray equipment.
A 25-50 micron wet film thickness of Primer AB should be applied and allowed
to dry prior to application of the tape.

SUBSTRATE COMPATIBILITY Steel, Stainless Steel, Ductile Iron, Other Metals, FBE, PE, Plastic Pipe

RECOMMENDED USE Required for most Serviwrap Tapes. May be used for other tapes if the
compatibility is confirmed through testing.

SURFACE PREPARATION The surface to be wrapped should be as clean as possible. Remove metal burrs
and other projections, and all loose matter, any existing coatings, dirt, rust
and foreign debris. Ensure all oil and grease is removed with solvent.
Inspect old pipework or factory coatings and remove any loose coating back to
sound material with wire brushing. Where new or existing steelwork has been
subjected to chemical attack, salt spray, fungi or bacteria other
methods may be used.

SAFETY Refer to Material Safety Data Sheet: SDS-Primer AB

APPLICATION Refer to Application Guidelines: AG-Serviwrap

PACKAGING 5L, 25L and 200L

TYPICAL DATA
Property Metric US Customary Test Method
Colour Black Black
Dry time <5 minutes at 21°C <5 minutes at 70°F
Flash Point 23°C 73°F Cleveland Open Cup
Service Temperature Range -20°C to +75°C -4°F to +167°F

The information contained here is provided for product selection purposes C h a s e P r ot e ct i v e C o at i n g s Lt d C h a s e C o r p o r at i o n

only and is not to be considered specification or performance data. Under Harbour Road, 295 University Avenue
no circumstance will the seller be liable for any loss, damage, expense or Rye, East Sussex, TN31 7TE, UK Westwood, MA 02090
incidental or consequential damage of any kind arising in connection with
Phone: +44(0)1797.223561 Phone: 800-323-4182
the use or inability to use its product. Specific conditions of sale and Fax: +44(0)1797.224530 Fax: 781-332-0701
Chase's limited warranty are set out in detail in Chase Corporation Terms www.chasecorp.com www.chasecorp.com
and Conditions of Sale. Those Terms and Conditions are the only source
that contain Chase's limited warranty and other terms and conditions. A BS EN ISO 9001:2008 An ISO 9001:2008
REGISTERED COMPANY REGISTERED COMPANY

TDS-Primer AB-REV1-Dec13
 Technical Data Sheet

DESCRIPTION Serviwrap R30 is a 1.65mm, cold applied coating designed to provide

protection against corrosion and electrolysis on below grade metal
substrates. The anti-corrosion bituminous rubber compound provides self
sealed joints at longitudinal and end of roll overlaps, and is highly resistant
to cathodic elasticity. The unique extruded PVC carrier is engineered for
toughness, conformability and controlled elasticity.
Serviwrap R30 can be provided in either a Temperate grade (R30A) or a
Tropical grade (R30B) depending on the application location.

RECOMMENDED USE A high-performance, cold-applied PVC pipe wrap for use on buried and
submarine line pipe. For field welds, fabrications, bends and fittings.

SUBSTRATE COMPATIBILITY Steel, Stainless Steel, Ductile Iron, Other Metals, FBE, PE, Plastic Pipe

SURFACE PREPARATION The surface to be wrapped should be as clean as possible. Remove metal
burrs and other projections, and all loose matter, any existing coatings, dirt,
rust and foreign debris. Ensure all oil and grease is removed with solvent.
Inspect old pipework or factory coatings and remove any loose coating back
to sound material with wire brushing. Where new or existing steelwork has
been subjected to chemical attack, salt spray, fungi or bacteria other
methods may be used.

PRIMER Serviwrap R30 requires a primer to allow for permanent adhesion. Serviwrap
Primer AB should be applied and allowed to dry prior to application of the
tape. See the application guideline for more details.

