STP Design Calculations

I - DESIGN BASIS
MLD m3/day m3/sec

Avg. Flow 50 50000 0.579
For STP
Peak Flow 112.5 112500 1.30
Min. Flow 22.5 22500 0.26
Pipes and Conduits:

Hazens Williams Formula has been used to calculate the head loss. The Formula is as follows:
V = 0.85xCR0.63xS0.53 (As per CPHEEO Manual Page no. 48, 3.4.2.3)
For Pipes:
V = 4.567x10-3xCxD0.63xS0.54
Q = 1.292x10-5xCxD2.63xS0.55
HL = 6.815x(V/C)1.852x(1/D)1.167
where,
V = Velocity in m/s as (Q/A)
C = Roughness C-efficient, Value in the above Formula have been taken as 120
(refer CPHEEO manual in Sewage Manual
R = Hydraullic Mean Depth and Defined as the ratio of crossectional area and the wetted perimeter
(A/P) = D/4 (for Pipe)
S = Slope of Pipe or Head Loss in mm
Q = Flow in m3/hr.
D = Dia. of pipe in mm
Open Channel:
Manning's Formula has been used to calculate the head loss. The Formula is as follows:
V = 1/n.R2/3.S1/2 (As per CPHEEO Manual Page no. 46, 3.4.2.1)
where,
V = Velocity in m/s as (Q/A)
C = Roughness C-efficient, Value in the above Formula have been taken as 120
(refer CPHEEO manual in Sewage Manual
R = Hydraullic Mean Depth and Defined as the ratio of crossectional area and thre wetted perimeter
(A/P) = D/4 (for Pipe)
S = Slope of Pipe or Head Loss in mm
Head Loss for Various Pipe Fittings:

The Head loss coefficient for pipes and fittings have been taken as follows.
All Values are a function of the velocity head i.e. V2/2g
Entrance square edged = 0.5

Sudden Contraction = 0.5
Exit Loss = 1.0
Bend 900 = 0.8
Bend 450 = 0.6
0
Tee (90 Take Off) = 1.5
Tee (Straight Run) = 0.3
NRV = 2.5
Reducer and Increaser = 0.5
Coupling (dismantling joint) = 0.3
Gate Valves = 0.4
Sluice Gates (Penstock- in fully open position = 0.5
Above values have been taken as per CPHEEO Manual on Water Supply & Treatment lastest edition,
page no. 115 & 116
II - HYDRAULLIC GRADIENT CALCULATION

Sewage Treatment Plant
1 Raw Sewer Pipe Detail
The IL of Gravity Sewer= 194.729 m
FGL= 192.400 m
2 Head Loss from Receiving/Inlet Chamber to Coarse Screen

TWL of inlet chamber considered= 194.83
FGL for inlet chamber considered= 193.40
TWL of Recieving chamber= 194.83
IL of Recieveing Chamber= 194.83-3.0= 191.83
Design flow through channel= 4687.50 m3/hr = 1.3 m3/sec
Provide a gate of size 900x900 mm
Q= 1.3 m3/sec
A= 0.81
V= 1.60 m/sec
Head Loss through gate = V2/2g = 0.131 m
Head Loss through Channel

Channel Length considered = 102 m
Channel Size = 1090 x 1000
Manning's Formula has been used to calculate the head loss in open channel.
The formula is as follows:
V = 1/n.R2/3.S1/2 (As per CPHEEO Manual)
or
1.0 = 1/0.015x (1.09 x 1.0)2/3x S1/2 1/n = 66.67
2x(1+1.09) R2/3 0.41
or
S= 0.00135
Channerl Length Considered = 100 m

Friction loss in channel = 0.014
TWL in channel U/S of Gates = 194.83-(0.131+0.13)

= 194.53 say
Provide a gate of size 900x900 mm

Q= 1.3 m3/sec
A= 0.81
V= 1.60 m/sec
TWL in channel D/S of Gates = 194.53-0.131

= 194.39
2.1 Coarse Screen Chamber

Provide channel width as 1450 mm and liquid depth as 1000 mm
Q= 1.3 m3/sec
A= 1.45
V= 0.90 m/sec
Width of Screen Channel = 1450 mm
Flat Size 50x10 mm, Clear Gap Between bars = 50 mm

No. of Openings = 24
Total width of opening = 1.2 m
Depth of Liquid U/S at peak flow = 1000 mm
Head Loss through clean flat bar screen:

hl = {(1/0.7)x(vs2-va2)}/(0.7x2g)
where:
hl = Head Loss
vs = Velocity through screens
va = Approach Velocity
Total area of Opening through bar =
A = 1.2x1.0/Sin600
= 1.386 m2
vs = 0.94 m/s
2
vs = 0.88
va = 0.90 m/s
v a2= 0.80
hl = 0.04 m
Head loss across the screens for 50% chocked condition

Reducing the screen area by 50 % results in the doubling of the velocity &
The flow Coeff. for the clogged bar screen is approx. 0.6
Thus
hl = 0.2 m
Considering the same head loss for Manual Screen as well.
Therefore, TWL before screen = 194.39

TWL after Screen = 194.39-0.2 = 194.19
IL = 194.19-1.0 = 193.19
3 Fine Screen Chamber

TWL at entry point of fine screen will be = 194.19
Head Loss through mechanical fine screen :
Design flow through channnel (Peak Flow) = 112.5 MLD = 1.3 m3/sec
Provide a gate of size 900x900 mm for mechanical screen channel.
Head Loss through gate = V2/2g

Head Loss through 900x900 mm gate = 0.131 m
TWL in screen channal = 194.19-0.131 = 194.06
As per calculation the width of channel works out to be 1.60* Wide x 1.0 SWD.
A= 1.92 m2
V= 0.68 m/s
Width of screen channel = 1600 mm
Flat Size = 50 x 5 mm
Clear gap between bars = 6 mm
No. of openings = 175 (As per Vendor's Drawing)
Total width of opening = 1.05 m
Depth of Liquid on U/S at Peak flow = 1200 mm
Head Loss through clean flat bar screen:
hl = {(1/0.7)x(vs2-va2)}/(0.7x2g)
where:
hl = Head Loss
vs = Velocity through screens
va = Approach Velocity
Total area of Opening through bar =
A = 1.266x1.0/Sin750
= 1.3 m2
vs = 1.00 m/s
vs 2= 1.0
va = 0.68 m/s
v a2= 0.46
hl = 0.04 m
Head loss across the screens for 50% chocked condition

Reducing the screen area by 50 % results in the doubling of the velocity &
The flow Coeff. for the clogged bar screen is approx. 0.6
Thus
hl = 0.3 m
Considering the same head loss for Manual Screen as well.
Therefore, TWL before screen = 194.06

TWL after Screen = 194.06-0.3 = 193.76
Grit Chamber
1 Head Loss from Screen channel outlet to Grit Chamber
Peak Flow = 112.5 MLD = 1.3 m3/sec
Head Loss through Channel

Manning's Formula has been used to calculate the head loss and slope in open channel.
The formula is as follows =

or
1.0 = 1/0.015x (1.3 x 1.0)2/3x S1/2 1/n = 66.67
2x(1+1.3) R2/3 0.43
or
S= 0.001

TWL at U/S of Grit Chamber= 193.76-0.01

= 193.75
Provide a gate of size 900x900 mm for Grit Chamber Inlet.

Q= 1.3 m3/sec
A= 0.81
V= 1.60 m/sec
TWL of Grit Chamber = 193.62
IL of Grit Chamber = 192.57
(IL hold shall be finalized as per recommandation from the equipment manufacturers)
2 Head Loss from Grit Chamber to Distribution of Primary Clarifier
i) Head Over Weir

Flow per clarifier = 0.65 m3/sec
Head over outlet weir

h' ={Q/(1.84B)}2/3
= {0.65/(1.84x5.6)}2/3
= 1.6 m
ii) Provide a gate of size 900x900 mm for Grit Chamber Inlet.

