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Installation

and Maintenance Manual IM 1072-4


Group: WSHP
Part Number: 910262319
Date: April 2019

Daikin Water to Water Source Heat Pumps


3 to 35 Tons with R-410A

WRA - Heating and Cooling Models


WHA - Heating Only Models
WCA - Cooling Only Models
Contents

Product Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . 3 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 208-230/60/3, Unit Sizes 120, 150, 180,
Safe Operation Rules . . . . . . . . . . . . . . . . . . . . . . . . . 4 240 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 (Continued) 208-230/60/3, Unit Sizes 120, 150, 180,


240 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
WRA, WHA, WCA 036 – 420 . . . . . . . . . . . . . . . . . . . 5
Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pre-Installation and Code Requirements . . . . . . . . . . 6
Optional Low Temperature Control Board "LTC" – 3
Mounting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Phase, Unit Sizes 120, 150, 180, 240 and 300 . . . . 27
Piping the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Compressor Control Module Functional Operation –
Domestic Hot Water Heat Recovery . . . . . . . . . . . . . 6 208-230/60/3, Unit Sizes 120, 150, 180,
240 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
208/230-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . . . 30
Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . 8
Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
WRA, WCA, WHA – Size 036-072 . . . . . . . . . . . . . . . 9
Optional Low Temperature Control Board "LTC" –
WRA, WCA, WHA – Size 120-150 . . . . . . . . . . . . . . 10
208/230-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . . . 33
WRA, WCA, WHA – Size 180-420 . . . . . . . . . . . . . . . 11
Compressor Control Module Functional Operation –
Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 208/230-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . . . 34
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operating Pressures (PSIG) . . . . . . . . . . . . . . . . . . 12 460-60-3, 575-60-3, Unit Sizes 360, 420 . . . . . . . . . 36
Antifreeze Correction . . . . . . . . . . . . . . . . . . . . . . . . 13 Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Waterflow Correction . . . . . . . . . . . . . . . . . . . . . . . . 13 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Optional Low Temperature Control Board "LTC" – 460-
208-230/60/1, Unit Sizes 036, 048, 060 . . . . . . . . . . 14 60-3, 575-60-3, Unit Sizes 360, 420 . . . . . . . . . . . . 39
Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Compressor Control Module Functional Operation –
460-60-3, 575-60-3, Unit Sizes 360, 420 . . . . . . . . . 40
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Optional Low Temperature Control Board "LTC" – 208-
230/60/1, Unit Sizes 036, 048, 060 . . . . . . . . . . . . . 16 Model WHA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Compressor Control Module Functional Operation Model WRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
208-230/60/1, Unit Sizes 036, 048, 060 . . . . . . . . . . 17 Model WCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Check, Test and Start Form . . . . . . . . . . . . . . . . . . . 45
208-230/60/3, Unit Sizes 036, 048, 060 and 072 . . . 19 General Service Guide . . . . . . . . . . . . . . . . . . . . . . . 46
Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . 47
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Optional Low Temperature Control Board "LTC" – 208-
230/60/3, Unit Sizes 036, 048, 060 and 072 . . . . . . 21
Compressor Control Module Functional Operation –
208-230/60/3, Unit Sizes 036, 048, 060 and 072 . . . 22

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 2 www.DaikinApplied.com


Product Nomenclature

Category Code Item Code Option Code Designation & Description


Product Category 1 1 W = Water Source Heat Pump
Product Identifier 2 2-4 WCA = Base Cooling Only Unit with Copper Coaxial Water Coils
WHA = Base Heating Only Unit with Copper Coaxial Water Coils
WRA = Base Cooling and Heating Only Unit with Copper Coaxial Water Coils
Design Series 3 5 1 = 1st Design
2 = 2nd Design
3 = 3rd Design
4 = 4th Design
Nominal Capacity 4 6-8 036 = 36,000 Btuh Nominal Cooling
048 = 48,000 Btuh Nominal Cooling
060 = 60,000 Btuh Nominal Cooling
072 = 72,000 Btuh Nominal Cooling
120 = 120,000 Btuh Nominal Cooling
150 = 150,000 Btuh Nominal Cooling
180 = 180,000 Btuh Nominal Cooling
240 = 240,000 Btuh Nominal Cooling
300 = 300,000 Btuh Nominal Cooling
360 = 360,000 Btuh Nominal Cooling
420 = 420,000 Btuh Nominal Cooling
Unit Control 5 9 A = ALC control for standard Sequence of Operations (See Note)
L = ALC control w/ Lonworks card
D = Terminal strips for field-mounted DDC controls
T = Terminal strips for aquastat control
Note: ALC controls include built-in communication card for BACnet®, Modbus and N2 protocols. For use with Lonworks® protocol, the accessory Lonworks Card
must also be selected. It is required that at least one BACview6 handheld be purchased per job site unless other means of communicating with the controller
is being used. If an ALC control with a non-standard sequence of operations is required, contact factory for pricing.
Voltage 6 10 E = 208-230/60/1
F = 208-230/60/3
K = 460/60/3
L = 575/60/3
Head Pressure Control 7 11 Y = None
A selection must be made from
this section for units only if unit will
operate as described below:
Units operating in cooling mode with an entering water temperature of 75°F (23.9°C) or higher do not require water regulating valves.
Units operating AT ANY TIME in cooling mode with an entering water temperature less than 75°F (23.9°C) require water regulating valves.
Includes valves, bypass refrigeration circuit and check valve.
Water Piping Location 8 12 F = Front
T = Top
L = Left Hand Side
R = Right Hand Side
Control Box Location 9 13 F = Front
L = Left Side Control Box
R = Right Side Control Box
Status Lights 10 14-15 YY = None
SL = Three Lights-Compressor-1,
Compressor-2, Compressor fault
Freezestat 11 16-17 YY = None
FS = Adjustable for Geothermal and Boiler/Tower Application
Construction Type 12 18 A = Standard
Source Water to Refrigerant 13 19 C = Copper Coax
Heat Exchanger Construction L = Load Side Cupro Nickel Coax
S = Source Side Cupro Nickel Coax
B = Load & Source Side Cupro Nickel Coax
Desuperheater 14 20 Y = None
D = Waste Heat Recovery Water Heater
Refrigerant 15 21 A = R-410A
Cabinet Electrical 22 YYY= Reserved for future use

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WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4
Safety Information

Safe Operation Rules


Installation and maintenance are to be performed only
by qualified personnel who are familiar with and in com-
pliance with state, local and national codes and regula-
Electric Shock Hazard.
tions, and experienced with this type of equipment.
Please take a few minutes to read the instructions before Turn Off All Power
you install the heat pump. This will help you obtain the Before Servicing.
full value from this unit. It will also help you avoid need-
less costs that result from incorrect installation and are
not covered in the warranty.
Follow these instructions carefully. Failure to do so could
cause a malfunction of the heat pump, resulting in injury, Warning Label
death and/or property damage.
White lettering on a black background except the word
Tubing and compressor contain high pressure refrigerant WARNING which is white with an orange background.
and they must not be exposed to high temperature or be
punctured.

WARNING
To prevent electrical shock, disconnect electric power to Fire Hazard.
system at main fuse or circuit breaker box until installa- Use copper wire only.
tion is complete.
Failure to observe
could result in property
CAUTION damage, bodily injury
Sharp edges can cause personal injury. Avoid contact with them.
or death

Safety and Signal Words Caution Label


The signal words DANGER, WARNING and CAUTION White lettering on a black background except the word
are used to identify levels of hazard seriousness. The CAUTION which is white with a yellow background.
signal word DANGER is only used on product labels to
signify an immediate hazard. The signal words WARN-
ING and CAUTION will be used on product labels and
throughout this manual and other manuals that may ap- Cuts and Abrasion
ply to the product. Hazard.
DANGER Wear gloves and handle
Immediate hazards which WILL result in severe personal with care.
injury or death. Failure to observe could
WARNING result in bodily injury.
Hazards or unsafe practices which COULD result in
severe personal injury or death.
CAUTION WARNING
Hazards or unsafe practices which COULD result in This unit contains HFC-(R-410A), a azeotropic mixture of
minor personal injury or product or property damage. R-32 (Difluoromethane) and R-125 (Pentafluoroethane).
Do Not Vent HFC-(R-410A) to the atmosphere. The U.S.
Danger Label Clean Air Act requires the recovery of any residual re-
White lettering on a black background except the word frigerant. Do not use R-22 service equipment or compo-
DANGER which is white with a red background. nents on R-410A systems.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 4 www.DaikinApplied.com


