Sei sulla pagina 1di 8

SPE 65384

Application of Drilling Fluid chemicals in China


Daming Zhang, Yabin Niu, SPE, and Jide Liu, SPE, Oilfield Chemistry Dept. of Research Instutite of Petroleum E &D

Copyright 2001, Society of Petroleum Engineers Inc.


and manufactured. Tendency of drilling fluid chemicals is that
This paper was prepared for presentation at the 2001 SPE International Symposium on
Oilfield Chemistry held in Houston, Texas, 13–16 February 2001.
simple natural products are improved into modified products
and natural products are replaced by synthetic products
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as gradually. The non-dispersed polymer drilling fluid is main
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to
correction by the author(s). The material, as presented, does not necessarily reflect any
drilling fluid system in China.
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at
SPE meetings are subject to publication review by Editorial Committees of the Society of
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper Classifications of drilling fluid chemicals
for commercial purposes without the written consent of the Society of Petroleum Engineers is
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 The sixteen types of drilling fluid chemicals manufactured in
words; illustrations may not be copied. The abstract must contain conspicuous
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
china and some important chemicals are discribed as follow in
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435. detail. The consumption of drilling fluid chemicals is listed on
different types for each year.
Abstract
This paper present the sixteen types of drilling fluid chemicals Clay. In early time, clay used in drilling fluid is natural
manufactured in china and describe some important chemicals bentonite. The bentonite is calcium based with low quality,
in detail. The consumption of drilling fluid chemicals is listed resulting low viscosity and high filtrate. In recent decades, the
on different types for each year. The tendency of consumption bentonite is improved into high quality bentonite. Some of
of chemicals is analyzed. According to API Classification of them can be used as API bentonite. Other kinds of clay, such
drilling fluid and characteristics of Chinese drilling fluid as attapulgite, organic clay, are developed out for petroleum
application, drilling fluids are classed in nine types. industry.
Explanation and formulations of nine types of drilling fluid are
presented in this paper. The recent development of drilling Weighting Materials. Main materials for increasing density
fluids is presented in this paper. The recent development of of drilling fluid are barite, hematite, calcium carbonate.
drilling fluid chemicals and drilling fluid systems is analyzed. Various salts are solved into drilling or completion fluid for
The mechanism and formulation of these new drilling fluids increasing density.
are presented. Nowadays, drilling fluid chemicals
manufactured in china can satisfy the native market, some of Filtrate Reducer. There are more than 50 trade brands of
them are exported to abroad market. filtrate reducer in China. The consumption annually reaches
over 30,000 tons. All these filtrate reducers can be arranged in
Introduction 6 kinds.
The petroleum industry in China has gotten big development. Carboxymethyl cellulose. Including CMC-low viscosity,
In 1999, the total production of CNPC, SinoPEC and CNOOC CMC-median viscosity and caustic CMC. Generally the
in China had been 159,836,000 tons and the total drilling degree of substitution is more than 0.5 and the degree of
footage had reached 2466,900 meters (see table 1). Therefore polymerization is 200~6000.
the large quantity of drilling fluid chemicals are needed in Hydrolyzed polyacrylonitrile. Including sodium salt(Na-
drilling engineering. The development of drilling fluid HPAN), calcium salt (Ca-HPAN) and ammonium salt (NH4-
chemicals can be classed as two stages. Before 1980s, the HPAN). The molecular weight is 20,000~110,000, the degree
drilling fluid chemicals are introduced from foreigner country of polymerization is 235~376 and the degree of hydrolysis is
oil company and some similar chemicals are produced. Some 60%.
chemicals used in civil engineering, such as CMC, starch, are Polymer with median molecular weight. copolymer
introduced into drilling fluid. After 1980s, according to (PAC143, PAC142) of acrylamide and acrylate. Multiply-
requirement of drilling engineering and geological polymer (Sk-I, PAC144, JT888) of acrylamide, acrylate,
characteristics in china, some new chemicals are developed acrylonitrile, acrylsulphonate and quaternary amine.
Risen. sulfomethyl phenolic resin (SMP), sulfomethyl
2 DAMING ZHANG, YABIN NIU, JIDE LIU SPE 65384

