InteliCommunicationGuide February 05 PDF

Compact Controllers for Stand-by and Parallel Operating Gen-sets
InteliGen
InteliSys
InteliLite
InteliDrive
February 2005
Inteli Communication Guide
ComAp, spol. s r.o.

Copyright © 2004 ComAp s.r.o. Světova 7, 180 00 Praha 8, Czech Republic
Written by Ladislav Kadanik Tel: +420 2 66316661, Fax: +420 2 66316647
Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2
General information ............................................................................................................................................5
Communication between controller and peripherals, between controllers ................................................5
Communication between controller(s) and superior, service or monitoring system (usually PC) .............5
How to use different characters sets..............................................................................................................6
The first step ..............................................................................................................................................6
The second step ........................................................................................................................................6
Local Connection................................................................................................................................................7
Controllers..................................................................................................................................................7
Equipment..................................................................................................................................................7
Available software for IG and IS ................................................................................................................7
Available software for IL ............................................................................................................................7
Available software for ID............................................................................................................................7
Features (with WinEdit software)...............................................................................................................7
RS232 cable ..............................................................................................................................................8
Local connection for multiple applications .....................................................................................................8
InteliGen and InteliSys CAN bus connection.............................................................................................8
I-CR module for CAN bus extension..............................................................................................................8
I-CR module functions: ..............................................................................................................................9
I-CR configuration jumpers: .......................................................................................................................9
I-CR indication and diagnostic LEDs: ........................................................................................................9
Two IG-MU on CAN bus ..............................................................................................................................10
CAN bus terminating 120 ohms resistors availability ..............................................................................10
Remote Connection..........................................................................................................................................11
Controllers................................................................................................................................................11
Equipment................................................................................................................................................11
Available software....................................................................................................................................11
Features (with WinEdit software).............................................................................................................11
Modem Connection ..........................................................................................................................................12
Controllers................................................................................................................................................12
Equipment................................................................................................................................................12
Data transfer rates .......................................................................................................................................13
Using modem bridge IG-MU ........................................................................................................................13
Important setpoint in controller ................................................................................................................13
Combined Communication - Remote and Modem.......................................................................................14
Option1: ...................................................................................................................................................14
Option2: ...................................................................................................................................................14
Combined communication - IG-MU with maximum configuration................................................................14
Two modem types connection .....................................................................................................................15
Training modem connection.........................................................................................................................15
Modem call back...............................................................................................................................................16
Connection...............................................................................................................................................16
Internet Ethernet Connection ...........................................................................................................................17
Controllers................................................................................................................................................17
Equipment................................................................................................................................................17
Connection from WinEdit .........................................................................................................................17
One controller - RS232 ............................................................................................................................18
Two controllers – CAN / Ethernet connection..........................................................................................18
Max four PCs can be connected to one iG-IB at once ............................................................................18
It is possible to connect additional 2xiG-IB + 1 IG-MU via CAN bus.......................................................19
It is possible to connect additional iG-IB+ 2xIG-MU via CAN bus. ..........................................................19
Training internet connection ....................................................................................................................19
InteliCommunicationGuide, ©ComAp – February 2005 2

InteliCommunicationGuide – February 05.pdf
Internet Dialup Connection ...............................................................................................................................20
Controllers................................................................................................................................................20
Equipment................................................................................................................................................20
Dialup connection.........................................................................................................................................20
One controller - RS232 ............................................................................................................................20
More controllers - CAN ............................................................................................................................21
Internet Dialup connection (Internet callback)..............................................................................................21
Connection...............................................................................................................................................21
Active Call.........................................................................................................................................................23
Controllers................................................................................................................................................23
Equipment................................................................................................................................................23
Function ...................................................................................................................................................23
Terminal attempt order for active call ......................................................................................................23
SMS Active Call................................................................................................................................................24
Controllers................................................................................................................................................24
Equipment................................................................................................................................................24
Function ...................................................................................................................................................24
Terminal attempt order for SMS active call .............................................................................................24
Example ...................................................................................................................................................24
Active e-mail (SMS e-mail) ...............................................................................................................................25
Controllers................................................................................................................................................25
Equipment................................................................................................................................................25
Function ...................................................................................................................................................25
Terminal attempt order for SMS active call .............................................................................................25
Sample of active e-mail (from controller)...............................................................................................25
Active call – EML-SMS ............................................................................................................................26
E-mail box for tests ..................................................................................................................................27
SMS Message Control......................................................................................................................................28
Controllers................................................................................................................................................28
Equipment................................................................................................................................................28
Features...................................................................................................................................................28
Terminal connection .........................................................................................................................................29
Controllers................................................................................................................................................29
Equipment................................................................................................................................................29
Function ...................................................................................................................................................29
Modbus connection ..........................................................................................................................................30
Protocol support.......................................................................................................................................30
Protocol implemented ..............................................................................................................................30
Important setpoints in controller ...................................................................................................................30
Modbus communication via IG-MU..........................................................................................................31
Modbus protocol description ............................................................................................................................32
Introduction ..............................................................................................................................................32
Communication object vs. Register .........................................................................................................32
Data reading ............................................................................................................................................32
Data writing ..............................................................................................................................................33
Check field calculation .............................................................................................................................35
Data types................................................................................................................................................35
List of communication objects..................................................................................................................36
Communication status..................................................................................................................................37
Controller address........................................................................................................................................37
Communication protocol ..............................................................................................................................38
Write password setting.................................................................................................................................38
Write password changing level 1 .................................................................................................................38
Last error of the Modbus communication.....................................................................................................39
Current time..................................................................................................................................................39
Current date .................................................................................................................................................39
Action - command ........................................................................................................................................39
Controller serial number...............................................................................................................................40
Alarm list.......................................................................................................................................................40
Remote communication access code setting...............................................................................................40
Remote communication access code changing...........................................................................................40
Active call termination ..................................................................................................................................41
Controller identification string.......................................................................................................................41
Values multipack ..........................................................................................................................................41
Diagnostic codes list ....................................................................................................................................41
Error list....................................................................................................................................................42
How create actual Communication object list ..............................................................................................42
Modbus communication examples ...................................................................................................................43
Battery voltage reading ................................................................................................................................43
Binary inputs reading ...................................................................................................................................43
Alarm list reading .........................................................................................................................................43
Engine state reading ....................................................................................................................................44
Setpoint adjusting.........................................................................................................................................44
Set Gear teeth to 126 ..............................................................................................................................44
Gen-set commands..................................................................................................................................45
IG-MU, IG-IB Communication Units .................................................................................................................46
Modem unit IG-MU......................................................................................................................................46
Modem support ........................................................................................................................................46
IG-MU Terminals.....................................................................................................................................47
Internal IG-MU jumpers ...........................................................................................................................47
RS485 / RS 422 connection ....................................................................................................................48
IG-IB Internet Bridge ....................................................................................................................................48
Indication and diagnostic LED’s ...................................................................................................................48
IG-IB configuration .......................................................................................................................................49
Ethernet LAN configuration ..........................................................................................................................50
IG-IB connection to internet (Ethernet) ....................................................................................................51
Dialup connection configuration ...................................................................................................................52
Connection to ISP ....................................................................................................................................52
Modem initialization .................................................................................................................................52
Active e-mail ............................................................................................................................................52
IG-IB Interface ..............................................................................................................................................53
IG-IB Dongle ............................................................................................................................................53
Internet connection diagnostics....................................................................................................................54
How to access IG-IB behind firewall ............................................................................................................54
Modem Recommendations...............................................................................................................................56
Analog modem with DC supply ....................................................................................................................56
Recommended ISDN modem ......................................................................................................................56
Recommended GSM modems.....................................................................................................................56
GSM modem wiring notes .......................................................................................................................56
GSM Modem setup ..................................................................................................................................57
Mobile Phone SIM card setting ....................................................................................................................58
How to check SIM card DATA setting......................................................................................................58
Converters ........................................................................................................................................................59
Converter RS232 ↔ RS422/485..................................................................................................................59
Recommended converters.......................................................................................................................59
Converter 230 V AC ↔ TCP/IP....................................................................................................................59
Recommended converter ........................................................................................................................60
Converter USB ↔ RS232 ............................................................................................................................60
Recommended convereters.....................................................................................................................60
Converter USB ↔ RS485 ............................................................................................................................60
Recommended converter ........................................................................................................................60
Isolator RS232 .............................................................................................................................................60
Recommneded isolator............................................................................................................................60
Appendix...........................................................................................................................................................61
Modbus Communication objects list ........................................................................................................61
Example object list - IG-SPtM+IOM V5.5 ................................................................................................61

General information
Communication is a very wide topic. From the ComAp control systems user point of view we have to
distinguish at least following levels of communication:
Communication between controller and peripherals, between controllers

Communication between controller InteliGen (IG-CU), InteliSys (IS-CU) and its peripherals (such as IG-IOM,
IS-AIN8…) is described in the controller Users guides.
Communication between controllers for multiple applications is also described in the Users guide.
For IG-CU:
IG-MEXT-MEXT+IOM-x.y.PDF,
IG-MINT-MINT+IOM-x.y.PDF,
IG-SPM-SPM+IOM-x.y.PDF,
IG-SPtM-SPtM+IOM-x.y.PDF,
IG-SSB-SSB+IOM-x.y.PDF.
eg. in chapter “Extension modules (CAN bus) connection”.
For IS-CU of:

IS-MINT-MINT+x.y.PDF,
IS-SPI-SPI+x.y.PDF ,
IS-SPM-SPM+x.y.PDF,
IS-SPtM-SPtM+x.y.PDF,
IS-SSB-SSB+x.y.PDF.
eg. in chapter “External modules connection”.
Communication features of InteliLite controllers please refer in

IL-AMF-x.y.pdf
IL-MRS-x.y.pdf
LiteEdit-x.y.pdf
Communication between controller(s) and superior, service or monitoring

system (usually PC)
Communication between controller(s) and superior, service or monitoring system (usually PC) is described in
this Communication guide.
There are following types of communication between controller(s) and superior system:
- Local Connection
- Remote Connection
- Modem Connection
- Modem Callback
- Internet Ethernet Connection
- Internet Dialup Connection (Internet Callback)
- Active Call
- Active SMS
- Active e-mail
- SMS Message Control
- Terminal connection
There is following communication option available for the user SW designers and third party software:
- Modbus Connection

How to use different characters sets
The first step
Characters set is fix programmed in IG controller display (OTP) processor and can’t be changed.
To find out supported characters set please check IG controller serial number according following table.
Serial number is visible on IG info screen which is activated by pressing and holding of ENTER button and
pressing of PAGE button.
Serial number Character set support

xx1xxxxx Standard character set: part of ASCII code (less than 128)
xx2xxxxx Standard character set + West European languages (German, French,
Dutch, Swedish, Finnish, Spanish, ..)
xx3xxxxx Standard character set: + Chinese characters
xx4xxxxx Standard character set: + East European languages (Czech, Polish,
Russian, …)
xx5xxxxx Standard character set + Turkey characters
The second step

Open the WinEdit – Translator.
Create New dictionary (Dictionary – New dictionary), Select source and Target language.
Select Font and script for Translated text according to IG display version.
Translate texts to selected language.
Close dictionary, Write archive to IG.

Local Connection
RS 232
PC
Controllers
Controllers IG-CU IS-CU IL-CU ID-DCU
Connection applicable YES YES YES YES
Equipment
Equipment needed
Controller side -
Connection RS232 cable up to 10m
PC side PC with RS 232
Available software for IG and IS

Software WinEdit MultiEdit Supervisor IGS-Log Third party SW
Applicable YES YES YES YES YES (MODBUS)
Available software for IL

Software LiteEdit Third party SW
Applicable YES YES (MODBUS)
Available software for ID

Software DriveConfig DriveMonitor Third party SW
Applicable YES YES YES (MODBUS)
For WinEdit, MultiEdit software description see: WINEDITx.y-MULTIEDITx.y.PDF

For Supervisor software (Automatic Data Acquisition Software for InteliGen and InteliSys controllers)
description see: Supervisor-x.y.PDF
For IGS-LOG (Single and Multiple applications monitoring software) description see: IGS-LOG-1.1.PDF
For other PC tools see LiteEdit, DriveConfig and DriveMonitor software.
Features (with WinEdit software)

upload/downl
programming
configuration
Read Genset
Read history
Archive files
Connection
Controller
Firmware
On-line
Genset
control
values
speed
oad
Available YES YES YES YES YES YES HIGH

RS232 cable
It is recommended to use standard Null-modem cable for local connection between controller and PC,
although the three wires (TxD, RxD, GND) RS 232 connection is enough for direct IG-CU to PC
communication:
Controller connector PC RS 232 connector

D-SUB9 female D-SUB9 female
2 ------------------------- 3 TxD
3 ------------------------- 2 RxD
5 ------------------------- 5 GND
Local connection for multiple applications

InteliGen and InteliSys CAN bus connection
• For InteliGen multiple applications (MINT, MEXT) connect IG-COM module to each IG-CU and
connect CAN bus to IG-MU unit.
• CAN bus terminals on IS-CU are active all the time, not depend on Dongle.
RS232
iG_MU RS 232
RS422 PC
CAN
iG-COM iG-COM
CAN 2 CAN 2
iG-IOM iG-IOM
There are two separate CAN bus lines on controller. One for connection between controllers, the second one
(CAN2) is for external IG-IOM, IGS-PTM or IGL-RA15 modules connection.
Hint:
The different module ID-COM is used for InteliDrive CAN bus wiring.
I-CR module for CAN bus extension

If the distance between units is too high to fit into the 200 m limit (or 900 m for 8 controllers), CAN repeater
module (I-CR) can be used to extend it.
Typical case – in line extension:

total bus length up to 400 m – 32C mode
I-CR
A CAN B
total segment length up to 200 m total segment length up to 200 m
IG (1) IG (2) IG (x) IG(x+1) IG (32)

Connection of IG-MU, combination of different CAN bus speeds:
I-CR
A CAN B
total segment length up to 200 m total segment length up to 900 m
IG (1) IG (x) IG-MU IM (8)
This connection allows PC communication to all controllers in the system (e.g. via MultiEdit), including a
distant InteliMains unit.
I-CR module functions:

- Intercontroller CAN bus extension (one or more I-CR modules can be used).
- Intercontroller CAN bus bus-tie bridging – makes groups of controllers in segments A and B “invisible”
one for another depending on bus-tie breaker state, keeping the PC communication (IG-MU, IG-IB) in
function for all controllers.
- Peripheral CAN bus extension
I-CR configuration jumpers:

P2 – Forces 250 kbps mode (32C) on CAN A, otherwise speed autodetection is used.
P3 – Forces 250 kbps mode (32C) on CAN B, otherwise speed autodetection is used.
P4 – Activates Filter mode (bus-tie bridging).
P5 – Forces alternate controller address 3 for bus-tie status reading (default controller address is 4).
P10 – If “H” network configuration used (two I-CR units), it must be switched to RS-422 mode.
I-CR indication and diagnostic LEDs:
LED State Function

RUN Lights Firmware is OK and running
Flashes Firmware corrupted (periodic Watchdog reset)
DET-A Lights CAN A communication is running
Flashes CAN A communication speed autodetection is in progress (I-CR
automatically enters this mode if no CAN message received for 2 s)
DET-B Lights CAN B communication is running
Flashes CAN B communication speed autodetection is in progress (I-CR
automatically enters this mode if no CAN message received for 2 s)
CAN-A (TxC, RxC) Flashes CAN A interface activity
CAN-B (TxC, RxC) Flashes CAN B interface activity
COM (TxD, RxD) Flashes RS232/422 interface activity
For more detailed information about I-CR, see the Application sheet “Extending the CAN bus”.