Electrical Data

WRA, WHA, WCA 036 – 420


Table 1: Electrical data
Compressor Maximum
Voltage Minimum Circuit Max. Circuit
Unit Size Voltage/Hz/Ph Total Unit FLA Fuse HACR
Quantity RLA (each) LRA (each) Min./Max. Ampacity Breaker
Breaker
208-230/60/1 16.7 79.0 33.4 197/253 20.9 35 35
208-230/60/3 10.4 73.0 20.8 187/253 13.0 20 20
036 1
460/60/3 5.8 38.0 11.6 414/506 7.3 15 15
575/60/3 3.8 36.5 7.6 517/632 4.8 15 15
208-230/60/1 19.9 109.0 39.8 197/253 24.9 40 40
208-230/60/3 13.6 83.1 27.2 187/253 17.0 30 30
048 1
460/60/3 6.1 41.0 12.2 414/506 7.6 15 15
575/60/3 4.2 33.0 8.4 517/632 5.3 15 15
208-230/60/1 23.1 134.0 46.2 197/253 28.9 50 50
208-230/60/3 16.1 91.0 32.2 187/253 20.1 35 35
060 1
460/60/3 7.1 46.0 14.2 414/506 8.9 15 15
575/60/3 5.6 37.0 11.2 517/632 7.0 15 15
208-230/60/3 20.6 155.0 41.2 187/253 25.8 45 45
072 460/60/3 1 9.7 75.0 19.4 414/506 12.1 20 20
575/60/3 7.7 54.0 15.4 517/632 9.6 15 15
208-230/60/3 16.1 91.0 32.2 187/253 36.2 50 50
120 460/60/3 2 7.1 46.0 14.2 414/506 16.0 20 20
575/60/3 5.6 37.0 11.2 517/632 12.6 15 15
208-230/60/3 20.6 155.0 41.2 187/253 46.4 60 60
150 460/60/3 2 9.7 75.0 19.4 414/506 21.8 30 30
575/60/3 7.7 54.0 15.4 517/632 17.3 25 25
208-230/60/3 25.0 164.0 50.0 187/253 56.3 80 80
180 460/60/3 2 12.2 100.0 24.4 414/506 27.5 35 35
575/60/3 9.0 78.0 18.0 517/632 20.3 25 25
208-230/60/3 30.2 225.0 60.4 187/253 68.0 90 90
240 460/60/3 2 16.7 114.0 33.4 414/506 37.6 50 50
575/60/3 12.2 80.0 24.4 517/632 27.5 35 35
208-230/60/3 33.4 239.0 66.8 187/253 75.2 100 100
300 460/60/3 2 18.0 125.0 36.0 414/506 40.5 50 50
575/60/3 12.9 80.0 25.8 517/632 29.0 40 40
208-230/60/3 51.3 300.0 102.6 187/253 115.4 150 150
360 460/60/3 2 23.1 150.0 46.2 414/506 52.0 70 70
575/60/3 19.9 109.0 39.8 517/632 44.8 60 60
208-230/60/3 55.8 340.0 111.6 187/253 125.6 175 175
420 460/60/3 2 27.0 173.0 54.0 414/506 60.8 80 80
575/60/3 23.8 132.0 47.6 517/632 53.6 70 70
Legend:
FLA = Full Load Amps
HACR = Heating, Air Conditioning and Refrigeration Breaker
LRA = Lock Rotor Amps
RLA = Rated Load Amps

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WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4
Installation

Pre-Installation and Code Piping the Unit


Both source and load connections must be at least as
Requirements large as the connections on the unit. The unit may be
After removing the unit from the carton, immediately furnished with either copper or optional cupronickel coil
remove the panels and inspect for any damage that on either source or load coaxial heat exchanger. Cupro-
might have occurred during shipment. Report concealed nickel should always be used when chlorinated water or
damage immediately to the transportation company and ground water which is high in mineral content is the load
request inspection. or source load fluid. Never use flexible hoses that are
The electric power source must be the same voltage and smaller (inside diameter) than that of the water connec-
phase as shown on the serial plate. Line and low voltage tion on the unit. Make sure hoses and pipes are suitable
wiring must be done in accordance with local codes or for system water pressure and sized for proper flow rate.
the national electric code. The supply and the discharge pipes should be insulated
Make a survey of the final location for the unit before setting to prevent condensation damage caused by low water
it in place. The unit should be centrally located with respect temperature in the pipes.
to the distribution system. Install the unit within a heated If water hammer should occur during start-up or shut
area. Exposure to inclement weather conditions may cause down, slow closing diaphragm type solenoid valves
freeze damage that is not covered by the warranty. should be used. Placing the solenoid valve on the outlet
Table 2: Capacity data side of the system helps relieve this situation. Due to
Model Heating (Btuh) Cooling (Btuh) high pressure drop or poor throttling characteristics,
036 48,200 34,300
globe and gate valves should not be used, all flow valves
should be ball type.
048 58,200 42,100
060
072
67,200
85,500
46,000
62,200
Domestic Hot Water Heat Recovery
The unit may have an optional factory installed waste
120 129,000 94,500
heat recovery feature. The heat recovery device is fac-
150 170,400 122,140
tory piped to the refrigerant circuit of the unit. The plumb-
180 237,000 157,000
ing to the water tank and the power to the recovery
240 290,900 202,400 pump are to be completed in the field as required.
300 339,720 221,800
Care should be exercised in plumbing water lines to and
360 416,900 284,700
from the water heater.
420 493,200 358,600
Note: It is important that both water lines be insulated. For run
Notes: At standard rating conditions of: less than 50 feet one way, use 1/2" O.D. water lines on
Heating - 100°F entering load water, 70°F entering source water. models sizes 036 thru 072. A run over 50 feet should be
Cooling - 55°F entering load water, 85°F entering source water. avoided. On models 120 thru 420 specific system data
must be matched to industry standard pipe sizing charts.
Mounting the Unit To make a connection to Hot Water Heat Recovery:
The unit should be mounted level on a vibration absorb- 1. Turn off power or gas valves to the water heater.
ing pad slightly larger than the base to provide isolation 2. Turn off water supply to the water heater.
between the unit and the floor. It is not necessary to 3. Open hot water faucet and drain tank.
anchor the unit to the floor. 4. Connect tubing to “Heat Recovery Water Out” on
The electrical connections are accessible from the front. the unit and extend this line to the hot water heater.
The compressor can be accessed from either side. A Attach to hot water heater with fittings.
minimum of 24" clearance in front and sides of the unit
should be provided to allow sufficient room to make CAUTION
water and electrical connections. If the unit is located in
a confined space such as a closet, provisions must be Improper water flow in the system due to piping, valving or im-
proper pump operating will void the warranty.
made for unit servicing. Unit sizes 036 thru 072 may be
stacked vertically (2 high) in tight mechanical rooms.
5. Connect tubing to “Heat Recovery Water In” on the
unit and extend this line to the water heater. Attach
to cold water supply. Place pump in this line.
6. Set water heater thermostat as follows:

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Applications

7. Electric, Double element - Upper 125°F, Lower


minimum Gas, Oil or Single element - 125°F CAUTION
8. Wire according to single phase diagram ( on page Water piping exposed to outside may freeze.
14) and three phase diagram ( on page 19 and
on page 24).
Pressure/temperature ports recommended both supply and
9. The piping and wiring are now complete. Turn on return lines adjacent to the unit for system flow balancing.
water supply to water heater. With an open hot Flow can be accurately set by measuring the refrigerant-to-
water faucet, allow tank to fill. Bleed air from water water heat exchangers water side pressure drop.
lines. Check for water leaks. Do not restore power
to water heater until after you have verified that Well Water Application Open Loop
the heat recovery unit is working and you have hot Water pressure must be maintained in the heat ex-
water circulating back to the water heater. Restore changer by placing water control valves at the outlet of
power to the water heater. the unit. A bladder type expansion tank may be used to
10. On start up of the unit, make the following operation maintain pressure on the system. Pressure/temperature
checks: ports should be used to set flow rates by checking pres-
• Pump runs only when the compressor is on sure drop across the heat exchanger. Avoid using low
voltage (24 volt) solenoids, using them may overload
• Pump is turned on by thermostat on compressor
the unit transformer or interfere with the lockout imped-
discharge line
ance circuit. Line voltage solenoids across the load side
• All air is purged from water lines of compressor contactor are recommended. Normally
• Verify water circulation to and from water heater residential systems require about 2-gpm of flow rate per
ton of cooling capacity is needed in open loop systems.
Cooling Tower/ Boiler Application
Discharge water from a heat pump is not contaminated
Closed Loop in any manner and can be disposed of in various ways
Cooling Tower and Boiler Loop System temperature is depending on local building codes.
usually maintained between 55°F and 90°F. In the cool-
Disposal methods may be by recharge well, storm sew-
ing mode, heat is rejected from the unit into the source
er, drain field, adjacent stream or pond. Most local codes
water loop. To reject excess heat from the water loop,
forbid the use of sanitary sewer for disposal. Consult
the use of a closed circuit evaporative cooler or an open
the local building and zoning department to determine
type cooling tower with a secondary heat exchanger
compliance in your area.
between the tower and the water loop is recommended.
When utilizing open cooling towers chemical water treat- Earth Coupled Application Closed Loop
ment is mandatory so that the water is free from cor- Earth coupled closed loop systems should follow the
rosive minerals. It is imperative that all air be removed same International Ground Source Heat Pump Associa-
from the source closed loop side of the heat exchanger tion guidelines used for closed loop heat pump applica-
to protect against fouling. tions. Once piping is completed between the loop pump
In the heating mode, heat is absorbed from the source kit and the earth loop, final purging and charging of the
water loop. A boiler can be utilized to maintain the loop loop is required. A flush/purge assembly capable of
at the desired temperature. In milder climates a “flooded obtaining a velocity of 2 fps throughout the entire system
tower” concept is often used. This concept involves add- is required. Usually a pump of at least 1.5 hp will be
ing makeup water to the cooling tower sump to maintain adequate to purge air and dirt particles from the loop
the desired loop temperature. itself for most residential systems. Commercial systems
When making water connections to unit sizes 036 thru must be sized carefully using pump manufacturer pump
072, a Teflon taped thread sealant is recommended to curves and system specific data. Flush the system ad-
minimize fouling of the pipes. Sweat connections are equately to remove as much air as possible then pres-
used for unit sizes 120 thru 420. The water lines should surize the loop to a static pressure of 20 to 30 psi. This
be routed so as not to interfere with access to the unit. is normally adequate for proper system operation. Check
The use of short lengths on high pressure hose with a for proper flow through the unit by checking pressure
swivel type fitting may simplify the connections and pre- drop across the heat exchanger and compare it to the
vent vibration transmission to the building. cooling and heating operating pressure tables on page
Before final connection to the unit, the supply and return 12. In order to achieve proper cooling capacity in a
hose kits must be connected together and the system earth coupled close loop application, a rate of 3 gpm per
flushed to remove dirt, piping chips and foreign material. ton is required. Antifreeze solutions are required when
Ball valves should be installed in the supply and return low evaporating conditions are anticipated. Always use
lines for unit isolation and unit water flow rate balancing. pressure/temperature ports to provide proper fluid flow
The return valve can be adjusted to obtain the proper rates.
flow rate whenever the unit heats or cools.
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WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4
Applications