Q= 1.3 m3/sec
A= 0.81
V= 1.60 m/sec
2
Head Loss through gate = V /2g = 0.131 m
iii) Head Loss through Channel

The formula is as follows =
(As per CPHEEO Manual)

or
1.0 = 1/0.015x (1.3 x 1.0)2/3x S1/2 1/n = 66.67
2x(1+1.3) R2/3 0.43
or
S= 0.001

Thus TWL at outlet channel of Grit Chamber = 193.62-(0.16+0.045+0.131)

= 193.28
iv) Head Loss through Parshall Flume = 0.12 m
Provide 50 mm drop from Parshall Flume channer to distribution chamber.
TWL of Distribution Chamber (Primary Clarifier) = 193.11

IL of Distribution Chamber = 192.11
3 Head Loss from Distribution Chamber of Primary Clarifier to Primary Clarifier
Design Flow (Peak Flow) = 112.5 MLD = 1.3 m3/sec
i) Provide a gate of 900x900 mm

Head loss through gate = v2/2g = 0.131 m
ii) Head loss through 1200 mm dia Delivery pipe :

Pipe size = 1.2 m
v= 1.15 m/s
v2/2g 0.067
iii) Head loss in straight length of pipe :
Pipe length considered = 24 m
Loss per meter = 0.0014 m/m
Head Loss = 0.03 m say
iv) Central Pier size considered = 1.4 m Dia
Length considered = 4.5 m
Area, A = 1.54 m2
v= 0.42 m/s
Thus, Head Loss = 0.00083 m
v) Entry & Exit Losses = 1.5v2/2g
= 0.014
Total Head Loss = 0.180
= 0.26 m say
Provide 50 mm drop from distribution chamber to primary clarifier.
Thus TWL of Primary Clarifier = 192.80
TWL of Primary Clarifier = 192.80

IL of Primary Clarifier = 190.05
4 Head Loss from Primary Clarifier to Aeration Tank
i) Head required over wier

Dia of Clarifier = 33.1 m
Q = 2/3.Ce.(2g)1/2.b.he3/2 (As per CPHEEO Manual)

where;
Ce = 0.602+0.075(h/p)
= 0.602+0.075(h/0.8)
he = h + 0.0012
p = Height of Notch (launder)
he = Effective Head
h = Actual maeasured head
b = With of notch (3.14xD)
Calculating by using above formula, we get-

0.65 = 2/3x[0.602+0.075x(h/0.8)x(2x9x81)1/2x[3.14x33.1]x(h+0.0012)3/2]
h= 0.0259 m
= 0.03 m say
Provide free fall of 105 mm
TWL at the High Point launder = 192.665
Provide size of clarifier launder as 800x800 mm
Length of Launder = 103.934

= 104 m say
Design flow = 1.3 m3/sec
C/S Area of Launder = 0.64 m2
Considering the half flow from each direction from high point in the launder towards thel low point i.e. outlet
point.
Flow = 0.65 m3/sec
Velocity in the launder 'v' = 1.02 m/s
The formulais as follows =

or
1.0 = 1/0.015x (0.8x 0.8)2/3x S1/2 1/n = 66.67
2x(0.8+0.8) R2/3 0.34
or
S= 0.0019 say = 1 in 750
Friction loss in channel = 0.10 m say

TWL at Launder low point = 192.56
ii) Channel length from primary clarifier to distribution chamber

Channel dimension = 1200x1000
Therefore
A= 1.2 m2
v= 1.08 m/s
`

or
1.0 = 1/0.015x (1.2x1.0)2/3x S1/2 1/n = 66.67
2x(1.2+1.0) R2/3 0.42
or
S= 0.001
TWL in Distribution Chamber of Aeration Tank = 192.61
iii) Provide a gate of 900x900

Q= 1.3 m3/sec
A= 0.81
V= 1.60 m/sec
2
Head Loss through gate = V /2g = 0.131 m
iv) Launder Dimension (Inlet) = 1100x1000 mm
V= 1.18 m/sec
Manning's Formula has been used to calculate the head loss

or
1.0 = 1/0.015x (1.1x1.0)2/3x S1/2 1/n = 66.67
2x(1.1+1.0) R2/3 0.41
or
S= 0.001
Head Loss per meter = 0.001 m/m

Head Loss in channel = 0.024
TWL in Inlet Launder = 192.48

TWL in Aeration Tank = 192.45
IL of Aeration Tank = 188.25
5 Head Loss from Aeration Tank to Secondary Chamber
Design flow for Aeration Tank (MLD) = 50
= 0.579 m3/sec
i) Head over outlet weir

h' = {Q/(1.84B)}2/3
= {0.579/(1.84x20)}2/3
= 0.1 m say
ii) Launder Dimension (Outlet) = 1100x1000mm
V= 1.18 m/sec
Manning's Formula has been used to calculate the head loss

or
1.0 = 1/0.015x (1.1x1.0)2/3x S1/2 1/n = 66.67
2x(1.1+1.0) R2/3 0.41
or
S= 0.001
Head Loss in channel = 0.024 m
Providing a drop of 100 mm to launder to free fall.

Total Head Loss = 0.125 m
TWL in Outlet Launder = 192.33

Provide a gate of 900x900
Head loss through gate = 0.13 say
Thus, TWL of distribution chamber of secondary chamber =

192.20
iii) Head loss through 1200 mm dia Delivery pipe :
Pipe size = 1.2 m
v= 1.15 m/s
v2/2g 0.067
Head loss due to fittings:
Pipe Length considered = 26 m
Total Head Loss = 0.037 m say
iv) Central Pier size considered = 1.4 m Dia

Length considered = 4.5 m
Area, A = 1.54 m2
v= 0.42 m/s
Thus, Head Loss = 0.00081 m
v) Entry & Exit Losses = 1.5v2/2g

= 0.014
TWL of Distribution Chamber of Sec. Clarifier = 192.20

TWL of Sec. Clarifier = 192.05
IL of Sec. Clarifier = 189.05
6 Head Loss from Secondary Clarifier to Intermediate Effluent Chamber
i) Head required over wier

Dia of Clarifier = 38.5 m (as per process calculations)
Q = 2/3.Ce.(2g)1/2.b.he3/2 (As per CPHEEO Manual)
where;
Ce = 0.602+0.075(h/p)
= 0.602+0.075(h/0.8)
he = h + 0.0012
p = Height of Notch (launder)

he = Effective Head
h = Actual maeasured head
b = With of notch (3.14xD)
Calculating by using above formula, we get-

0.65 = 2/3x[0.602+0.075x(h/0.8)x(2x9x81)1/2x[3.14x33.1]x(h+0.0012)3/2]
h= 0.0139 m
= 0.002 m say
Provide free fall of 110 mm
TWL at the High Point launder = 191.92
Provide size of clarifier launder as 800x800 mm
Length of Launder = 121 m

Design flow = 1.3 m3/sec
C/S Area of Launder = 0.64 m2
Considering the half flow from each direction from high point in the launder towards thel
low point i.e. outlet point.
Flow = 0.65 m3/sec
Velocity in the launder 'v' = 1.02 m/s

or
1.0 = 1/0.015x (0.8x 0.8)2/3x S1/2 1/n = 66.67
2x(0.8+0.8) R2/3 0.34
or
S= 0.0019 say = 1 in 750

TWL at Launder low point = 191.86
ii) Provide channel from Secondary Chamber to Intermediate Effluent Chamber
Channel size considered 1200 x 1000 mm