humate and phenolic resin (SPNH), sulfomethyl lignin and consumption of risen, polymer and asphalt is increased in
phenolic resin(SLSP). These products can be used in large quantity. The increment of that consumption illustrates
temperature 200~220ºC and saturated brine drilling fluids. that the drilling depth of well is much deep compared to past
Humate filtrate reducer. Caustic lignite and nitrolignite. time.
Starch. pre-gelled starch, carboxymethyl starch, hydroethyl
starch, modified starch, polymeric starch and cationic starch. Classifications of Drilling Fluid Systems
Thinner. In China, there are 13 trade brands of thinner. According to API Classification of drilling fluid and
Annually consumption is over 17,000 tons. Thinner can be characteristics of Chinese drilling fluid application, drilling
divided into two kinds. One kind of thinner is modified natural fluids are classed in nine types in China. Explanation and
product with strong dispersing ability. Other kind of thinner formulations of nine types of drilling fluid are presented as
(deflocculent) is low molecular weight polymer. The typical follow.
product is as follows:
Lignosulphonate. ferrochrome lignosulphonate, chrome Non-dispersed Polymer Drilling Fluid. High-molecular
lignosulphonate, chrome free lignosulphonate and calcium weight polymers are utilized to either encapsulate drill solids
lignosulphonate. to prevent dispersion and coat shale for inhibition, or for
Modified tannin or quebracho. sulfomethyl tannin(SMT), increasing viscosity and reducing fluid loss. Various types of
sodium tannin, sulfomethyl lignite(SMC) and chrome lignite. polymers are available for these purposes including partially
Low molecular weight polymer. polyacrylate, copolymer of hydrolyzed polyacrylamide, amphoteric polymer, metal
acrylate and acrylsulphonate, polymer of acrylate complex polymer and other synthetic polymers. Dispersants
acrylsulphonate and quaternary amine and organic phosphate are never added to disperse drill solids and clay particles. This
(EDTMPS). system generally is used from top-hole to about 3500 meters
depth. The temperature is limited below 120 . Drill solid
Viscosifier. (including bentonite) is controlled about 6 to 10% (by
High Viscosity carboxymethyl cellulose. Degree of volume). The ratio of drilled solids to bentonite is about 2:1 or
substitute is more than 0.8, purity is more than 95%. 3:1. The ratio of yield point to plastic viscosity is about 0.48.
Polyanionic cellulose (regular grade). Degree of substitute This drilling fluid system generally has low density, which
is more than 1.0, purity is more than 95%. benefit to increase drilling penetration rate, stabilize wellbore
Hydroxyethyl cellulose (HEC). Degree of substitute is and prevent formation from damage. The typical formulation
more than 1.2, purity is more than 95%. Polymers: partial is listed in table 4.
hydrolyzed polyacrylamide, XC polymer.
Shale Inhibitor. Potassium polymer, potassium content is Potassium Polymer Drilling Fluid. This drilling fluid system
more than 10%, potassium lignite. sulphonated asphalt, is similar to non-dispersd polymer drilling fluid system. But,
emulsion of asphalt, asphalt powder and various salts. polymer is potassium based polymer or some KCl is added
Lubricant. into drilling fluid to provide greater shale stability. The
Defoanmer. potassium content is more than 1,800 mg/l. By utilization of
Flocculant. Partial hydrolyzed polyacrylamide (PHPA, potassium inhibition, some thinners and dispersants can be
80A51), amphoteric polymer FA367 and metal complex used when drill into 6000 deep depth with temperature 180 .
polymer (PMHA). The typical formulation of potassium polymer drilling fluid is
Pipe-free Agent. listed in table 5.
Lost Circulating material.
Bactericide. Saturated Salt Drilling Fluid. Saturated salt drilling fluid
Corrosion inhibitor. have a chloride concentration near 190,000 mg/l (saturated)
Emulsifier. and are used to drill salt or gypsum formations. The recrystall
Foamer. inhibitor and corrosion inhibitor must be added. Adding salt
Others. Sodium hydroxide, soda ash, sodium silicate, lime and additives to non-dispersed polymer drilling fluid generally
and gypsum. forms this system. This system is much expensive compared
The consumption of drilling fluid additives in China from to non-dispersed polymer drilling fluid. The typical
1983 to 1993 is listed in table 2. The data in table 2 illustrate formulation is listed in table 6.
that consumption of filtrate reducer, viscosifier, lost
circulation material and pipe freeing agents are increased Dispersed Drilling Fluid. At greater depths, where
largely in recent years, especially for viscosifier, the temperature is higher, higher density is required and viscosity
consumption is increased from 556.2 tons to 3249.4 tons. and gel strength must be controlled as low as possible. Drilling
The consumption of each chemicals used in drilling fluid in fluids are often dispersed typically with lignosulfonate,
china is listed in table3. The data in table 3 show that lignites or tannins. These products are effective deflocculants
SPE 65384 APPLICATION OF DRILLING FLUID CHEMICALS IN CHINA 3

