INTERACTIVE SCHEMATIC

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E-C61

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR1686-01
June 2014

966H and 972H Wheel Loader

Hydraulic System
966H: 972H:
BJ61-UP NPE1-UP
BS61-UP WXZ1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE
Component Locations
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator - Pilot 355-9981 1 F-1
Accumulator - Ride Control 362-8659 2 F-3
Breather 258-2829 3 C-7
Cylinder GP - Lift (LH) 242-4274 4 F-2
Cylinder GP - Lift (RH) 242-4275 5 F-2
Cylinder GP - Tilt (966 Standard) 356-2219 6 F-3
Cylinder GP - Tilt (972 Standard) 356-2220 7 F-3
Cylinder GP - Tilt (966 High Lift - ATCH) 358-5189 8 F-3
Cylinder GP - Tilt (972 High Lift - ATCH) 358-5190 9 F-3
Cylinder GP - Tilt (966 Logger - ATCH) 356-2220 10 F-3
Filter GP - Case Drain 382-1511 11 C-8
Pump GP - Implement 292-8768 12 D-7
Screen - Return 9T-9227 13 C-7, C-8
Tank GP - Hydraulic Oil 368-2756 14 C-7
Valve GP - 2 Function W/O Ride Control 384-3946 15 F-1
Valve GP - 2 Function W/ Ride Control (ATCH) 363-8114 16 F-1
Valve GP - 2 Function W/ Ride Control (ATCH) 370-7350 18 F-1
Valve GP - 3rd Function Aux Implement 366-8542 19 D-1
Valve GP - Dead Engine Lower 112-1817 21 F-4, F-5
Valve GP - Relief (Aux Function) 9T-1573 22 C-1
Valve GP - Relief (Load Sense) 375-3789 23 E-3
Valve GP - Relief (Ride Control) 224-4530 26 E-1
Valve GP - Relief 332-1985 27 F-2
Valve GP - Relief (Logger ATCH) 332-1986 28 F-2
Valve GP - Anti-Drift 328-4314 30 F-2, F-3
Valve GP - Press Limiting (Ride Control) 373-9483 31 E-1
F-2, E-2,
Valve GP - Pressure Reducing 313-7668 32
D-1
Steering System
Cylinder GP - Steering 369-4182 35 B-5, B-1
Neutralizer - HMU 296-5662 36 B-3
Orifice 108-2144 38 B-3
Pump GP - HMU Metering 349-6093 39 B-3
Pump GP - Secondary Steering Pump/Motor (ATCH) 275-8544 40 C-7
Pump GP - Steering 387-7873 41 D-6
Screen (ATCH) 154-2883 42 B-5
Valve GP - Check (ATCH) 141-2597 43 C-7
Valve GP - Check (CCS ATCH) 111-7775 44 A-6
Valve GP - Pilot (CCS ATCH) 164-4116 45 B-6
Valve GP - Pressure Reducing (ATCH) 114-1267 46 A-5
Valve GP - Shuttle (ATCH) 8J-6875 47 A-6
Valve GP - Steering Backup Relief 132-5258 48 B-2
Valve GP - Steering (CCS ATCH) 133-1728 49 B-5
Valve GP - Steering Crossover Relief 129-8222 50 B-5
Valve GP - Steering HMU 142-3996 51 C-2
Fan / Brake System
Accumulator - Brake 198-9841 52 E-8
Actuator AS - Parking Brake 154-8042 53 F-6
Cooler - Hydraulic Oil 244-4498 55 D-8
Filter GP - Kidney Loop 378-8331 56 D-8
Motor GP - Fan 161-8919 57 D-8
Motor GP - Fan (ATCH) 334-6234 58 D-8
Pump GP - Fan 254-5147 59 D-8
Valve GP - Charge (Fan Drive and Brake) 352-1587
60 E-8
Valve GP - Charge (Fan Drive and Brake) (Non-CE) 366-9855
Valve GP - Check (Filter Anti-Drainback) 307-5393 61 D-8
Valve GP - Check (Cooler Bypass) 244-1426 62 D-8
Valve GP - Foot Brake 210-5587 63 F-7
Valve GP - Park Brake 106-1774 64 F-6
Valve GP - Sampling Port 8C-3451 65 D-8
Axle Cooler System
Valve GP - Diverter (ATCH) 237-8180 66 C-8
Quick Coupler (ATCH)
Cylinder GP - Quick Coupler (ATCH) 311-1463 67 F-5
Valve GP - Quick Coupler (ATCH) 371-9415 68 E-5
Miscellaneous
Pump GP -Transmission 241-8686 69 D-7
Solenoid GP - Pilot Pressure 333-8242 70 F-3
Solenoid GP - Ride Control Activiation 277-8863 71 F-1
Solenoid GP - Ride Control Charge/Balance 251-3268 72 E-1
Valve GP - Neutralizer (CCS ATCH) 321-5283 73 A-6
Valve GP - Back Pressure 349-8844 74 E-3
Valve GP - Check 123-4750 75 E-4
Valve GP - Check 6E-4701 76 E-4
Valve GP - Margin Relief 370-5764 77 E-3
Valve GP - Pressure Reducing 367-8969 78 E-4
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
B Front Brake Pressure F-8
C Rear Brake Pressure B-8
D Park Brake Pressure F-6
G1 Brake Accumulator Pressure E-8
G2 Implement Pump Discharge Pressure E-3
G3 Implement Pump Load Sense Pressure D-7
G4 Implement Pump Pilot Pressure D-4
G5 Steering Pump Discharge Pressure D-7
G6 Steering Pump Load Sense Pressure B-3, B-4
G7 Fan Pump Discharge Pressure D-7
G8 Fan Pump Load Sense Pressure D-8
G9 CCS Steering Neutral Pilot Pressure A-7
G10 CCS Steering Left Pilot Pressure B-5
G11 CCS Steering Right Pilot Pressure B-5
G12 CCS Steering Resolved Pilot Pressure A-6
G13 Case Drain Air Bleed D-8
SOS Fluid Sampling Port D-8
 8 7 6 5 4 3 2 1