Channel length from primary clarifier to distribution chamber = 75 m
Channel Dimensions = 1.2 x 1.0 m2
Therefore
A= 1.2 m2
Q= 1.3 m3/sec
V= 1.08 m/sec

or
1.0 = 1/0.015x (1.2x1.0)2/3x S1/2 1/n = 66.67
2x(1.2+1.0) R2/3 0.42
or
S= 0.001
ii) Provide a gate of 900x900 mm at average flow

Head Loss through gate = V2/2g = 0.13 m say
Total Loss = 0.21
TWL of Intermediate Effluent Chamber = 191.66
III - HYDRAULLIC GRADIENT CALCULATION (Return Sludge Lines)
7 Head Loss from Secondary Clarifier to Return Sludge Pump House

(Online)
Total Sludge Flow = 35447.1 m3/day

= 1476.9 m3/hr
Flow from each clarifier = 738.45 m3/hr
= 0.205 m3/sec
Pipe Dia. = 450 mm 0.450 m
Area = 0.16 m2
Therefore, Velocity = 1.29 m/s
v2/2g = 0.085
i) Head Loss due to fittings:
S. No. Description N K NK
1 Entry 1 0.50 0.50
2 900 Bend 1 0.75 0.75
3 Gate Valve 1 0.40 0.40
4 Exit 1 1.00 1.00
Total = 2.65
Head Loss due to fittings = v2/2g x NK

= 0.22 m
Head loss in straight length of pipe

Head Loss = 0.14
ii) Return Sludge Pump Head Calculation:

Capacity of Pump = 740 m3/hr
No. of pumps 3 nos (2W+1S)
iii) Head loss through 450 mm dia suction pipe:

Flow = 740 m3/hr
= 0.2 m3/sec
Pipe size = 0.45 m
A= 0.16 m2
Velocity, v = 1.26 m/sec
v2/2g = 0.08
1 Reducer 1 0.50 0.50
2 Gate valve 1 0.4 0.40
3 Dismalting Joint 1 0.30 0.30
4 Tee 1 1.50 1.50
Total = 2.70

= 0.22 m
Head Loss = 0.04
ii) Head loss through Individual delivery Pipe to common header:

Flow = 740 m3/hr
= 0.21 m3/sec
Pipe size = 0.4 m

A= 0.126 m2
v2/2g = 0.14

1 NRV 1 2.50 2.50
2 Gate valve 1 0.4 0.40
3 Reducer 1 0.5 0.50
5 Tee 1 1.50 1.50
Total = 5.20

= 0.73 m

ii) Head loss from common header to Aeration Tank:

Flow = 1480 m3/hr
= 0.41 m3/sec
Pipe size = 0.6 m
A= 0.283 m2
v2/2g = 0.11

1 900 Bend 3 0.75 2.25
2 Gate valve 1 0.4 0.40
Total = 2.65

= 0.29 m
Head Loss = 0.996 m
Static Head = 3.93 m
Required Pump Head 6.88 m
i) Head Loss through Delivery Pipe to Mechanical Sludge Thickner:

Quantity of excess sludge = 307.2 m3/d (as per process calculations)
Sludge to be wasted = 10 hr/day
Flow considered = 30 m3/hr
ii) Head loss through 80 mm dia pipe:

Flow = 30 m3/hr
= 0.008 m3/sec
Pipe size = 0.08 m
A= 0.005 m2
v2/2g = 0.14

0
1 90 Bend 2 0.75 1.50
2 Gate valve 1 0.4 0.40
3 Exit 1 1.00 1.00
4 Reducer 1 0.5 0.50
Total = 3.40

= 0.48 m

Head Loss = 0.87 m
Static Head = 2.50 m
Required Pump Head 3.84 m
The higher values of head required will be considered.
Provide 3 nos. (2W+1S) of Vertical Centrifugal Return Sludge Pump of capacity 740 m3/hr @ 7.5 m head
TWL of Mechanical Sludge Thickner = 194.90

IL of Mechanical Sludge Thickner = 191.40
8 Head Loss from Primary Clarifier to Primary Sludge Pump House to Primary Sludge Thickner
Total Sludge Flow = 391 m3/day

= 0.0045 m3/sec
Pipe Dia. = 200 mm 0.200 m
Area = 0.0314 m2
Therefore, Velocity = 0.11 m/s
v2/2g = 0.00062
1 450 Bend 1 0.6 0.60
2 Gate Valve 1 0.40 0.40
3 Exit 1 1.00 1.00
Total = 2.00

= 0.001 m

Head Loss = 0.024
= 0.1 m say
Primary Sludge Sump Pump Head Calculation (Online)

(To Primary Sludge Thickner)
Capacity of Pump = 10 m3/hr

No. of pumps 3 nos (2W+1S)
i) Head loss through 80 mm dia pipe:

Flow = 0.0028 m3/sec
Pipe size = 0.08 m
A= 0.005 m2
v2/2g = 0.02
ii) Head Loss due to fittings:

1 Reducer 2 0.5 1.00
2 Gate Valve 1 0.40 0.40
Total = 1.70

= 0.034 m

Head Loss = 0.185
i) Head loss through 80 mm Dia Individual dand common header pipe:

Pipe size = 0.08 m
A= 0.005 m2
2
v /2g = 0.06

0
1 90 Bend 1 0.75 0.75
2 Gate valve 1 0.40 0.40
3 NRV 1 2.50 2.50
4 Reducer 1 0.50 0.50
5 Tee 1 0.30 0.30
Total = 4.45
= 0.27 m

Head Loss = 0.30 m
Common Header Pipe
Pipe size = 0.1 m
A= 0.0079 m2
v2/2g = 0.02

0
1 90 Bend 2 0.75 1.50
Total = 1.50
= 0.03 m

Head Loss = 3.75 m
Gross Head Loss = 4.6 m
Condition 1
TWL of receiving Unit i.e. Primary Sludge Thickner Considered = 194.90
Static Head Differeence = TWL of PST to GL+ GL to Receiving Unit Discharge Level
= 2.10 m
Required Pump Head = 6.70 m
Condition 2
TWL of Sludge Digester Considered = 199.15
Static Head Differeence = TWL of PST to GL+ GL to Receiving Unit Discharge Level
= 1.35 m
Therefore, Required Pump Head = 5.95 m
Provide 3 nos. (2W+1S) Horizontal Centrifugal Non Clog Sludge thickner feed pumps of capacity 10 m 3/hr @ 8m
head.
TWL of Primary Sludge Thickner = 194.90

IL of Sludge Thickner = 191.40
TWL of Sludge Digester Considered = 199.15

IL of Sludge Thickner = 189.75
9 Head Loss from Sludge Thickner (Primary+Mechanical) to Thickened Sludge Pump

Primary Sludge Thickener to Thickened Sludge Pump
Sludge Flow = 0.0028 m3/sec
Pipe size = 0.2 m
A= 0.031 m2
2
v /2g = 0.01
1 Entry 1 0.50 0.50
2 Gate Valve 1 0.40 0.40
3 Exit 1 1.00 1.00
Total = 1.90

= 0.019 m
Head Loss = 0.01
Mechanical Sludge Thickener to Thickened Sludge Pump

Pipe size = 0.2 m
A= 0.031 m2
v2/2g = 0.01

1 Entry 1 0.50 0.50
2 Gate Valve 1 0.40 0.40
3 Exit 1 1.00 1.00
Total = 1.90

= 0.019 m

Taking the max value, we get-

TWL of Thickened Sludge Pump = 194.80
IL of Thickened Sludge Pump = 193.30
10 Thickened Sludge Pump Head Calculation (Digester Feed Pumps)