Two IG-MU on CAN bus
Connecting of 2 IG-MU units on one CAN bus is allowed only if each one has different CAN address.
IG-MU address can be changed by internal Address 2 jumper.
No jumper: IG-MU Address =1; with jumper: IG-MU Address = 2.
Two PC with local (direct) MultiEdit connection at once are in following example:
RS232
RS232
IG / IS 1 CAN
IG-MU PC 1
1
RS485
IG / IS 2
CAN
RS232 RS232
IG / IS n CAN
IG-MU PC 2
2
RS485
CAN bus terminating 120 ohms resistors availability

Following communication or extension modules connected to the CAN bus have internal 120 ohm
terminating resistor that can be connected by jumper setting.
Module 120 ohm resistor

jumper
IG-MU No
IG-IB No
IG-COM on CAN2
ID-COM on CAN2
IS-AIN8 No
IS-BIN16/8 No
IG-IOM Yes
IGS-PTM Yes
IGL-RA15 No
I-CB Yes

Remote Connection
232 RS 485 485

or 422
RS 232 RS 422 RS 232
485
422 232 PC
RS 485/422 communication line has to be terminated by 120 ohms resistors on both end, IG-MU has
integrated this resistor – follow RS 485/422 converter user manual.
Multiple controllers wiring with RS485/422 see in Modbus connection chapter.
IG-MU unit must be switched to RS485/422 mode for remote direct connection by internal switch.
Hint:
When will be used ADAM module then connect Rx, Tx-A to DATA+ and Rx, Tx-B to DATA-. Shielding
connect to ADAM GND on both sides and external 120ohm resistor between DATA+ and DATA- on ADAM
side (in off state). Internal ADAM 4520 switches: set Data format 10 bit and baud rate 19200.
Cable must be not crossed (RxD-TxD) RS232 for connection to between ADAM and PC SUB9 RS232
connector wiring: 2 - 2, 3 – 3, 5 – 5, 7 – 7.
Controllers
Equipment
Equipment needed
Controller side Converter to RS485/422 or IG-MU unit
Connection Twisted wire
PC side Converter to RS485/422
Available software

upload/downl
programming
configuration
Read Genset
Read history
Archive files
Connection
Controller
Firmware
On-line
Genset
control
values
speed
oad
Available YES YES YES YES YES YES HIGH

Modem Connection
RS 232 Analog Analog RS 232

Modem Modem
PC
RS 232 GSM GSM RS 232

Modem Modem
PC
Controllers
Equipment
Equipment needed
Controller side Analog, ISDN or GSM modem
Connection Phone line or GSM
PC side Analog, ISDN or GSM modem
Available software

upload/downl
programming
configuration
Read Genset
Read history
Archive files
Connection
speed [B/s]
Controller
Firmware
On-line
Genset
control
values
oad
Analog YES YES YES YES YES* YES MEDIUM

ISDN YES YES YES YES YES* YES MEDIUM
GSM YES YES YES YES YES* YES LOW
*Possible, but not recommended due to risk of crash of programming if the communication is lost.

Data transfer rates
Real data transfer rate is limited by the lowest rate in connection, mostly is limited by Link rate.
RS 232 RS 232 PC
Modem Modem
Link rate
Terminal rate Terminal rate
Following table displays examples of data transfer rates. Those values can differ case to case and depend
on real link conditions and Modem type. Data transfer rate was increased from DDE server 2.9 (IG-6.1, IS-
3.1).
Controller Real link rate PC
Terminal rate Terminal rate
Bites per second Bytes per second Bites per second
Analog modem 19200 300 up to 1900 Depends on PC
GSM modem 9600 80 up to 900 configuration
Hint:
Real link rate is visible in DDE server window.
Using modem bridge IG-MU

IG-MU has to be connected to modem via standard modem cable where the DSR (Data Send Ready) signal
detects modem presence.
Hint:
IG-MU software older than 2.1 is not compatible with InteliGen 6.0 and higher and InteliSys 3.0 and
higher.
RS232 Modem Modem

RS 232 or or RS 232
iG_MU
RS422 GSM GSM PC
Modem Modem
CAN
iG-COM iG-COM
CAN
Important setpoint in controller

Basic settings: Contr addr [ 1 to 32 ]
Controller identification number. Each gen-set in the group has to have its own unique number. Default value
is 1.
Hint:
When opening Direct or Modem connection to single controller , the Controller address has to correspond to
WinEdit communication setup setting.

Combined Communication - Remote and Modem
Option1:
RS232 Modem Modem

RS 232 or or RS 232
iG_MU
RS422 GSM GSM PC
Modem Modem
CAN
iG-COM
-
232 RS 485 485

RS 232 or 422
RS 422 RS 232
485 PC
422 232
Option2:
422/
RS232 485
iG_MU RS 422/485 RS 232
RS422 PC
232
CAN
RS232
Modem Modem
RS 232 or or RS 232
iG_MU
RS422 GSM GSM PC
Modem Modem
CAN
iG- iG-
COM COM
CAN
Combined communication - IG-MU with maximum configuration

There are more separate internal channels for controller connection which can operate at once:
Local connection 1 (IG-MU address 1)
Local connection 2 (IG-MU address 2)
Modem connection
Controller and IG-MU automatically detects direct (local) and Modem connection. To use two local
connections and one modem connection at once (three IG-MU) is possible. One of local IG-MU has to be set
to address 2 (jumper).

RS232 Modem
CAN IG-MU or
GSM
RS485 modem
IG / IS 1 Modem
or PC 1
GSM
IG / IS 2 modem
RS232
IG-MU
RS232 / 485
CAN PC 2
1
CAN 0 RS485
RS232
IG-MU
RS232 / 485
IG / IS n CAN PC 3
2
RS485
Two modem types connection

It is possible to connect two modems (e.g. Analog and GSM) to one controller at once to have two
independent modem channels for DATA and GSM messages.
One modem is connected via IG-MU – CAN bus – (IG-COM), the second is connected directly to RS 232
controller interface.
When an active call is activated in the controller, the modem connected directly to the controller tries to
call/send an SMS. If this is not successful, the Active call fail alarm appears. The second modem doesn’t
then try to substitute the first one.
RS232 Analog
Analog or ISDN PC 1
CAN IG-MU
or ISDN modem
CAN 0 RS485 modem
IG / IS 1
RS232
GSM
GSM modem PC 2
modem
Training modem connection

Following phone number with InteliSys starter kit is available in ComAp for presentation purposes:
Controller: InteliSys
Addr.: 1
Access code = 0
Analog modem, phone number: +420 284 825 909

Modem call back
The costs of phone connection are on the genset (controller) side.
Connection
It is necessary to use IG-MU for Modem callback function – tick “Connection via IG-MU” in WinEdit.
All other features and equipment is the same like for usual modem connection.
Callback Telephone Access

number number code
IG-COM
RS232 RS232 CAN
PC MODEM MODEM IG-MU IG-CU
1. Open Modem callback connection in WinEdit and set:

Access code
Telephone number
Call back phone number
2. WinEdit sends message with Callback phone number to controller and stays in Waiting for callback
mode.
3. Controller opens connection data connection and then operator sees standard WinEdit screens.

Internet Ethernet Connection
iG-CU RS232
PC
IG-IB
(iS-CU)
PC
INTERNET
PC
PC
Controllers
Controllers IG-CU IS-CU ID-DCU
Connection applicable YES YES YES
Equipment
Equipment needed
Controller side InternetBridge (IG-IB) unit configured for Ethernet
connection (Ethernet connection firmware);
Internet connection with “visible” IG-IB
Connection Ethernet
PC side Internet connection
Available software
Applicable YES YES NO YES NO

upload/downl
programming
configuration
Read Genset
Read history
Archive files
Connection
speed [B/s]
Controller
Firmware
On-line
Genset
control
values
oad
LAN YES YES YES YES YES** YES VERY HIGH*

Internet YES YES YES YES YES** YES MEDIUM*
* IG-IB communication is typically faster than modem:

- when is IG-IB connected to controller via CAN and LAN - 3000 Bps
- when is IG-IB connected to controller via RS232 and LAN - 1200 Bps
- when is IG-IB connected to controller via CAN and Internet - ~500 Bps
- when is IG-IB connected to controller via RS232 and Internet - ~500 Bps.
** Possible, but not recommended due to risk of crash of programming if the communiccation is lost.
Connection from WinEdit

For connection from WinEdit see chapter Open and close the communication.
In WinEdit set:
• Internet bridge type of connection
• Access code
• Connection via CAN – check if CAN connection to IG-IB is used

• iG-IB IP address
Note that IP address you set in WinEdit can be different from the IP address of iG-IB (when the iG-IB IP
address is not public). It depends on gateway setting.
IP address
IG-IB IP address Gateway IP address from WinEdit
Internet PC
IG-IB GATEWAY GATEWAY
WinEdit
COMPANY ETHERNET
One controller - RS232

In this case no dongle is necessary.
One unit could be also connected via CAN interface.
INTERNET
ETHERNET
LED 1 2
IB CONFIG
DONGLE
iG-CU
MODEM
RS232
IG-CU
iG-IB
(iS-CU)
LED 3 4 5 6 LED
CAN POWER
Two controllers – CAN / Ethernet connection

The dongle must be used. The type of iG-IB dongle limits number of accessible controllers.
INTERNET
ETHERNET
iG-COM
LED 1 2 iG-CU
(iS-CU)
IB CONFIG
DONGLE
DONGLE
MODEM
IG-CU
iG-IB
iG-COM
LED 3 4 5 6 LED iG-CU

CAN POWER (iS-CU)
CAN BUS
Hint:
In the case of InteliSys controller is IG-IB connected to CAN2 bus.
Max four PCs can be connected to one iG-IB at once

iG-CU IP X.X.X.A PC
RS232
IG-IB
(iS-CU)
PC
INTERNET
PC
PC

It is possible to connect additional 2xiG-IB + 1 IG-MU via CAN bus.
Interface
RS232 PC
RS232 IG-IB IP= X.X.X.A
IG-CU
IG-COM CAN - Addr.1 PC
IP= X.X.X.B
CAN IG-IB INTERNET
CAN - Addr.2 PC
IP= X.X.X.C
IG-IB
PC
IG-MU RS232 MODEM
Hint:
When three IG-IB are connected to controller then 3 x 4 = 12 PC can communicate (open connection)
simultaneously.
It is possible to connect additional iG-IB+ 2xIG-MU via CAN bus.
Each iG-IB must have its unique IP address.
Training internet connection

In ComAp is continuously running InteliSys – SPtM starter kit with IG-IB. It is possible to open connection as
follows:
Controller: InteliSys
Addr.: 1
Type connection: Internet bridge
IB connected via CAN
Access code = 0
Internet bridge address: 195.122.194.91
The same InteliSys is available via analog modem on phone number +420 284 825 909.

Internet Dialup Connection
iG-CU RS232
PC
IG-IB
(iS-CU)
PC
INTERNET
PC
PC
Controllers
Controllers IG-CU IS-CU
Connection applicable YES YES
Equipment
Equipment needed
Controller side InternetBridge (IG-IB) unit configured for Dialup
connection (Dialup firmware); Dialup internet
connection
Connection Ethernet
PC side Internet connection
Available software
Applicable YES YES NO YES NO

upload/downl
programming
configuration
Read Genset
Read history
Archive files
Connection
speed [B/s]
Controller
Firmware
On-line
Genset
control
values
oad
Available YES YES YES YES YES* YES MEDIUM
* Possible, but not recommended due to risk of crash of programming if the communication is lost.
Dialup connection
One controller - RS232
ETHERNET
LED 1 2
IB CONFIG
DONGLE
MODEM
RS232 RS232 iG-CU

IG-CU
MODEM iG-IB
(iS-CU)
LED 3 4 5 6 LED
CAN POWER

More controllers - CAN
ETHERNET
iG-COM
LED 1 2 iG-CU
(iS-CU)
IB CONFIG
DONGLE
DONGLE
MODEM
RS232
IG-CU
MODEM iG-IB
iG-COM
LED 3 4 5 6 LED iG-CU
CAN POWER (iS-CU)
CAN BUS
Internet Dialup connection (Internet callback)

Connection
Callback
Telephone Access
email
number code
PC RS232 MODEM MODEM

RS232
IG-IB RS232 IG-CU
WinEdit IS-CU
1. Open Internet callback

connection in WinEdit and
set:
Access code
Telephone number
Call back email
2. WinEdit (PC) sends

message with Call back
email address to IG-IB.
3. IG-IB opens connection and

via modem (Internet Service
Provider) sends “empty”
email containing actual IP
address to PC.
4. IG-IB stays in Waiting for

callback mode for 300 sec.

