COURSE: Gestión de Equipo Pesado

CAREER: Gestión y Mantenimiento de Maquinaria

Pesada
6to Semestre
PROFESSOR: Darío Frías
TECSUP - 2019

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 1

UNIT ONE
FUNDAMENTALS OF MODEL TO MANAGEMENT THE
HEAVY EQUIPMENT

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 4

FINAL CAPABILITY
• Diseñar y optimizar sistemas de gestión de la producción y
disponibilidad del Equipo Pesado; planificando, controlando y
administrando los equipos con el objetivo de lograr su máxima
productividad al menor coste.
• Elaborar el planeamiento eficaz del ciclo operacional de los equipos
pesados, proyectando los costos derivados de la operación.
• Evaluar la factibilidad técnica y económica para la adquisición y
reemplazo del equipo pesado.

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 5

SPECIFIC COMPETENCE

• This presentation provides a general overview of the 5 elements

of Mining Equipment Management, what is included and what
should be our role through out the entire life cycle of the
equipment.

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 6

CONTENTS
• WHAT IS MINING EQUIPMENT MANAGEMENT?
• YOUR CHALLENGE
• LIFE CYCLE
• SELECTION
• OPERATION AND PROJECT MANAGEMENT
• REPAIR & MAINTENANCE MANAGEMENT
• BUSINESS MANAGEMENT
• REPLACEMENT, REBUILD, DISPOSAL

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 7

WHAT IS MINING EQUIPMENT MANAGEMENT?
• Mining Equipment Management is the overall management of site-
specific processes and activities involved through the entire lifecycle
of the machine. Selection:
What do I need to efficiently get the job done?

Operations & Project Management:

How can I achieve more productivity and efficiency?

Repair and Maintenance Management:

How can I develop capabilities that will lower my risk to
obtain optimum life, availability, and utilization?

Business Management:
How do I get data to manage my business that will enable
proactive fleet management decisions?

Rebuild/Resale/Disposal:
Which do we analyze? What is the most cost effective lifecycle plan for my asset[s]?
How often we analyze?

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 8

YOUR CHALLENGE – “COST PER TON”

Owning Cost Operating Cost

Purchase Price Operator
Interest
Insurance
Depreciation
+ Tires / UC
Fuel
Maintenance
Tax Repairs

Productivity
Payload
Cycle Time
Usage
Availability
Utilization

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 9

SELECTION
What do I need to efficiently get the job done?

Mining Project Existing Mining Operation

(Stages in the Life of a Mine) (Stages)

▪ Exploration ▪ Extraction
▪ Project Evaluation (Feasibility Study) ▪ Drill + Blast + Load + Haul
▪ Development & Construction ▪ Processing
▪ Production or Exploitation ▪ Smelting
• Understand in what phase the mining ▪ Closure & Reclamation ▪ Refinement
operation / project is.
• Consider all factors for acquisition
• Determine key driver for purchase
• Define best options – best solutions
• Balance O&O Costs over Productivity

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 10

OPERATION AND PROJECT MANAGEMENT

Load & Dump

Drill & Blast
Area

Lower cost
Increase
productivity

Load Haul Road

Management Management

Continua…..

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 11

How can I achieve more productivity and efficiency?

Cost / Hour Cost / Ton Tons / Hour

(minimize) (optimize) (maximize)

Minimize Optimize Manage MAINTENANCE

EQUIPMENT costs PRODUCTION to improve availability

Rebuild Costs Component Lives Application M&R Processes

% A/F Repairs Design Defects Pit Depth Planning & Scheduling
Parts Reuse Application Haul Distance Preventive Maintenance
Parts Price Maintenance Grades Condition Monitoring
Repair Quality Operation Backlog management
Operator Skill Parts Management
Payload Mgmt Repair Management
Cycle Times Component Management
HR/People Development
Performance Evaluation
What areas do we affect ? Continuous Improvement

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 12

REPAIR & MAINTENANCE MANAGEMENT
How can I develop capabilities that will lower my risk to obtain
optimum life, availability and utilization?