Typical Load Side Applications 4. Check the cooling refrigerant pressures against
There are many load side applications for which the fluid valves with the tables.
to fluid liquid chiller heat pumps can be used. The most 5. Turn thermostat switch to the “off” position. The unit will
popular used would include: Hydronic baseboard heating, stop running and the reversing valve should de-energize.
hydronic in-slab floor heating, forced air fan coil heating 6. Leave unit “off” for approximately five minutes to al-
or cooling, ice and snow removal, heating potable water, low pressure to equalize.
heating swimming pools and spas, and process fluid heat- 7. Adjust thermostat to lowest setting.
ing and cooling. When specifying load side heat transfer 8. Set thermostat switch to “heat” position.
surface it is important to consider the heat pump output
9. Slowly adjust thermostat to higher temperature until
capacities and fluid flow rates. Insufficient load side heat
compressor energizes.
transfer surface may cause unstable heat pump operat-
ing. Pressure/temperature ports should always be used to 10. Compare the heating refrigerant pressure with
determine load side flow rates. Avoid contact of dissimilar valves with the tables.
metals in the load side piping system. 11. Check for vibrations, noise, water leaks, etc.
The units can provide heating or cooling for pools and 12. Adjust thermostat to correct mode and set to main-
spas without the use of a secondary heat exchanger. tain desired temperature.
This application would however require a cupronickel 13. Instruct the equipment owner/operator of correct
load side heat exchanger. Automatic chemical feeders thermostat and system operation.
must never be installed upstream of the heat pump. An 14. Be certain to complete and forward the warranty
external bypass should be installed to avoid over flowing papers to Daikin.
the heat exchanger which could cause erosion. Proper
pool PH levels and chemical balances must be main- Maintenance Procedures
tained to avoid possible heat exchanger damage.
Proper maintenance is important to provide the most ef-
ficient operation and longest life for your equipment. The
Start Up following points are to serve as a general guide. Always
consult with your maintenance contractor with regard to
Check before powering the unit the specific requirements of your own installation.
• Avoid starting any electrical equipment for the first
time alone, always have another person a safe dis- Paint Finish
tance from the unit that can turn off the main power in The electrodeposition paint finish may be polished if
the event of an accident desired. Spray paint is available in case of accidental
• High voltage supply matches the nameplate rating scratching or chipping.
• Field wire size, breakers and fuses are the correct size The following should be checked only by a
• Low voltage control circuit is correct competent contractor
• Water piping is complete and correct
Contactor Points
• Closed loop system is flushed and purged
Check contactor points twice a year to see that they are
• Isolation valves are open not burned or pitted as a result of low voltage, lightning
• Loop pumps are correctly wired strikes, or other electrical difficulties.
• Access panels are in place and secured
• Thermostat is in “off” position
Water System
The water circulating pump should be checked and
cleaned, so that it is operating normally. Clogged coils
lead to high head pressures and inefficient operation. If
Electric Shock Hazard.
coil is limed, a cleaning treatment may be necessary. Wa-
Turn Off All Power
Before Servicing. ter coils should be checked yearly for liming or clogging.
Improper Unit Functioning
If unit is not performing properly, several readings of
Check, Test and Start (Form on page 44) temperature, pressure and electrical characteristics
1. Set thermostat to highest position. need to be taken. The normal required troubleshooting
2. Set thermostat switch to “cool”. Compressor should information is listed on the Check, Test and Start Form
not operate. The source water pump should energize. on page 44.
Notes: DO NOT place refrigeration gauges on system for
3. Slowly lower the thermostat setting until the compres-
Check, Test and Start procedure. (To be used for major
sor is energized. Regulate the water flow utilizing the
service only.) To Installer: Fill out Check, Test and Start
P/T plugs and compare to the performance tables. Form on page 44 and leave copy with the customer.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 8 www.DaikinApplied.com


Dimensional Data

WRA, WCA, WHA – Size 036-072


Compressor
J

Domestic Hot Water-In

Domestic Hot Water-Out

Load Water-Out

P Source Water-Out

Load Water-In

Source Water-In
Control (Knockout)
Line Voltage (Knockout)

Water Coils Control Box


Top View Auxiliary Connection (Knockout)

A B N

C LO SO
D

E M
(Cntrl)
L
K (Line)
LI SI (Aux)
G

F H Compressor
Front View Right Side View

LO = Load Water Out SO = Source Water Out LI = Load Water In SI = Source Water In

Dimensions - Size 036


Dimensions (in.) Connection Size
Auxiliary Load Domestic
A B C D E F G H J K L M N P Control Electric
Electric Source Hot Water
3.88 4.00 19.00 17.13 11.88 1.75 2.00 6.38 28.13 8.63 10.63 14.88 1.50 28.13 1/2" KO 3/4" KO 1/2" KO 3/4" FPT 1/2" FPT

Dimensions - Size 048–060


Dimensions (in.) Connection Size
Auxiliary Load Domestic
A B C D E F G H J K L M N P Control Electric
Electric Source Hot Water
3.88 4.00 21.00 19.00 13.75 2.25 2.00 7.50 28.13 8.63 10.63 14.88 1.50 28.13 1/2" KO 3/4" KO 1/2" KO 1" FPT 1/2" FPT

Dimensions - Size 072


Dimensions (in.) Connection Size
Auxiliary Load Domestic
A B C D E F G H J K L M N P Control Electric
Electric Source Hot Water
9.31 4.00 21.00 19.00 11.50 2.69 2.00 10.63 35.13 8.63 10.63 14.88 1.50 28.13 1/2" KO 3/4" KO 1/2" KO 1" FPT 1/2" FPT

www.DaikinApplied.com 9
WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4
Dimensional Data

WRA, WCA, WHA – Size 120-150

Dimensions - Size 120 - 150


Dimensions (in.)
A B C D E F G H J K L M N P Q R S T U
30.00 29.00 27.50 26.25 19.50 12.25 4.50 8.38 22.25 4.38 18.75 41.00 22.13 34.00 1.00 37.00 29.75 42.00 1.81

Water Piping Location and Control Box Location


Water Piping Location Control Box Location
Unit Size
Front Top Front RH Side LH Side
120 ● ●
Optional
150 ● ●

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 10 www.DaikinApplied.com


Dimensional Data

WRA, WCA, WHA – Size 180-420

Dimensions - Size 180


Dimensions (in.)
A B C D E G H J K L M N P
29.00 19.50 14.00 4.50 21.50 41.00 22.13 34.00 1.00 42.00 37.00 29.75 1.81

Dimensions - Size 240 – 420


Dimensions (in.)
A B C D E G H J K L M N P
31.31 19.31 14.31 2.31 23.91 63.13 22.13 34.00 1.00 50.00 52.13 44.13 1.81

Water Piping Location and Control Box Location


Water Piping Location Control Box Location
Unit Size
Front Top Front RH Side LH Side
180 – 420 ● ● Optional

www.DaikinApplied.com 11 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Engineering Data

Physical Data
Table 3: WRA, WHA, WCA 036 – 420
Factory Refrigerant Water Connections
Cabinet Dimensions (in.) Unit Weight (lb.) Water Volume (Gallons)
Unit Size Charge Per Cicuit (in.)

Width Depth Height Operating Shipping (lb.) FPT Load Source


036 28.125 28.125 19.0 250 290 3.0 0.75 0.43 0.43
048 28.125 28.125 21.0 297 337 3.5 1.00 0.43 0.43
060 28.125 28.125 21.0 302 342 4.0 1.00 0.64 0.64
072 35.125 28.125 21.0 320 360 4.5 1.00 0.75 0.75
120 34.0 42.0 41.0 570 610 4.0 / 4.0 1.50 1.28 1.28
150 34.0 42.0 41.0 735 775 4.5 / 4.5 1.50 1.28 1.28
180 34.0 42.0 41.0 900 940 6.0 / 6.0 2.00 1.46 1.46
240 34.0 50.0 63.125 1040 1080 8.0 / 8.0 2.00 1.71 1.71
300 34.0 50.0 63.125 1130 1170 10.0 / 10.0 2.00 2.56 2.56
360 34.0 50.0 63.125 1420 1460 14.0 / 14.0 2.00 3.84 3.84
420 34.0 50.0 63.125 1620 1660 16.0 / 16.0 2.00 3.84 3.84

Operating Pressures (PSIG)


Cooling Mode
Table 4: Models WRA and WCA
Entering Source Temperature °F
Leaving Load °F 50 70 90
Suction Discharge Suction Discharge Suction Discharge
45 90-109 210-250 95-110 270-310 98-115 355-395
50 97-114 215-255 100-115 280-315 105-123 365-410
55 106-123 220-265 110-125 285-320 118-135 385-420

Heating Mode
Table 5: Models WRA and WHA
Entering Source Temperature °F
Entering
30 50 70 90
Load °F
Suction Discharge Suction Discharge Suction Discharge Suction Discharge
80 63-87 275-318 85-110 295-332 115-138 325-365 138-162 365-400
100 66-90 375-410 90-114 398-435 120-143 420-455 145-170 445-490
120 66-90 503-542 92-115 515-556 123-145 530-570 153-175 555-600

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Engineering Data

Antifreeze Correction
Heating Capacity Cooling Capacity
Antifreeze Pessure Drop
Load Source Load Source
Type Percent 90°F EWT 30°F EWT 45°F EWT 90°F EWT 30°F EWT
Water 0 1.000 1.000 1.000 1.000 1.000
10 0.991 0.973 0.975 0.991 1.075
20 0.979 0.943 0.946 0.979 1.163
Ethylene Glycol 30 0.965 0.917 0.920 0.965 1.225
40 0.955 0.890 0.895 0.955 1.324
50 0.943 0.865 0.870 0.943 1.419
10 0.981 0.958 0.959 0.981 1.130
20 0.969 0.913 0.919 0.969 1.270
Propylene Glycol 30 0.950 0.854 0.866 0.950 1.433
40 0.937 0.813 0.829 0.937 1.614
50 0.922 0.770 0.789 0.922 1.816
10 0.986 0.957 0.961 0.986 1.127
20 0.970 0.924 0.928 0.970 1.197
Methanol 30 0.951 0.895 0.897 0.951 1.235
40 0.936 0.863 0.865 0.936 1.323
50 0.920 0.833 0.835 0.920 1.399
10 0.991 0.927 0.941 0.991 1.242
20 0.972 0.887 0.901 0.972 1.343
Ethanol 30 0.947 0.856 0.866 0.947 1.383
40 0.930 0.815 0.826 0.930 1.523
50 0.911 0.779 0.791 0.911 1.639

= Operation in the shaded areas should be avoided as antifreeze solutions greater than 35% will result in extreme
performance reductions.