Thickened Sludge Pump Capacity is 14 m3/hr
Sludge Flow = 14 m3/hr

Pipe size = 0.08 m
A= 0.005 m2
v2/2g = 0.03

2 Gate Valve 1 0.40 0.40
Total = 0.70

= 0.02 m
Head Loss = 0.17 m

Pipe size = 0.08 m
A= 0.005 m2
2
v /2g = 0.03

1 Reducer 1 0.5 0.50
2 NRV 1 2.50 2.50
3 Gate Valve 1 0.40 0.40
4 Tee 5 0.30 1.50
5 900 Bend 3 0.75 2.25
7 Exit 1 1.00 1.00
Total = 8.45

= 0.27 m

Head Loss = 4.66 m
Static Head Differeence = TWL of Thickened Sludge Sump to GL+ GL to Receiving Unit
Discharge Level
= 4.35 m
Therefore, Required Pump Head = 9.35 m
Provide 2 nos. (1W+1S) Progressive cavity Digester feed Pumps to Thickened Sludge Pumps of 14 m 3/hr
capacities @ 11.5
11 Head Loss from Digester to Sludge Collection Tank

Volume of sludge to be handled = 194.16 m 3/day
Pipe size = 0.2 m
A= 0.031 m2
v2/2g = 0.01 say

1 Entry 1 0.50 0.50
2 Gate Valve 1 0.40 0.40
3 Exit 1 1.00 1.00
Total = 1.90

= 0.019 m
Head Loss = 0.01 m
= 0.1 m say
So, TWL of Sludge Collection Tank considered = 199.00 m

IL of Sludge Collection Tank = 191.40 m
12 Centrifugal Feed Pump Head Calculations

Volume of sludge to be handled = 194.16 m 3/day
i) Head loss through 80 mm Dia Individual suction Pipe

Pipe size = 0.08 m
A= 0.005 m2
v2/2g = 0.03 say

2 Gate Valve 1 0.40 0.40
Total = 0.70

= 0.02 m
Pipe length considered = 2.0
Head Loss per meter = 0.03 m
Head Loss = 0.068 m/m
i) Head loss through 80 mm Dia Delivery pipe

Pipe size = 0.08 m
A= 0.005 m2
v2/2g = 0.03 say

1 Reducer 1 0.50 0.50
2 NRV 1 2.50 2.50
3 Gate Valve 1 0.40 0.40
4 Tee 1 0.30 0.30
5 450 Bend 1 0.60 0.60
6 900 Bend 5 0.75 3.75
8 Exit 1 1.00 1.00
Total = 9.35

= 0.30 m
Head Loss = 1.86 m
Static Head Differeence = 6.5 m
Therefore, Total Head = 8.73 m
Provide 2 nos. (1W+1S) Progressive Cavity feed pumps of 9 m3/hr capacities @ 9 m Head
13 Sludge Digester Re-circulation Pump Head Calculation

Total volume of digester provided = 6601.2 m3
Volume of each digester provided = 3300.6 m3
For 4 hrs of digester mixing,
Capacity provided = 825.15 m3
No, of Pumps = 4 nos (3W+1S)
Therefore, Capacity of each pump = 275 m3/hr
= 0.076 m3/sec
Flow in Header = 825 m3/hr
= 0.23 m3/sec
Head loss through 500 mm dia Common Header in Suction Pipe

Pipe size = 0.45 m
A= 0.16 m2
v2/2g = 0.1 say

1 450 Bend 7 0.60 4.20
2 Gate valve 4 0.4 1.60
3 Tee 4 0.30 1.20
4 Reducer 1 0.5 0.50
Total = 7.50

= 0.75 m

Head Loss = 0.65 m
Head loss through 400 mm dia Common Delivery Pipe

Pipe size = 0.40 m
A= 0.13 m2
v2/2g = 0.16

0
1 45 Bend 2 0.60 1.20
2 Gate valve 1 0.4 0.40
3 900 Bend 5 0.75 3.75
4 Tee 2 0.30 0.60
Total = 5.95

= 0.95 m

Head Loss = 1.30 m
Static Head considered over tank = 2.2

Required Pump head as = 5.84
Provide 4 nos. (3W+1S) Re-circulation Pumps of capacity 275 m3/hr capacities @ 7 m head afer
considering differential head margin.
RAW SEWAGE CHARACTERISTICS
Average Flow (MLD) 50 0.5787037037037 m^3/s
Peak Factor 2.25 0.0115741
Peak Flow 112.5 1.3020833333333 m^3/s
Lean Flow 22.2222222222222 0.2572016460905 m^3/s
pH 7.2 - 7.9
Suspended Solids 600 mg/l upto
BOD 300 mg/l upto
COD 700 mg/l upto
Amonial Nitrogen Upto 35 mg/l as N mg/l
Total Kjedahal Nitrogen Upto 55 mg/l as N mg/l
Total Phosphates Upto 16 mg/l as P mg/l
Total Sulphates 82 - 130
TREATED SEAWAGE QUALITY

BOD 20 mg/l or Less
COD 200 mg/l or Less
Suspended Solids 30 mg/l or Less
pH 6.0 - 9.0
INLET CHAMBER
Design Basis
Average Flow (MLD) 50 0.5787037037037
Peak Flow 112.5 1.3020833333333
Detension time Considered(Sec) 26 (As per Standard Practice)
Volume of the Inlet Chamber required 33.85

Assume SWD(metre) 3
Plan Area Required 11.2847222222222
Dimensioning
Length of the Inlet Chamber 4.37995750867263
Width of the Inlet Chamber 2.57644559333684
Volume of Sump Provided 33.8541666666667
Free board 0.3
Number 1
Check………
Detension Time at Pear flow (Sec) 27
DIMENSION OF INLET CHAMBER- STP

4.5 metre Long x 2.6 metre Wide x 3 metre SWD + 0.3 m FS
CHANNEL
No. of Channel 1
Peak Flow for Each Channel 1.30208333333333
Average Flow for Each channel 0.578703703703704
Velocity in the Channel 1.2 m/s
Area Required 1.09
Depth of Channel 1 m(Assume)

WIdth of Channel 1.09
Free Board 0.3
DIMENSION OF EACH LEADING CHANNEL FROM INLET CHAMBER OF MEDIUM SCREENS

1 m Wide x 1 m deep + 0.3 m FS
BYPASS PIPE
Peak Flow for Pipe 205 MLD 2.3726851851852 m^3/s
Velocity in the Channel 1.54 m/s
Area Required 1.54070466570467
Diameter of Pipe 1.40060205166676
DIMENSION Bypass Pipe RCC NP4

Dia. 1.4 m
BYEPASS PIPE
Design Basis
FFL of River 118.93
Invert of outfall Pipe 189.13
Outlet of Intermediate Effluent Chamber 191.65
Approx Distance 2500
Available Slope 1in 1265 0.000790513833992
Peak Flow 205 MLD 2.3726851851852
Consider
Dia. Of Pipe 1.4 m
Slope ,S 1 in 1265 0.000790513833992
Manning's coeff. N 0.015
Using Chezy"s eq. v= c(R*S)^.5
For Circular Channel c= ((1.486*R^(1/6))/n)
Hydaulic Radius R=A/P= (D/4)*(1-360sin(θ)/(2πθ))
Depth of Flow consiered at peak flow 0.8 m
θ at .80 depth 253.74 m
Therefore, R 0.30 m
and, C = 1.486x 0.431/6 86.07

0.015
Therefore, Velocity (v) using Chezy's eq. =
V = 88.07 x {0.43x(1/1000)}1/2 1.78 m/s
Q= A.V 1.34 m2
Therefor Diameter of pipe 1.4 m
Diameter provided
DIMENSION OF BYPASS RCC NP4 PIPE

DIA. 1.4 m
MEDIUM BAR SCREEN(MECHANICAL)