Cost / Hour Cost / Ton Tons / Hour

(minimize) (optimize) (maximize)

Minimize Optimize Manage MAINTENANCE

EQUIPMENT costs PRODUCTION to improve availability

Rebuild Costs Component Lives Application

% A/F Repairs Design Defects Pit Depth
Parts Reuse Application Haul Distance
Parts Price Maintenance Grades
Repair Quality Operation
Operator Skill
Payload Mgmt
Cycle Times
Continua…..

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 13

 We Must be
Repair & Maintenance Management First PCR Equipment aligned with the
Cycle Disposal customer to
Optimum Fleet
Machine Life Cycle
Management
(Based on PCR) Strategy

Planned
Scheduled
Downtime Detection Unscheduled Periodic
Repairs
Component
Reasons Routines Repairs Services Replacement
(Major & Minor)
(PCR)
• Vital to minimize/prevent • Who’s in control? • Fixed frequency • Planning window to keep • Frequency determined by
unscheduled stops • Must be minimized • Well known routine condition of machine at component life targets and
• Normally performed in • Negative influence on defined level health
parallel with other MTBS, MTTR and • Frequency determined by • Window used for restoring
maintenance activities Availability planning machine to standard
• Starting point of a new
component life cycle

Ability to
Ability to build MTBS, MTTR &
maintain the
Impact On a preventive Maintenance Availability Costs ($)
maintenance
plan Plan Cost ($)
plan

All events reduce asset utilization.

Continua…..

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 14

 Corrective Preventive Predictive Proactive

With What
Tools

Who will Do it
People Functions &
Responsibilities Model

What & How to Do

Processes

Everything starts with the Process …

What are we going to Do and How are
we going to Do It.

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 15

BUSINESS MANAGEMENT
What data do I need to manage my business?
Availability
Reliable delivery of required
or budgeted hours to meet
your production targets /
goals.
Physical / Mechanical
Availability
Utilization
MTBS
MTTR
GESTION Y MANTENIMIENTO DE EQUIPO PESADO
Productivity Costs
Performance as sold from What are the areas that
the fleet. Meeting these both impact and drive the
production targets. cost to the customer to
Payload / Speed on move material.
grade TCO
Material / Tons Component life
moved / BCM’s Ore Production hours
through the crusher Fleet utilization
Cost / Ton Maintenance Ratio
Strip to Production
Ratio
Yard/Meters Drilled
16
REPLACEMENT, REBUILD, DISPOSAL

What should I do with my assets?

Hourly owning cost goes Hourly operating cost goes
down with age. up with age.
It depends on the rate at which residual It depends on the rate at which
market value decreases and the expenditure on repair parts and labor
number of hours worked in a year. increases as the machine ages.
120

100

80
Total cost / total hours
60

C*
40

20

0
0 1 2 3 4 L* 5 6 7 8 9
Total hours Continua…..

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 17

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 18
SUMMARY

• Selection:
What do I need to efficiently get the job done?

• Operations & Project Management:

How can I achieve more productivity and efficiency?

• Repair and Maintenance Management:

How can I develop capabilities that will lower my risk to obtain optimum
life, availability, and utilization?

• Business Management:
How do I get data to manage my business that will enable proactive fleet
management decisions?

• Rebuild/Resale/Disposal:
What is the most cost effective lifecycle plan for my asset[s]?

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 19

TEST
• Responda a las preguntas

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 20

NEXT SESSION

UNITY:
• MANAGEMENT OF OPERATIONAL ENVIRONMENT

REFERENCE MATERIAL:
• AEXQ0686, SURFACE MINING PRIMARY LOADING TOOL – GUIDE
• https://mining.cat.com

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 21

 COURSE: Gestión de Equipo Pesado
CAREER: Gestión y Mantenimiento de Maquinaria
Pesada
6to Semestre
PROFESSOR: Darío Frías
TECSUP - 2019

GESTION Y MANTENIMIENTO DE EQUIPO PESADO 22