5. Operator copies IP address to Waiting screen and Opens connection on charge to local ISP (Internet
Service Provider).
6. Then operator sees standard WinEdit screens.
Note:
IP address of the same genset site can be different from case to case.

Active Call
Controllers
Equipment
Same as for Modem connection.
Available software
Applicable YES NO NO NO YES (MODBUS)
Function
When active calls (see WinEdit manual) are activated for alarms on site (warning, shut-down…) Controller
calls to the preselected telephone number and sends the AIG or AIS archive file.
WinEdit on the PC side must be running and waiting for active call.
Terminal attempt order for active call

1) Analog / ISDN modem connected to RS232
2) Analog / ISDN modem connected to IG-MU via CAN
3) GSM modem connected to RS232
4) GSM modem connected to IG-MU via CAN

SMS Active Call
Controllers
Equipment
Equipment needed
Controller side GSM Modem or IG-MU + GSM Modem
Connection GSM
PC side GSM Mobile Phone
Function
When SMS active calls (see IG/IS manuals) are activated for alarms on site (warning, shut-down…)
Controller sends SMS message to the predefined GSM number.
Terminal attempt order for SMS active call

1) GSM modem connected to RS232
2) GSM modem connected to IG-MU via CAN
Example
SMS in format
#Gen-set name:AL=(Wrn PrimWater temp, !Emergency stop)
is sent in case that the primary water temperature exceeded the warning limit and Emergency stop input has
been deactivated.

Active e-mail (SMS e-mail)
Controllers
Equipment
Equipment needed
Controller side InternetBridge (IG-IB) unit configured for Ethernet
connection or Dialup connection
Connection Internet
PC side e-mail message box (GSM mobile phone for SMS
e-mail)
Function
When active e-mails (see IG/IS manuals) are activated for alarms on site (warning, shut-down…) Controller
sends e-mail message to the predefined e-mail address.
Terminal attempt order for SMS active call

1) IG-IB connected to RS232 and internet connection currently active 1
2) IG-IB connected via CAN (address 2) and internet connection currently active 1
3) IG-IB connected via CAN (address 1) and internet connection currently active 1
4) IG-IB connected to RS232 and internet connection currently inactive 2
5) IG-IB connected via CAN (address 2) and internet connection currently inactive 2
6) IG-IB connected via CAN (address 1) and internet connection currently inactive 2
1–
For IG-IB connected to Internet via leased line – always active;
For IG-IB connected to Internet using dial-up connection – active only when IG-IB is connected to Internet
provider.
2–
Only for dial-up connection – when IG-IB is not connected to Internet provider.
Sample of active e-mail (from controller)

You should use WinEdit and set Setpoints Act.cals/SMS AcallCHxType = E-MAIL and specify the e-mail
address if you want to send active messages from controller using e-mail.

Example of active E-mail for Ethernet - LAN connection
iG-IB
-----------------------------------------------
IP address: 192.168.1.10
Connection: Ethernet LAN
Controller
-----------------------------------------------
Name: InteliSys
Serial number: 06F20093
SW branch: Standard
SW version: 2.7
Application: SPtM
Appl. version: 2.7
Time: 15:21:06
Date: 13/06/03
Alarm list
-----------------------------------------------
!Sd SD 11
History events
-----------------------------------------------
0 13/06/03 15:21:05 NotReady
-1 13/06/03 15:21:02 Sd SD 11
-2 13/06/03 15:20:56 Running
-3 13/06/03 15:20:46 Started
-4 13/06/03 15:20:44 Start
-5 13/06/03 15:20:40 Ready
-6 13/06/03 15:17:18 Passw3 entered
-7 13/06/03 14:58:37 NotReady
-8 13/06/03 14:58:37 PickupFault
-9 13/06/03 14:58:37 Ready
-10 13/06/03 14:58:33 Stop
-11 13/06/03 14:58:03 Cooling
-12 13/06/03 14:58:03 RemControlUART
-13 13/06/03 14:52:11 Running
-14 13/06/03 14:52:01 Started
-15 13/06/03 14:51:59 Start
-16 13/06/03 14:51:59 RemControlUART
-17 13/06/03 14:37:27 Ready
-18 13/06/03 14:37:21 Switched On
-19 11/06/03 12:29:47 Ready
Example of active E-mail for Dialup connection

iG-IB
-----------------------------------------------
IP address: 192.168.1.10
Connection: Dialup (until 10:52:05)
… the rest of message is the same like in Ethernet LAN connection example above.
Hint:
IG-IB does not respond e-mails which are sent to iG-IB mailbox.
Active call – EML-SMS

You should set Setpoints Act.cals/SMS AcallCHxType = EML-SMS and specify the e-mail address of a
mobile phone if you want to send active messages from controller using SMS e-mail.
The Active call – EML-SMS service informs the user of mobile phone about current items in the Alarm list.
Example of active EML-SMS
IS_ABC: B:AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
Hint:
EML-SMS channel setting depends on local GSM provider.
Should be e.g. +420602123456@sms.eurotel.cz for Eurotel Czech Republic.
E-mail box for tests

It is possible to use following data for active E-mail testing, before you create your own Mailbox.
Refer to chapter Ethernet-LAN configuration:
Item 5. Domain Name Servers and
Item 6. E-mail
Primary DNS: 212.20.96.34

Secondary DNS: 212.20.96.38
SMTP Server: smtp.volny.cz
iG-IB Mailbox: comap.cz@volny.cz

SMS Message Control
RS 232 GSM
Modem
You can control and setup the Genset using SMS messages from your mobile phone. For detail description
of SMS control messages see the IS-CU user guides – chapter SMS message format.
Controllers
Connection applicable NO YES
Equipment
Equipment needed
Controller side GSM Modem or IG-MU + GSM Modem
Connection GSM
PC side GSM Mobile Phone
Features
upload/downl
programming
configuration
Read Genset
Read history
Archive files
Connection
Controller
Firmware
On-line
Genset
control
values
speed
oad
Available YES YES YES NO NO NO LOW

Terminal connection
IG-CU
PC Modem
IS-CU
pcANYWHERE
WinEdit/MultiEdit
Modem PC
pcANYWHERE
Controllers
Equipment
Equipment needed
Controller side Local connection + PC terminal software running
(e.g. pcANYWHERE™) + WinEdit installed +
modem
Connection Phone line
PC side Modem + terminal SW
Function
This way you can remote handle local PC and remotely start WinEdit/MultiEdit software on local computer
and make remote software upgrade or another procedures.
See website Symantec Enterprise Solutions

Modbus connection
Modbus protocol was implemented into the controllers to enable to the customer to design its own
supervision software.
Protocol support
MODBUS supported in IG-CU IS-CU IG-MU IG-IB
Connection applicable YES YES YES NO
Protocol implemented
The protocol is decried in chapter Modbus protocol description.
Important setpoints in controller

Basic settings: RS232 mode [ Standard , Modbus ]
Communication protocol switch between Standard (WinEdit/MultiEdit) communication protocol and controller
Modbus protocol.
Hint:
For WinEdit / MultiEdit communication adjust RS232 mode = Standard.
There are three possibilities of Modbus connection to single controller : direct via RS232, RS422, RS485 or
via Modem - see chapter Single set application.
232
RS 232
485
232
RS 232
485
Modbus
or
MultiEdit
232 485
RS 232 RS 485
RS 232
485 232 PC

RS232 Modem Modem
RS 232 or or RS 232
iG_MU
RS422 GSM GSM PC
Modem Modem
CAN 0
iG-COM iG-COM
RS 232
RS 232
CAN 1 CAN 1
Modbus
232 232 terminal
iG - IOM iG - IOM
485 485
485
RS 485
RS 232
PC
232
RS 422/485 communication line has to be terminated by 120 ohms resistors on both end – follow converter
user manual.
RS 485 communication can be used for more controller monitoring and controlling via WinEdit or MultiEdit.
Power management function is not available when IG-COM units are not connected.
Modbus communication via IG-MU

Modbus communication is available from IG-MU of sw version 1.9
Before IG-MU Modbus communication connect Modbus jumper in IG-MU unit.

Modbus protocol description
Introduction
• Direct connection: RS232, RS422, RS485
• Modem connection
9600 bps, 19200 bps (ID-only), 38400 bps(ID-only), 8 data bits, 1 stop bit, no parity
• Transfer mode RTU
• Function 3 (Read Multiply Registers)
• Function 6 (Write Single Register)
• Function 16 (Write Multiply Registers)
• The response to an incoming message is sent with minimum 4.096 ms delay after message reception
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web.
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address. Further
in the description of communication functions the communication object number will always be used as
a register address and length of the communication object will be expressed by number of registers. Just
one communication object can be read or written by one communication function.
Data reading
The function Read Multiply Registers has to be used for data reading. The terminal sends a query and from
the controller receives either the normal response containing the requested data or the exceptional response
indicating a read error.
Version of MODBUS Inteli implementation: 1.3, 16.9.2004
Query:
Byte Meaning Note
0 Controller address 1 to 32
1 3 Function code
Communication object number See List of
2 - upper byte (MSB) communication objects
3 - lower byte (LSB)
Communication object length expressed by the number of Greater than 0
4 registers
5 - upper byte (MSB)
- lower byte (LSB)
Check field CRC See Check field
6 - lower byte (LSB) calculation

Normal response:
Byte Meaning Note
0 Controller address Same as in the query
1 3 Same as in the query
2 Length of read data in bytes (L) Number of registers ∗ 2
Data of the 1st register
Data of the 2nd register
…
Data of the last register
L+1 - upper byte (MSB)
L+2 - lower byte (LSB)
L+3 - lower byte (LSB) calculation
Exceptional response:
Byte Meaning Note
1 131 Function code + 128
2 2 See Error list
Data writing
All data can be written by the function Write Multiply Registers. Data up to 2 bytes can be written by the
function Write Single Register too. The terminal sends a query containing a written data and the controller
either confirms it (normal response) or refuses it (exceptional response).
a) Write Multiply Registers

Query:
Byte Meaning Note
1 16 Function code
Communication object length expressed by the number of Greater than 0
4 registers
- lower byte (LSB)
6 Length of written data in bytes (L) Number of registers ∗ 2
Data of the 1st register
Data of the 2nd register
…
Data of the last register
L+6 - lower byte (LSB)
L+7 - lower byte (LSB) calculation
Standard response:
Byte Meaning Note
Communication object number Same as in the query
Communication object length expressed by the number of Same as in the query
4 registers
- lower byte (LSB)
Byte Meaning Note
2 2 See Error list
b) Write Single Register
Query:
Byte Meaning Note
1 6 Function code
Data
Standard response:
Byte Meaning Note
Communication object number Same as in the query
Data Same as in the query
Byte Meaning Note

2 2 See Error list
Check field calculation

The check field allows the receiver to check the validity of the message. The check field value is the Cyclical
Redundancy Check (CRC) based on the polynomial x16+x15+x2+1. CRC is counted from all message bytes
preceding the check field. The algorithm of CRC calculation is introduced below on an example of a C
language function.
unsigned short count_CRC(unsigned char *addr, int num)

{
unsigned short CRC = 0xFFFF;
int i;
while (num--)
{
CRC ^= *addr++;
for (i = 0; i < 8; i++)
{
if (CRC & 1)
{
CRC >>= 1;
CRC ^= 0xA001;
}
else
{
CRC >>= 1;
}
}
}
return CRC;
}
Data types
The following table contains the communication objects data types and their representation in the data part
of the communication function.
Data type Meaning Number of Data part of the communication

registers function1
Integer8 Signed integer – 8 bits 1 MSB1 = sign extension LSB1
LSB1 = comm. object value
Unsigned8 Unsigned integer – 8 bits 1 MSB1 = 0
Integer16 Signed integer – 16 bits 1 MSB1 = comm. object value, bits 15-8
LSB1 = comm. object value, bits 7-0
Unsigned16 Unsigned integer – 16 bits 1 MSB1 = comm. object value, bits 15-8
Integer32 Signed integer – 32 bits 2 MSB1 = comm. object value, bits 31-24
MSB2 = comm. object value, bits 15-8
1
MSBx = register x, bits 15-8
LSBx = register x, bits 7-0
Unsigned32 Unsigned integer – 32 bits 2 MSB1 = comm. object value, bits 31-24
Binary8 Binary number – 8 bits 1 MSB1 = 0
Binary16 Binary number – 16 bits 1 MSB1 = comm. object value, bits 15-8
Binary32 Binary number – 32 bits 2 MSB1 = comm. object value, bits 31-24
Char ASCII character 1 MSB1 = 0
List String list 1 MSB1 = 0
ShortStr ASCII string of max. length of 15 8 MSB1 = 1. character of the string
characters (zero terminated string) LSB1 = 2. character of the string
MSB2 = 3. character of the string
LSB2 = 4. character of the string
…
LongStr ASCII string of max. length of 31 16 MSB1 = 1. character of the string
characters (zero terminated string) LSB1 = 2. character of the string
MSB2 = 3. character of the string
LSB2 = 4. character of the string
…
Date Date 2 MSB1 = BCD(day)
LSB1 = BCD(month)
MSB2 = BCD(year)
LSB2 = 0
example:
MSB1 = 0x18
LSB1 = 0x04
MSB2 = 0x01
LSB2 = 0
⇒ Date = 18.4.(20)01
Time Time 2 MSB1 = BCD(hour)
LSB1 = BCD(minute)
MSB2 = BCD(second)
LSB2 = 0
example:
MSB1 = 0x20
LSB1 = 0x24
MSB2 = 0x02
LSB2 = 0
⇒ Time = 20:24:02
Domain Field n bytes n MSB1 = x[0]
C-declaratione: unsigned char x[n] LSB1 = x[1]
MSB2 = x[2]
LSB2 = x[3]
…
n is even number:
MSBm-1 = x[n-2]
LSBm = x[n-1]
n is odd number:
MSBm-1 = x[n-1]
LSBm =0
List of communication objects