REFERENCE Serviwrap R30 meets all of the performance criteria listed in the most recent
revision of:
NACE SP0109 (Cold-Applied Laminate Polymeric Tapes)

SAFETY Refer to Safety Data Sheet: SDS-SERVIWRAP

APPLICATION Refer to Application Guidelines: AG-COLD-APPLIED-BITUMEN-TAPE

The information contained here is provided for product selection purposes

only and is not to be considered specification or performance data. Under Harbour Road, 295 University Avenue
no circumstance will the seller be liable for any loss, damage, expense or Rye, East Sussex, TN31 7TE, UK Westwood, MA 02090
incidental or consequential damage of any kind arising in connection with
the use or inability to use its product. Specific conditions of sale and Phone: +44(0)1797.223561 Phone: 800-323-4182
Chase's limited warranty are set out in detail in Chase Corporation Terms
and Conditions of Sale. Those Terms and Conditions are the only source
that contain Chase's limited warranty and other terms and conditions.
A BS EN An
REGISTERED COMPANY REGISTERED COMPANY

TDS-R30-REV2-Nov17 1
 Typical Data

Property Metric US Customary Test Method

Total Thickness 1.65 mm 65 mils ASTM D1000

Backing Thickness 0.75 mm 29.5 mils ASTM D1000
Adhesive Thickness 0.90 mm 35.4 mils ASTM D1000
Cathodic Disbondment, 30 days <10 mm radial <0.4 in² ASTM G8
Adhesion to Self* 2.75 N/mm 15.7 lb/in ASTM D1000
Adhesion to Primed Steel* 2.75 N/mm 15.7 lb/in ASTM D1000
2
Tensile Strength 14.8 N/mm 2150 psi ASTM D638
2
Tensile Modulus 10.5 N/mm 1500 psi ASTM D638
Elongation 270% 270% ASTM D638
Dielectric Strength >40 kV >40 kV BS2782
Holiday Detection Setting 10 kV 10 kV NACE RP0274
Impact Resistance 20 J 160 in lb ASTM G13

Water Vapor Permeability 0.36 g/(24h*m2) 0.025 g/(24h*100 in²) ASTM E96
Procedure B
Water Absorption <0.5% <0.5% ASTM D570
Insulation Resistance 1012 Ohms/cm2 1012 Ohms/cm2 ASTM D257
Storage Temperature Range <30°C <86°F
Application Temperature Range
R30A Temperate +5°C to +35°C +41°F to +95°F
R30B Tropical +5°C to +60°C +41°F to +140°F
Service Temperature Range -20°C to +75°C -4°F to +167°F

* Peak Mean Adhesion

ORDERING INFORMATION
Dimension Sizes Available
Width 50, 100, 150, 225, 300, 450 mm
Length 15 - 60 m

TDS-R30-REV2-Nov17 2
 SAFETY DATA SHEET
according to 1907/2006/EC, Article 31
Page 1/4

Serviwrap Tape (all Grades)

Revision 2
Revision date 2013-03-27

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier
Product name Serviwrap Tape (all Grades)
1.3. Details of the supplier of the safety data sheet
Company Chase Protective Coatings Ltd
Address Harbour Road
Rye
East Sussex
TN31 7TE
UK
Web www.chaseprotectivecoatings.com
Telephone +44 (0)1797 223561
Fax +44 (0)1797 224530
Email info@chaseprotectivecoatings.com
Local Supplier
Company Chase Protective Coatings
Address Harbour Road
Rye
East Sussex
TN31 7TE
UK
Telephone +44 (0)1797 223561
Fax +44 (0)1797 224530
1.4. Emergency telephone number
Emergency telephone number +44 (0)1797 223561
Not 24 hour

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture
Main hazards No Significant Hazard

SECTION 3: Composition/information on ingredients

Further information
This product is a cold applied PVC bitumen pipe wrapping tape.

SECTION 4: First aid measures

4.1. Description of first aid measures
Inhalation No Significant Hazard.
Eye contact Rinse immediately with plenty of water for 15 minutes holding the eyelids open.
Skin contact Wash off immediately with plenty of soap and water.
Ingestion Seek medical attention if irritation or symptoms persist.

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Serviwrap Tape (all Grades)

Revision 2
Revision date 2013-03-27

SECTION 5: Firefighting measures

5.1. Extinguishing media
Carbon dioxide (CO2). Dry chemical. Foam.
5.2. Special hazards arising from the substance or mixture
Fire will produce dense black smoke. May produces smoke containing toxic gases including
hydrogen chloride.
5.3. Advice for firefighters
Protective equipment. Self-contained breathing apparatus. In case of fire and/or explosion do not
breathe fumes.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures
No precautions required to be mentioned.
6.2. Environmental precautions
No environmental requirements.
6.3. Methods and material for containment and cleaning up
No specific clean up requirements.

SECTION 7: Handling and storage

7.1. Precautions for safe handling
No handling requirements.
7.2. Conditions for safe storage, including any incompatibilities
Keep only in the original container in a cool, well-ventilated place. Avoid overstacking pallets.

