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humate and phenolic resin (SPNH), sulfomethyl lignin and consumption of risen, polymer and asphalt is increased in
phenolic resin(SLSP). These products can be used in large quantity. The increment of that consumption illustrates
temperature 200~220ºC and saturated brine drilling fluids. that the drilling depth of well is much deep compared to past
Humate filtrate reducer. Caustic lignite and nitrolignite. time.
Starch. pre-gelled starch, carboxymethyl starch, hydroethyl
starch, modified starch, polymeric starch and cationic starch. Classifications of Drilling Fluid Systems
Thinner. In China, there are 13 trade brands of thinner. According to API Classification of drilling fluid and
Annually consumption is over 17,000 tons. Thinner can be characteristics of Chinese drilling fluid application, drilling
divided into two kinds. One kind of thinner is modified natural fluids are classed in nine types in China. Explanation and
product with strong dispersing ability. Other kind of thinner formulations of nine types of drilling fluid are presented as
(deflocculent) is low molecular weight polymer. The typical follow.
product is as follows:
Lignosulphonate. ferrochrome lignosulphonate, chrome Non-dispersed Polymer Drilling Fluid. High-molecular
lignosulphonate, chrome free lignosulphonate and calcium weight polymers are utilized to either encapsulate drill solids
lignosulphonate. to prevent dispersion and coat shale for inhibition, or for
Modified tannin or quebracho. sulfomethyl tannin(SMT), increasing viscosity and reducing fluid loss. Various types of
sodium tannin, sulfomethyl lignite(SMC) and chrome lignite. polymers are available for these purposes including partially
Low molecular weight polymer. polyacrylate, copolymer of hydrolyzed polyacrylamide, amphoteric polymer, metal
acrylate and acrylsulphonate, polymer of acrylate complex polymer and other synthetic polymers. Dispersants
acrylsulphonate and quaternary amine and organic phosphate are never added to disperse drill solids and clay particles. This
(EDTMPS). system generally is used from top-hole to about 3500 meters
depth. The temperature is limited below 120 . Drill solid
Viscosifier. (including bentonite) is controlled about 6 to 10% (by
High Viscosity carboxymethyl cellulose. Degree of volume). The ratio of drilled solids to bentonite is about 2:1 or
substitute is more than 0.8, purity is more than 95%. 3:1. The ratio of yield point to plastic viscosity is about 0.48.
Polyanionic cellulose (regular grade). Degree of substitute This drilling fluid system generally has low density, which
is more than 1.0, purity is more than 95%. benefit to increase drilling penetration rate, stabilize wellbore
Hydroxyethyl cellulose (HEC). Degree of substitute is and prevent formation from damage. The typical formulation
more than 1.2, purity is more than 95%. Polymers: partial is listed in table 4.
hydrolyzed polyacrylamide, XC polymer.
Shale Inhibitor. Potassium polymer, potassium content is Potassium Polymer Drilling Fluid. This drilling fluid system
more than 10%, potassium lignite. sulphonated asphalt, is similar to non-dispersd polymer drilling fluid system. But,
emulsion of asphalt, asphalt powder and various salts. polymer is potassium based polymer or some KCl is added
Lubricant. into drilling fluid to provide greater shale stability. The
Defoanmer. potassium content is more than 1,800 mg/l. By utilization of
Flocculant. Partial hydrolyzed polyacrylamide (PHPA, potassium inhibition, some thinners and dispersants can be
80A51), amphoteric polymer FA367 and metal complex used when drill into 6000 deep depth with temperature 180 .
polymer (PMHA). The typical formulation of potassium polymer drilling fluid is
Pipe-free Agent. listed in table 5.
Lost Circulating material.