AXLE OIL COOLER SUPPLY TILT CYLINDER (4) CYLINDER GP - LIFT (LH) (5) CYLINDER GP - LIFT (RH) IMPLEMENT VALVE GP
(21) VALVE GP (6) 966 STANDARD 356-2219 242-4274 242-4275
(67) CYLINDER GP - (15) 2 FUNCTION W/O RIDE CONTROL 384-3946
DEAD ENGINE LOWER (7) 972 STANDARD 356-2220
QUICK COUPLER (ATCH) (16) 2 FUNCTION W/ RIDE CONTROL (ATCH) 368-8114
TO BRAKE 311-1463 112-1817 (8) 966 HIGH LIFT (ATCH) 358-5189
LIGHTS (9) 972 HIGH LIFT (ATCH) 358-5190 (18) 2 FUNCTION W/ RIDE CONTROL (ATCH) 370-7350
AXLE TO TRANSMISSION (63) VALVE GP (64) VALVE GP (10) 966 LOGGER (ATCH) 356-2220
CONTROL VALVE GP - RELIEF (71) SOLENOID GP - RIDE CONTROL
FOOT BRAKE PARK BRAKE (32) VALVE GP -
(27 - STANDARD) 332-1985 ACTIVIATION
210-5587 106-1774 (2) ACCUMULATOR - RIDE CONTROL PRESSURE
RELEASE (53) ACTUATOR AS - PARK BRAKE 277-8863
NO
362-8659 (28 - LOGGER ATCH) 332-1986 REDUCING
RESERVIOR APPLY 154-8042
313-7668
(70) SOLENOID GP - PILOT PRESSURE
F F
NC

333-8242 PS (AUX)
FRONT AXLE C C

ACC
NC
NO E2

C (76) VALVE GP - CHECK (1) ACCUMULATOR

6E-4701 PILOT
B D TRANSMISSION (78) VALVE GP 355-9981
PRESSURE REDUCING
CONTROL 367-8969 E3 E5
(30) VALVE GP
ANTI DRIFT
AXLE OIL COOLER RETURN G4 328-4314 RACK
RAISE
BACK
PS E7
(30) VALVE GP
(21) VALVE GP -
ANTI DRIFT
DEAD ENGINE LOWER ACC
328-4314
112-1817