SECTION 8: Exposure controls/personal protection

8.1. Control parameters
No data is available on this product.
8.2. Exposure controls

8.2.1. Appropriate engineering Not normally required.

controls
Eye / face protection Avoid contact with eyes.
Skin protection - Wear suitable gloves. Use as appropriate: Barrier cream.
Handprotection
Skin protection - Other Wear suitable protective clothing and eye/face protection.
Respiratory protection Not normally required.
8.2.3. Environmental exposure No data Available.
controls

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties

State Solid
Colour Black

SECTION 10: Stability and reactivity

10.1. Reactivity

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Serviwrap Tape (all Grades)

Revision 2
Revision date 2013-03-27
10.1. Reactivity
Stable under normal conditions.
10.2. Chemical stability
No Significant Hazard.
10.3. Possibility of hazardous reactions
No Significant Hazard.
10.4. Conditions to avoid
No Significant Hazard.
10.5. Incompatible materials
No Significant Hazard.
10.6. Hazardous decomposition products
carbon monoxide and hydrogen chloride may be formed in fire conditions.

SECTION 11: Toxicological information

11.1. Information on toxicological effects
Acute toxicity No data is available on this product.
Skin corrosion/irritation No Significant Hazard.
Serious eye damage/irritation No irritation expected.
Respiratory or skin No sensitizaton effects reported.
sensitisation
Germ cell mutagenicity No data is available on this product.
Carcinogenicity No data is available on this product.
Reproductive toxicity No data is available on this product.

SECTION 12: Ecological information

12.2. Persistence and degradability
No data is available on this product.
12.3. Bioaccumulative potential
No data is available on this product.
12.4. Mobility in soil
No data is available on this product.
12.5. Results of PBT and vPvB assessment
Caution - substance not yet fully tested.
12.6. Other adverse effects
No data is available on this product.

SECTION 13: Disposal considerations

General information
Dispose of in compliance with all local regulations.

SECTION 14: Transport information

ADR/RID
The product is not classified as dangerous for carriage.
IMDG
The product is not classified as dangerous for carriage.
IATA
The product is not classified as dangerous for carriage.

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Serviwrap Tape (all Grades)

Revision 2
Revision date 2013-03-27

SECTION 15: Regulatory information

Labelling
Risk phrases No Significant Hazard.

SECTION 16: Other information

Other information
Revision This document differs from the previous version in the following areas:.
3 - Further information.

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 SAFETY DATA SHEET
according to 1907/2006/EC, Article 31
Page 1/5

Serviwrap Primer AB
Revision 0
Revision date 2012-08-24

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier
Product name Serviwrap Primer AB
1.3. Details of the supplier of the safety data sheet
Company Chase Protective Coatings Ltd
Address Harbour Road
Rye
East Sussex
TN31 7TE
UK
Web www.chaseprotectivecoatings.com
Telephone +44 (0)1797 223561
Fax +44 (0)1797 224530
Email info@chaseprotectivecoatings.com
Local Supplier
Company Chase Protective Coatings
Address Harbour Road
Rye
East Sussex
TN31 7TE
UK
Telephone +44 (0)1797 223561
Fax +44 (0)1787 224530
1.4. Emergency telephone number
Emergency telephone number +44 (0)1797 223561
Not 24 hour

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture
2.1.1. Classification - Xn; R20/21-68 Xi; R38 R10
1999/45/ЕC Symbols: Xn: Harmful.
Main hazards Flammable. Harmful by inhalation and in contact with skin. Irritating to skin. Possible risk of
irreversible effects.

SECTION 3: Composition/information on ingredients

3.2. Mixtures

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Serviwrap Primer AB
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3.2. Mixtures
67/548/EEC / 1999/45/EC
Chemical Name Index No. CAS No. EC No. REACH Registration Conc. Classification
Number (%w/w)
Xylene (Xylene, o-,m-,-p-or mixed 601-022-00-9 1330-20-7 215-535-7 01-2119486136-34 40 - 50% R10 Xn; R20/21 Xi; R38
isomers)
Bitumen 64742-93-4 40 - 50% Xn; R68 R10

SECTION 4: First aid measures

4.1. Description of first aid measures
Inhalation Move the exposed person to fresh air.
If breathing stops, provide artificial respiration. Seek medical attention.
Eye contact In case of contact with eyes, rinse immediately with plenty of water and seek medical advice.
Skin contact Wash off immediately with plenty of soap and water.
Ingestion If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.