Design Basis
Total Average Flow 50 MLD 2083.3333333333 (m^3/hr)
Total Peak Flow 112.5 MLD 4687.5 (m^3/hr)
Total Lean Flow 22.2222222222222 MLD 925.92592592593 (m^3/hr)
No. of Screens 1 (As per NIT)
Material of construction SS AISI 304 (As per NIT)
Type Mechanically
Peak Flow each Channel 1.30 m^3/s
Average Flow each Channel 0.58 m^3/s
Lean Flow each Channel 0.26 m^3/s
Clear Spacing B/w Bars (mm) 50 As per NIT
Size of Flat (mm) 50 8 mm
Inclination of the Screen (degree) 60 (As per Metcalf & Eddy Fourth Edition)
Normal Requirement :
Max Velocity through Rack Opening (m/s) 1 (at maximum flow) As per NIT
Velocity ahead of screen(not less then) (m/s) 0.4 (at maximum flow)
Free Board 0.3 m
Depth of Flow(assumed) 1m
Clear Width of opening 1.128 m
Total No of Clear Opening 24
Total No of Racks 23
Width of the Screen 1358 mm
Width of Screen provided 1450 mm
Velocity of Channel at Peak 0.90 m/s
Hyraulic Radius 0.420 m
Coefficient of Friction 0.015
Slope, S 0.000576313594336
Depth at Average Flow 0.51 m
Depth at Lean Flow 0.23 m
Check………
Velocity at Peak flow in the Channel 0.90 m/s
Velocity at Average Flow through the racks 0.83 m/s
Velocity at Average flow in the Channel 0.78 m/s
Velocity at Lean flow through the racks 0.83 m/s
Velocity at Lean flow in the Channel 0.78 m/s
Velocity at Peak flow through the racks 0.96 m/s
DIMENSION OF MEDIUM SCREEN (MECHANICAL)

1450 mm wide x (1000 mm SWD + 300 mm FS)
MEDIUM BAR SCREEN (STAND BY UNIT) = MANUAL

Design Basis
Total Average Flow 2083.3 m^3/s
Total Peak Flow 4687.5 m^3/s
Total Lean Flow 925.9 m^3/s
No of Screens 1 (As per NIT)
Material of Construction SS AISI 304 (As per NIT)
Type Manually Cleaned
Peak Flow each Channel 1.30 m^3/s
Average Flow each Channel 0.58 m^3/s
Lean Flow each Channel 0.257 m^3/s
Clear Spacing Between Bars 75 mm
Size of Flat 50 8 mm
Inclination of the Screen (degree) 40
Normal requirement
Max Velocity through Rack Opening 1 (at maximum flow)
Velocity ahead of Screen(not less than) 0.4 m/s
Free Board 0.3 m
Depth of Flow(assumed) 0.9 m
Clear Width of Opening 0.930 m
Width of Screen 1104.11566332794 m
Width of Screen Provided 1150 (mm) say
Velocity in the Channel at Peak 1.26 m/s
Hydraulic Radius 0.351 m
Slope, S (m/m) 0.0015
Depth at Average Flow 0.62 m
Depth at Lean Flow 0.28 m
Checks…………
Velocity at Peak Flow in the Channel 1.26 m/s
Velocity at Average Flow through the racks 0.84 m/s
Velocity at AverageFlow in the Channel 0.81 m/s
Velocity at Lean Flow through the racks 0.84 m/s
Velocity at Lean Flow in the Channel 0.81 m/s
DIMENSION OF MEDIUM SCREEN (MECHANICAL)

1150 mm wide x (900 mm SWD + 300 mm FS)
MECHANICAL FINE SCREENS

Design Basis
Total Average Flow 2083.33333333333
Total Peak Flow(Design Flow) 4687.5
Total Lean Flow 925.925925925926
No of Screens 2 (As per NIT)
Material of Construction SS AISI 304 (As per NIT)
Type Mechanically Cleaned
Peak Flow each Channel 1.30

Average Flow each Channel 0.58
Lean Flow each Channel 0.26
Clear Spacing B/w Bars 6 mm

Size of Flat 50 3 mm
Inclination of the Screen (degree) 75 (As per vendor specification)
Normal Reuirement
Max velocity through Rack Opening 1 (at Maximum flow) (as per NIT)
Velocity ahead of Screen( not less than) 0.4 (at Maximum flow)
Free Board (m) 0.3

Depth of Flow (assumed) ,m 1.2
Clear Width of opening (m) 1.046

Width of the Screen 1574.2913174108 mm

Width of the Screen Assumed 1600 mm
Velocity in the Channel at Peak 0.68

Hydraulic Radius 0.48
Slope, S 0.0002
Depth at Average Flow 0.553504024359894

Depth at Lean Flow 0.246001788604397
Checks……………………..
Velocity at Peak Flow in the Channel 0.678 OK
Velocity at Average Flow through the racks 1.000 OK
Velocity at AverageFlow in the Channel 0.653 OK
Velocity at Lean Flow through the racks 1.000 OK
Velocity at Lean Flow in the Channel 0.871 OK
Velocity at Peak Flow through the racks 1.038 OK
DIMENSION OF FINE SCREEN (MECHANICAL)

1600 mm wide x (1200 mm SWD + 300 mm FB)
Parshall Flume
Peak Flow 112.5 MLD
Average Flow 50 MLD
Lean Flow 22.2 MLD
Design Flow
Minimum(MLD) 10 115.740740740741 lps 0.12 m^3/s
Maximum 125 1446.75925925926 lps 1.45 m^3/s
Assume Throat Width(W) 900 mm 0.9 m
Now:
(Ref: CPHEEO Manual)
Ha = (Qmax/2264W)2/3
Where,
Qmax= Maximum flow in lps
Ha= Depth of flow in upstream leg of the flume in m
W= throat width in m
Therefore, Ha 0.80
Consider the standard dimension for 900 Throat width Parshall Flume(Ref: Manual,UP Jal Board)
W 91.5 cm 0.915 m
A 167.64 cm 1.6764 m
B 164.55 cm 1.6455 m
C 121.92 cm 1.2192 m
D 157.16 cm 1.5716 m
F 60.96 cm 0.6096 m
G 91.44 cm 0.9144 m
K 7.5 cm 0.075 m
N 22.86 cm 0.2286 m
For Free Flow condition:

Qmax ≤ 63450WN^3/2
63455.1769606038 lps <Qmax OK
check for Submergence:

In order to prevent submergence condition at downstream, the following condition should be satisfied at
Dc+K≥Dc' & Dc'+M≥Dc
Dc= (Q^2/gW^2)^1/3 Dc'= (Q^2/gC^2)^1/3
where flow(Q) is in m^3/sec
At Qmax:
Dc 0.634
Dc' 0.524
At Qmin:
Dc 0.12
Dc' 0.10
Now Dc can be calculated by equating the specific forces
Q2/(gDc'C) + Dc/2* Dc'*C= Q2/(gDeB) + De2B/2
Dc 0.634 m(Approx)
Providing:
Channel Length u/s of Parshall Flume 7500 mm
Channel Length d/s of Parshall Flume 3000 mm
Incoming channel width 1300 mm (Tentative)
SWD 1000 mm
Distribution Chamber for Grit Separator Unit

Total Average Flow 0.58
Total Peak Flow 1.30
Detension Time 15 sec.
Volume of Distribution Chamber Required 8.7
Let the Depth be 1.0 m
Dimensioning
Length 6m
Width 1.47 m
Provided Width 1.5 m
Free Board 0.3
Volume Provided 8.7
DIMENSION OF THE DISTRIBUTION CHAMBER

6 m Long x 1.5 m Wide 1 m SWD + 0.3 m FB
GRIT SEPARATOR UNIT

Design Flow 112500 m^3/d
Design Flow for Each Unit 28125 m^3/d
Type
Number of Chambers 4 Nos. (As per NIT)