and filtrate reducers. This system can keep reasonable achieving annular velocities that will remove drilling cuttings.
viscosity and gel strength at high solid content and high Foam drilling fluid is formed by injecting foaming agent into
temperature. Even if the density is over 2.0g/cm3, this drilling the air stream or maybe mixed with produced water.
fluid system has satisfied reological properties. The typical Surfactants and possibly clays or polymers are used to form a
formulation is presented in table 7. high carrying capacity foam. These drilling fluids can prevent
formation from damage especially for low pressure, low
Calcium Treated Drilling Fluid. CaCl2, lime and gypsum are permeability reservoirs. The typical formulation of foam
added into a fresh water drilling fluid to inhibit formation clay drilling fluid is listed in table11.
and shale swelling. High levels of soluble calcium are used to
control sloughing shale and hole enlargement, and to prevent Workover And Completion Fluids. These systems are
formation from damage. Lime treated drilling fluids have pH specifically designed for prevent formation from damage,
of 11 to 12. Calcium content is 120 - 200mg/l. Lime content is which consist of polymer, clay inhibitor, calcium carbonate
3,000 – 6,000mg/l. Gypsum treated drilling fluids have pH of and various salts. These systems generally have higher
9.5 of 10.5. Calcium content is 600 – 1,200mg/l. Excess recovery of permeability.
gypsum content is 6,000 – 12,000mg/l. Drilling fluids can
have higher calcium content by adding CaCl2. Calcium Recent Development Of Drilling Fluid Chemicals In
tolerated chemicals, such as SMT, FCLS, must be added to China
drilling fluid to improve rheological properties. The typical In recent years, new drilling fluid chemicals are developed
formulation is presented in table 8. out, such as cationic polymers, MMH, amphoteric polymers,
complex metal polymers and polyacohols. The drilling fluids
Saltwater Drilling Fluids. These drilling fluids are prepared formed by these chemicals are widely applied in oilfields in
from brine water, seawater and dry sodium chloride or other China. Application has proved that higher drilling rate, short
salts such as potassium chloride. Saltwater drilling fluids have drilling time, more gauged well bore and low drilling cost
a chloride content of 6,000mg/l to less 189,000mg/l. The have been achieved. Here below briefly introduce these new
common used products are attapulgite, PAC, CMC and starch drilling fluids.
to increase viscosity and FCLS, caustic lignite to control gel
strength and filtrate loss. The typical formulation is listed in Cationic Polymer Drilling Fluid. This system is formed by
table 9. high molecular weight cationic polymer, low molecular
weight quaternary amine and auxiliary chemicals. High MW
Oil-based Drilling Fluids. Oil-based drilling fluids are used cationic polymer can effectively encapsulate the shale and
for a variety of applications where fluid stability and inhibition drilling cutting, stabilize the wellbore, prevent well sloughing,
are necessary such as high-temperature (above 200 ) wells, even if during drilling soft shale formation. Low MW
deep holes (more than 5,000 meters), salt formation and quaternary amine can quickly absorb on the shale surface,
unconsolidation formation and soft shale formation where prevent shale to hydrate, swell and disperse.
sticking and hole stabilization is a problem. These systems
commonly are applied in directional wells and horizontal MMH (Mixed Layered Metal Hydroxides) Drilling Fluid.
wells. They consist of two types of systems. This system is formed by prehydrated bentonite, MMH and
1. Invert emulsion drilling fluids are water in oil emulsion, filtrate reducer. The characteristics of this system is high yield
typically with calcium chloride brine as the emulsified phase point/plastic viscosity which is extremely benefit to carry
and mineral oil as the continuous phase. The ratio of oil to drilling cuttings to surface and form static layer around well
water or brine is 50:50 to 80:20. Various chemicals, such as wall or shale surface which is good to prevent shale from
surfactants, organic clay and asphalt, are used to control severely rubbing, impacting and washing. The crystal structure
rheological, filtration and emulsion stability. of MMH and its thickening mechanisms on drilling fluid are
2. Oil-based drilling fluid are formulated with only oil as studied by X-ray diffraction and isoelectric point
the liquid phase and water content is less than 5%. These measurements. It is shown that the crystal lattice of MMH is
systems are used as coring fluid or for hostile environment. hexagonal. The surface charge density of MMH theoretically
Oil-based drilling fluids require higher additional gelling is 2 - 4 times larger than that of montmorillonite. The
agents for viscosity, such as emulsifiers and wetting agents. thickening mechanisms involved in MMH drilling fluid are
The typical formulation of invert emulsion drilling fluid is strong electric attraction between MMH and montmorillonite
listed in table 10. particles and hydrogen bond formed between hydroxyls on the
particle surface. MMH drilling fluids are applied in various
Air, Foam Drilling Fluid. Air, foam drilling fluids are wells, especially for large size hole and horizontal sections in
included in tow types. Air or nature gas drilling fluid is by China.
injecting air or nature gas into the wellbore at rates capable of
4 DAMING ZHANG, YABIN NIU, JIDE LIU SPE 65384