Communication objects can be splitted into two groups:

1. Communication objects dependent on the application type (SSB, SPM, SPtM, MEXT, MINT, …). Their
list is stated in the Controller user guide in the section Value and setpoints codes.
2. Communication objects independent on the application type. The description of these communication
objects follows.
Communication status
Communication object number:
24571
Operation:
Read only
Data type:
Binary32
Meaning:
Bit 0 Reserve (= 0).
Bit 1 Invalid controller software (based on CRC).
Bit 2 Invalid controller configuration (based on CRC).
Bit 3 In the event history is present at least one unread record.
Bit 4 P type parameters are invalid.
P type parameters are representing the controller setpoints. Values of these parameters can be set from
connected terminals. If these parameters are invalid, the application functions are blocked. Parameters
recovery is needed.
Bit 5 R type parameters are invalid.
R type parameters are representing the data, that is only initialized from connected terminals, but its
updating is made by the controller itself (e.g. statistic or time and date). If these parameters are
invalid, their change from the controller is blocked. Parameters recovery is needed.
Bit 6 The event history was cleared.
Bit 7 The event history was filled up at least once.
Bit 8 P type parameter change occured.
Bit 9 R type parameter change occured.
Bit 10 Controller type – see table below.
Bit 11 Alarm list not empty.
Bit 12 Alarm list change.
Bit 13 New item added into alarm list.
Bit 14 Internal controller terminal is locked up for parameter change.
Bit 15 Invalid configuration format.
Bit 16 Diagnostic codes change.
Bits 20-17 Reserve (= 0)
Bits 22-21 Password level for Setpoints and Commands write.
Bit 23 Controller was initiated.
Bits 28-24 Communication module version.
Bits 29 Remote terminal is connected.
Bits 30 Controller type – see table below.
Bits 31 Reserve (= 0)
Controller type
Bit 30 Bit 10 Controller
0 0 InteliSys
0 1 InteliGen
1 0 InteliLite
1 1 InteliDrive
Controller address
24537
Operation:
Read, write
Data type:
Unsigned8
Meaning:
The controller address serves as an unique identification for communication with the controller. The address has to
be in the range from 1 to 32.
Communication protocol
24522
Operation:
Read, write
Data type:
Unsigned8
Meaning:
The communication protocol used for the communication through RS232 connector:
0 Company (standard) communication protocol.
1 Modbus communication protocol.
Note:
The communication protocol setup is made as a result of data updating. The write is not confirmed for the
connected (RS232) terminal.
Write password setting

24524
Operation:
Write only
Data type:
Unsigned16
Meaning:
Modification of the password protected parameters is enabled by setting of the correct password. Then the
modification of the protected parameters is unblocked for 5 minutes. With every errorless write is this time
prolonged for next 5 minutes. The writing of protected parameters can be blocked immediately by setting an invalid
password.
Write password changing level 1

24513
Operation:
Write only
Data type:
Unsigned16
Meaning:
The password level 1 change. The change is conditioned by the current level 1 or 3 password knowledge. With
respect to the internal controller terminal, the password has to have the value from 0 to 9999.

24514
Operation:
Write only
Data type:
Unsigned16
Meaning:
The password level 2 change. The change is conditioned by the current level 2 or 3 password knowledge. With
respect to the internal controller terminal, the password has to have the value from 0 to 9999.

24549
Operation:
Write only
Data type:
Unsigned16
Meaning:
The password level 3 change. The change is conditioned by the current level 3 password knowledge. With respect
to the internal controller terminal, the password has to have the value from 0 to 9999.
Last error of the Modbus communication

24523
Operation:
Read only
Data type:
See Error list
Meaning:
If an error comes up when processing the Modbus terminal query, the controller returns an exceptional response.
The Modbus terminal can find out the error type by reading this communication object.
Current time
24554
Operation:
Read, write
Data type:
Time
Meaning:
Current controller time can be determined or set using this communication object.
Current date
24553
Operation:
Read, write
Data type:
Date
Meaning:
Current controller date can be determined or set using this communication object.
Action - command
24521
Operation:
Write only
Data type:
Unsigned16
Meaning:
An action described in the following table can be started by writing this communication object. Bits 7-0 of the
written value contain the action code and bits 15-8 contain the one‘s complement of the action code. The
corresponding password must be set prior to Action command – see Tab 15 in CFG_IMG list.
Action code Action Value written

Action code Action Value written
1 Engine start 0xFE01
2 Engine stop 0xFD02
3 Horn reset 0xFC03
4 Fault reset 0xFB04
5 Generator Circuit Breaker closing 0xFA05
6 Generator Circuit Breaker opening 0xF906
7 Mains Circuit Breaker closing 0xF807
8 Mains Circuit Breaker opening 0xF708
9 Generator Circuit Breaker closing/opening 0xF609
10 Mains Circuit Breaker closing/opening 0xF50A
11 (IS, ID only) Command for MODE > 0xF40B
12 (IS, ID only) Command for MODE < 0xF30C
126 (ID only) LOCAL mode On 0x817E
127 (ID only) LOCAL mode Off 0x807F
Controller serial number

24548
Operation:
Read only
Data type:
Domain
MSB1 = SN0, LSB1 = SN1, MSB2 = SN2, LSB2 = SN3
e.g.: MSB1 = 0x07, LSB1 = 0x10, MSB2 = 0x00, LSB2 = 0xF4 ⇒ serial number: 071000F4
Meaning:
The serial number is an unique identification of a given controller.
Alarm list
24545
Operation:
Read only
Data type:
An array of 16 Unsigned16 values
Meaning:
The alarm list can contains up to 16 items. All items that have their bits 15-12 set to value 0xF and following has to
be ignored ! The meaning of particular item values is given according to the table 11 in the controller description,
that is generated using the program CFG_IMG.
Remote communication access code setting

24534
Operation:
Write only
Data type:
Unsigned16 up to IG software version 5.1 (ig_5_1.mhx) and IS 2.1 (is_2_1.mhx)
ShortStr from up to IG software version 5.2 (ig_5_2.mhx) and IS 2.2 (is_2_2.mhx)
Meaning:
If a terminal establishes a phone connection with the controller, it has to enter the access code to the controller at
first. Only then any data can be read or written. The access code is valid until the connection is cancelled.
Remote communication access code changing

24535

Operation:
Write only
Data type:
Unsigned16 up to IG software version 5.1 (ig_5_1.mhx) and IS 2.1 (is_2_1.mhx)
ShortStr from up to IG software version 5.2 (ig_5_2.mhx) and IS 2.2 (is_2_2.mhx)
Meaning:
The access code serves for unblocking of the remote (phone, SMS) communication with the controller. The change
of the access code is conditioned by the write password knowledge.
Active call termination

24540
Operation:
Write only
Data type:
Unsigned8
Meaning:
The controller can under certain conditions (e.g. after engine shutdown) establish a connection with a remote
terminal – perform an active call. The remote terminal can after that (without access code knowledge) read the data
needed for the analysis of the issued situation. The data transfer has to be terminated by the terminal by writing this
communication object. After a successful transfer it writes the value 1, otherwise 0. If a new active call request
comes up during the data transfer, the controller doesn‘t return the normal response, but the exceptional one
(communication object 24523 has the value 237.0.0.8 - See Error list). In this case the controller doesn‘t terminate
the connection, but it awaits the request from the terminal.
Controller identification string

24501
Operation:
Read only
Data type:
LongStr
Meaning:
Controller identification string.
Values multipack
24502
Operation:
Read only
Data type:
Domain
Meaning:
InteliDrive controller sends all values that are configured in History record.
Diagnostic codes list

24478
Operation:
Read only
Data type:
Domain
Meaning:
Diagnostic codes list contains 8 items, 6 bytes each with following format:
Bity18-0 Error code – SPN, or Fault code.
Bity23-19 Error meaning - FMI code.

Bity30-24 Number of Error occurrences.
Bit31 Indication of not confirmed fail.
Bity39-32 Do not use (ComAp internal).
Bit40 Item validity; the first (= 0) means end of the list.
Bit41 Item was confirmed.
Bity47-42 Rezerva (= 0)
Error list
If the controller encounters an error when processing the query, it returns the exceptional response instead
of the normal one to the terminal. An exception has always the value 2 (Illegal Data Address). After receiving
the exceptional response, the terminal should read the communication object 24523 containing the last error
specification. The meaning of an error can be found out from the following table.
MSB1 LSB1 MSB2 LSB2 Meaning

0 0 0 0 No error.
0 0 2 6 Comm. object nonexistent.
0 0 1 6 Illegal access:
Read (write) of the comm. object intended only for write (read).
253 0 0 8 No more unread records in event history.
252 0 0 8 Parameter not defined in controller configuration.
251 0 0 8 Bad write data length.
250 0 0 8 Invalid password.
247 0 0 8 Invalid controller configuration.
240 0 0 8 Operation cannot be performed now, the terminal has to repeat the request.
This error can occur when an operation with EEPROM memory (parameter
write, history record read) is required at the same time while an internal
EEPROM write cycle takes place.
238 0 0 8 Write cannot be performed – power supply failure detected.
237 0 0 8 Another active call request is present.
This error code can be returned by the controller as the response to the
comm. object 24540 write – active call termination.
235 0 0 8 This error is reported by iG-MU module (Modem Bridge) in the case of a
connection failure between the module and the addressed controller. The
terminal can evaluate this error as a communication timeout with the
controller.
234 0 0 8 Write cannot be performed – periphery not responding.
233 0 0 8 Write cannot be performed – parameter nonexistent in any periphery.
232 0 0 8 Bad access code for communication from a remote terminal.
231 0 0 8 Invalid controller address: value out of range 1 to 32 or already used. This
error is a reaction on comm. object 24537 write.
229 0 0 8 Undefined action. A reaction on comm. object 24521 write.
228 0 0 8 Action (although defined) cannot be performed. A reaction on comm. object
24521 write.
227 0 0 8 Written object value is not acceptable.
How create actual Communication object list

For Inteligen and InteliSys controller use WinEdit menu command Controller – Generate Cfg Image…
There are two ways to create Object list ( see Appendix 1)
For InteliLite and InteliDrive controller communication objects specification use command Data export.

Modbus communication examples
Battery voltage reading
Request: 0103201500019E0E (in HEX)
01 = Controller address
03 = Modbus function number (reading)
2015 = 2015 HEX = 8213 DEC = object number for Battery voltage
0001 = Communicastion object length expressed by the number of registers
9E0E = CRC (see Check field calculation)
See chapter Data reading .

Example: 8123 = Battery voltage, In Tab. 3 Values III is Type=Integer and Len=2byte, that means data type
Integer16.
See table Data types (it is conversion between IG a Modbus registers): Number of (Modbus) registers for
Integer16 = 1, that means 0001.
Response 01 03 02 00F9 7806 (in HEX)

03 = The same as in query
02 = Length of read data in bytes
00F9 = object data value =249 in decimal, but 8213 object is defined with one decimal point, see Tab. 3
(p.21). So real interpretation is 24,9 V (volts) because Dim (=dimension) of 8213 is V see Tab. 3 (p.21).
The last part 7806 is CRC.
Binary inputs reading

Request 0103202B01FFC2 (in HEX)
202B = 202B HEX = 8235 DEC Object number for BInpIG
01 = Communication object length - number of registers
FFC2 = CRC
Response 010302FF0279B9 (in HEX)

03 = The same as in request
02 = Data length in bytes
FF12 = Object data value (for BI= 010010001, BI2=BI5=BI9=1)
79B9 = CRC
Received two bytes object data FF12 interpretation see in table:

F F 1 2
X X X X X X X BI9 BI8 BI7 BI6 BI5 BI4 BI3 BI2 BI1
1 1 1 1 1 1 1 1 0 0 0 1 0 0 1 0
X = no meaning
Alarm list reading

Alarm list request: 01 03 5FE1 0010 0624 (in HEX)
5FE1 = 5EF1 in HEX = 24545 in DEC = Alarm list object number

0010 = 10 in HEX = 16 in DEC = communication object (Alarm list) length expressed by the
number of Modbus registers.
0624 = CRC
Response: 01 03 20 xxxx .......xxxx XXXX (in HEX)

03 = the same as in query
20 = 20 in HEX = 32 in DEC = length of read data in Bytes (sixteen two-bytes items).
xxxx = the first alarm list item in HEX, interpretation see in Tab.11.
xxxx = the second alarm list item, unsigned integer 16
....
....
.....
xxxx = the 16-th alarm list item
XXXX = CRC
Engine state reading

Means state of controller state machine.
State machine request: 01 03 24 1C 00 01 4F 3C (in HEX)
241C = 241C in HEX = 9244 in DEC = State machine object number (InteliSys only).
0001 = 1 in HEX = 1in DEC = communication object length expressed by the number of Modbus registers.
4F3C = CRC
Response: 01 03 02 0001 7984 (in HEX)

03 = the same as in query
02 = 2 in HEX = 2 in DEC = length of read data in Bytes.
0001 = „Not ready“ state code.
7984 = CRC
Setpoint adjusting
Set Gear teeth to 126
Gear teeth setpoint is password protected,
Password = 1234,
Controller address=1
1-st step Password setting

2-rd step Data writing
Password setting command (in HEX):

01 10 5FCC 0001 02 04D2 9A04
01 = Controller address 1
10 = Function code 16 = 10 HEX
5FCC = Write password setting object number = 24524 = 5FCC HEX see Object list description.
0001 = Communication object length expressed by the number of Modbus registers. See Appendix Tab4.
Setpoints, object 8252, type unsigned, Len=2 means Unsigned16. In table Data types see for Unsigned16 is
length of Modbus register = 1.
02 = Length of written data (Modbus registers * 2)
04D2 = Password = 1234 in DEC = 04D2 in HEX
9A04 = CRC
Standard response (in HEX):

01 10 5FCC 0001 D3E2
5FCC = Write password setting object number = 24524 in DEC
0001 = Communication object length expressed by the number of Modbus registers.
D3E2 = CRC
Data (setpoint Gear teeth) writing command (in HEX):

01 10 203C 0001 02 007E 028E
203C = Gear teeth object number = 8252 in DEC = 203C in HEX
0001 = Communication object length expressed by the number of Modbus registers. See Appendix Tab4.
Setpoints, object 8252, type unsigned, Len=2 means unsigned16. In table Data types see unsigned16 is
length of Modbus register = 1.
02 = Length of written data (Modbus register * 2)
007E = Gear teeth = 126 in DEC = 007E in HEX
028E = CRC
Standard response (in HEX):

01 10 203C 0001 CA05
203C = Gear teeth object number = 8252 in DEC = 203C in HEX
0001 = Communication object length expressed by the number of Modbus registers.
CA05 = CRC
Gen-set commands
Use Commands codes from this Communication guide (table at the p.36), see Action.
Example for Engine start command:
Request
06 = Modbus Write single register command Data writing b)
5FC9 = 5FC9 HEX = 24521 DEC = Command register, see Action
FE01 = Start command according Table Action (p.36) (MSB, LSB)
CA40 = CRC
Response
06 = Modbus Write single register command Data writing b)
5FC9 = 5FC9 HEX = 24521 DEC = Command register, see Action
01FE = Start command according Table Action (p.36) (MSB, LSB)
CBF0 = CRC
Warning:
Standard response Data part (01FE in example above) is received in opposite LSB, MSB order against
definition !!! This is valid for all InteliGen, InteliSys and InteliLite controllers but for Write single register
(Function 06) response only.
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.