Size of Grit Particles to be Removed(Min) 0.15 mm (As per NIT)
Specific gravity of the Grit Particle 2.65 (As per NIT)
Kinematic Viscosity 1.14*10^-6 m^2/s
Acceleration due to Gravity 9.81 m/s^2
Design Basin
Flow 0.33 m^3/s
Setting Velocity as per Stoke's Law, Vs 1.80*10^-2 m/s
Check for Reynold's Number ,R 2.37
If the value of the Reynold's No. is greater than 0.5, then Stoke's Law does not apply.
In that case, apply as per Transitions Law for
0.5<R<1000
Settting Velocity as per Transition Law Formula, 0.0168 m/s
Vs
Now,
Settinng Velocity of the

Surface Overflow Rate (For 100% removal ˭ minimum Size of Particle
efficiency of an idealgrit chamber)
to be removed
0.0168 m/s
or 1451.52 m^3/m^2/day
To determine actual flow rate, use correction 0.80

factor, F
Permissible Overflow Rate(Q/A) 900 m^3/m^2/day
Dimensioning
Plan Area required per grit unit 31.25 m^2
Minimum SWD as per NIT 0.8 m
Free board 0.3 m(As per NIT)
Grit Storage Space 0.25 m(As per CPHEEO)
Total Depth of Grit Chamber 1.05 m
Width of the Channel 5.6 (Assumed)

Length of the Channel 5.6 (Assumed)
Check……………..
The critical displacement velocity to Initiate resus 0.161 m/s (As per CPHEEO)
The Horizontal velocity of flow should be kept less than the critical displacement velocity Horizontal Ve(OK)
Hydraulic retention time 77 sec (OK)
DIMENSION OF GRIT CHAMBER

5.6 m long x 5.6 m wide x 1.05 m SWD + 0.3 m FB
DISTRIBUTION CHAMBER OF PRIMARY CLARIFIER
Design Flow for Distribution Chamber Avg Flow+ Return Flows

Peak Flow 112500 m^3/d 4687.50 m^3/h 1.30 m^3/s
Average Flow 50000 m^3/d 2083.33 m^3/h 0.58 m^3/s
Return Flow 638.7 m^3/d 26.61 m^3/h 0.01 m^3/s
Design Flow 50638.7 m^3/d 2109.95 m^3/h 0.59 m^3/s
Number 1
Detention time 15 sec
Volume off Distribution Chamber Required 8.79 m^3
Let the Depth be 1m
Dimensioning ( Final dim. Will be as per Mech. GA)

Length 5m
Width 1.80 m
1.80 m
free Board 0.3 m
Volume Provided 9.00 m^3
Length Provided 5
Width Provided 1.80

5.0 m Lomg x 1.8 m wide x 1.0 m depth + 0.3 FB
PRIMARY CLARIFIER
Design Flow Avg. Flow + Return Flows
Average Flow 50000
TSS concentration after grit removal 540 mg/l (As per NIT)
Assumed that there is no loss in TSS after Grit Separator
Return Flows
Mechnical
Centrifuge
Thickener Supernatant Digester Supernatant Thickner
centrate supernatant
Flow (m^3/d) 164.51 94.29 109 270.91
Total Return Flow 638.7 m^3/d

Design Flow for Primary Clarifier 50638.7 m^3/d
Nummber of Clarifier 2
Flow for one Clarifier 25319.35 m^3/d
Applying Mass Balance
BOD 300 mg/l
Inlet Suspended Solids 540 mg/l
Design BOD For Primary Clarifier 300 mg/l

Design TSS for Primary Clarifier 540 mg/l
Surface Loading Rate(At Average) 45 m^3/m^2/d (As per NIT)
Surface Area Required 1125.30 m^2
Number of Clarifier to be Provided 2
Surface Area of single Clarifier 562.65 m^2
Considering efffective area (excluding feedwell area & double weir trough area)
Diameter of the Primary Clarifier Required 26.76 m
Diameter of the Primary Clarifier Provided 33.1 m
Depth of Clarifier 2.75 m (As per NIT 2.5 to 3.5m)
Area of Each Clarifier provided 859 m^2
Volume of each Clarifier Provided 2362 m^3
Free Board 0.5 m
DIMENSION OF THE PRIMARY CLARIFIER

33.1 m Dia. x 2.75 m SWD + 0.5 m FB
Check…………
Surface Overflow Rate
SOR at Average Flow 29.48 m^3/m^2/d <50 m^3/m^2/d
SOR at Peak Flow 65.50 m^3/m^2/d <120 m^3/m^2/d
Weir loading(considering single weir) 243.6 m^3/m^2/d
Considering double weir & weir loading of 125 m^3/m.d
Weir Length required 202.55 m
Therefore dia. Of Clarifier required 33.1 m
Provided Clarifier Diameter 33.1 m
Detension Time 2.3 Hrs.
SLUDGE PRODUCTION FROM PRIMARY CLARIFIER

Percentage of Primary solids removal effiency In
60 % ( As per CPHEEO)
the PST
Therefore,
Total Primary solids 27344.9 kg/d
Total Solids removed 16406.94 kg/d
Sludge concentration 4% (As per CPHEEO)
Specific Gravity 1.05
Sludge Volume 391 m^3/d
Efficiency of BOD Removal 35 % (As per CPHEEO)
BOD Removal 105 mg/l
BOD Overflow from PST 195 mg/l
Primary Sludge Pumps
Arrangement Direct online Pump

Type Horizontal/ Vertical non clog pump
Arrangement Discharge into Thickener
Hours of Operation 24 Hrs.
Numbers 2 3(2W + 1S)
Capacity of Pump Required 16.29 m^3/hr
However, Capacity of each Pump Provided 8.15 m^3/hr
Head 8m (To be Cross checked with Hyd.Cal.)
AERATION TANK
DISTRIBUTION CHAMBER OF BIOREACTOR

Design Flow Avg Flow + Sludge Recirculation from RAS Sump +Return Flows
Avg Flow 50000 m^3/d
Return Sludge Flow 35000 m^3/d
Total Return Flows 638.7 m^3/d
Total Design Flow 85638.7 m^3/d
Number 1
Detention Time 15 sec
Volume of Distribution Chamber 14.87 m^3
Let the Depth be 1.5 m
Plan Area Required 9.91 m^2
Dimensioning
Length 3.5
Width 2.83
Free Board 0.3 m
Length Provided 3.5 m
Width Provided 3.00 m
DISTRIBUTION CHAMBER OF BIOREACTOR

3.5 m Long x 3 m Wide x 1.5 m SWD + 0.3 m FB
AERATION TANK
Design Flow for Aeration Tanks Average Flow +Return Flow

Average Flow 50000 m^3/d
Calcualtion for the Return Sludge Flow:
Using Equation :
Qr/Q = X/(Xs-X)
Return Sludge 0.39

Return Flow considered 0.7Qavg. (0.25-0.8, As per CPHEEO)
35000 m^3/d
Total Return Flow 638.7 m^3/d
Design Flow for Aeration Tanks 50638.7 m^3/d
A.T. Inlet BODs 20 ̊c (after 35% reduction )So 195 mg/l
A.T. Inlet TSS (after 60% reduction ) 216 mg/l
Design Effluent Parameters

Secondary Clarifier Outlet BODs 20 ̊c Se 20 mg/l or less
Secondary Clarifier Outlet TSS 30 mg/l or less
MLSS Concentration in Aeration (X) 3 g/l (As per NIT> or = 2500mg/l)
Percentage MLVSS/MLSS 80% (As Per CPHEEO)
Yield Coefficient( Y) 0.5 kg VSS/kg BOD (As Per CPHEEO)
Decay Coefficient (kd) 0.06 Per day (As Per CPHEEO)
Sludge Age (SRT) 8 days (As Per CPHEEO between 5-8)
Dimensioning
SRT*Q*Y*(So-Se)
Aeration Volume,V=
MLVSS*(1+Kd+SRT)
Aeration Tank Volume 9979.47353603604 m^3

