Faculty of Engineering

– Cairo University
Mechanical Design and
Production
Engineering Two-
Semester System – 3rd
Year
MDP 303: Machine Design II – Fall 2019

Rigid Coupling

Submitted to
Prof.: Hesham Hegazi
T.A: Mohammed Hussein
T.A: Mostafa Rashad

Prepared by
Mahmoud Ahmed EL-Sayed Kassab BN(24)

April 18th, 2020

Contents
1.Coupling bolts ...................................................................................................3
2.Shaft .................................................................................................................4
3.keys ..................................................................................................................4
4.fits .....................................................................................................................4
1.Coupling bolts

P=24 Kw n=1400 rpm assume d(pitch)=90mm

Using bolts material (low or medium carbon class 4.8) Sy=340MPA

using 6 bolts N=6 taking F.S=2

𝑝𝑜𝑤𝑒𝑟 24∗1000
𝑇= = 2𝛑 = 163.7 𝑁. 𝑚
𝛚 ∗1400
60
.5∗𝑆𝑦 .5∗340
Ʈ(𝑑) = = = 185 𝑀𝑃𝐴
𝐅.𝐒 2
8∗𝑇 8∗163.7∗1000
𝑑=√ =√ = 3.0136𝑚𝑚
𝛑∗𝐝(𝐩𝐢𝐭𝐜𝐡)∗𝐍∗Ʈ(𝑑) 𝛑∗𝟗𝟎∗𝟔∗𝟖𝟓
𝑑 3.0136
d(outer)= = = 3.54𝑚𝑚 then using M4 bolts d(outer)=4mm
.85 .85
d=3.14mm

8∗𝑇 8∗163.7∗1000
adjusting F.S 𝑑=√ =√ = 3.14mm
𝛑∗𝐝(𝐩𝐢𝐭𝐜𝐡)∗𝐍∗Ʈ(𝑑) 𝛑∗𝟗𝟎∗𝟔∗Ʈ(𝑑)

Ʈ(𝑦) 170
then Ʈ(𝑑 ) = 78.3𝑀𝑃𝐴 then F.S= = = 2.1712
Ʈ(𝑑) 78.3
2.Shaft

The shaft has only torsion applied to it

Using 1010A material Sy=200MPA taking F.S=3

.5∗𝑆𝑦 .5∗200 16∗𝑇

Then Ʈ(𝑎) = = = 33.34 𝑀𝑃𝐴 and Ʈ(𝑎) =
𝐅.𝐒 3 𝛑∗𝑑 3

3 16∗𝑇 3 16∗163.7
Then 𝑑(𝑠ℎ𝑎𝑓𝑡) = √ =√ = 29.24𝑚𝑚 ≈ 30𝑚𝑚
𝛑∗Ʈ(𝑎) 𝛑∗33.34∗106

3.keys
For d(shaft)=30mm b=10mm h=8mm F.S=3

4∗𝑇∗𝐹.𝑆 4∗163.7∗3
Using material 1020 Sy=352MPA 𝐿 = = = 23.25𝑚𝑚
𝐒𝐲∗𝐝(𝐬𝐡𝐚𝐟𝐭)∗𝐡 352∗30∗8
=≈ 25𝑚𝑚

4.fits
𝐻8
1-Between shaft and coupling
𝑘7
𝑁9
2- between key and key way
ℎ9
3- tolerance will be at working drawing
 D C

11.25
3.00

3.00
60.00
8.00
40.00

40.00
5.54
60.00

2.50

15.00
15.00

1.50

C D

2 SECTION C-C
SECTION D-D 1

SCALE 1:1
P.NO DESIGNITION MATERIAL NO.OF
1 RIGHT FLANGE CI 1
2 LEFT FLANGE CI 1

SOLIDWORKS Educational Product. For Instructional Use Only.

 25.00

0.000
A 8 -0.036

+0.033
30 0.000
A
SECTION A-A
3
70.00
1

4.00
33.00

20.00

0.000
25.00 8 -0.036
10.00

SCALE 2:1
P.NO DESIGNITION MATERIAL NO.OF
1 SHAFT ST. 1010 A 2
2 KEY ST. 1020 2
3 BOLT LOW CARBON ST, CLASS 4.8 6
SOLIDWORKS Educational Product. For Instructional Use Only.
 B

22.5
1 2

4
?
6

N9
8 h9
H8
30 k7

120
80
3

11.25

SECTION B-B

B P.NO DSEIGNITION MATERIAL NO.OF

1 left flange CI 1
2 right flange CI 1
3 shaft ST. 1010 A 2
4 key ST. 1020 2
5 bolt LOW CARBON ST. CLASS4.8 6
6 nut ST. 6
SCALE 1:1
Mahmoued Ahmed Elsayed Kassab bn(24)

SOLIDWORKS Educational Product. For Instructional Use Only.