Amphoteric Polymer Drilling Fluid. Amphoteric polymers


contain cationic, anionic and non-ionic groups in molecular Conclusions
chain, including amphoteric polymer encapsulant FA367. 1. Introduce the status of drilling engineering and drilling
Filtrate reducer JT888 and thinner or deflocculent XY27. The fluid chemicals in China.
cationic groups in amphoteric polymers can be adsorbed on 2. Describe the 16 types of drilling fluid chemicals and their
the negative charged surface of clay strongly and firmly. The consumption in China.
adsorption of cationic groups on the surface of clay can 3. Give the classifications of drilling fluids and their typical
neutralize the negative charge of clay and decrease the clay’s formulations.
Zeta potential, then resulting in reduction of hydration 4. Present the recent development of drilling fluid chemicals
tendency of clay. In other hand, the solvated membrane and drilling fluid systems in China.
formed by large quantity of anionic groups on surface of clay
keep stereo-stability of clay colloid particles, decrease References
flocculent tendency and keep colloid stability of drilling fluid. 1. Xu Tongtou “Developments and trends in additives for petroleum
Therefore, the amphoteric polymers can coordinate the drilling fluids in China”, Oilfield Chemistry Journal, March 25.
relationship between inhibition and good rheological 1995. P74-83.
properties by amphoteric polymer’s molecular structure. 2. Drilling Manual, China’s Petroleum Industry Press. 1990
According to the geological characteristics of oilfields in 3. “Classifications of fluid systems”, word oil Journal, June, 1999
China. None solid or low-solid amphoteric polymer drilling P83-86.
fluid for various wells and completion fluids are formulated, 4. Han shuhua “A study on the crystal structure of MMH and the
and successfully applied in 15 oilfields over 6000 wells. thickening mechanism MMH mud”, Oilfield Chemistry Journal,
Dec. 25, 1997. P299-303.
Metal Complex Polymer Drilling Fluid. Metal complex 5. Luo Pinya “ Improved inhibition and rheological properties are
polymers are designed by polymerizing of metal complex, observed in amphoteric polymer mud system”, SPE 29943.
cationic and anionic groups, including metal complex polymer November. 1995 in Beijing. China
encapsulant PMHA and filtrate reducer JMHA. The drilling 6. Niu Yabin “Research and application of amphoteric polymers for
fluids formulated by PMHA. JMHA and auxiliary chemicals drilling fluid” SPE 29102, February. 1995. In San Antonio, USA
have high inhibitors, high thixotropic proprty, stable 7. Niu Yabin “Research and application of metal complex-
theological properties, excellent filtrate control ability and amphoteric Polymer drilling fluid”, SPE50932 November, 1998.
minimum damage for production formation. Application in six In Beijing. China.
oilfields over 1000 wells in China have shown that drilling 8. Yue Qiansheng “Mechanism study of Polyalcohols JLX in water
rate is increased. The trouble time under wellbore, base drilling fluid”, oilfield chemistry Journal, Mach 25, 2000,
enlargement rate of well diameter and drilling cost are p14-16.
decreased. The metal complex polymers have good
compatibility with other additives. The metal complex
polymer drilling fluids have been successfully applied in
vertical, directional, deep and slim hole wells. The fresh water
drilling fluid, high density, high salinity and slim hole drilling
fluids and completion fluid have been formulated by metal
complex polymers.