Bactericide. Saturated Salt Drilling Fluid. Saturated salt drilling fluid
Corrosion inhibitor. have a chloride concentration near 190,000 mg/l (saturated)
Emulsifier. and are used to drill salt or gypsum formations. The recrystall
Foamer. inhibitor and corrosion inhibitor must be added. Adding salt
Others. Sodium hydroxide, soda ash, sodium silicate, lime and additives to non-dispersed polymer drilling fluid generally
and gypsum. forms this system. This system is much expensive compared
The consumption of drilling fluid additives in China from to non-dispersed polymer drilling fluid. The typical
1983 to 1993 is listed in table 2. The data in table 2 illustrate formulation is listed in table 6.
that consumption of filtrate reducer, viscosifier, lost
circulation material and pipe freeing agents are increased Dispersed Drilling Fluid. At greater depths, where
largely in recent years, especially for viscosifier, the temperature is higher, higher density is required and viscosity
consumption is increased from 556.2 tons to 3249.4 tons. and gel strength must be controlled as low as possible. Drilling
The consumption of each chemicals used in drilling fluid in fluids are often dispersed typically with lignosulfonate,
china is listed in table3. The data in table 3 show that lignites or tannins. These products are effective deflocculants
SPE 65384 APPLICATION OF DRILLING FLUID CHEMICALS IN CHINA 3
and filtrate reducers. This system can keep reasonable achieving annular velocities that will remove drilling cuttings.
viscosity and gel strength at high solid content and high Foam drilling fluid is formed by injecting foaming agent into
temperature. Even if the density is over 2.0g/cm3, this drilling the air stream or maybe mixed with produced water.
fluid system has satisfied reological properties. The typical Surfactants and possibly clays or polymers are used to form a
formulation is presented in table 7. high carrying capacity foam. These drilling fluids can prevent
formation from damage especially for low pressure, low
Calcium Treated Drilling Fluid. CaCl2, lime and gypsum are permeability reservoirs. The typical formulation of foam
added into a fresh water drilling fluid to inhibit formation clay drilling fluid is listed in table11.
and shale swelling. High levels of soluble calcium are used to
control sloughing shale and hole enlargement, and to prevent Workover And Completion Fluids. These systems are
formation from damage. Lime treated drilling fluids have pH specifically designed for prevent formation from damage,
of 11 to 12. Calcium content is 120 - 200mg/l. Lime content is which consist of polymer, clay inhibitor, calcium carbonate
3,000 – 6,000mg/l. Gypsum treated drilling fluids have pH of and various salts. These systems generally have higher
9.5 of 10.5. Calcium content is 600 – 1,200mg/l. Excess recovery of permeability.
gypsum content is 6,000 – 12,000mg/l. Drilling fluids can
have higher calcium content by adding CaCl2. Calcium Recent Development Of Drilling Fluid Chemicals In
tolerated chemicals, such as SMT, FCLS, must be added to China
drilling fluid to improve rheological properties. The typical In recent years, new drilling fluid chemicals are developed
formulation is presented in table 8. out, such as cationic polymers, MMH, amphoteric polymers,
complex metal polymers and polyacohols. The drilling fluids
Saltwater Drilling Fluids. These drilling fluids are prepared formed by these chemicals are widely applied in oilfields in
from brine water, seawater and dry sodium chloride or other China. Application has proved that higher drilling rate, short
salts such as potassium chloride. Saltwater drilling fluids have drilling time, more gauged well bore and low drilling cost
a chloride content of 6,000mg/l to less 189,000mg/l. The have been achieved. Here below briefly introduce these new
common used products are attapulgite, PAC, CMC and starch drilling fluids.
to increase viscosity and FCLS, caustic lignite to control gel
strength and filtrate loss. The typical formulation is listed in Cationic Polymer Drilling Fluid. This system is formed by
table 9. high molecular weight cationic polymer, low molecular
weight quaternary amine and auxiliary chemicals. High MW
Oil-based Drilling Fluids. Oil-based drilling fluids are used cationic polymer can effectively encapsulate the shale and
for a variety of applications where fluid stability and inhibition drilling cutting, stabilize the wellbore, prevent well sloughing,
are necessary such as high-temperature (above 200 ) wells, even if during drilling soft shale formation. Low MW
deep holes (more than 5,000 meters), salt formation and quaternary amine can quickly absorb on the shale surface,
unconsolidation formation and soft shale formation where prevent shale to hydrate, swell and disperse.