Waterflow Correction
Flow Heating Cooling
GPM/Ton Tons kW Tons kW
1.2 0.982 1.040 0.970 1.044
Load 1.8 0.990 1.022 0.983 1.024
2.4 1.000 1.000 1.000 1.000
1.5 0.973 1.042 0.984 1.038
Source 2.3 0.987 1.021 0.993 1.019
3.0 1.000 1.000 1.000 1.000

www.DaikinApplied.com 13 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

208-230/60/1, Unit Sizes 036, 048, 060


Note: See wiring diagram legend on page 15.

CC
1 L2
L2 T2 RC
R-
* T3
2 1 BL-14 BL-14 CM
CC T2
3 L1
EGL
L1 T1
F2 HRPR WTL
BK-
* TB4 T1
4 GR R-14 R R R 4
4 2 T2
(WHEN USED)
5 (WHEN USED) 2 WHR
TB4
F1
6 BK-14 BK 5
T1 (OPTIONAL) GR
7 * COMPRESSOR
UNIT
WIRE SIZE TABLE
WIRE SIZE (AWG) SPLICE when necessary
8 MODEL R-14 R-14 4 (L2) PM
036 12 SPLICE when necessary
(OPTIONAL)
9 BK-14 BK-14 3 (L1)
048 12
10 060 10 R-14 G
072 8 SPLICE CCH
11 BK-14

LINE
12 VOLTAGE
75 VA
13 4 3 TR CLASS 2
TB1 5 PM
SPLICE 50/60 HZ
14 R R Y Y 24V BL
8 1 CHR 6 RVS
15 R Y BK BK
4 2 (WHEN USED)

16 SPLICE CL
CC-A (WHEN REQ’D)
17 Y PR G
PCT
18 BK BK HRPR BR 4
1 3
(WHEN USED)
(WHEN USED)
19
7 LTC
20 SPLICE R 24 VAC BR
(WHEN REQ’D)
8
21
REMOTE SWITCH SENSOR 1 SEN 1 SEN 2 SENSOR 2
HEAT TS-H
22 11
9 TB1 TC
OFF TS-C 10 STG1 (OPTIONAL) TC
23 COOL S PK R BR
C NO 24 COM
HEAT (WHEN USED) JUMPER STG2 (OPTIONAL)
24 (WWR ONLY)
OFF C NO JUMPER (WWR ONLY)
(OPTIONAL)
25 COOL
Y 12
TB3 TB3 CCM
13 LP2
10 SEC

26 BR BR O
5 MIN
6 7 ASC

2 BLINKS = FAULT ON LPS TERMINALS


1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
LPS
27 O
TB1
P12
P11
P10

14 FS-L FS-S
28 Y Y PR PK Y
(OPTIONAL) (OPTIONAL) R
29 BK
LPR-AL1701

15 LTC HPS
HP LP1
30 BK BL BL
COM1 NO1
(OPTIONAL) T1
31 Y
T
32 Y CC W 1,3,17
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

90

C
33 W
P1
P2

R
P9
P8
P7

34 R
3 SEC
6 SEC
DOM

X
35 PR

36 FL
SPLICE
37 R BR
(WHEN REQ’D)
(OPTIONAL)
38

39 Y IR BR 46
1 3
40
TB1
17
41 O BK CHR BR BR 15
1 3 SPLICE
16 (WHEN USED) (WHEN REQ’D)
42
TB1 BR
C BL SPLICE
43
G-14
44
WIRING DIAGRAM # 0962I-2631B, REV.B
45
TB2 WW* 036, 048, 060, 072
IR
46 A1 PR SINGLE PHASE
18 4 2
47 A2 PR

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 14 www.DaikinApplied.com


Wiring Diagram

Legend
208-230/60/1, Unit Sizes 036, 048, 060
LEGEND WIRE COLOR LEGEND
FUNCTIONAL LINE DESCRIPTION BK: BLACK PK: PINK
DESIGNATION NUMBER BL: BLUE PR: PURPLE
CL 17 OPTIONAL INDICATOR LIGHT - COMPRESSOR ON BR: BROWN R: RED
CC 32 COMPRESSOR CONTACTOR G: GREEN W: WHITE
CCH 10 CRANKCASE HEATER O: ORANGE Y: YELLOW
CCM 26 COMPRESSOR CONTROL MODULE NOTES:
CHR 41 CHANGEOVER RELAY (WHEN USED) NUMBER PLACED AFTER DASH FOLLOWING
CM 2 COMPRESSOR COLOR CODE INDICATES WIRE GAGE. FOR
EGL 4 EQUIPMENT GROUNDING LUG(S) EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE.
F1,F2 6,4 FUSING (WHEN USED) - SEE FUSE TABLE NO NUMBER AFTER COLOR CODE
FL 37 OPTIONAL INDICATOR LIGHT - FAULT INDICATES 18 AWG WIRE. FOR EXAMPLE>
FS-L 28 OPTIONAL FLOW PROVING SWITCH – LOAD COIL BK IS A BLACK 18 AWG WIRE.
FS-S 28 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL
ASTERISK AFTER DASH FOLLOWING COLOR
HP 30 HIGH DISCHARGE PRESSURE CUTOUT SWITCH
CODE INDICATES REFERRAL TO
HRPR 18 HEAT RECOVERY PUMP RELAY (WHEN USED)
COMPRESSOR WIRE SIZE TABLE.
IR 39 INTERLOCK RELAY
LP1 30 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1
LP2 26 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 SYMBOL LEGEND
LTC 20,30 LOW FLUID TEMPERATURE CUTOUT MODULE
PCT 18 WASTE HEAT RECOVERY PUMP CONTROL THERMOSTAT (WHEN USED) FACTORY WIRING
PM 8,14 OPTIONAL POWER MONITOR
RC 2 MOTOR RUN CAPACITOR OPTIONAL FACTORY WIRING
RVS 15 REVERSING VALVE SOLENOID (WHEN USED)
TB1 + TERMINAL BOARD NO. 1 FIELD WIRING
TB2 46,47 TERMINAL BOARD NO. 2
TB3 26 TERMINAL BOARD NO. 3 OPTIONAL FIELD WIRING
TB4 4,6 TERMINAL BOARD NO. 4 (WHEN USED)
TR 13 CONTROL TRANSFORMER EARTH GROUND
TC 23 TEMPERATURE CONTROLLER (OPTIONAL)
TS-C 23 AQUASTAT – COOLING (WHEN USED) CHASSIS (PANEL) GROUND
TS-H 22 AQUASTAT – HEATING (WHEN USED)
WHR 5 OPTIONAL WASTE HEAT RECOVERY PUMP TERMINAL BOARD NO. 1 (TB1)
WTL 4 WATER TEMPERATURE LIMIT THERMOSTAT (WHEN USED)
# SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. TERMINAL BOARD NO. 2 (TB2)
+ MULTIPLE LINE NUMBERS.
TERMINAL BOARD NO. 3 (TB3)

FUSE TABLE TERMINAL BOARD NO. 4 (TB4)


FUSE NO. CLASS VOLTS AC AMPERES TIME DELAY COIL
F1,F2 CC 600 1.5 YES
NORMALLY OPEN CONTACTS

NORMALLY CLOSED CONTACTS

IDENTIFIABLE TERMINAL

NON-IDENTIFIABLE TERMINAL,
OTHER WIRE JUNCTIONS,
INCLUDING SCHEMATIC

1 FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND 9 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED
MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN.
RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL
REQUIRED. ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF
AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN.
2 HEAT RECOVERY OPTION:
10 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S TO TERMINAL Y ON “TB1” WHEN
FIELD INSTALLED WASTE HEAT RECOVERY PUMP WIRING. USE 14 AWG, 75C
CONDUCTORS MINIMUM . COMPLY WITH LOCAL CODES WHICH MAY REQUIRE OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.
LARGER SIZE WIRING. INSTALL ADDITIONAL DISCONNECTING MEANS WHERE
11 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST
REQUIRED TO COMPLY WITH ELECTRICAL CODE. THIS EQUIPMENT MUST BE
PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION
PERMANENTLY GROUNDED IN ACCORDANCE WITH ELECTRICAL CODE. TERMINAL
INSTRUCTIONS.
BOARD “TB4” IS RATED FOR BOTH 14 AND 12 AWG WIRE SIZES.
WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE
THE FOLLOWING COMPONENTS ARE USED ONLY WHEN WASTE HEAT RECOVERY
COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS
(DESUPERHEATER) OPTION IS FURNISHED: “F1”, “F2”, “HRPR”, “PCT”, “TB4”, “WHR”,
THE HEATING STAGE.
AND “WTL”. “WHR” IS ORDERED SEPARATELY FOR FIELD INSTALLATION.
INSTALL SENSOR @ WATER INLET PIPE (LOAD).