Polyacohol Drilling Fluid. Polyacohol drilling fluid are


formulated by polyacohol, viscosifier and filtrate reducer.
These systems have extremely strong inhibition and
lubrication, can prevent formation from damage. They are
environmentally friendly, can be discharged offshore and are
non-sheening and biodegradable. Polyacohol is nonionic
polymers with low molecular weight. When temperature is
more than cloud point, the adsorption quantity of polyacohol
on clay or shale is increased with temperature, resulting to
form the hydrophobic film on clay or shale. This hydrophobic
film can largely decrease the friction force between filtrate
cake and drilling tools, and protect reservoir formation.
Polyacohol drilling fluids have been successfully applied in
onshore and offshore oilfields in China.
SPE 65384 APPLICATION OF DRILLING FLUID CHEMICALS IN CHINA 5

TABLE 1: PRODUCTION AND DRILLING STATUS OF CNPC, SINOPEC AND CNOOC IN CHINA, IN 1999
Footage of Footage of Footage of
Production
Company 3 Exploration Well Completion Well Development Well Wells for Development
(10 ton) 3 3 3
(10 m) (10 m) (10 m)
CNPC 107379.7 1607 650 11009 7684
SinoPEC 35317.4 751.9 287 3299 1504
CNOOC 16319 108 45 149 63
Total 159016.1 2466.9 982 14457 9251

TABLE 2: CONSUMPTION OF DRILLING FLUID ADDITIVES FROM 1983 TO 1993 IN CHINA (TON)
Year
No 1983 1985 1987 1988 1989 1990 1991 1992 1993
Name
1 Clay 97713.5 104902.6 62764.5 81518.0 95473.1 96137.3 71336.7 100225.8 85775.2
2 Weighting Material 537331.0 1064750.1 649510.5 719758.7 693018.0 769955.3 741374.2 810961.1 577241.5
3 Filtrate Reducer 19423.8 32743.0 33585.0 39817.0 35755.5 38292.2 34546.3 32545.7 31674.2
4 Viscosifier 556.2 2544.4 7624.6 5181.9 5014.9 4702.8 3239.3 2869.4 3249.4
5 Emulsifier 478.6 594.6 438.8 654.6 1112.6 783.4 669.7 472.9 428.4
6 Shale inhibitor 9456.4 12536.1 19651.1 42444.4 50608.1 42878.1 44062.4 38415.0 35837.4
7 Lost Circulation M. 488.1 1380.3 7948.2 5447.9 11159.3 7302.8 7885.2 7983.6 7871.8
8 Thinner 14644.5 27901.4 28438.2 28622.1 25690.0 25420.3 24618.4 23004.8 18295.5
9 Flocculant 796.2 1951.6 879.2 1831.8 996.7 930.0 1913.9 1400.1 559.6
10 Lubricant 575.2 617.9 4169.2 4410.4 6771.6 7902.8 10019.7 9111.3 9815.9
11 Bactericide 107.2 112.2 52.9 20.8 18.0 7.1 13.0 14.9 33.0
12 Defoamer 352.3 1297.3 871.3 1247.5 1212.1 1171.6 1248.5 696.2 1302.2
13 Pipe-freeing Agent - 300.4 1028.4 2724.8 2211.7 2182.7 2743.6 1880.3 1627.2
14 Corrosion Inhibitor - 28.5 15.5 35.1 15.5 89.8 35.5 38.8 39.0
15 Foamer - - - - - - - - -
16 Others 18732.1 21798.4 26441.1 26792.8 20632.3 19282.0 207755.7 21020.1 19575.9
Total 700655.1 1273458.8 843518.8 960507.8 949689.4 1017139.2 965002.1 1050913.0 793326.2