sticking and hole stabilization is a problem. These systems
commonly are applied in directional wells and horizontal MMH (Mixed Layered Metal Hydroxides) Drilling Fluid.
wells. They consist of two types of systems. This system is formed by prehydrated bentonite, MMH and
1. Invert emulsion drilling fluids are water in oil emulsion, filtrate reducer. The characteristics of this system is high yield
typically with calcium chloride brine as the emulsified phase point/plastic viscosity which is extremely benefit to carry
and mineral oil as the continuous phase. The ratio of oil to drilling cuttings to surface and form static layer around well
water or brine is 50:50 to 80:20. Various chemicals, such as wall or shale surface which is good to prevent shale from
surfactants, organic clay and asphalt, are used to control severely rubbing, impacting and washing. The crystal structure
rheological, filtration and emulsion stability. of MMH and its thickening mechanisms on drilling fluid are
2. Oil-based drilling fluid are formulated with only oil as studied by X-ray diffraction and isoelectric point
the liquid phase and water content is less than 5%. These measurements. It is shown that the crystal lattice of MMH is
systems are used as coring fluid or for hostile environment. hexagonal. The surface charge density of MMH theoretically
Oil-based drilling fluids require higher additional gelling is 2 - 4 times larger than that of montmorillonite. The
agents for viscosity, such as emulsifiers and wetting agents. thickening mechanisms involved in MMH drilling fluid are
The typical formulation of invert emulsion drilling fluid is strong electric attraction between MMH and montmorillonite
listed in table 10. particles and hydrogen bond formed between hydroxyls on the
particle surface. MMH drilling fluids are applied in various
Air, Foam Drilling Fluid. Air, foam drilling fluids are wells, especially for large size hole and horizontal sections in
included in tow types. Air or nature gas drilling fluid is by China.
injecting air or nature gas into the wellbore at rates capable of
4 DAMING ZHANG, YABIN NIU, JIDE LIU SPE 65384
TABLE 1: PRODUCTION AND DRILLING STATUS OF CNPC, SINOPEC AND CNOOC IN CHINA, IN 1999
Footage of Footage of Footage of
Production
Company 3 Exploration Well Completion Well Development Well Wells for Development
(10 ton) 3 3 3
(10 m) (10 m) (10 m)
CNPC 107379.7 1607 650 11009 7684
SinoPEC 35317.4 751.9 287 3299 1504
CNOOC 16319 108 45 149 63
Total 159016.1 2466.9 982 14457 9251
TABLE 2: CONSUMPTION OF DRILLING FLUID ADDITIVES FROM 1983 TO 1993 IN CHINA (TON)
Year
No 1983 1985 1987 1988 1989 1990 1991 1992 1993
Name
1 Clay 97713.5 104902.6 62764.5 81518.0 95473.1 96137.3 71336.7 100225.8 85775.2
2 Weighting Material 537331.0 1064750.1 649510.5 719758.7 693018.0 769955.3 741374.2 810961.1 577241.5