3 TRANSFORMER MAY HAVE TAPS FOR 120V, 208V, 240V, OR 480V SYSTEM POWER 12 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE
SUPPLY. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED OPERATION.
FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED
LEADS. POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE 13 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP
TRANSFORMER LABEL FOR LEAD COLOR CODING. APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS
WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB3".
4 WHEN “PM” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL R ON “TB1”. 14 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO
TERMINAL Y OF “CCM”.
5 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED
TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED 15 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER.
DURING FAULT CONDITIONS):
16 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS.
1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT
CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS.
VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE,
PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 17 “CHR” IS USED ONLY WITH “WWR” UNITS.
2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS.
DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN
POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. 18 INTERLOCK RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY
LOAD (SUCH AS A PUMP RELAY COIL) WITH A CALL FOR COMPRESSOR.
AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR” IN THE WW* UNIT MUST
6 “RVS” IS USED ONLY WITH WWR MODELS AND IS ENERGIZED IN COOLING MODE (LOAD
NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC.
COIL IS HEAT SOURCE, SOURCE COIL IS HEAT SINK).
EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO
“RVS” IS NOT USED WITH WWC AND WWH MODELS.
CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD
CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN
7 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT, SENSOR
SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES .
LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND
TEMPERATURE GRAPH. OVERCURRENT PROTECTION AS REQUIRED.

8 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM
WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING.
TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS WIRING DIAGRAM # 0962I-2631B, REV.B
OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT
DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS WW* 036, 048, 060, 072
AC WHEN CONNECTED AS SHOWN. SINGLE PHASE

www.DaikinApplied.com 15 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Control

Optional Low Temperature Control relays until the temperature of the sensor is 2.5 degrees
above the selected temperature. For example, you set
Board “LTC” – 208-230/60/1, Unit the temperature to 20°F. The output relays will de-en-
ergize when the sensor temperature drops below 20°F.
Sizes 036, 048, 060 The control will re-energize the output relays when the
The control board is powered by 24 volts AC, 50/60 hertz sensor temperature rises above 22.5°F. Additionally, the
which is applied to the 24 VAC terminals. The control will control will monitor each individual sensor to make sure
energize the output relays (COM 1 makes connection it isn't broken or shorted. If either Sensor 1 or Sensor 2
with NO 1 and COM 2 makes connection with NO 2), only fails short or open before or during operation, the control
if the temperatures of both Sensor 1 and Sensor 2 are will de-energize both output relays until the sensor is
above the selected temperature which is 20°F or 35°F. repaired or replaced.
Note: Always disconnect power to WW* unit before moving Table 6: LTC board sensor locations
jumpers.
Model Sensor 1 Sensor 2
While the output relays are energized, the control keeps
WCA Liquid Out - Load Coil Liquid Out - Source Coil
monitoring Sensor 1 and Sensor 2 to make sure that the
WHA Liquid Out - Load Coil Liquid Out - Source Coil
temperature of the sensors is always above the selected
temperture, the control will de-energize both ouput WRA Liquid Out - Load Coil Liquid Out - Source Coil

Figure 1: “LTC” board jumper settings

AL7815 The 20˚F settings are used only on


NO 2
closed loop systems with antifreeze
COM 2 DISCONNECT POWER TO
WW* UNIT BEFORE MOVING solution.
NO 1 JUMPERS
COM 1 35F 35F
20F 20F
24 VAC S2 S1

Jumper “S1” selects cutout temperature


setpoint for Sensor “SEN 1”.
SEN 1 SEN 2
Jumper “S2” selects cutout temperature
setpoint for Sensor “SEN 2”.

Figure 2: Thermistor temperature vs. resistance graph

Thermistor Temperature Vs . Resistance


70000

60000
Resistance (OHMS)

50000

40000

30000

20000

10000

0
10 20 30 40 50 60 70 80 90 100 110
Temperature (ºF)

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 16 www.DaikinApplied.com


Control

Compressor Control Module Operation Of The LPS Terminals


The 60 psig low pressure switch (brown leads) is con-
Functional Operation – 208-230/60/1, nected to the LPS terminals in series with the “Y” signal
Unit Sizes 036, 048, 060 through the circuit board. The 60 psig low pressure
switch is connected in series with the “Y” signal to the
Power: processor only. This will allow the control to monitor the
For proper operation there must always be 18 to 30 volts low pressure switch status and initiate the bypass delay.
AC present at the “R” and “C” terminals. If the 60 psig low pressure switch should open, the sta-
tus LED will blink twice.
Time Delays:
1. Anti-short cycle: provides the compressor with short Normal Cycle
cycle protection for a selectable time of 10 seconds A normal cycle will begin with 24 VAC applied to the “R”
(for servicing only) or 5 minutes (normal operational- and “C” terminals on the circuit board. Once the control
setting). This feature is enabled upon power loss to is powered up, the processor will read the “Y” signal to
the circuit board, loss of the “Y” signal, or the opening determine if it is calling. If it is calling and the switches
of a switch connected to the HPS or LPS terminals. connected to the HPS terminals are closed, the delay on
If the selector shunt is not in place, the circuit will make and low pressure bypass timers will initiate.
default to a 5 minute anti short-cycle delay. If a switch connected to the HPS terminals is open, the
2. Delay on make: Delays the turning on of the control will enter the lockout mode. After the delay on
compressor contactor for a selectable time of 3 or 6 make time expires, the compressor contactor will ener-
seconds every time the “Y” signal calls. If the selec- gize. It will remain energized as the low pressure bypass
tor shunt is not in place, the circuit will default to a 6 timer counts down.
second delay on make. If the 60 psig low pressure switch is closed after the
3. Low Pressure Bypass: Allows time for the low timer expires, the compressor will remain energized. If it
side pressure to build up enough pressure at start is still open, the control will enter the lockout mode.
up for the 60 psig low pressure switch to close. The If power is lost, or the “Y” signal is removed, or an HPS
circuit will offer a selectable timing range of 90, 120, or LPS terminal switch fault is detected while the com-
180, or 300 seconds. This time delay will start upon pressor contactor is energized, the unit will initiate the
a “Y” call from the thermostat. Should the 60 psig anti short-cycle delay.
low pressure switch still be open after the selected
delay expires, the compressor will de-energize and Alarm/Lockout
the alarm will energize. This will be defined as an The alarm terminal will output the “R” signal and will only
LPS fault, (factory set for 90 seconds). If necessary be energized as a result of an HPS or LPS fault. An HPS
to increase the delay, select the smallest amount fault is defined as the opening of a switch connected to
of bypass time delay that allows the compressor to the HPS terminals for any amount of time. An LPS fault
start and operate. is defined as the 60 psig low pressure switch open after
Note: The 60 psig low pressure switch is jumpered out in low the bypass time. If any of these conditions are true, the
temperature closed loop system applications using unit will de-energize the compressor and energize the
antifreeze solution. alarm. This will be defined as a lockout condition. To
Also note that the 35 psig low pressure switch is con- reset a lockout condition, the pressure fault must be
nected in series with the high pressure switch to the corrected and the “Y” signal from the thermostat must be
HPS terminals and is never bypassed.
cycled.
Operation Of The HPS Terminals
Switches connected to the HPS terminals are connected
in series with the “Y” signal through the circuit board.
These switches are also connected in series with the
T1 output in order to provide an immediate response if
a switch were to open. If a switch connected to the HPS
terminal should open, the status LED will blink once.

www.DaikinApplied.com 17 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Control

Figure 3: Compressor control module functional operation

10 SEC jumper is for servicing unit only.


Do not operate unit unattended with
jumper in the 10 second position!

10 SEC
5 MIN
ASC

ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
LPS

P12
P11
P10
Y
R Status LED
LPR-AL1701

HPS

T1
Disconnect power to
T WW* unit before moving
jumpers!
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

90

C
P1
P2

R
P9
P8
P7
3 SEC
6 SEC
DOM

The delay on make timer is


factory set to 3 seconds

Use lowest LPS bypass time


setting which allow unit to start and
operate. Do not set the jumper any
higher than necessary.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 18 www.DaikinApplied.com


Wiring Diagram

208-230/60/3, Unit Sizes 036, 048, 060 and 072


Note: See wiring diagram legend on page 20.

CC
1 L3
L3 T3 * R-
T3
2 1 L2
L2 T2 *BL-
T2
CM

3 L1
EGL
L1 T1
F2 HRPR
BK-
WTL
*TB4 T1
4 GR R-14 R R 4 R
4 2 T2 (OPTIONAL)
(WHEN USED)
5 (WHEN USED) 2 WHR G-14
TB4
F1
6 BK-14 BK 5
Splice when PM is used
T1
7 COMPRESSOR WIRE SIZE TABLE R-14 5 (L3)

8
*
UNIT
MODEL
WIRE SIZE (AWG)
208-230 380/460 VOLT BL-14 4 (L2) PM
Splice when PM is used (OPTIONAL)
VOLT
9 BK-14 3 (L1)
036 14 14
048 14 14
10 R-14 G
060 12 14
SPLICE CCH
072 10 14 BK-14
11
LINE
12 VOLTAGE
CLASS 2
13 4 3 TR 50/60 HZ
TB1 5 PM
SPLICE
14 R R Y Y 24V BL
8 1 CHR 6 RVS
15 R Y BK BK
4 2 (WHEN USED)

16 SPLICE CL
CC-A (WHEN REQ’D)
17 Y PR G
PCT
18 BK BK HRPR BR 4
1 3
(WHEN USED)
(WHEN USED)
19
7 LTC
20 SPLICE R 24 VAC BR
(WHEN REQ’D)
8
21
REMOTE SWITCH SENSOR 1 SEN 1 SEN 2 SENSOR 2
HEAT TS-H
22 11
OFF 9 TB1 10 TC STG1
TS-C (OPTIONAL) TC
23 COOL S PK R BR
C NO 24 COM
HEAT (WHEN USED) JUMPER STG2 (OPTIONAL)
24 (WWR ONLY)
OFF C NO JUMPER (WWR ONLY)
(OPTIONAL)
25 COOL Y 12
TB3 TB3 CCM
13 LP2
10 SEC

