INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

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Fluid
Conditioner
Spring
(Adjustable)

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Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR6611-03
December 2018

320, 320 GC and 323 Excavator

Hydraulic System
KTN1-448
HEX1-2105
RAZ1-995
BR91-UP
YBL1-UP
BR61-UP
YBP1-UP
ZBN1-UP
BR41-214
ZBT1-UP
DKJ1-UP
DWF1-132

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Schematic Machine
Description
Location Location
ACCUMULATOR GP - HYDRAULIC (UNCHARGED) H-10 1
BOOM CYLINDER J-9 2
BUCKET CYLINDER J-8 3
FILTER GP - CASE DRAIN A-7 4
FILTER GP - HYDRAULIC RETURN A-8 5
MOTOR GP - SWING C-9 6
MOTOR GP - TRAVEL (LH) D-13 7
MOTOR GP - TRAVEL (RH) C-12 8
PUMP GP - MAIN HYDRAULICS C-4 9
SENSOR GP - PRESSURE (BOOM CYLINDER HEAD) I-9 10
SENSOR GP - PRESSURE (BUCKET CYLINDER HEAD END) H-5 11
SENSOR GP - PRESSURE (BUCKET CYLINDER ROD END) D-5 12
SENSOR GP - PRESSURE (STICK CYLINDER HEAD END) H-7 13
SENSOR GP - PRESSURE (STICK CYLINDER ROD END) D-10 14
SENSOR GP - PRESSURE (PUMP 1) D-6 15
SENSOR GP - PRESSURE (PUMP 2) D-7 16
STICK CYLINDER J-11 17
SWIVEL GP A-12 18
VALVE GP - CHECK (RETURN) H-11 19
VALVE GP - FINE SWING A-9 20
VALVE GP - MAIN CONTROL H-4 21
VALVE GP - SOLENOID (HEAVY LIFT) H-3 22
VALVE GP - TRAVEL COUNTERBALANCE (LH) B-14 23
VALVE GP - TRAVEL COUNTERBALANCE (RH) B-11 24
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump 1 Pressure C-6
BB Pump 2 Pressure C-3
CC Case Drain Pressure A-4
DD Pilot Pressure E-11
SOS Oil Sampling Pressure H-10
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

IDENT CONNECTOR

(17) STICK CYLINDER (2) BOOM CYLINDER (3) BUCKET CYLINDER 1 SOLENOID - MAIN HYDRAULIC PUMP #1
2 SOLENOID - MAIN HYDRAULIC PUMP #2
490-4144 510-9212 490-4180 5 SOLENOID - STICK UNLOAD
6 SOLENOID - TRAVEL SPEED
7 SOLENOID - SWING BRAKE
J 8 SOLENOID - SWING PRIORITY J
9 SOLENOID - HYDRAULIC LOCK
BR2 10 SOLENOID - BOOM CYLINDER EXTEND
11 SOLENOID - PUMP TO BOOM HEAD END
(10) SENSOR GP - PRESSURE 12 SOLENOID - BOOM CYLINDER RETRACT
(BOOM CYLINDER HEAD) 13 SOLENOID - STICK CYLINDER RETRACT

344-7392 14 SOLENOID - STICK CYLINDER EXTEND

15 SOLENOID - PUMP TO STICK HEAD END
16 SOLENOID - BUCKET CYLINDER EXTEND
17 SOLENOID - BUCKET CYLINDER RETRACT
18 SOLENOID - SWING LEFT
SOLENOID - SWING RIGHT
AR2
19
AL3 BL3 BR3 AR3 20 SOLENOID - LEFT TRAVEL FORWARD
21 SOLENOID - LEFT TRAVEL BACKWARD
22 SOLENOID - RIGHT TRAVEL FORWARD
23 SOLENOID - RIGHT TRAVEL BACKWARD
I 24 SOLENOID - STRAIGHT TRAVEL I

(19) VALVE GP 2 SPEED SWG (11) SENSOR GP - PRESSURE

CHECK (RETURN) CV-T TRAVEL PRKG BK (BUCKET CYLINDER HEAD END) (22) VALVE GP - SOLENOID
490-3958 CONTROL (1) ACCUMULATOR GP 344-7392
CONTROL (13) SENSOR GP - PRESSURE (HEAVY LIFT)
D HYDRAULIC (UNCHARGED) 524-0912
C 352-6990 (STICK CYLINDER HEAD END)
344-7392 (IF EQUIPPED)
SOS AL3 AL2 AL1 HPi AR1 AR2 AR3 P
Pi5 Pi4 PAC CV-Dr HPi
A
H
B 6 24 H
7 11 T
13 18 23 16 12
21 SHS (21) VALVE GP - MAIN CONTROL
STD : 516-8623
BPi Dr1 HEAVY LIFT : 516-8625
MU