SECTION 5: Firefighting measures

5.1. Extinguishing media
Do NOT use water.
Carbon dioxide (CO2). Foam. Dry chemical.
5.2. Special hazards arising from the substance or mixture
dense smoke and toxic gases may be formed in fire conditions.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures
Wear protective clothing.
6.2. Environmental precautions
Do not allow product to enter drains.
6.3. Methods and material for containment and cleaning up
Absorb with inert, absorbent material. Use appropriate container to avoid environmental
contamination. Vapour may travel considerable distance to source of ignition and flash back.

SECTION 7: Handling and storage

7.2. Conditions for safe storage, including any incompatibilities
Avoid contact with: Oxidising agents, peroxides and foodstuffs.
Store in original container. Store in a cool, dry area.

SECTION 8: Exposure controls/personal protection

8.1. Control parameters

8.1.1. Exposure Limit Values

Bitumen WEL 8-hr limit ppm: 1 WEL 8-hr limit mg/m3: 5
WEL 15 min limit ppm: 3 WEL 15 min limit mg/m3: 15
Xylene (Xylene, o-,m-,-p-or WEL 8-hr limit ppm: 50 WEL 8-hr limit mg/m3: 220
mixed isomers)
WEL 15 min limit ppm: 100 WEL 15 min limit mg/m3: 441

8.2. Exposure controls

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8.2. Exposure controls

8.2.1. Appropriate engineering Ensure adequate ventilation of the working area.

controls
Eye / face protection Approved safety goggles.
Skin protection - Chemical resistant gloves.
Handprotection
Occupational exposure Exposure above the recommended occupational exposure limit (OEL) may cause adverse health
controls effects.

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties

State Viscous liquid.

Colour Black
Odour Characteristic
Boiling point 137
Upper Explosive Limit 7
Flash point 23
Relative density 0.9 - 1.1
Lower Explosive Limit 1.1
Solubility Insoluble in water

SECTION 10: Stability and reactivity

10.2. Chemical stability
Stable under normal conditions.
10.4. Conditions to avoid
Avoid strong acids, alkalis, halogens and oxidising agents.
10.6. Hazardous decomposition products
Carbon monoxide, carbon dioxide, hydrogen sulfide, nitrous gases and polycyclic aromatic
hydrocarbons may be formed in fire conditions.

SECTION 11: Toxicological information

11.1. Information on toxicological effects
Acute toxicity Xylene LD50 > 2000mgs/Kg (oral).
Serious eye damage/irritation Irritating to eyes.
Respiratory or skin Irritrant to respiratory system and lungs.
sensitisation

SECTION 12: Ecological information

12.2. Persistence and degradability
No data is available on this product.
12.3. Bioaccumulative potential
No evidence of bioaccumulation.
12.4. Mobility in soil
Moderate mobility.

SECTION 13: Disposal considerations

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Disposal methods
Can be incinerated if in compliance with local regulations. Contact a licensed waste disposal
company. Dispose of in compliance with all local regulations.

SECTION 14: Transport information

Hazard pictograms

14.1. UN number
UN1263
14.2. UN proper shipping name
PAINT RELATED MATERIAL
14.3. Transport hazard class(es)
ADR/RID 3
Subsidiary risk -
IMDG 3
Subsidiary risk -
IATA 3
Subsidiary risk -
14.4. Packing group
Packing group III
14.5. Environmental hazards
Environmental hazards No
Marine pollutant No
ADR/RID
Hazard ID 33
Tunnel Category (D/E)
IMDG
EmS Code F-E S-E
IATA
Packing Instruction (Cargo) 366
Maximum quantity 220 L
Packing Instruction 355
(Passenger)
Maximum quantity 60 L

SECTION 15: Regulatory information

Labelling
Symbols Xn: Harmful.

Risk phrases R10 - Flammable.

R20/21 - Harmful by inhalation and in contact with skin.
R38 - Irritating to skin.
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Serviwrap Primer AB
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Labelling
R68 - Possible risk of irreversible effects.
Safety phrases S36/37 - Wear suitable protective clothing and gloves.

SECTION 16: Other information

Other information
Text of risk phrases in Section R10 - Flammable
3 R20/21 - Harmful by inhalation and in contact with skin.
R38 - Irritating to skin.
R68 - Possible risk of irreversible effects.

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