26 BR BR O
5 MIN
6 7 ASC

2 BLINKS = FAULT ON LPS TERMINALS


1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
LPS
27 O
TB1
P12
P11
P10

14 FS-L FS-S
28 Y Y PR PK Y
(OPTIONAL) (OPTIONAL) R
29 BK
LPR-AL1701

15 LTC HPS
HP LP1
30 BK BL BL
COM1 NO1
(OPTIONAL) T1
31 Y
T
32 Y CC W 1,2,3,17
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

90

C
33 W
P1
P2

R
P9
P8
P7

34 R
3 SEC
6 SEC
DOM

X
35 PR

36 FL
SPLICE
37 R BR
(WHEN REQ’D)
(OPTIONAL)
38

39 Y IR BR 46
1 3
40
TB1
17
41 O BK CHR BR BR 15
1 3 SPLICE
16 (WHEN USED) (WHEN REQ’D)
42
TB1 BR
C BL SPLICE
43
G-14
44

45 WIRING DIAGRAM
TB2 IR
A1 PR
WW* 036, 048, 060, 072
46
18 4 2 THREE PHASE
A2 PR
47 0962I-2632, REV.B

www.DaikinApplied.com 19 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

Legend
208-230/60/3, Unit Sizes 036, 048, 060 and 072
LEGEND WIRE COLOR LEGEND
FUNCTIONAL LINE DESCRIPTION BK: BLACK PK: PINK
DESIGNATION NUMBER BL: BLUE PR: PURPLE
CL 17 OPTIONAL INDICATOR LIGHT - COMPRESSOR ON BR: BROWN R: RED
CC 32 COMPRESSOR CONTACTOR G: GREEN W: WHITE
CCH 10 CRANKCASE HEATER O: ORANGE Y: YELLOW
CCM 26 COMPRESSOR CONTROL MODULE NOTES:
CHR 41 CHANGEOVER RELAY (WHEN USED) NUMBER PLACED AFTER DASH FOLLOWING
CM 2 COMPRESSOR COLOR CODE INDICATES WIRE GAGE. FOR
EGL 4 EQUIPMENT GROUNDING LUG(S) EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE.
F1,F2 6,4 FUSING (WHEN USED) - SEE FUSE TABLE NO NUMBER AFTER COLOR CODE
FL 37 OPTIONAL INDICATOR LIGHT - FAULT INDICATES 18 AWG WIRE. FOR EXAMPLE>
FS-L 28 OPTIONAL FLOW PROVING SWITCH – LOAD COIL BK IS A BLACK 18 AWG WIRE.
FS-S 28 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL ASTERISK AFTER DASH FOLLOWING COLOR
HP 30 HIGH DISCHARGE PRESSURE CUTOUT SWITCH CODE INDICATES REFERRAL TO
HRPR 18 HEAT RECOVERY PUMP RELAY (WHEN USED) COMPRESSOR WIRE SIZE TABLE.
IR 39 INTERLOCK RELAY
LP1 30 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1
SYMBOL LEGEND
LP2 26 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2
LTC 20,30 LOW FLUID TEMPERATURE CUTOUT MODULE FACTORY WIRING
PCT 18 WASTE HEAT RECOVERY PUMP CONTROL THERMOSTAT (WHEN USED)
PM 8,14 OPTIONAL POWER MONITOR OPTIONAL FACTORY WIRING
RVS 15 REVERSING VALVE SOLENOID (WHEN USED)
TB1 + TERMINAL BOARD NO. 1 FIELD WIRING
TB2 46,47 TERMINAL BOARD NO. 2
TB3 26 TERMINAL BOARD NO. 3 OPTIONAL FIELD WIRING
TB4 4,6 TERMINAL BOARD NO. 4
TR 13 CONTROL TRANSFORMER EARTH GROUND
TC 23 TEMPERATURE CONTROLLER (OPTIONAL)
TS-C 23 AQUASTAT – COOLING (WHEN USED) CHASSIS (PANEL) GROUND
TS-H 22 AQUASTAT – HEATING (WHEN USED)
WHR 5 TERMINAL BOARD NO. 1 (TB1)
OPTIONAL WASTE HEAT RECOVERY PUMP
WTL 4 WATER TEMPERATURE LIMIT THERMOSTAT (WHEN USED)
TERMINAL BOARD NO. 2 (TB2)
# SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM.
+ MULTIPLE LINE NUMBERS. TERMINAL BOARD NO. 3 (TB3)

FUSE TABLE COIL

FUSE NO. CLASS VOLTS AC AMPERES TIME DELAY NORMALLY OPEN CONTACTS

F1,F2 + 250 1 NO NORMALLY CLOSED CONTACTS


+ SUPPLEMENTARY TYPE; USE FERRAZ SHAWMUT IDENTIFIABLE TERMINAL
CATALOG NO. OTM 1. NON-IDENTIFIABLE TERMINAL,
OTHER WIRE JUNCTIONS,
INCLUDING SCHEMATIC

1 FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT AMPACITY AND 10 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S TO TERMINAL Y ON “TB1” WHEN
MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER PER UNIT OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.
RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT GROUNDING AS
REQUIRED. 11 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST
PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION
2 THE FOLLOWING COMPONENTS ARE USED ONLY WHEN WASTE HEAT RECOVERY INSTRUCTIONS.
(DESUPERHEATER) OPTION IS FURNISHED: “F1”, “F2”, “HRPR”, “PCT”, “WHR”, AND “WTL”. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE
COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS
3 TRANSFORMER MAY HAVE TAPS FOR 120V, 208V, 240V, OR 480V SYSTEM POWER THE HEATING STAGE.
SUPPLY. BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED INSTALL SENSOR @ WATER INLET PIPE (LOAD COIL).
FOR APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED
12 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE
LEADS. POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE
OPERATION.
TRANSFORMER LABEL FOR LEAD COLOR CODING.
13 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP
4 WHEN “PM” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL R ON “TB1”. APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS
WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB3".
5 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED
TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED 14 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO
DURING FAULT CONDITIONS): TERMINAL Y OF “CCM”.
1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT 15 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER.
VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE,
PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. 16 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS.
2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS.
DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN 17 “CHR” IS USED ONLY WITH “WWR” UNITS.
POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. “CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS.

6 “RVS” IS USED ONLY WITH WWR MODELS AND IS ENERGIZED IN COOLING MODE (LOAD 18 INTERLOCK RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT DUTY
COIL IS HEAT SOURCE, SOURCE COIL IS HEAT SINK). LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS.
“RVS” IS NOT USED WITH WWC AND WWH MODELS. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR” IN THE WW* UNIT MUST
NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC.
7 SEE FIGURE 1 ON SHEET 2 OF THIS DRAWING FOR BOARD LAYOUT, SENSOR EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO
LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD
TEMPERATURE GRAPH. CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN
SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES .
8 PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND
TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM
OVERCURRENT PROTECTION AS REQUIRED.
WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING.
TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS
OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT
DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS
AC WHEN CONNECTED AS SHOWN.
WIRING DIAGRAM
9 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED WW* 036, 048, 060, 072
TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN. THREE PHASE
AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL 0962I-2632, REV.B
ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF
AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 20 www.DaikinApplied.com


Control

Optional Low Temperature Control relays until the temperature of the sensor is 2.5 degrees
above the selected temperature. For example, you set
Board “LTC” – 208-230/60/3, Unit the temperature to 20°F. The output relays will de-en-
ergize when the sensor temperature drops below 20°F.
Sizes 036, 048, 060 and 072 The control will re-energize the output relays when the
The control board is powered by 24 volts AC, 50/60 hertz sensor temperature rises above 22.5°F. Additionally, the
which is applied to the 24 VAC terminals. The control will control will monitor each individual sensor to make sure
energize the output relays (COM 1 makes connection it isn't broken or shorted. If either Sensor 1 or Sensor 2
with NO 1 and COM 2 makes connection with NO 2), only fails short or open before or during operation, the control
if the temperatures of both Sensor 1 and Sensor 2 are will de-energize both output relays until the sensor is
above the selected temperature which is 20°F or 35°F. repaired or replaced.
Note: Always disconnect power to WW* unit before moving Table 7: LTC board sensor locations
jumpers.
Model Sensor 1 Sensor 2
While the output relays are energized, the control keeps
WCA Liquid Out - Load Coil Liquid Out - Source Coil
monitoring Sensor 1 and Sensor 2 to make sure that the
WHA Liquid Out - Load Coil Liquid Out - Source Coil
temperature of the sensors is always above the selected
temperature, the control will de-energize both output WRA Liquid Out - Load Coil Liquid Out - Source Coil

Figure 4: “LTC” board jumper settings

AL7815 The 20˚F settings are used only on


NO 2
closed loop systems with antifreeze
COM 2 DISCONNECT POWER TO
WW* UNIT BEFORE MOVING solution.
NO 1 JUMPERS
COM 1 35F 35F
20F 20F
24 VAC S2 S1

Jumper “S1” selects cutout temperature


setpoint for Sensor “SEN 1”.
SEN 1 SEN 2
Jumper “S2” selects cutout temperature
setpoint for Sensor “SEN 2”.