Dr2 Pi2 A MU Pi3 Dr3

T SG <UP> <IN> <OUT> <L> <BKWD> <BKWD> <CLOSE> BKHS <DOWN> <UP> <OUT>

G Dr4 G

BOOM(1)
Pi6 Pi7

BUCKET
TRAVEL(R)

STICK(2)
SWING
BOOM(2)

STR-TRAVEL
TRAVEL(L)
STICK(1)
Dr6

F F
SWG PRI

STK UNL

SRS <OUT> <IN> <R> <FWD> P2S P1S <FWD> <OPEN> BKRS <UP> <DOWN> <IN>
Dr5 Pi1

E DD E

P2 P1

8 5
9 14 19 17
20 22 10 15

SPi bST
(14) SENSOR GP - PRESSURE
(STICK CYLINDER ROD END) BR3
344-7392
BL3 (12) SENSOR GP
BL2 BL1 bST BR1 BR2
D (7) MOTOR GP PRESSURE (BUCKET D
TRAVEL (LH) TRAVEL MOTOR (RIGHT) (15) SENSOR GP - PRESSURE CYLINDER ROD END)
TRAVEL MOTOR (LEFT) (16) SENSOR GP - PRESSURE
209-5992 344-7392
(PUMP 2) (PUMP 1)
344-7392 344-7392
SWG (9) PUMP GP
PRKG BK MAIN HYDRAULICS
CONTROL 531-9885
(8) MOTOR GP SWING MOTOR 323 : 531-9886
TRAVEL (RH) P1 P2
209-5992 PG (6) MOTOR GP
SWING 1 2
C SWG-Dr 489-3487 AA ADJ1 ADJ2 BB C
Pp3 Pp3 DB
MA1 A1 A2 MA2
T1
T1 MU
M
T2 T2
LINE PATTERNS
PA PB
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Q MIN
Q MIN
DRAIN Air Line

AG BG BG AG FILTER Component Group

CALLOUTS

B YY Taps (Pressure, Sampling, Sensor - by letter)

B
DL DL D Connectors (By letter)

Callout Number Component

(52) VALVE GP - CONTROL Name

Q MAX
(Machine Location from

Q MAX
CV-Dr bST
Component LocationsTable)
138-1234 Part Number

A B P d B A
(24) VALVE GP - TRAVEL CV-T T1 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(23) VALVE GP - TRAVEL A C PILOT CIRCUIT

COUNTERBALANCE (LH) COUNTERBALANCE (RH) PUMP 1 OUTPUT

322-8714 (4) FILTER GP MC1 S1 T2 MC2

HEAVY LIFT CONTROL CIRCUIT

322-8714 B D A FA Dr FB B
TRAVEL LEFT CONTROL CIRCUIT

CASE DRAIN SUPPLY LINE

STICK CONTROL CIRCUIT
AL1 BR1 491-6075 SWING CONTROL CIRCUIT

B' D' CC DRAIN / RETURN LINE

SWING BRAKE CIRCUIT
PUMP 2 OUTPUT
BL1 AR1 TRAVEL SPEED CONTROL CIRUIT
A' C' BUCKET CONTROL CIRCUIT
TRAVEL RIGHT CONTROL CIRCUIT
A d' P' BOOM CONTROL CIRCUIT A
SWG-Dr BL2 AL2
(18) SWIVEL GP (20) VALVE GP THIS SCHEMATIC IS FOR THE 320, 320 GC AND 323 EXCAVATOR HYDRAULIC SYSTEM
490-3995 FINE SWING MEDIA NUMBER: UENR6611-03
2 SPEED (5) FILTER GP Do not operate or work on this product unless you have
SCHEMATIC PART NUMBER: 490-3960, CHANGE: 03, VERSION: HE
DRAIN 493-3208 read and understood the instruction and warnings in the

TRAVEL (IF EQUIPPED) HYDRAULIC RETURN relevant Operation and Maintenance Manuals and
SCHEMATIC PART NUMBER: 490-3961, CHANGE: 00, VERSION: HE
FILTER
relevant service literature. Failure to follow the instruc-

CONTROL 488-8581 tions or heed the warnings could result in injury or

death. Proper care is your responsibility.
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE - RIGHT SIDE VIEW
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2 17 3
MACHINE - TOP RIGHT
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21
5

7 9

23 24 8
MACHINE - TOP
VIEW ALL CALLOUTS

6 20 18 10

19

13
MAIN CONTROL VALVE
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22

SOS

DD

11

12 14

15 16
PUMP - RIGHT REAR
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BB AA

CC