Check For Retention Time
Hydraulic Retension Time Ѳ= V(m^3) 4.730 (As per CPHEEO 4-5 Hrs.
Q(m^3/d)
Food to mass Ratio , F/M= Qso/XV 0.33 (As per CPHEEO .2-0.4 Hrs.)
Provided
Type Rectangular
Number 2
Total Volume required 9979.47 m^3
Volume of each aeration tank required 4989.74 m^3
SWD 4.2 m
Plan area required for each tank 1188.03256381381 m^2
Length 60
Width 19.9000
Provided 20
Free Board 0.6 (As per NIT)
Volume of each aeration tank provided 4990 m^3
Total volume Provided for Aeration 9979 m^3
DIMENSION OF AERATION TANK

60 m Long x 20 m Wide x 4.2 m SWD + 0.4 m FB
Oxygen Requirement (g/d)= Q(So-S)/f - 1.42QwXs Refer CPHEEO
QwXs(Waste Activated Sludge) 3742303.3 g/d

O2 Requirement 9289717.641 g/d
9289.717641 kg/d
Check: Oxygen Requirement (As per CPHEEO 0.8-1.0 kg/Kg of BOD removed)
BOD removed 8861.77 kg/d
Kgo2/Kg BOD removed 1.05
Hence Provided O2 8861.77 kg/d (1.0 kg/Kg of BOD removed)
SECONDARY CLARIFIER
DISTRIBUTION CHAMBER OF SECONDARY CLARIFIER
Design Flow Avg Flow + Return Flow

Avg Flow 50000 m^3/d
Return Flow 638.7 m^3/d
Design Flow 50638.7 m^3/d
Number 1
Detention Time 15 sec
Volume of Distribution Chamber 8.79 m^3
Let the Depth be 1m
Plan Area Required 8.79 m^2
Dimensioning (Final Dim. Will be as per Mech. GA)

Length 5.0 m
Width 1.8 m
Free Board 0.3 m
Volume 8.79 m
Length Provided 5.0 m
Width Proovided 1.8 m

5 m Long x 1.8 m Wide x 1 m SWD + 0.3 m FB
Design Flow Avg Flow + Return Flows

Average Flow 50000 m^3/d
Inlet TSS 3000 mg/l
Return Flow 638.7 m^3/d
Surface Loading Rate, at Average 22 m^3/m^2/d (15 to 35 m^3/d/m^2 As per NIT)
Dimensioning
Total Surface Area Required 2301.8
Type Circular
Number 2 (AS per NIT)
Surface Area of Each 1150.9 m^2
Diameter Required 38.3 m
Diameter Provided 38.5 m
SWD 3m (AS per NIT, From 3.0 to 4.5)
Free Board 0.5 m
Check ……………….
Surface Loading Peak Flow 48.9 m^3/m^2/d Range 40-50 as per CPHEEO
Consider Solids Loading (Avg Flow) 80 kg/m^2/d
Area Required 949.5 m^2
SLR at Peak Flow 210 kg/m^2/d
Area Required for Peak Flow 813.8 m^2
Hence considering the largest of the Required area , provided 2 Nos. Clarifier each with area 1150.9 m^2
DIMENSION OF THE SECONARY CLARIFIER

38.5 m Dia x 3 m SWD + 0.3 m FB
Check for HRT 3.27
Check for Weir loading (Considering Single Weir) 210 not < 185 m^3/m/d
Hence Provided Double Weir 105 m^3/m/d

Weir loading
Excess Sludge :
Due to BOD Stabilization:
1) Based on kinetics Equation:
QY(So-S)
Using: Px=
(1+kd*SRT)
Excess Sludge Solids 2993.84 kg/d
2) Considering 0.35 kg/kg of BOD removed: (Ref: CPHEEO Manual )

BOD removed 8553.83445945946 kg/d
Excess Sludge Solids 3101.62 kg/d
Considering the Higher value from the above two,
3101.62 kg/d
i.e.
Total Excess Sludge Solids 3101.62
Consistency of Excess Sludge 1%
Excess Sludge Flow 307.09 m^3/d
Return Sludge Rate

Sludge Recycle Ratio Required 0.7 (Aeration Volume Calc. Bioreactor)
( As per CPHEEO Manual )
Recycle Sludge Flow 35447.09 m^3/d
Return Activated Sludge(RAS) Pumps

Capacity of Pump required 738.48 m^3/hr
Capacty of Pump Provided 740 m^3/hr
Head 7.5 (check Hyd. Cal.)
Numbers 3(2W + 1S) (As per NIT)
Type Horizontal/Vertical non clog Pump
Location Return Activated Sudge P/H
GRAVITY SLUDGE THICKENER FOR PRIMARY SLUDGE
Design Flow Underflow from Primary Clarifier

390.6 m^3/d
Total solids in the Sludge 16406.94 kg/day
Solids Loading Rate considered 120 kg/m^2/d (As per NIT)
Thickener Area & Diameter

Surface Area Required 137 m^2
Number of Thickener provided 1
Diameter of the Thickener Required 13.2 m
However, Diameter of Thickener Provided 13.5 m
SWD 3.5 m (As per NIT)
Free Board 0.3 m
Surface Area Provided 143.014 m^2
Volume 500.55 m^3
Check……………….
Solid Loading when all the Unit are operating 114.7 kg/m^2/d
Surface loading 2.73
Thickener Sludge Withdrawl

Solids Capture 95 %
Total Quantity of Solids withdrawn(TSS) 15586.59 kg/day
Thickener Sludge Consistency 6%
Total Volume of the thickened Sludge withdraw 242.78 m^3/d
Supernatant From Overflow

Total volume of thickener Overflow 147.82 m^3/d
Total Amount of Solid lost in Thickener
820.347 kg/day
Overflow(TSS)
TSS concentration 5548.15 mg/l
BOD concentration 3482.2 mg/l
The Thickener Supernatant shall be recycled back ti the Common Distribution Chamber.
DIMENSION OF THE GRAVITY THCKENER

13.5 m Dia x 3.5 m SWD + 0.3 m FB
Mechanical Thickener for Secondary Clarifier
Excess Biological Sludge Flow 307.09 m^3/day

Solid in Excess Biological Sludge 3101.62 kg/day
Solids Concentration 1.01 %
TSS 3101.62 kg/day
Solid Loading Rate 40 kg/m^2/d
(2.4-4.0 kg/m^2/hr,As per Metcalf & Eddy)
Floatation Thickener Area & Diameter
Surface Area Required 77.54 m^2

Number of Thickener Provided 1m
Surface Area Required for Each Unit 77.54 m
Diameter of the Thickener Required 9.9 m
Diameter of Thickener Provided 11.5 m
SWD 3.5 m
Free Board 0.3 m
Volume 365.85 m^3
Check…………………..
Solids Loading when all the units are operting 29.67 kg/m^2/d
Floated Thickened Sludge Withdrawl

Solids Capture 95 %
Total Quantity of Solids Withdrawn 2946.539
Thickened Sludge consistency 4%
Total Volume of thickened Sludge withdrawn 73.66 m^3/d
TSS 2946.539
Supenatant
Total Volume 233.43 m^3/d
Suspended Solids in Thickener Overflow 155.081 m^3/d
TSS 664.36 mg/l
The DAF Subnatant shall flow by gravity to the filtrate sump and thereafter shall be recycled back to
the Distribution Chamber of Primary Clarifier
DIMENSION OF MECHANICAL THICKENER