Figure 5: Thermistor temperature vs. resistance graph

Thermistor Temperature Vs . Resistance


70000

60000
Resistance (OHMS)

50000

40000

30000

20000

10000

0
10 20 30 40 50 60 70 80 90 100 110
Temperature (ºF)

www.DaikinApplied.com 21 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Control

Compressor Control Module Operation Of The HPS Terminals


Switches connected to the HPS terminals are connected
Functional Operation – in series with the “Y” signal through the circuit board.
208-230/60/3, Unit Sizes 036, 048, These switches are also connected in series with the
T1 output in order to provide an immediate response if
060 and 072 a switch were to open. If a switch connected to the HPS
terminal should open, the status LED will blink once.
Power:
For proper operation there must always be 18 to 30 volts Operation Of The LPS Terminals
AC present at the “R” and “C” terminals. The 60 psig low pressure switch (brown leads) is con-
nected to the LPS terminals in series with the “Y” signal
Time Delays: through the circuit board. The 60 psig low pressure
1. Anti-short cycle: provides the compressor with switch is connected in series with the “Y” signal to the
short cycle protection for a selectable time of 10 processor only. This will allow the control to monitor the
seconds (for servicing only) or 5 minutes (normal low pressure switch status and initiate the bypass delay.
operational setting). This feature is enabled upon If the 60 psig low pressure switch should open, the sta-
power loss to the circuit board, loss of the “Y” signal, tus LED will blink twice.
or the opening of a switch connected to the HPS or
LPS terminals. If the selector shunt is not in place, Normal Cycle
the circuit will default to a 5 minute anti short-cycle A normal cycle will begin with 24 VAC applied to the “R”
delay. and “C” terminals on the circuit board. Once the control
2. Delay on make: Delays the turning on of the is powered up, the processor will read the “Y” signal to
compressor contactor for a selectable time of 3 or 6 determine if it is calling. If it is calling and the switches
seconds every time the “Y” signal calls. If the selec- connected to the HPS terminals are closed, the delay on
tor shunt is not in place, the circuit will default to a 6 make and low pressure bypass timers will initiate.
second delay on make. If a switch connected to the HPS terminals is open, the
3. Low Pressure Bypass: Allows time for the low control will enter the lockout mode. After the delay on
side pressure to build up enough pressure at start make time expires, the compressor contactor will ener-
up for the 60 psig low pressure switch to close. The gize. It will remain energized as the low pressure bypass
circuit will offer a selectable timing range of 90, 120, timer counts down.
180, or 300 seconds. This time delay will start upon If the 60 psig low pressure switch is closed after the
a “Y” call from the thermostat. Should the 60 psig timer expires, the compressor will remain energized. If it
low pressure switch still be open after the selected is still open, the control will enter the lockout mode.
delay expires, the compressor will de-energize and
If power is lost, or the “Y” signal is removed, or an HPS
the alarm will energize. This will be defined as an
or LPS terminal switch fault is detected while the com-
LPS fault, (factory set for 90 seconds). If necessary
pressor contactor is energized, the unit will initiate the
to increase the delay, select the smallest amount
anti short-cycle delay.
of bypass time delay that allows the compressor to
start and operate. Alarm/Lockout
Note: The 60 psig low pressure switch is jumpered out in low The alarm terminal will output the “R” signal and will only
temperature closed loop system applications using be energized as a result of an HPS or LPS fault. An HPS
antifreeze solution. fault is defined as the opening of a switch connected to
Also note that the 35 psig low pressure switch is con-
the HPS terminals for any amount of time. An LPS fault
nected in series with the high pressure switch to the
HPS terminals and is never bypassed.
is defined as the 60 psig low pressure switch open after
the bypass time. If any of these conditions are true, the
unit will de-energize the compressor and energize the
alarm. This will be defined as a lockout condition. To
reset a lockout condition, the pressure fault must be
corrected and the “Y” signal from the thermostat must be
cycled.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 22 www.DaikinApplied.com


Control
Figure 6: Compressor control module functional operation

10 SEC jumper is for servicing unit only.


Do not operate unit unattended with
jumper in the 10 second position!

10 SEC
5 MIN
ASC

ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
LPS

P12
P11
P10
Y
R Status LED
LPR-AL1701

HPS

T1
Disconnect power to
T WW* unit before moving
jumpers!
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

90

C
P1
P2

R
P9
P8
P7
3 SEC
6 SEC
DOM

The delay on make timer is


factory set to 3 seconds

Use lowest LPS bypass time


setting which allow unit to start and
operate. Do not set the jumper any
higher than necessary.

www.DaikinApplied.com 23 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300


PDB CC1
1 L3 R-
* L3 T3
R-
* T3
2 1 L2 BL-
* L2 T2
BL-
* T2
CM1

3 L1
EGB
BK-
* L1 CC2 T1
BK-
* T1
4 GR
BL-14
R-14 R-
* L3 T3
R-
* T3
5 BK-14 BL-
* L2 T2
BL-
* T2
CM2

6
* COMPRESSOR WIRE SIZE TABLE
UNIT WIRE SIZE (AWG)
BK-
* L1 T1
BK-
* T1
7 MODEL 208/230 VOLT 460 & 575 VOLT F1 F2 F3
120 12 14
8 150 10 14 R 5 (L3)
180 8 12
9 BL 4 (L2) PM
240 8 12
(OPTIONAL)
300 6 10
10 BK 3 (L1)
CCH1
SPLICE (OPTIONAL)
11 TB6 L1 L2 L3 BL-14 BL-14 BK-14
CCH2 G
12 BK-14 BL-14 BK-14 SPLICE
G
13
LINE
14 VOLTAGE
CLASS 2
15 2 TR2
60 HZ
16 24V TB3 G-14
LTC 3 10
17 TB3 R 24 VAC W
4
18
SENSOR 1 SEN 1 SEN 2 SENSOR 2
19 R
(OPTIONAL)
20 TB4 TB4 CCM1 4
6 LP3

10 SEC
21 5 BR BR O

5 MIN
6 7

ASC

2 BLINKS = FAULT ON LPS TERMINALS


1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
ALTERNATE LPS
CR1
22 O
TB3

P12
P11
P10
FS-L FS-S 7 4 CR1
23 PR O 5 O PK Y
R Y R Y 1 3
(OPTIONAL) (OPTIONAL) 7 HDT1 R
24 BK BK
LPR-AL1701

8 LTC (WHEN USED) HPS


HP1 LP1
25 BK BL BL
COM1 NO1
(OPTIONAL) T1
26 Y
T
27 Y CC1 W 1,2,3,34,44
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

90

C
28 W
P1
P2

R
P9
P8
P7

29 TB3 R
4
3 SEC
6 SEC
DOM

X
30 PR

31 W
TB5 TB5 CCM2
9 LP4
10 SEC

ALTERNATE BR BR
32 8 9 O
5 MIN
ASC

CR2
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:

LPS
7 4
33 O
P12
P11
P10

CC1-A1 CR2
34 O BK PK Y
1 3
10 HDT2 R
35 BK BK
LPR-AL1701

11 LTC (WHEN USED) HPS


HP2 LP2
36 BK BL BL
COM2 NO2
(OPTIONAL) T1
37 O
T
38 O CC2 W 4,5,6,45
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

90

C
39 W
P1
P2

R
P9
P8
P7

40 R
3 SEC
6 SEC
DOM

X TB3
41 PR
10
42 W
FL
43 R TB3
CC1-A2 C1L
(OPTIONAL)
10
44 TB3 R G
C2L
4 CC2-A
(OPTIONAL)
45 R G
(WHEN USED)
(OPTIONAL)
46

WIRING DIAGRAM # 0962I-2633B, REV. B


WW* 120, 150, 180, 240, 300
THREE PHASE

Note: See continuation of wiring diagram on page 25

Note: See wiring diagram legend on page 26.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 24 www.DaikinApplied.com


Wiring Diagram

(Continued) 208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300
Note: Continuation of wiring diagram from page 24

47

48
LINE
49 VOLTAGE
CLASS 2
50 12 2 TR1
TB1 13 (OPTIONAL) SPLICE 60 HZ
EMR PM (WHEN REQ’D)
51 R R R R 24V
2 4 8 1 CHR
BK RVS1
(OPTIONAL)
52 R BK
14 4 2 (WHEN USED) 15
(WHEN USED) SPLICE
53 BK RVS2 BK (WHEN REQ’D)
REMOTE SWITCH TB1 TC
HEAT TS-H 17 STG1 TC
54 S1 PK R BR
C NO 24 COM
OFF 16 TS-C STG2 19 (OPTIONAL)
55 COOL S2 BL
C NO
(WHEN USED) 18 (OPTIONAL)
HEAT
56
OFF
57 COOL
TB1 ALTERNATE

58 PK Y1 Y CR1 BR A
CR1
B
23,63
JUMPER
59 BL Y2 O CR2 BR A
CR2
B
34,64
21
60 O BK CHR BR 52
BR 1 3
20 (WHEN USED)
61 C
G-14
62 ALTERNATE
CR1 CR1
63 PR 9 6
TB2 4 CR2 6
CR2
64 A1 PR 9 6
22 4 6
65 A2 PR

66 PR
TB7 WIRING DIAGRAM # 0962I-2633B, REV. B
67 A3 BK EMR 51 WW* 120, 150, 180, 240, 300
1 3
23 (OPTIONAL) THREE PHASE
68 A4 BK
(WHEN USED)
69

Note: See wiring diagram legend on page 26.