3 Filtrate Reducer 19423.8 32743.0 33585.0 39817.0 35755.5 38292.2 34546.3 32545.7 31674.2
4 Viscosifier 556.2 2544.4 7624.6 5181.9 5014.9 4702.8 3239.3 2869.4 3249.4
5 Emulsifier 478.6 594.6 438.8 654.6 1112.6 783.4 669.7 472.9 428.4
6 Shale inhibitor 9456.4 12536.1 19651.1 42444.4 50608.1 42878.1 44062.4 38415.0 35837.4
7 Lost Circulation M. 488.1 1380.3 7948.2 5447.9 11159.3 7302.8 7885.2 7983.6 7871.8
8 Thinner 14644.5 27901.4 28438.2 28622.1 25690.0 25420.3 24618.4 23004.8 18295.5
9 Flocculant 796.2 1951.6 879.2 1831.8 996.7 930.0 1913.9 1400.1 559.6
10 Lubricant 575.2 617.9 4169.2 4410.4 6771.6 7902.8 10019.7 9111.3 9815.9
11 Bactericide 107.2 112.2 52.9 20.8 18.0 7.1 13.0 14.9 33.0
12 Defoamer 352.3 1297.3 871.3 1247.5 1212.1 1171.6 1248.5 696.2 1302.2
13 Pipe-freeing Agent - 300.4 1028.4 2724.8 2211.7 2182.7 2743.6 1880.3 1627.2
14 Corrosion Inhibitor - 28.5 15.5 35.1 15.5 89.8 35.5 38.8 39.0
15 Foamer - - - - - - - - -
16 Others 18732.1 21798.4 26441.1 26792.8 20632.3 19282.0 207755.7 21020.1 19575.9
Total 700655.1 1273458.8 843518.8 960507.8 949689.4 1017139.2 965002.1 1050913.0 793326.2
TABLE 3: CONSUMPTION OF EACH CHEMICALS USED IN DRILLING FLUID FROM 1983 TO 1993 IN CHINA (TON)
Year
No 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993
Name
1 Resin 2779.2 5246.0 8453.5 8592.2 9301.4 8474.3 7339.1 8708.8 10128.5 9355.0 10395.9
2 Cellulose 5671.6 6683.5 11520.0 10149.2 10722.6 10371.1 9325.8 11122.1 7043.2 6071.4 5096.5
3 Polymer 3800.4 6260.4 - 12374.7 13403.5 18573.0 17960.0 18328.7 21157.5 21065.3 18569.1
4 XC Polymer - - 30.0 1.0 0.5 3.2 23.6 16.6 9.4 17.6 9.8
5 Starch 78.3 - 14620.2 307.9 1461.7 1852.8 1732.5 1087.4 1114.7 1088.9 1076.0
6 Lignite 9438.8 11528.9 848.6 18757.3 13277.5 26318.1 15178.6 13268.8 11978.9 12510.8 11829.9
7 Mica 369.0 1097.5 43.0 1536.0 1987.9 1243.9 1829.9 983.7 405.0 482.5 724.0
8 Natural Gum 184.2 129.1 - 13.0 222.8 386.3 423.8 102.9 106.0 22.5 7.4
9 MMH - - 5529.6 - - - - - 13.4 184.0 804.6
10 Salt 7882.4 5708.2 2168.6 12462.0 4060.4 20620.8 27384.1 23242.5 19841.0 16423.5 13047.9
11 Asphalt 137.7 556.3 2168.5 3972.8 7674.3 12004.9 11746.7 11302.8 13500.9 10543.1 12435.9
12 Organic Silicon - 76.0 242.0 95.7 143.9 147.7 22.0 - 12.0 10.0 20.5
13 Tannin 2683.8 3911.0 5700.8 6848.9 5513.7 4381.5 3808.6 2585.0 3634.8 3453.2 1917.6
14 Lignin 11851.7 16957.1 22169.5 20703.8 21673.1 23469.1 21108.1 21595.4 19783.7 16943.8 13609.1
15 Phosphate - - 21.1 35.7 639.1 26.0 177.7 43.6 70.5 63.4 34.6
16 Others 0 108.0 511.6 3.0 46.0 24.5 0 165.2 120.8 0 37.7
6 DAMING ZHANG, YABIN NIU, JIDE LIU SPE 65384
TABLE 10: FORMULATION AND REQUIRED PROPERTIES OF INVERT EMULSION DRILLING FLUID
Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Organic Clay 20-30 Density, g/cm 0.90-2.00