IG-MU, IG-IB Communication Units
Modem unit IG-MU
Modem unit IG-MU provides connection up to 32 InteliGen®, InteliSys® controllers.
IG-MU detects type of connection via RS232 DSR (Data Send Ready) signal. When is DSR active IG-MU
detects modem connection, when is DSR passive IG-MU detects direct connection.
Modem support
IG-MU supports Hayes compatible analog modems with baud rate 9600bps, 19200bps and 38400bps.
IG-MU supports GSM modems witch baud rate 9600bps or 19200bps. Recommended GSM modems:
• Siemens M20, TC35
• Wavecom M1200/WMOD2
• FALCOM A2D
Recommended ISDN modem: Askey TAS-200E
Any connected modem has to be set to active DSR after switch on and has to be connected via standard
modem cable.
Any connected RS 232 direct to PC has to be set to passive DSR signal (when DSR connected) after switch
on.
SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication.
Number of rings is default fix configured to 3, not depends on Act.call/SMS: Num rings AA setpoint.
SW version up to 1.6 supports GSM data communication, not SMS.
IG-MU current SW version (2.0) supports:

• Support analog modem Hayes compatible,
• Support ISDN ASKEY modem,
• Support GSM modem for data communication (Siemens M20, TC35 Wawecom M1200/WMOD2)
• Support direct connection to PC via RS232, RS485/422,
• Modbus protocol (only 9600bps),
• Capability connect up to three IG-MU on one CAN bus (two as local bridge, one as modem bridge),
• Serve active call requested by controllers InteliGen® / InteliSys®,
• Send active SMS, receive and serve SMS via GSM modem.
• IG-MU reads Number of rings setpoint from controller of lowest address.
It is possible to connect up to three IG-MU at once. One for modem and two for PC.
When two IG-MU are used as local bridge (for PC) connect address jumper to one of them.
IG-MU reads Number of rings setpoint from controller of lowest address during switch on and each 20
minutes – Number rings change is not accepted immediately.
Hint:
Check IG-MU sw version in MultiEdit – Help | About Info window.
The last IG-MU and IG-IB sw version description see in document HW-SW versions.

IG-MU Terminals
RS 422 LB 6
COM
COM
H
H
L
COM
RxB
RxA
TxB
TxA
CAN CAN
RS 232
RS 485
iG-MU
RS 485 / RS 422
RS 232
POWER
8-36V DC
Indication LED:
TxCAN, RxCAN Indicates data transfer on the CAN2 line.
TxD, RxD Indicates data transfer on the RS232 line.
RUN Lights when at least one other unit is active on the CAN2 bus.
Blinks when no unit is communicated on the CAN2 bus.
PWR Lights All time when power supply is switched on.
Internal IG-MU jumpers
P4
P3
P1 P2
Jumper Note Default setting

P1 Address 2 Place jumper when IG-MU is connected as the second Opened
Local bridge local unit (for PC connection).
P2 Modbus Switch between Modbus and RS232 protocol. Opened
Place jumper for Modbus protocol.
P3 Boot Place jumper when upgrading IG-MU firmware. Opened
P4 RS 485/422 Switch between IG-MU RS 485/422 and RS 232 terminals. RS 232
RS 232 Place jumper to position corresponding to real IG-MU
connection.
Hint:
Other IG-MU jumpers are designed exclusively for factory tests.

RS485 / RS 422 connection
TxB B
RS485 wiring
TxA A
IG-MU RxB For RS RS485 line make external wiring
RxA according to drawing on the left.
A = DATA+
B = DATA -
TxB
TxA RS422 wiring
IG-MU RxB
RxA
IG-IB Internet Bridge

Hint:
Contact local IT manager in any case before using iG-IB.
Hint:
Do not use IG firmware older than 5.2 and IS firmware older than 2.2 for full functionality of internet
connection.
Indication and diagnostic LED’s
ETHERNET
7 8
LED 1 2
IB CONFIG
DONGLE
MODEM
IG-CU
iG-IB
LED 3 4 5 6 LED
CAN POWER
9 10 11
LED 1,2 Mode of iG-IB operation - see table below

LED 3,4 Modem / Config line Rx, Tx activity
LED 5, 6 IG-CU data Rx, Tx activity
LED 7 Ethernet LINK (connection)
LED 8 Ethernet ACT (activity)
LED 9,10 CAN interface activity
LED 11 POWER supply indication
LED1 LED2 IG-IB V2.0
Light Dark After power switch on = iG-IB hardware fail.

Unit has to be sent to repair.
Blinks together Wrong configuration, iG-IB must be configured by IBConfig
software tool 2.0
Lights both Active IBConfig software. iG-IB does not communicate to
ETHERNET or modem.
Blinks alternately Invalid firmware or firmware downloading

Light Dark E-mail data reading from controller
Dark Light E-mail data sending to internet
Dark both OK running state
Fast 0,1s Dark Modem initialization
blink
Slow 0,3s Dark CAN bus rate detection
blink
Hint:
Maximal length UTP cable must be smaller than 100m to nearest Switch hub according to IEEE802.3
(100Base-T)
IG-IB configuration
It is necessary to configure unit before its first use because new IG-IB from factory is not configured.
Internet Bridge can be connected to Internet

via LAN – Ethernet connector or
via dial up – MODEM connector.
Maximal length of UTP cable (between IG-IB and Switching hub) is 100m according to IEEE 802.3.
Corresponding firmware must be downloaded to IG-IB depends on required connection type.
IG-IB interface Firmvare V2.0

LAN – Ethernet IG-IB-ethn_2.0.bin
Dial up – Modem IG-IB-dial_2.0.bin
For IG-IB V2.0 firmware configuration use IG-IB configuration tool (IBConfig.exe) at least V1.2 or higher.
IBConfig of V1.2 can be used for IG-IB firmware 1.0 and 1.1 as well.
IG – IB jumpers:
The hardware jumpers have following meaning:
P1 – test mode – should be disconnected!
P2 – internal use – should be disconnected!
P3 – reset – should be disconnected!
Connect
iG-IB power supply,
“MODEM/IB CONFIG” RS232 interface cable to PC and
Run
… \ WinEdit \ TOOLS \ IBConfig \ software.
ETHERNET
LED 1 2
IB CONFIG
DONGLE
MODEM
RS232
IG-CU
PC iG-IB
LED 3 4 5 6 LED
CAN POWER
Set COM port:

Set following items in IB configuration window.
Ethernet LAN configuration
5
1
6
2
1 IG-IB IP Address Ask your IT manager
Netmask Ask your IT manager

2 Gateway IP address Ask your IT manager
3 Firmware Firmware file name (*.bin) is displayed in this window
when old iG-IB firmware version is detected
It is possible to select any iG-IB “ *.bin “ firmware file using
Locate button.
iG-IB firmware is located in WinEdit directory \Program
files\Comap\WinEdit\Tools\IBConfig\Firmware\ *.bin
If you check “Don’t program” checkbox, the firmware is not
downloaded (only settings).
4 Interface RS232 Connection of IG-IB to controller via RS232
CAN1 Connection of IG-IB to controller via CAN
CAN2 Two IG-IB’s on CAN bus

5 Domain Primary DNS Get from your IT manager
Name Secondary DNS
Servers
6 E-mail SMTP Server Necessary only when Active e-mails are enabled in
IG-IB Mailbox Controller. It is used as a sender address when iG-IB
sends active e-mail.
See Setpoints Act.cals/SMS: AcallCHxType = E-MAIL or
EML-SMS.
7 Message Messages window contains messages regarding detected
window (actual) firmware version and configuration validity.
Here you can also get information on configuration
process.
If you get the “No response” message, check once more
COM setting and communication cable. If everything is OK
and you still get the “No response” message the unit must
be reprogrammed in the factory.
IG-IB connection to internet (Ethernet)

Hint:
Your local LAN connection to the Internet is probably configured to enable access the servers located on the
Internet, but to disable access in the reverse direction.
If iG-IB has to be visible from the Internet, then your IT manager should create a communication channel on
the Internet access server.
The iG-IB uses the TCP-communication and listens on the port 23 (known as Telnet port).
Hint:
Some providers have strict requirements for e-mail iG-IB Mailbox address = existing mailbox.

Dialup connection configuration
IG-IB firmware version 1.x supports Ethernet connection only. Use firmware V2.0 and higher for dialup
connection.
5
1
2 6
Connection to ISP
There are two Internet Service Provider sets and .
Phone number is dialed using ATD command. The main ISP is dialed the first. The backup ISP is dialed
when is not possible to open to main ISP connection.
IP addresses for DNS servers can be obtained from ISP (“Get from ISP”) or explicitly set in configuration.
Modem initialization
Modem must accept following ASCII characters: Escape = ASCII 43 (=character +), ASCI 13 (= CR) and
ASCII 10 (= LF). Then Following commands are sent to Modem.
1. ATZ
2. ATE0V0Q0S0=0
3. ATV0Q0X0S0=1
Active e-mail
Active e-mail can be sent only when operating modem is detected. IG-IB makes five open connection
attempts on active e-mail request. There are three attempts to sent e-mail when connection is opened.
Connection is opened for “Connection holding time” after e-mail is successfully sent.

Note for iG-IB firmware version 1.0 or 1.1 users: active e-mail sending may fail if selected SMTP server
returns a multiline responses. Use firmware version 2.0 to solve this problem.
Configuration items
1 Internet Phone number Data from local Internet provider

service User name
provider Password
2 Modem Use RTS/CTS Check if the modem requires RTS/CTS signals.
Velocity Only when velocity auto detect is not active.
Extra Setting Those “special” commands for modem configuration are

sent to modem during init procedure.
3 Firmware Firmware file name (*.bin) is displayed in this window
when old iG-IB firmware version is detected
4 Interface RS232 Connection to controller
CAN1 Connection to controller
CAN2 Two IG-IB’s on CAN bus

5 Domain Get from ISP
Name Primary DNS
Servers Secondary DNS
6 E-mail SMTP Server
IG-IB mail box E-mail setting is necessary only when Active e-mails are
enabled in Controller. It is used as a sender address when
iG-IB sends active e-mail.
Connection After e-mail is successfully sent, waiting for operator

Holding Time response.
7 Messages Messages window contains messages regarding detected
window (actual) firmware version and configuration validity.
Here you can also get information on configuration process
Hint:
Some providers have strict requirements for e-mail iG-IB Mailbox address = existing mailbox.
IG-IB Interface
There are following connectors on iG-IB unit:
Modem / IB Config RS232 interface for iG-IB configuration or

Modem connection (not supported in SW version1.0)
IG-CU / Dongle RS232 interface to Controller or
for Dongle for multiple controllers communication (controller data are
transferred via CAN bus)
CAN bus Interface to one or group group of controllers (iS-CU or iG-CU via iG-
COM)
Ethernet to LAN Interface to Ethernet
IG-IB Dongle
iG-IB Dongle limits number of accessible controllers
Dongle type Accessible Controllers addresses

No dongle 1

Dongle IG-IB3 2 to 3
Internet connection diagnostics

Following method is WinEdit independent way how check connection from PC via Internet to some
controller.
The basic diagnostic of iG-IB to internet connection could be done using telnet software:
1) Start telnet software

2) In telnet window write command „open xxx.xxx.xxx.xxx“
3) If the connection is OK, you should get a nontext (binary - firmware version) answer. Depending on the
font you use in the telnet window correct message looks like:
Hint:
Telnet software is included in standard Windows installation. To run telnet use Windows Start – Run button
and write “telnet”, OK.
How to access IG-IB behind firewall

The solution principle is shown in attached picture. All addresses in this text and in the picture are fictive and
will be different on real installation, port numbers are real. If the network software is configured as shown in
picture, users from Internet will be able to connect from WinEdit to address 195.122.194.89 and
communicate with IG-IB behind firewall. So in fact, we enter to WinEdit different address than is configured
in IG-IB, as is correctly noted in the manual.
Needed changes are these:
1. DHCP server in private network (if used): exclude address 192.168.1.250 from the address poll which are
available to lease from this server, so that this address couldn't be assigned to any device in the network.
This will make this address available for use by IG-IS.
2. Firewall: Configure transparent proxy channel from external interface 195.122.194.89, port 23 to protected
network, internal address 192.168.1.250, port 23. This transparent proxy will do all network address
translation needed when communicating from public network with internal private network.
Port 23 on interface 195.122.194.89 should be usually free for this use, as normally is this port used for
telnet service and telnet is considered dangerous to use on firewalls.