TABLE 3: CONSUMPTION OF EACH CHEMICALS USED IN DRILLING FLUID FROM 1983 TO 1993 IN CHINA (TON)
Year
No 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993
Name
1 Resin 2779.2 5246.0 8453.5 8592.2 9301.4 8474.3 7339.1 8708.8 10128.5 9355.0 10395.9
2 Cellulose 5671.6 6683.5 11520.0 10149.2 10722.6 10371.1 9325.8 11122.1 7043.2 6071.4 5096.5
3 Polymer 3800.4 6260.4 - 12374.7 13403.5 18573.0 17960.0 18328.7 21157.5 21065.3 18569.1
4 XC Polymer - - 30.0 1.0 0.5 3.2 23.6 16.6 9.4 17.6 9.8
5 Starch 78.3 - 14620.2 307.9 1461.7 1852.8 1732.5 1087.4 1114.7 1088.9 1076.0
6 Lignite 9438.8 11528.9 848.6 18757.3 13277.5 26318.1 15178.6 13268.8 11978.9 12510.8 11829.9
7 Mica 369.0 1097.5 43.0 1536.0 1987.9 1243.9 1829.9 983.7 405.0 482.5 724.0
8 Natural Gum 184.2 129.1 - 13.0 222.8 386.3 423.8 102.9 106.0 22.5 7.4
9 MMH - - 5529.6 - - - - - 13.4 184.0 804.6
10 Salt 7882.4 5708.2 2168.6 12462.0 4060.4 20620.8 27384.1 23242.5 19841.0 16423.5 13047.9
11 Asphalt 137.7 556.3 2168.5 3972.8 7674.3 12004.9 11746.7 11302.8 13500.9 10543.1 12435.9
12 Organic Silicon - 76.0 242.0 95.7 143.9 147.7 22.0 - 12.0 10.0 20.5
13 Tannin 2683.8 3911.0 5700.8 6848.9 5513.7 4381.5 3808.6 2585.0 3634.8 3453.2 1917.6
14 Lignin 11851.7 16957.1 22169.5 20703.8 21673.1 23469.1 21108.1 21595.4 19783.7 16943.8 13609.1
15 Phosphate - - 21.1 35.7 639.1 26.0 177.7 43.6 70.5 63.4 34.6
16 Others 0 108.0 511.6 3.0 46.0 24.5 0 165.2 120.8 0 37.7
6 DAMING ZHANG, YABIN NIU, JIDE LIU SPE 65384

TABLE 4: FORMULATION AND REQUIRED PROPERTIES OF NON-DISPERSED POLYMER DRILLING FLUID


Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Bentonite 30-80 Density (g/cm ) 1.04
Soda Ash 1.2-3.2 Funnel Viscosity (s) 20-80
Viscosifier( PHPA, API Filtrate Loss (ml) 5-10
0.5-5
80A51, FA367, PMHA) Gel 10”/10’ (Pa) 0-1.0/0.5-4
Apparent Viscosity (mPa.s) 10-40
Filtrate Reducer(Ca-HPAN, NH4-
2-8 Plastic Viscosity (mPa.s) 8-20
HPAN,CMC-LV)
Yield Point (Pa) 2.5-9
Thinner (Polymer Thinner) As Required Sand Content (%) 0.1-0.5
Superfine Calcium Carbonate As Required N Value 0.8-0.8
Asphalt Product As Required pH 7-10

TABLE 5: FORMULATION AND REQUIRED PROPERTIES OF POTASSIUM POLYMER DRILLING FLUID


Formulation Required Properties
Material Dosage, kg/m3 Item Index
3 1.05-1.15 or over
Bentonite 35-80 Density (g/cm )
1.5
Encapsulant (K-PAM,PHPA, CAP) 2-4 Funnel Viscosity (s) 22-50
Filtrate Reducer (K-HPAN, Plastic Viscosity (mPa.s) 7-30
7-30
K-lignite, CMC, SMP) API Filtrate Loss (ml) 4-8
Thinner (FCLS…) As Required Gel 10”/10’ (Pa) 0-1.5/0.5-7
KOH or NaOH 2-10 PH 8-10
KCl 30-50 YP/PV 0.28-0.33
Lubricant, Barite, Asphalt As Required HTHP Filtrate Loss 11-18