11.5 m Dia x 3.5 m SWD + 0.3 m FB
THICKENED SLUDGE SUMP

Design Basis
Sump Capacity 15 min
Dimensioning
Wet Well
Thickened sludge Sump Capacity Required 3.30 m^3
No. of Sump 1
Depth of the Sump 1.5 m
Area Required 2.2 m^2
Length of the Sump 2.0 m
Width of the Sump 1.1
Free Board 0.3
Effective Volume of Sump Provided 3.30
DIMENSION OF WET WELL

2 m Long x 0.8 m Wide x 1.5 m SWD + 0.3 m FB
Dry Well
DIMENSION OF THE DRY WELL

6 m Long x 3 m Wide x 2m Ht.
Digester Feed Pumps
Type Progrssive Cavity Type

Hours of Operation 24 Hrs.
No. 2(1W + 1S) (As per NIT)
Capacity of Pump Required 13.1854166666667 m^3/hr
Capacity of Pump Provided 14 m^3/hr
Head 11.5 m
ANAEROBIC SLUDGE DIGESTER

Design Flow Flow from Thcikened Sludge Sump
316.45
Consistency 6%
Specific Gravity 1.05 %
Total Solids in the Incoming Flow 18533.13 kg/d
VSS in the Sludge 68 %
Volatile Solids in the Incoming Flow 12602.5284 kg/d
Non Volatile Solids in the Incoming flow 5930.6016 kg/d
Destruction of VSS in the Digested Sludge 50 %
VSS in the Digested Sludge 6301.2642 kg/d
Non Volatile in the Digested Sludge 5930.6016 kg/d
Digested Sludge
Total Solid in the Digested Sludge 12231.87 kg/d

Digested Sludge Consistency 6%
Volume of Digested Sludge 194.16 m^3/d
Digester Supernatant
Flow 122.29 m^3/d
The Supernatant shall be recycle back to common Distribution Chamber.
Gas Generation (Ref: S.R. Qasim ,2nd Ed. Pg: 703)

The Gas Generation is Calculated based on the Followin:
1. Kinetics Equation
2. Total Volatile Solids
3. Total Volatile Solids Reduction
An Average value based on the three is taken for energy Generation & Gas Holder Sizing.
Based on Kinetics Equation:
BODu in the Sludge 17895.6 kg/d

Using:
YESu
Px=
(1 + kd*SRT)
Px= 448.89
Using:
V= 0.35m^3/kg[(Esu) - 1.42(Po)]
Volume of Methane Gas 4375.47 m^3/d

Considering Methane concentration 66 %
Gas Produced 6629.5 m^3/d
Based on TVS:
Considering 0.53m^3/kg TVS reduced
Gas produced 6679.3 m^3/d
Basedon TVS reduction:

Considering 0.9m^3/kg TVS reduction:
Gas produced 5671.14 m^3/d
Based on the above analysis, a conservative value is assumed
Gas Production 6326.66 m^3/d
Digester Sizing
Retention Time Considered for Design 20 days (As per NIT)
No. of Digester 2 Nos.
Design Flow for Each Digester 158.23 m^3/d
Total Volume Required 6329 m^3
Assume Dia. Of the Digester 20.5 m
Area 330.20 m^2
Height 9.59 m
Free Board 0.3 m
Total Height Required 9.89 m
Height Provided 10 m
Total Volume Provided 6531.29 m^3
DIMENSION OF THE DIGESTER

20.5 m Dia x 10 m Total Ht.
Digester Mixing Pumps

The Sludge shall be mixed in the digester using Sludge Mixing Technology.
Number of Digesters 2
Volume of Sludge to be Handled 6328.91 m^3/d
Pumping Hours per Day 4 hrs
No. of Pumps Provided 4(3W + 1S)= 24
Capacity of each Pump Required 263.70 m^3/hr
Capacity of each Pump Provided 275.00 m^3/hr
Pump Head 7m
Sludge Collection Tank
No. of Sludge Sump 1

Volume of Sludge to be Handled 194.16 m^3/d
Retention Time 6 Hrs.
Volume of Sludge Sump 49 m^3
Centrifugal Feed Pumps
Type Of Pumps Progressive Cavity

No. of Pumps 2 Nos. (1W + 1S)
Pumping Hours per day 12 hrs.
Capacity Required 16.18 m^3/d
Provided 17 m^3/d
Head 10 m (Tentative)
Centrifuge
Digested Sludge from Digesters 194.16 m^3/d
No. of Centrifuge Units to be Provided 3(2W + 1S)
No. of Working Hours/day 12 Hrs.
Capacity of Centrifuge Units Required 8.09 m^3/hr
Capacity of Centrifuge Units Provided 8.1 m^3/hr

STP Design Calculations

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STP Design Calculations

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I - DESIGN BASIS

MLD m3/day m3/sec

Pipes and Conduits:

Head Loss for Various Pipe Fittings:

Entrance square edged = 0.5

II - HYDRAULLIC GRADIENT CALCULATION

2 Head Loss from Receiving/Inlet Chamber to Coarse Screen

Head Loss through Channel

Channerl Length Considered = 100 m

TWL in channel U/S of Gates = 194.83-(0.131+0.13)

Provide a gate of size 900x900 mm

TWL in channel D/S of Gates = 194.53-0.131

2.1 Coarse Screen Chamber

Width of Screen Channel = 1450 mm

Flat Size 50x10 mm, Clear Gap Between bars = 50 mm

Head Loss through clean flat bar screen:

Total area of Opening through bar =

Head loss across the screens for 50% chocked condition

Therefore, TWL before screen = 194.39

3 Fine Screen Chamber

Head Loss through mechanical fine screen :

Provide a gate of size 900x900 mm for mechanical screen channel.

Head Loss through gate = V2/2g

TWL in screen channal = 194.19-0.131 = 194.06

Head Loss through clean flat bar screen:

Total area of Opening through bar =

Head loss across the screens for 50% chocked condition

Therefore, TWL before screen = 194.06

1 Head Loss from Screen channel outlet to Grit Chamber

Peak Flow = 112.5 MLD = 1.3 m3/sec

Head Loss through Channel

V = 1/n.R2/3.S1/2 (As per CPHEEO Manual)

Channerl Length Considered = 10 m

TWL at U/S of Grit Chamber= 193.76-0.01

Provide a gate of size 900x900 mm for Grit Chamber Inlet.

2 Head Loss from Grit Chamber to Distribution of Primary Clarifier

i) Head Over Weir

Head over outlet weir

ii) Provide a gate of size 900x900 mm for Grit Chamber Inlet.

iii) Head Loss through Channel

(As per CPHEEO Manual)

Channerl Length Considered = 45 m

Thus TWL at outlet channel of Grit Chamber = 193.62-(0.16+0.045+0.131)

iv) Head Loss through Parshall Flume = 0.12 m

Provide 50 mm drop from Parshall Flume channer to distribution chamber.

TWL of Distribution Chamber (Primary Clarifier) = 193.11

3 Head Loss from Distribution Chamber of Primary Clarifier to Primary Clarifier

Design Flow (Peak Flow) = 112.5 MLD = 1.3 m3/sec

i) Provide a gate of 900x900 mm

ii) Head loss through 1200 mm dia Delivery pipe :

Provide 50 mm drop from distribution chamber to primary clarifier.

Thus TWL of Primary Clarifier = 192.80

TWL of Primary Clarifier = 192.80

4 Head Loss from Primary Clarifier to Aeration Tank

i) Head required over wier

Q = 2/3.Ce.(2g)1/2.b.he3/2 (As per CPHEEO Manual)

Calculating by using above formula, we get-

TWL at the High Point launder = 192.665

Provide size of clarifier launder as 800x800 mm

Length of Launder = 103.934

V = 1/n.R2/3.S1/2 (As per CPHEEO Manual)

Friction loss in channel = 0.10 m say

ii) Channel length from primary clarifier to distribution chamber

V = 1/n.R2/3.S1/2 (As per CPHEEO Manual)