Modem Recommendations
IG-CU has to be connected to modem via standard modem cable where the DSR (Data Send Ready) signal
detects modem presence.
Hint:
It is recommended to use the same type of modem on the both sides (and PC) of connection.
For GSM modem proper set-up use automatic ComAp GSM set-up software from WinEdit package. Setup
software runs independent on WinEdit. In MS Windows select: Start - Program files - WinEdit –
Gm_setup.exe
Analog modem with DC supply

Devolo Microlink 56k I is designed for the industrial applications. Power supply range is 9 - 30 V AC and 9 -
42 V DC. See http://www.devolo.de/.
Recommended ISDN modem

Askey TAS-200E (power supply 12 V DC)
ASUScom TA-220ST
Recommended GSM modems

Siemens M20, TC35, TC35i (baud rate 9600 bps).
Wavecom M1200/WMOD2 (baud rate 9600 bps).
Wavecom - Maestro 20, dual 900/1800MHz.
FALCOM A2D, dual 900/1800MHz.
GSM modem wiring notes

Modem communication of Inteli… controllers, IG-MU and IG-IB is based on full modem cable connection
where all control signals RXD, TXD, GND, RTS, CTS, DSR and DCD are active and connected.
Inteli…controllers and IG-MU automatically detect modem connection via RS232 - DSR (Data Send Ready)
signal. Controllers and IG-MU detect modem when is DSR active and direct connection when passive or not
connected.
Make sure all signals are connected and activated in modem when it is not possible to open connection.
Any connected modem has to be set to active DSR after switch on and has to be connected via standard
modem cable.
Some types of GSM module have jumpers selectable control and handshaking signals.

TC35 Alphatech GSM modem: the first jumper from the left is closed.
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IG-CU or
IS-CU.
This program runs independent on WinEdit:

• Start MS Windows-Start-Program files - WinEdit –Gm_setup.exe.
• Select COM port
• Tick when GSM will be used with old iG-MU unit
• Press Setup button
• Follow commands in GSM Modem Setup window
Hint:
Selection “Modem will be used with old version of IG-MU (below 1.8)” sets GSM modem Baud rate to 38400
bps !!!
It is strongly recommended to use the same type of modem on the both sides (IG and PC) of connection.

Mobile Phone SIM card setting
Adjust SIM card on GSM modem in the following way:

• Enable data communication (it could be done by your local GSM operator),
• Set phone number SMS service center SC (recommended in international format in case of
roaming),
• Set no PIN code required.
Hint:
All SMS on SIM card will be erased during GSM modem initialization. Valid SMS on SIM card will be served
except adjusting and gen-set control command.
Both SIM cards must have DATA setting when communication from controller to PC via two GSM modems.
How to check SIM card DATA setting

• Move SIM card from controller GSM modem to Mobile phone.
• Call from WinEdit to this Mobile phone and check (on Mobil phone) DATA call indication of incoming
call.
• If phone does not indicate DATA - solve this with your GSM operator.

Converters
Converter RS232 ↔ RS422/485
Tx+ RxA
RS232 ADAM Tx- RxB
PC IG-MU IG/IS
(not crossed) 4520 Rx+ TxA
Rx- TxB
SW1: 1 closed RS422 Jumper for
(10bit) RS422/485
SW2: 6 closed connected
Tx+ RxA
RS232 ADAM Tx- RxB
PC IG-MU IG/IS
(not crossed) 4520 Rx+ TxA
Rx- TxB
SW1: 1 closed RS485 Jumper for
(10bit) RS422/485
SW2: 6 closed connected
General properties of RS 232 to RS 422/485 converters:

• Has to be set to passive DSR signal (when DSR connected) after switch on.
• No external data flow control signals are allowed – automatic data flow control required.
Recommended converters
• External:
ADAM 4520,
ADVANTECH, (http://www.advantech.com/)
- DIN rail, automatic RS485 bus supervision, no external data flow
control signals, galvanic isolated, baud rate 19200 bps
- When communication is working the LED on ADAM 4520 is going
from full illumination to short darkness then again full illuminated
- When communication of IG-MU is working, PWR and RUN LEDs
full red illuminated; TxD and RxD flashing when transmitting
• Internal for PC:
PCL-745B or PCL745S,
ADVANTECH, (http://www.advantech.com/)
(Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated,
baud rate 19200 bps)
Converter 230 V AC ↔ TCP/IP

ETHERNET 230 V∼ ETHERNET CAN
PC IG-IB IG/IS
ETHERNET ETHERNET
ADAPTER ADAPTER
• For installations where IG-IB is used but internet connection is not available
• The connection can be established using electric grid (230 V AC) using Ethernet/230VAC converters
• Can be used for distances up to 200 meters

Recommended converter
• Powerline Ethernet Wall Mount,
Corinex Communications (http://www.corinex.com/)
Converter USB ↔ RS232
USB USB RS232

PC RS232 IL/IG/IS
• Useful for PC/laptops without serial port
Recommended convereters
• UCAB232 Full,
ASIX (http://www.asix.cz/)
• VPI - USS-101/111,
VPI (http://www.vpi.us/usb-serial.html)
• C-232-MM,
(http://www.usbgear.com/item_288.html)
Converter USB ↔ RS485
USB USB RS485 RS485 RS232

PC RS485 IL/IG/IS
RS232
• Extends distance between PC and controller up to 1200 meters
Recommended converter
• SB485,
PaPouch elektronika
(http://www.papouch.com/)
Isolator RS232
• For galvanic separation of the line between IG/IS controller and PC
• Useful when different ground potentials are present
Recommneded isolator
• UC232,
PaPouch elektronika (http://www.papouch.com/)

Appendix
Modbus Communication objects list
Following is an example only.
Hint:
It is necessary to generate Actual IG or IS communication object list from controller (on-line) or from aig or
ais archive (off-line).
Use WinEdit 6.2 – Controller – Generate Cfg Img command to generate communication object list or
..\ Program files \ ComAp \ WinEdit \ Tools \ Cfg_img \ Cfg_img.exe software in older WinEdit versions.
"Action object" 24521 for genset commands Start, Stop, … is available for any application even if is not
included in DFG_IMG listing.
Example object list - IG-SPtM+IOM V5.5

Create your own list from your application
================================================================================
Tab. 1: Values I
Num = 22
Len = 35 bytes
Period = 100 ms
================================================================================
Obj Name Dim Type Len Dec Ofs Group
--------------------------------------------------------------------------------
8224 Slip freq Hz Integer 2 2 0 Generator
8225 Angle ř Integer 2 1 2 Generator
8235 BInpIG Binary#1 2 - 4 Binary I/O
8239 BOutIG Binary#2 2 - 6 Binary I/O
8316 Led GCB gr Unsigned 1 0 8 Miscellaneous
8318 Led MCB gr Unsigned 1 0 9 Miscellaneous
8320 Led GEN gr Unsigned 1 0 10 Miscellaneous
8321 Led GEN red Unsigned 1 0 11 Miscellaneous
8322 Led MAINS gr Unsigned 1 0 12 Miscellaneous
8323 Led MAINS red Unsigned 1 0 13 Miscellaneous
8330 Engine state Machine 2 - 14 Miscellaneous
8455 Breaker state Machine 2 - 16 Miscellaneous
8505 test0 Integer 2 0 18 Generator
8506 test1 Integer 2 0 20 Generator
8601 BInpPCM Binary#3 1 - 22 Binary I/O
8602 BInpIOM Binary#4 2 - 23 Binary I/O
8603 BOutPCM Binary#5 1 - 25 Binary I/O
8604 BOutIOM Binary#6 2 - 26 Binary I/O
8954 TimerText Unsigned 2 0 28 IG info
8955 TimerValue s Integer 2 0 30 IG info
9582 Act LoadSurge P/s Integer 2 2 32 Mains
9647 Led MCB fdb Unsigned 1 0 34 Miscellaneous
================================================================================
Tab. 2: Values II
Num = 50
Len = 90 bytes
Period = 500 ms
================================================================================
--------------------------------------------------------------------------------
8192 Gen V L1-N V Unsigned 2 0 0 Generator
8195 Mns V L1-N V Unsigned 2 0 6 Mains
8198 Gen curr L1 A Unsigned 2 0 12 Generator
8202 Act power kW Integer 2 0 18 Generator

8203 React pwr kVAr Integer 2 0 20 Generator
8204 Pwr factor Integer 1 2 22 Generator
8208 Mains Curr L3 A Unsigned 2 0 23 Mains
8209 Engine Speed RPM Unsigned 2 0 25 Engine
8210 Gen freq Hz Unsigned 2 1 27 Generator
8211 Mains freq Hz Unsigned 2 1 29 Mains
8395 Load char Char 1 - 31 Generator
8524 Act pwr L1 kW Integer 2 0 32 Generator
8527 React pwr L1 Integer 2 0 38 Generator
8530 Appar pwr L1 kVA Integer 2 0 44 Generator
8533 Pwr factor L1 Integer 1 2 50 Generator
8546 CAN16 Binary 2 - 53 IG info
8565 Appar pwr kVA Integer 2 0 55 Generator
8626 Load char 1 Char 1 - 57 Generator
8703 P mains kW Integer 2 0 60 Mains
8704 Q mains kVAr Integer 2 0 62 Mains
8705 Mains PF Integer 1 2 64 Mains
8709 MainsLoadChr Char 1 - 65 Mains
8827 CAN32 Binary 2 - 66 IG info
9052 SRO V Integer 2 2 68 Engine
9053 VRO % Integer 2 1 70 Generator
9089 LdShed state Unsigned 2 0 72 IG info
9583 Max LoadSurge P/s Integer 2 2 74 Mains
9628 Gen V L1-L2 V Unsigned 2 0 76 Generator
9631 Mns V L1-L2 V Unsigned 2 0 82 Mains
9634 RCS output Binary 2 - 88 Binary I/O
================================================================================
Tab. 3: Values III
Num = 38
Len = 75 bytes
Period = 2000 ms
================================================================================
--------------------------------------------------------------------------------
8205 kWhours Integer 4 0 0 Statistics
8206 RunHours h Integer 4 0 4 Statistics
8207 NumStarts Unsigned 2 0 8 Statistics
8213 Batt Volt V Integer 2 1 10 Engine
8227 Oil Press Bar Integer 2 1 12 Engine
8228 Water Temp řC Integer 2 0 14 Engine
8229 Fuel Level % Integer 2 0 16 Engine
8393 SW version Unsigned 1 1 18 IG info
8450 IgMax Unsigned 2 0 19 Miscellaneous
8451 UgOver Unsigned 2 0 21 Miscellaneous
8452 UgUnder Unsigned 2 0 23 Miscellaneous
8453 UmOver Unsigned 2 0 25 Miscellaneous
8454 UmUnder Unsigned 2 0 27 Miscellaneous
8480 Application Unsigned 1 0 29 IG info
8539 kVArhours Integer 4 0 30 Statistics
8663 ActReqPower kW Integer 2 0 34 ProcessControl
8707 SW branch Unsigned 1 0 36 IG info
8728 NomAn1 iG Unsigned 2 0 37 Miscellaneous
8759 AnInIOM 2 U5 Integer 2 0 43 Engine
8785 NomAn1 IOM Unsigned 2 0 49 Miscellaneous