TABLE 6: FORMULATION AND REQUIRED PROPERTIES OF SATURATED SALT DRILLING FLUID


Formulation Required Properties
3
Material Dosage, kg/m Item Index
Base Mud Dilute to 1.10-1.15 3
3 Density (g/cm ) Over 1.2
g/cm
Viscosifier (CMC-HV, PAC, K-PAM) 3-6 Funnel Viscosity (s) 30-55
Filtrate Reducer (CMC-LV, API Filtrate Loss (mL) 3-6
10-50
SMP, SMC, Na-HPAN) Gel 10”/10’ (Pa) 0.2-2/0.5-10
Thinner (FCLS…) As Required Plastic Viscosity (mPa.s) 8-50
NaCl To Saturated Yield Point (Pa) 2.5-15
NaOH 2-5 Sand Content (%) <0.5
Recrystal Inhibitor And
As Required pH 7-10
Corrosion Inhibitor
SPE 65384 APPLICATION OF DRILLING FLUID CHEMICALS IN CHINA 7

TABLE 7: FORMULATION AND REQUIRED PROPERTIES OF DISPERSED DRILLING FLUID


Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Bentonite 80-150 Density (g/cm ) 1.15-2.00
Soda Ash 5-8 Funnel Viscosity (s) 30-60
SMC 30-50 API Filtrate Loss (ml) <5
SMT 5-15 HTHP Filtrate Loss (ml) 15
SMP 30-50 Plastic Viscosity (mPa.s) 10-15
K2Cr2O7 2-4 Yield Point (Pa) 3-8
CMC-LV 10-15 Gel 10”/10’ (Pa) 0-5/2-15
Lubricant 5-15 pH ≥10
Barite As Required Sand Content (%) 0.5-1

TABLE 8: FORMULATION AND REQUIRED PROPERTIES OF CALCIUM TREATED DRILLING FLUID


Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Bentonite 80-150 Density (g/cm ) 1.15-1.20
Soda Ash 4-7.5 Funnel Viscosity (s) 25-30
SMT 4-12 Gel 10”/10’ (Pa) 0-1.0/1.0-4.0
FCLS 6-9 API Filtrate Loss (ml) 5-10
Lime 5-15 pH 11-12
CMC or Starch 5-9 Sand Content (%) <1.0
NaCl 3-8
Excess Lime 10-15

TABLE 9: FORMULATION AND REQUIRED PROPERTIES OF SALTWATER DRILLING FLUID


Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Attapulgite 20-30 Density (g/cm ) 1.15-1.20
Bentonite 20-30 Plastic Viscosity (mPa.s) 2.5-30
PAC 4-6 Yield Point, (Pa) 7.2-9.6
FCLS 30-40 API Filtrate Loss (ml) <5
Caustic Lignite 15-20 HTHP Filtrate Loss (ml) 15-20
CMC-HV 1-3 pH 9.5-10.5
Detergent 3-51 N Value 0.6
Asphalt, Filtrate Reducer As Required
8 DAMING ZHANG, YABIN NIU, JIDE LIU SPE 65384

TABLE 10: FORMULATION AND REQUIRED PROPERTIES OF INVERT EMULSION DRILLING FLUID
Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Organic Clay 20-30 Density, g/cm 0.90-2.00

Emulsifier (Calcium Cyclo Alkyl Funnel Viscosity(s) 30-100


Sulphonated, Oleic Acid, Petroleum 20-100 Plastic Viscosity (mPa.s) 15-100
Sulphonated)
Yield Point (Pa) 2-24
Auxiliary Emulsifier Gel 10”/10’ (Pa) 0.5-2/0.8-5
20-70
(SP-80, ABS) Voltage of Emulsion Broken(v) 500-1000
Lime 50-100 API Filtrate Loss(ml) 0-2
CaCl2 70-150 HTHP Filtrate Loss(ml) 4-10
Asphalt As Required pH 10-11.5
Weighting Material As Required Sand Content(%) <0.5
Friction Coefficient of Mud Cake <0.55

TABLE 11: FORMULATION AND REQUIRED PROPERTIES OF FOAM DRILLING FLUID


Formulation Required Properties
3
Material Dosage, kg/m Item Index
3
Bentonite 30-40 Density (g/cm ) 0.06-0.09
CMC 1.5-2.5 Half-life of Foam (hrs) >11
Na2CO3 2-2.5 Ratio of Foam to Liquid (%) 2-10
Foaming Agents 5-10

Potrebbero piacerti anche