(52) ACCUMULATOR - BRAKE T

198-9841
(74) VALVE GP
BACK PRESSURE RACK
(68) VALVE GP - 349-8844 RAISE (26) VALVE GP
BACK
QUICK COUPLER (ATCH) (77) VALVE GP RELIEF (RIDE CONT)
371-9415 G2 MARGIN RELIEF 224-4530
(31) VALVE GP
370-5764 HOLD HOLD
PRESS LIMITING
(RIDE CONT)
P
373-9483
DUMP
E11
G1 A1 A2
LOWER

(75) VALVE GP - CHECK

E NO
NC
123-4750
FLOAT E
PS E8
C

QUICK COUPLER SUPPLY LS (72) SOLENOID GP

RIDE CONTROL
CHARGE/BALANCE
(60) VALVE GP - CHARGE (23) VALVE GP - RELIEF
E1 251-3268
(FAN DRIVE AND BRAKE) 352-1587 (LOAD SENSE)
(FAN DRIVE AND BRAKE NONE-CE) 366-9855 375-3789
(32) VALVE GP
PRESSURE
DUMP REDUCING LOWER/FLOAT
MOTOR GP - FAN 313-7668
(57) 161-8919
E4 E6
(58 ATCH) 334-6234 RC MANIFOLD

LS1 DR1 P (AUX)

F

IMPLEMENT RETURN PORT A LEVER REARWARD, PORT B LEVER FORWARD,

RIGHT HAND LINE ON BOOM LEFT HAND LINE ON BOOM
(WHEN VIEWED FROM CAB) (WHEN VIEWED FROM CAB)
(62) VALVE GP - CHECK P
LS T
(COOLER BYPASS)
244-1426 (59) PUMP GP - FAN
IMPLEMENT LOAD SENSE SIGNAL
254-5147 G3
(55) COOLER - G7 IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN
HYDRAULIC OIL
G8
244-4498 IMPLEMENT PUMP DISCHARGE
X
E9 (19) VALVE GP - 3RD FUNCTION
(61) VALVE GP - (12) VALVE GP AUX IMPLEMENT
D CHECK (FILTER IMPLEMENT G5 PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT
PORT 366-8542 D
292-8768 A
ANTI-DRAINBACK)
307-5393 LS

(65) VALVE GP
SOS SAMPLING PORT
8C-3451 (69) PUMP GP
B
TARNSMISSION PORT
241-8692 A (32) VALVE GP - SOLENOID
PRESSURE REDUCING
HOLD 313-7668
(56) FILTER GP
KIDNEY LOOP
L S LS
378-8331
LS PORT
B
LS

(22) VALVE GP - RELIEF

G13 (41) PUMP GP (AUX FUNCTION)
9T-1573
STEERING
387-7873
(66) VALVE GP
(Dimensions: 39 inches x 28 inches)

DIVERTER (ATCH)
237-8180 (11) FILTER GP PORT
CASE DRAIN B

241-8692
E10
M
UENR1686-01

P
P
P
(40) PUMP GP - SECONDARY STEERING
C PUMP/MOTOR (ATCH)
(43) VALVE GP - CHECK (ATCH)
141-2597
C
275-8544

(3) BREATHER
258-2829 T (51) VALVE GP -
T STEERING (HMU)
T 142-3996

(50) VALVE GP - STEERING

CROSSOVER RELIEF
129-8222

(14) TANK GP
C HYDRAULIC OIL
368-2756
(13) SCREEN - RETURN
9T-9227 PB
(36) NEUTRALIZER - HMU B (35) CYLINDER GP -
(35) CYLINDER GP 296-5662 STEERING
STEERING A 369-4182
369-4182
PA
30 Page,

REAR AXLE (38) ORIFICE

108-2144

AXLE RESERVIOR L R
(39) PUMP GP
HMU METERING
B (50) VALVE GP - STEERING (49) VALVE GP - STEERING (CCS ATCH)
349-6093
P
B
CROSSOVER RELIEF 133-1728
129-8222
B A HMU
(42) SCREEN (ATCH)
154-2883