9022 IOM SW ver. Unsigned 1 0 59 IG info
9025 Object PF Integer 1 2 60 ProcessControl
9026 Obj Load Char Char 1 - 61 ProcessControl
9030 LoadControl Unsigned 2 0 62 ProcessControl
9032 ActReqPf Integer 1 2 64 ProcessControl
9033 ActReqLdChar Char 1 - 65 ProcessControl
9090 PasswordDecode Unsigned 4 0 66 IG info
9240 Object Consump kW Integer 2 0 70 ProcessControl
9648 NextServTime h Unsigned 2 0 72 Statistics
9651 IG Mode Unsigned 1 0 74 IG info
================================================================================
Tab. 4: Setpoints P
Num = 150
Len = 379 bytes
================================================================================
Obj Name Dim Type Len Dec Ofs Min Max Pass Group
--------------------------------------------------------------------------------
8252 Gear teeth Unsigned 2 0 0 0 500 No Basic settings
8253 Nominal RPM RPM Unsigned 2 0 2 100 4000 No Basic settings
8254 Start RPM % Unsigned 1 0 4 1 50 No Engine params
8255 Crank attemps Unsigned 1 0 5 1 10 No Engine params
8256 MaxCrank time s Unsigned 1 0 6 1 60 No Engine params
8257 CrnkFail pause s Unsigned 1 0 7 5 60 No Engine params
8258 Cooling time s Unsigned 2 0 8 0 3600 No Engine params
8259 Min stab time s Unsigned 2 0 10 0 8313* No Engine params
8262 Protection del s Unsigned 2 0 12 0 300 No Engine protect
8263 Overspeed % Unsigned 2 0 14 100 150 No Engine protect
8264 Horn timeout s Unsigned 2 0 16 0 600 No Engine protect
8274 CT ratio /5A Unsigned 2 0 18 1 5000 No Basic settings
8275 Nomin current A Unsigned 2 0 20 1 5000 No Basic settings
8276 Nomin power kW Unsigned 2 0 22 1 3000 No Basic settings
8277 Nomin voltage V Unsigned 2 0 24 80 300 No Basic settings
8278 Nominal freq Hz Unsigned 2 0 26 45 65 No Basic settings
8280 Overload % Unsigned 2 0 28 50 300 No Gener protect
8281 Overload del s Unsigned 2 1 30 0 600 No Gener protect
8282 Ishort % Unsigned 2 0 32 100 500 No Gener protect
8283 2Inom del s Unsigned 2 1 34 0 600 No Gener protect
8284 Curr unbal % Unsigned 2 0 36 1 200 No Gener protect
8285 Curr unbal del s Unsigned 2 1 38 0 600 No Gener protect
8288 Volt unbal % Unsigned 2 0 40 1 150 No Gener protect
8289 Volt unbal del s Unsigned 2 1 42 0 600 No Gener protect
8291 Gen >V % Unsigned 2 0 44 8293* 150 No Gener protect
8292 Gen V del s Unsigned 2 1 46 0 600 No Gener protect
8293 Gen <V % Unsigned 2 0 48 50 8291* No Gener protect
8296 Gen >f % Unsigned 2 1 50 8298* 1500 No Gener protect
8297 Gen f del s Unsigned 2 1 52 0 600 No Gener protect
8298 Gen <f % Unsigned 2 1 54 500 8296* No Gener protect
8301 EmergStart del s Unsigned 2 0 56 0 300 No AutoMains Fail
8302 Mains ret del s Unsigned 2 0 58 0 3600 No AutoMains Fail
8303 Return break s Unsigned 2 1 60 0 600 No AutoMains Fail
8305 Mains >V % Unsigned 2 0 62 8307* 150 No AutoMains Fail
8306 Mains V del s Unsigned 2 1 64 0 600 No AutoMains Fail
8307 Mains <V % Unsigned 2 0 66 50 8305* No AutoMains Fail
8310 Mains >f % Unsigned 2 1 68 8312* 1500 No AutoMains Fail
8311 Mains f del s Unsigned 2 1 70 0 600 No AutoMains Fail
8312 Mains <f % Unsigned 2 1 72 500 8310* No AutoMains Fail
8313 Max stab time s Unsigned 2 0 74 8259* 300 No Engine params
8315 Mode iG List#1 1 - 76 281 284 No Basic settings
8365 AnlInp1 del s Unsigned 2 0 77 0 180 No Engine protect
8369 AnlInp1 level1 Bar Integer 2 1 79 -100 10000 No Engine protect
8370 AnlInp1 level2 Bar Integer 2 1 81 -100 10000 No Engine protect
8375 AnlInp2 level1 řC Integer 2 0 85 -100 10000 No Engine protect
8376 AnlInp2 level2 řC Integer 2 0 87 -100 10000 No Engine protect
8381 AnlInp3 level1 % Integer 2 0 91 -100 10000 No Engine protect
8382 AnlInp3 level2 % Integer 2 0 93 -100 10000 No Engine protect
8383 Batt V del s Unsigned 2 0 95 0 600 No Engine protect
8387 Batt <V V Integer 2 1 97 80 9587* No Engine protect
8389 MCB close del s Unsigned 2 1 99 0 600 No AutoMains Fail
8394 Prestart time s Unsigned 2 0 101 0 600 No Engine params
8407 Calibr AI 2 řC Integer 2 0 103 -1000 1000 No Sensors spec

8431 Calibr AI 1 Bar Integer 2 1 105 -1000 1000 No Sensors spec
8444 MCB Logic List#2 1 - 107 263 264 No AutoMains Fail
8446 MVolt unbal % Unsigned 2 0 108 1 150 No AutoMains Fail
8447 MVolt unb del s Unsigned 2 1 110 0 600 No AutoMains Fail
8467 Calibr AI 3 % Integer 2 0 112 -1000 1000 No Sensors spec
8482 Warning call List#3 1 - 114 286 287 No Act. calls/SMS
8483 Unload call List#3 1 - 115 286 287 No Act. calls/SMS
8484 Shut down call List#3 1 - 116 286 287 No Act. calls/SMS
8485 Slow stop call List#3 1 - 117 286 287 No Act. calls/SMS
8486 Reverse power % Unsigned 1 0 118 0 50 No Gener protect
8500 AVR DCout bias % Integer 2 1 119 0 1000 No Volt/PF ctrl
8501 Voltage gain % Integer 2 1 121 0 2000 No Volt/PF ctrl
8502 Voltage der % Integer 2 0 123 0 100 No Volt/PF ctrl
8503 PF gain % Integer 2 1 125 0 2000 No Volt/PF ctrl
8504 PF der % Integer 2 0 127 0 100 No Volt/PF ctrl
8547 GCB open level % Unsigned 2 0 129 0 100 No Sync/Load ctrl
8548 GCB open del s Unsigned 2 0 131 0 600 No Sync/Load ctrl
8552 Rev. power del s Unsigned 2 1 133 0 600 No Gener protect
8566 Im3 CT ratio /5A Unsigned 2 0 135 1 5000 No Basic settings
8618 Ret from test List#4 1 - 137 266 267 No AutoMains Fail
8637 Gen-set name String0 16 - 138 - - No Basic settings
8638 Load control List#5 1 - 154 330 331 No ProcessControl
8639 Baseload kW Integer 2 0 155 0 3200 No ProcessControl
8640 PF reference Integer 2 2 157 60 100 No ProcessControl
8641 Import load kW Integer 2 0 159 -3200 3200 No ProcessControl
8642 Import PF Integer 2 2 161 60 100 No ProcessControl
8643 PeakLevelStart kW Integer 2 0 163 0 3200 No ProcessControl
8644 PeakLevelStop kW Integer 2 0 165 0 3200 No ProcessControl
8650 Voltage window % Unsigned 2 1 167 0 1000 No Sync/Load ctrl
8652 Phase window ř Unsigned 2 0 169 0 90 No Sync/Load ctrl
8653 Dwell time s Unsigned 2 1 171 0 250 No Sync/Load ctrl
8656 Speed gov bias V Integer 2 2 173 -1000 1000 No Sync/Load ctrl
8657 Sync timeout s Unsigned 2 0 175 0 1800 No Sync/Load ctrl
8658 Load ramp s Unsigned 2 0 177 0 600 No Sync/Load ctrl
8659 Load gain % Integer 2 1 179 0 2000 No Sync/Load ctrl
8661 BreakerOverlap s Unsigned 2 1 181 0 6000 No AutoMains Fail
8662 AfterCoolTime s Unsigned 2 0 183 0 3600 No Engine params
8711 PeakAutStart List#3 1 - 185 286 287 No ProcessControl
8713 Load int % Integer 2 0 186 0 100 No Sync/Load ctrl
8714 Load der % Integer 2 0 188 0 100 No Sync/Load ctrl
8715 Slip freq gain % Integer 2 1 190 0 2000 No Sync/Load ctrl
8716 Slip freq int % Integer 2 0 192 0 100 No Sync/Load ctrl
8717 Slip freq der % Integer 2 0 194 0 100 No Sync/Load ctrl
8718 Angle gain % Integer 2 1 196 0 2000 No Sync/Load ctrl
8719 Angle der % Integer 2 0 198 0 100 No Sync/Load ctrl
8720 Voltage int % Integer 2 0 200 0 100 No Volt/PF ctrl
8721 PF int % Integer 2 0 202 0 100 No Volt/PF ctrl
8727 SummerTimeMode List#6 1 - 204 355 359 No Date/Time
8762 AnlInIOM1 lev1 U4 Integer 2 0 205 -100 10000 No Engine protect
8770 AnlInIOM1 del s Unsigned 2 0 221 0 180 No Engine protect
8780 Prelubr time s Unsigned 2 0 229 0 600 No Engine params
8781 Prelubr pause min Unsigned 2 0 231 1 1000 No Engine params
8793 Calibr AI 4 U4 Integer 2 0 233 -1000 1000 No Sensors spec
8884 Ld shed level % Integer 2 0 241 8890* 200 No Load shedding
8887 Ld shed del s Unsigned 2 1 243 0 18000 No Load shedding
8890 Ld recon level % Integer 2 0 245 0 8884* No Load shedding
8893 Ld recon del s Unsigned 2 0 247 0 1800 No Load shedding
8979 TimeStamp Per min Unsigned 1 0 249 0 240 No Date/Time
9019 AnOut-kW/20mA Integer 2 0 250 1 32000 No Basic settings
9054 SpeedRegChar List#7 1 - 252 303 304 No Sync/Load ctrl
9055 AVRRegChar List#7 1 - 253 303 304 No Volt/PF ctrl
9097 Idle time s Unsigned 2 0 254 0 3600 No Engine params
9100 Fuel solenoid List#8 1 - 256 202 203 No Engine params
9581 Max load surge P/s Unsigned 2 0 257 0 60 No AutoMains Fail

9587 Batt >V V Integer 2 1 259 8387* 400 No Engine protect
9590 Ret fromIsland List#4 1 - 261 266 267 No AutoMains Fail
9592 ExportLimit List#3 1 - 262 286 287 No ProcessControl
9594 AcallCH1-Type List#9 1 - 263 292 296 No Act. calls/SMS
9597 AcallCH1-Addr String0 32 - 266 - - No Act. calls/SMS
9635 RemCompSw1 ON U4 Integer 2 0 362 -10000 10000 No RemCompSwitch
9639 RemCompSw1 OFF U4 Integer 2 0 370 -10000 10000 No RemCompSwitch
9649 AutoLd recon List#3 1 - 378 286 287 No Load shedding
================================================================================
Tab. 5: Setpoints R
Num = 11
Len = 26 bytes
================================================================================
Obj Name Dim Type Len Dec Ofs Min Max Pass Group
--------------------------------------------------------------------------------
8205 kWhours kWh Integer 4 0 0 - - No Statistics
8206 RunHours h Integer 4 0 4 - - No Statistics
8207 NumStarts Unsigned 2 0 8 0 0 No Statistics
8539 kVArhours Integer 4 0 10 - - No Statistics
9648 NextServTime h Unsigned 2 0 14 0 65535 No Engine protect
24505 A.c.multiplier Unsigned 1 0 16 1 250 3 Act. calls/SMS
24512 Num rings AA Unsigned 1 0 17 1 30 3 Act. calls/SMS
24522 RS232 mode List#10 1 - 18 364 365 3 Basic settings
24537 Contr. addr Unsigned 1 0 19 1 32 3 Basic settings
24553 Date Time 3 - 20 - - No Date/Time
24554 Time Date 3 - 23 - - No Date/Time
================================================================================
Tab. 6: History Record
Num = 35
Len = 65 bytes
================================================================================
Name Dim Type Len Dec Ofs Obj
--------------------------------------------------------------------------------
Reason HistEvent 2 - 0 -
Date Date 3 - 2 -
Time Time 3 - 5 -
Act power kW Integer 2 0 8 8202
Pwr factor Integer 1 2 10 8204
Slip freq Hz Integer 2 2 11 8224
Load char Char 1 - 13 8395
Engine Speed RPM Unsigned 2 0 14 8209
UmOver Unsigned 2 0 16 8453
IOM SW ver. Unsigned 1 0 18 9022
Gen freq Hz Unsigned 2 1 19 8210
Gen V L1-N V Unsigned 2 0 21 8192
Pwr factor L2 Integer 1 2 23 8534
CAN16 Binary 2 - 29 8546
Gen curr L1 A Unsigned 2 0 31 8198
================================================================================
Tab. 7: Machine Type Meaning
================================================================================
Value Name
--------------------------------------------------------------------------------
444 EMPTY

445 Init
446 Not ready
447 Prestart
448 Cranking
449 Pause
450 Starting
451 Running
452 Loaded
453 Stop
454 Shutdown
455 Ready
456 Cooling
457 Unl Alarm
458 Unloading
459 Loading
460 Ventil
461 SDVentil
462 MainsOper
463 MainsFlt
464 ValidFlt
465 IslOper
466 MainsRet
467 Brks Off
468 Synchro
469 ParalOper
470 UnlProt
471 MultiOper
472 RevSync
473 Brks OffW
474 No Timer
475 LdShedChg
476 LdRecChg
477 MCB close
478 SyncStart
479 SyncTOut
480 Ret Break
481 BrkOvrlap
482 Load Ramp
483 Idle Run
484 MinStabTO
485 MaxStabTO
486 AfterCool
487 GCB open
488 WSlowStop
489 SyAMFStrt
490 SyAMFStop
491 StopValve
492 No LdShed
493 LdShedL1
494 LdShedL2
495 LdShedL3
496 BaseLd
497 BLdExLm
498 PwrI/E
499 ModeOff
================================================================================
Tab. 8: List# Types Meaning
================================================================================
--------------------------------------------------------------------------------
List#1
Value Name
--------------------------------------------------------------------------------
0 OFF
1 MAN
2 AUT
3 TEST
--------------------------------------------------------------------------------
List#2
Value Name
--------------------------------------------------------------------------------
0 CLOSE-ON
1 CLOSE-OFF

--------------------------------------------------------------------------------
List#3
Value Name
--------------------------------------------------------------------------------
0 DISABLED
1 ENABLED
--------------------------------------------------------------------------------
List#4
Value Name
--------------------------------------------------------------------------------
0 MANUAL
1 AUTO
--------------------------------------------------------------------------------
List#5
Value Name
--------------------------------------------------------------------------------
0 Baseload
1 Imp/Exp
--------------------------------------------------------------------------------
List#6
Value Name
--------------------------------------------------------------------------------
0 DISABLED
1 WINTER
2 SUMMER
3 WINTER-S
4 SUMMER-S
--------------------------------------------------------------------------------
List#7
Value Name
--------------------------------------------------------------------------------
0 POSITIVE
1 NEGATIVE
--------------------------------------------------------------------------------
List#8
Value Name
--------------------------------------------------------------------------------
0 DIESEL
1 GAS
--------------------------------------------------------------------------------
List#9
Value Name
--------------------------------------------------------------------------------
0 DISABLED
1 DATA
2 SMS
3 E-MAIL
4 EML-SMS
--------------------------------------------------------------------------------
List#10
Value Name
--------------------------------------------------------------------------------
0 STANDARD
1 MODBUS

================================================================================
Tab. 9: Binary# Types Meaning
================================================================================
--------------------------------------------------------------------------------
Binary#1
Bit Name
--------------------------------------------------------------------------------
0 GCB feedback
1 MCB feedback
2 Rem start/stop
3 Emergency stop
4 Alarm 5
5 Access lock
6 Alarm 7
7 Alarm 8
8 Alarm 9
9
10 BInpPCM
11 Alarm1 PCM
12 Alarm2 PCM
13 Alarm3 PCM
14 Alarm4 PCM
15
--------------------------------------------------------------------------------
Binary#2
Bit Name
--------------------------------------------------------------------------------
0 Starter
1 Fuel solenoid
2 GCB Close/Open
3 MCB Close/Open
4 Alarm
5 Horn
6 Pre-start
7 Full load
8 Cooling pump
9
10 BOutPCM
11 AVR up
12 AVR down
13 SPEED up
14 SPEED down
15
--------------------------------------------------------------------------------
Binary#3
Bit Name
--------------------------------------------------------------------------------
0 Alarm1 PCM
1 Alarm2 PCM
2 Alarm3 PCM
3 Alarm4 PCM
4
5 BInpIOM
6 Alarm1 IOM
7 Alarm2 IOM
--------------------------------------------------------------------------------
Binary#4
Bit Name
--------------------------------------------------------------------------------
0 Alarm1 IOM
1 Alarm2 IOM
2 Alarm3 IOM
3 Alarm4 IOM
4 Alarm5 IOM
5 Alarm6 IOM
6 Alarm7 IOM
7 Alarm8 IOM
8

9 BOutIG
10 Starter
11 Fuel solenoid
12 GCB Close/Open
13 MCB Close/Open
14 Alarm
15 Horn
--------------------------------------------------------------------------------
Binary#5
Bit Name
--------------------------------------------------------------------------------
0 AVR up
1 AVR down
2 SPEED up
3 SPEED down
4
5 BOutIOM
6 Vg fail
7 Overspeed
--------------------------------------------------------------------------------
Binary#6
Bit Name
--------------------------------------------------------------------------------
0 Vg fail
1 Overspeed
2 Start fail
3 Overcurrent
4 Common Wrn
5 Common Stp
6 Common Sd
7 Common Unl
8
9 RCS output
10 Led GCB gr
11 Led MCB gr
12 Led GEN gr
13 Led GEN red
14 Led MAINS gr
15 Led MAINS red
================================================================================
Tab. 10: HistEvent Type Meaning
Bits 15-12 => Prefix

Bits 10- 0 => Base
Name = Prefix Base
e.g. Prefix = Wrn, Base = Oil Press => Name = Wrn Oil Press
================================================================================
--------------------------------------------------------------------------------
Bits 15-12 Prefix
--------------------------------------------------------------------------------
2 Wrn
4 Sd
6 Stp
8 Unl
10 Fls
--------------------------------------------------------------------------------
Bits 10- 0 Base
--------------------------------------------------------------------------------
68 Batt Volt
69 Oil Press
70 Water Temp
71 Fuel Level
72 AnInIOM 1
73 AnInIOM 2
74 AnInIOM 3
75 AnInIOM 4
81 GCB feedback

82 MCB feedback
83 Rem start/stop
84 Emergency stop
85 Alarm 5
86 Access lock
87 Alarm 7
88 Alarm 8
89 Alarm 9
90
91 BInpPCM
92 Alarm1 PCM
93 Alarm2 PCM
94 Alarm3 PCM
95 Alarm4 PCM
96
98 Alarm1 IOM
99 Alarm2 IOM
100 Alarm3 IOM
101 Alarm4 IOM
102 Alarm5 IOM
103 Alarm6 IOM
104 Alarm7 IOM
105 Alarm8 IOM
368 iG Test
369 Switched On
370 Time Stamp
371 Unl Vg1 Over
372 Unl Vg1 Under
373 Unl Vg2 Over
374 Unl Vg2 Under
375 Unl Vg3 Over
376 Unl Vg3 Under
377 Unl Vgen Unbal
378 Unl Igen Unbal
379 Unl Fgen Over
380 Unl Fgen Under
381 Vm1 Over
382 Vm1 Under
383 Vm2 Over
384 Vm2 Under
385 Vm3 Over
386 Vm3 Under
387 Vmains Unbal
388 Fmains Over
389 Fmains Under
390 Unl Overload
391 Unl EarthFltC
392 GCB fail
393 MCB fail
394 Sd Start fail
395 Gen set start
396 Gen set stop
397 GCB closed
398 GCB opened
399 MCB closed
400 MCB opened
401 Sd Overspeed
402 Sd Underspeed
403 Wrong Params
404 Unl ReversePwr
405 Stp SyncTO
406 Wrn RevSyncTO
407 WatchDog Rst
408 ActCallCH1-OK
409 ActCallCH2-OK
410 ActCallCH3-OK
411 ActCallCH1Fail
412 ActCallCH2Fail
413 ActCallCH3Fail
414 Appl. loaded
415 Firmw. loaded
416 TimeModeChngd
417 Sd IOM fail
418 Unl BusMeasErr
419 Emergency Stop
420 Sd Pickup fail
421 LoadSurge

422 RS232 control
423 MODEM control
424 SMS control
425 MB control
426 LB control
427 IB control
428 Password set
429 Password chngd
430 Unl Short Igen
431 Unl IDMT
432 GenSet MFstart
433 GenSet MFstop
434 GenSetRemStart
435 GenSetRemStop
436 GenSet PKstart
437 GenSet PKstop
438 Remote OFF set
439 Sprinkler set
440 Wrn SpdRegLim
441 Wrn VoltRegLim
442 Sd Stop fail
443 Other GCB trip
================================================================================
Tab. 11: AlarmEvent Type Meaning
Bits 15-13 => Prefix

Bits 10- 0 => Base
Bit 11 = 0 => Inactive item

= 1 => Active item
Name = Prefix Base
e.g. Prefix = Fls, Base = Water Temp => Name = Fls Water Temp
================================================================================
--------------------------------------------------------------------------------
Bits 15-12 Prefix
--------------------------------------------------------------------------------
2 Wrn
4 Sd
6 Stp
8 Unl
10 Fls
--------------------------------------------------------------------------------
Bits 10- 0 Base
--------------------------------------------------------------------------------
43 Engine Speed
44 Gen freq
45 Gen V L1-N
46 Gen V L2-N
47 Gen V L3-N
55 Mains freq
56 Mns V L1-N
57 Mns V L2-N
58 Mns V L3-N
69 Oil Press
70 Water Temp
71 Fuel Level
72 AnInIOM 1
73 AnInIOM 2
74 AnInIOM 3
75 AnInIOM 4
81 GCB feedback
82 MCB feedback
83 Rem start/stop
84 Emergency stop
85 Alarm 5
86 Access lock
87 Alarm 7
88 Alarm 8
89 Alarm 9
90
92 Alarm1 PCM

93 Alarm2 PCM
94 Alarm3 PCM
95 Alarm4 PCM
98 Alarm1 IOM
99 Alarm2 IOM
100 Alarm3 IOM
101 Alarm4 IOM
102 Alarm5 IOM
103 Alarm6 IOM
104 Alarm7 IOM
105 Alarm8 IOM
371 Unl Vg1 Over
372 Unl Vg1 Under
373 Unl Vg2 Over
374 Unl Vg2 Under
375 Unl Vg3 Over
376 Unl Vg3 Under
377 Unl Vgen Unbal
378 Unl Igen Unbal
379 Unl Fgen Over
380 Unl Fgen Under
381 Vm1 Over
382 Vm1 Under
383 Vm2 Over
384 Vm2 Under
385 Vm3 Over
386 Vm3 Under
387 Vmains Unbal
388 Fmains Over
389 Fmains Under
390 Unl Overload
391 Unl EarthFltC
392 GCB fail
393 MCB fail
394 Sd Start fail
401 Sd Overspeed
402 Sd Underspeed
404 Unl ReversePwr
405 Stp SyncTO
406 Wrn RevSyncTO
411 ActCallCH1Fail
412 ActCallCH2Fail
413 ActCallCH3Fail
417 Sd IOM fail
418 Unl BusMeasErr
420 Sd Pickup fail
430 Unl Short Igen
431 Unl IDMT
440 Wrn SpdRegLim
441 Wrn VoltRegLim
442 Sd Stop fail
500 Wrn Batt Volt
501 res
502 GEN L1 neg
503 GEN L2 neg
504 GEN L3 neg
505 G ph opposed
506 G ph+L1 neg
507 G ph+L2 neg
508 G ph+L3 neg
509 M L1 neg
510 M L2 neg
511 M L3 neg
512 M ph opposed
513 M ph+L1 neg
514 M ph+L2 neg
515 M ph+L3 neg
516 Emerg Stop
517 Sd Batt flat
518 WrnServiceTime
519 WrnPC(LS)Mfail
================================================================================
Tab. 12: Value States I
Bit 0 = 1 => ALARM 1 masked

Bit 1 = 1 => Active ALARM 1
Bit 2 = 1 => ALARM 1
Bit 6 = 1 => Sensor failure
Num = 40
Len = 40 bytes
================================================================================
Name Bit Ofs Obj
--------------------------------------------------------------------------------
BInpIG 0 0 8235
BInpIG 1 1 8235
BInpIG 2 2 8235
BInpIG 3 3 8235
BInpIG 4 4 8235
BInpIG 5 5 8235
BInpIG 6 6 8235
BInpIG 7 7 8235
BInpIG 8 8 8235
BInpIG 9 9 8235
BInpIG 10 10 8235
BInpIG 11 11 8235
BInpIG 12 12 8235
BInpIG 13 13 8235
BInpIG 14 14 8235
BInpIG 15 15 8235
BInpPCM 0 16 8601
BInpPCM 1 17 8601
BInpPCM 2 18 8601
BInpPCM 3 19 8601
BInpPCM 4 20 8601
BInpPCM 5 21 8601
BInpPCM 6 22 8601
BInpPCM 7 23 8601
BInpIOM 0 24 8602
BInpIOM 1 25 8602
BInpIOM 2 26 8602
BInpIOM 3 27 8602
BInpIOM 4 28 8602
BInpIOM 5 29 8602
BInpIOM 6 30 8602
BInpIOM 7 31 8602
BInpIOM 8 32 8602
BInpIOM 9 33 8602
BInpIOM 10 34 8602
BInpIOM 11 35 8602
BInpIOM 12 36 8602
BInpIOM 13 37 8602
BInpIOM 14 38 8602
BInpIOM 15 39 8602
================================================================================
Tab. 13: Value States II

Num = 11
Len = 11 bytes
================================================================================
Name Bit Ofs Obj
--------------------------------------------------------------------------------
Gen V L1-N - 0 8192
Gen V L2-N - 1 8193
Gen V L3-N - 2 8194
Mns V L1-N - 3 8195
Mns V L2-N - 4 8196
Mns V L3-N - 5 8197
Act power - 6 8202

Mains Curr L3 - 7 8208
Engine Speed - 8 8209
Gen freq - 9 8210
Mains freq - 10 8211
================================================================================
Tab. 14: Value States III

Num = 8
Len = 8 bytes
================================================================================
Name Bit Ofs Obj
--------------------------------------------------------------------------------
Batt Volt - 0 8213
Oil Press - 1 8227
Water Temp - 2 8228
Fuel Level - 3 8229
AnInIOM 2 - 4 8759
AnInIOM 3 - 5 8760
AnInIOM 4 - 6 8761
AnInIOM 1 - 7 8978
================================================================================


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Compact Controllers for Stand-by and Parallel Operating Gen-sets

Inteli Communication Guide

ComAp, spol. s r.o.

InteliCommunicationGuide, ©ComAp – February 2005 2

InteliCommunicationGuide, ©ComAp – February 2005 4

Communication between controller and peripherals, between controllers

For IS-CU of:

Communication features of InteliLite controllers please refer in

Communication between controller(s) and superior, service or monitoring

InteliCommunicationGuide, ©ComAp – February 2005 5

Serial number Character set support

The second step

InteliCommunicationGuide, ©ComAp – February 2005 6

Available software for IG and IS

Available software for IL

Available software for ID

For WinEdit, MultiEdit software description see: WINEDITx.y-MULTIEDITx.y.PDF

Features (with WinEdit software)

Available YES YES YES YES YES YES HIGH

InteliCommunicationGuide, ©ComAp – February 2005 7

Controller connector PC RS 232 connector

Local connection for multiple applications

I-CR module for CAN bus extension

Typical case – in line extension:

total segment length up to 200 m total segment length up to 200 m

IG (1) IG (2) IG (x) IG(x+1) IG (32)

InteliCommunicationGuide, ©ComAp – February 2005 8

total segment length up to 200 m total segment length up to 900 m

IG (1) IG (x) IG-MU IM (8)

I-CR module functions:

I-CR configuration jumpers:

I-CR indication and diagnostic LEDs:

LED State Function

InteliCommunicationGuide, ©ComAp – February 2005 9

CAN bus terminating 120 ohms resistors availability

Module 120 ohm resistor

InteliCommunicationGuide, ©ComAp – February 2005 10

232 RS 485 485

Multiple controllers wiring with RS485/422 see in Modbus connection chapter.

Features (with WinEdit software)

Available YES YES YES YES YES YES HIGH

InteliCommunicationGuide, ©ComAp – February 2005 11

RS 232 Analog Analog RS 232

RS 232 GSM GSM RS 232

Features (with WinEdit software)

Analog YES YES YES YES YES* YES MEDIUM

InteliCommunicationGuide, ©ComAp – February 2005 12

Terminal rate Terminal rate

Using modem bridge IG-MU

RS232 Modem Modem

Important setpoint in controller

InteliCommunicationGuide, ©ComAp – February 2005 13

RS232 Modem Modem

232 RS 485 485

Combined communication - IG-MU with maximum configuration

InteliCommunicationGuide, ©ComAp – February 2005 14

Two modem types connection

Training modem connection

InteliCommunicationGuide, ©ComAp – February 2005 15

Callback Telephone Access

1. Open Modem callback connection in WinEdit and set:

InteliCommunicationGuide, ©ComAp – February 2005 16

Features (with WinEdit software)