LS T
LS

G10 (48) VALVE GP - STEERING

G11 T P BACKUP RELIEF
(45) VALVE GP G6 G6 132-5258
PILOT (CSS ATCH)
164-4116
PA
HMU STEERING (STANDARD CONFIGURATION)

PB

(73) VALVE GP -
T
NEUTRALIZER
(CCS ATCH)
321-5283
P

(44) VALVE GP - CHECK LINE PATTERNS

(CSS ATCH)
111-7775 Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SOLENOID VALVE REFERENCE (46) VALVE GP - PRESSURE (48) VALVE GP - RELIEF Pilot / Load Sensing Pressure IMPLEMENT PILOT SUPPLY OIL
A P T REDUCING (ATCH) STEERING BACKUP IMPLEMENT PUMP OUTPUT A
SOLENOID LOCATION SOLENOID NAME G12 114-1267 132-5258 Drain / Return Lines TRANSMISSION PUMP
E1 FAN / BRAKE VALVE DEMAND FAN SPEED SOLENOID G9 PRIMARY STEERING PUMP CIRCUIT
E2 IMPLEMENT VALVE IMPLEMENT PILOT SUPPORT SOLENOID Component Group IMPLEMENT PUMP LOAD SENSE CIRCUIT
E3 IMPLEMENT VALVE - TILT RACK SOLENOID STEERING CIRCUIT
(47) VALVE GP Air Line
E4 IMPLEMENT VALVE - TILT DUMP SOLENOID SHUTTLE (ATCH)
FAN PUMP CIRCUIT THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER HYDRAULIC SYSTEM
CALLOUTS SUPPLY LINE
E5 IMPLEMENT VALVE - LIFT RAISE SOLENOID 8J-6875 MEDIA NUMBER: UENR1686-01
QUICK COUPLER CIRCUIT
E6 IMPLEMENT VALVE - LIFT LOWER / FLOAT SOLENOID COMMAND CONTROL STEERING (ATTACHMENT)
YY Taps (Pressure, Sampling, Sensor - by letter) BRAKE CONTROL CIRCUIT HYDRAULIC SCHEMATIC PART NUMBER: 398-8003, CHANGE: 01, VERSION: -
E7 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL ACTIVATION SOLENOID DRAIN / RETURN LINE
DL DL D Connectors (By letter) TILT CYLINDER CIRCUIT
BRAKE SCHEMATIC PART NUMBER: 237-4335, CHANGE: 01, VERSION: -
E8 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL CHARGE / BALANCE SOLENOID
LIFT CYLINDER CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E9 3RD FUNCTION AUXILIARY VALVE 3RD FUNCTION PORT A SOLENOID in neutral and with parking brake set.
Callout Number Component SECONDARY STEERING CIRCUIT
E10 3RD FUNCTION AUXILIARY VALVE 3RD FUNCTION PORT B SOLENOID (Machine Location from (52) VALVE GP - CONTROL Name
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Component LocationsTable) BRAKE COOLING CIRCUIT
E11 QUICK COUPLER VALVE DISENGAGE SOLENOID 138-1234 Part Number Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
ELECTRICAL CIRCUITS

8 7 6 5 4 3 2 1
RIGHT SIDE REAR VIEW
VIEW ALL CALLOUTS

3
14 13 65 41
55 57 G13

59

G5

51

78
G8
G7 G4
69 12 52 11 56 61
RIGHT SIDE FRONT VIEW (HMU STEERING)
VIEW ALL CALLOUTS

26

28
G9
63 6 7 8 9 10

39
51 4

75

G3
G2 21
2
77 76 67
74
RIGHT SIDE VIEW (CCS STEERING)
VIEW ALL CALLOUTS

SOS G6 G1 C B 47

66 48 G11 G10
LEFT SIDE REAR VIEW
VIEW ALL CALLOUTS

62

58

40 60
43
LEFT SIDE FRONT VIEW (HMU STEERING)
VIEW ALL CALLOUTS
22 30
31
27

1 23
73
36
64 38
32
32

35
2
71
70 68 72
15 16 18 19
LEFT SIDE FRONT VIEW (CCS STEERING)
VIEW ALL CALLOUTS

44

46 49 50
42
53
45 D
G12