www.DaikinApplied.com 25 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

Legend
208-230/60/3, Unit Sizes 120, 150, 180, 240 and 300
LEGEND WIRE COLOR LEGEND
FUNCTIONAL LINE DESCRIPTION BK: BLACK PK: PINK
DESIGNATION NUMBER BL: BLUE PR (V): PURPLE (VIOLET)
C1L 44 OPTIONAL INDICATOR LIGHT - COMPRESSOR 1 ON BR: BROWN R: RED
C2L 45 OPTIONAL INDICATOR LIGHT - COMPRESSOR 2 ON G: GREEN W: WHITE
CC1 27 COMPRESSOR NO. 1 CONTACTOR GY: GRAY Y: YELLOW
CC1-A1 # "CC1" AUXILIARY CONTACT NO. 1 O: ORANGE
CC1-A2 # "CC1" AUXILIARY CONTACT NO. 2 (WHEN USED) NOTES:
CC2 38 COMPRESSOR NO. 2 CONTACTOR NUMBER PLACED AFTER DASH FOLLOWING COLOR
CC2-A # "CC" AUXILIARY CONTACT (WHEN USED)
CODE INDICATES WIRE GAGE. FOR EXAMPLE> BK-12 IS
CCH,CCH2 11,12 CRANKCASE HEATER NO. 1 & NO. 2
A BLACK, 12 AWG WIRE.
CCM1 21 COMPRESSOR CONTROL MODULE NO. 1
NO NUMBER AFTER COLOR CODE INDICATES 18 AWG
CCM2 32 COMPRESSOR CONTROL MODULE NO. 2
WIRE. FOR EXAMPLE> BK IS A BLACK 18 AWG WIRE.
CHR 60 CHANGEOVER RELAY (WHEN USED)
WHEN COLOR COMBINATIONS ARE USED, THE COLORS
CM1 2 COMPRESSOR NO. 1
ARE SEPARATED BY A SLASH (/). FOR EXAMPLE:
CM2 5 COMPRESSOR NO. 2
ORANGE/WHITE (O/W). THE PRIMARY COLOR CODE OF
CR1 58 COMPRESSOR NO. 1 PILOT RELAY
CR2 59 COMPRESSOR NO. 2 PILOT RELAY THE WIRE IS SHOWN FIRST, TRACER OR STRIPE SHOWN
EGB 4 EQUIPMENT GROUNDING BAR LAST.
EMR 67 OPTIONAL ENERGY MANAGEMENT RELAY BONDING CONDUCTORS INDICATED AS GREEN MAY
F1,F2,F3 7 FUSING - SEE FUSE TABLE ALSO BE GREEN WITH ONE OR MORE YELLOW STRIPES.
FL 43 OPTIONAL INDICATOR LIGHT - FAULT
FS-L 23 OPTIONAL FLOW PROVING SWITCH – LOAD COIL SYMBOL LEGEND
FS-S 23 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL
FACTORY WIRING
HDT1 24 HIGH DISCHARGE TEMPERATURE CUTOUT NO. 1
HDT2 35 HIGH DISCHARGE TEMPERATURE CUTOUT NO. 2 OPTIONAL FACTORY WIRING
HP1 25 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 1
HP2 36 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 2 FIELD WIRING
LP1 25 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 (CKT 1)
LP2 36 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 (CKT 2) OPTIONAL FIELD WIRING
LP3 21 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 3 (CKT 1)
LP4 32 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 4 (CKT 2) EARTH GROUND
LTC 17,25,36 LOW FLUID TEMPERATURE CUTOUT MODULE
PDB 1,2,3 POWER DISTRIBUTION BLOCK CHASSIS (PANEL) GROUND
PM 9,51 OPTIONAL POWER MONITOR
RVS1 52 REVERSING VALVE SOLENOID CKT 1 (WHEN USED) TERMINAL BOARD NO. 1 (TB1)
RVS2 53 REVERSING VALVE SOLENOID CKT 2 (WHEN USED)
TB1 + TERMINAL BOARD NO. 1 TERMINAL BOARD NO. 2 (TB2)
TB2 64,65 TERMINAL BOARD NO. 2
TB3 + TERMINAL BOARD NO. 3 TERMINAL BOARD NO. 3 (TB3)
TB4 21 TERMINAL BOARD NO. 4
TB5 32 TERMINAL BOARD NO. 5 TERMINAL BOARD NO. 4 (TB4)
TB6 11 TERMINAL BOARD NO. 6
TB7 67,68 TERMINAL BOARD NO. 7 (WHEN USED) TERMINAL BOARD NO. 5 (TB5)
TR1 50 CONTROL TRANSFORMER NO. 1
TR2 15 CONTROL TRANSFORMER NO. 2 TERMINAL BOARD NO. 6 (TB6)
TC 54,54 TEMPERATURE CONTROLLER (OPTIONAL)
TS-C 55 AQUASTAT – COOLING (WHEN USED) TERMINAL BOARD NO. 7 (TB7)
TS-H 54 AQUASTAT – HEATING (WHEN USED) COIL
# SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM.
+ MULTIPLE LINE NUMBERS.
NORMALLY OPEN CONTACTS
FUSE TABLE NORMALLY CLOSED CONTACTS
FUSE NO. CLASS VOLTS AC AMPERES TIME DELAY
F1,F2,F3† CC 600 + YES IDENTIFIABLE TERMINAL
† F3 IS USED ONLY WHEN OPTIONAL POWER MONITOR IS FURNISHED. NON-IDENTIFIABLE TERMINAL,
+ 208/230 VOLT UNITS USE 2 AMPERES. OTHER WIRE JUNCTIONS,
INCLUDING SCHEMATIC
460 VOLT UNITS USE 1 AMPERES.

1 THREE PHASE FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT 14 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM
AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING.
PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS
GROUNDING AS REQUIRED. OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT
DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS
2 TRANSFORMER MAY HAVE TAPS FOR MULTIPLE SYSTEM POWER SUPPLY VOLTAGES. AC WHEN CONNECTED AS SHOWN.
BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR
APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. 15 “RVS1” AND “RVS2” ARE USED ONLY WITH WWR MODELS AND ARE ENERGIZED IN
POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL COOLING MODE.
FOR LEAD COLOR CODING. A PUSH TO RESET FUSEHOLDER-TYPE THERMAL CIRCUIT “RVS1” AND “RVS2” ARE NOT USED WITH WWC AND WWH MODELS.
BREAKER IS MOUNTED ON THE TRANSFORMER. THE CIRCUIT BREAKER IS WIRED IN SERIES
WITH ONE SIDE OF THE TRANSFORMER SECONDARY WINDING. 16 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED
TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN.
3 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT, SENSOR AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL
LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF
TEMPERATURE GRAPH. AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN.

4 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE 17 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S1 TO TERMINAL Y1 ON “TB1” WHEN
OPERATION. OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.

5 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO 18 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S2 TO TERMINAL Y2 ON “TB1” WHEN
TERMINAL 5 OF “TB3”. OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.

19 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST


6 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP
PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION
APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS
INSTRUCTIONS.
WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB4".
WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE
7 WHEN “LTC” IS NOT USED, THIS WIRE CONNECTS DIRECTLY FROM “HPS1” TO EITHER COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS
“HDT1” WHEN USED OR TO HPS TERMINAL OF “CCM1” (“HDT1” NOT USED). THE HEATING STAGE.
INSTALL SENSOR ON THE WATER INLET PIPE (LOAD COIL).
8 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER.
20 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS.
9 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS.
APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS
WIRE FROM TERMINAL 8 TO TERMINAL 9 ON "TB5". 21 “CHR” IS USED ONLY WITH “WWR” UNITS.
“CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS.
10 WHEN “LTC” IS NOT USED, THIS WIRE CONNECTS DIRECTLY FROM “HPS2” TO EITHER
“HDT2” WHEN USED OR TO HPS TERMINAL OF “CCM2” (“HDT2” NOT USED). 22 COMPRESSOR RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT
DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS.
11 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR1” IN THE WW* UNIT MUST
NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC.
12 WHEN “CHR” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO TERMINAL 1 ON “PM” -- EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO
OR-- WHEN “PM” IS NOT USED, TO TERMINAL 4 ON “EMR” --OR-- WHEN “EMR” IS NOT CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD
USED,TO TERMINAL R ON “TB1”. CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN
SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES .
13 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED
PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND
TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED
OVERCURRENT PROTECTION AS REQUIRED.
DURING FAULT CONDITIONS):
1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT
VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE,
PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2. WIRING DIAGRAM # 0962I-2633B, REV. B
2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT
WW* 120, 150, 180, 240, 300
DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN
POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 26 www.DaikinApplied.com


Control

Optional Low Temperature Control relays until the temperature of the sensor is 2.5 degrees
above the selected temperature. For example, you set
Board “LTC” – 3 Phase, Unit Sizes the temperature to 20°F. The output relays will de-en-
ergize when the sensor temperature drops below 20°F.
120, 150, 180, 240 and 300 The control will re-energize the output relays when the
The control board is powered by 24 volts AC, 50/60 hertz sensor temperature rises above 22.5°F. Additionally, the
which is applied to the 24 VAC terminals. The control control will monitor each individual sensor to make sure
will energize the output relays (COM 1 makes connec- it isn't broken or shorted. If either Sensor 1 or Sensor 2
tion with NO 1 and COM 2 makes connection with NO fails short or open before or during operation, the control
2), only if the temperatures of both Sensor 1 and Sensor will de-energize both output relays until the sensor is
2 are above the selected temperature which is 20°F or repaired or replaced.
35°F.
Table 8: LTC board sensor locations
Note: Always disconnect power to WW* unit before moving
Model Sensor 1 Sensor 2
jumpers.
WCA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
While the output relays are energized, the control keeps
WHA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
monitoring Sensor 1 and Sensor 2 to make sure that the
temperature of the sensors is always above the selected WRA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
temperature, the control will de-energize both output

Figure 7: “LTC” board jumper settings

AL7815 The 20˚F settings are used only on


NO 2
closed loop systems with antifreeze
COM 2 DISCONNECT POWER TO
WW* UNIT BEFORE MOVING solution.
NO 1 JUMPERS
COM 1 35F 35F
20F 20F
24 VAC S2 S1

Jumper “S1” selects cutout temperature


setpoint for Sensor “SEN 1”.
SEN 1 SEN 2
Jumper “S2” selects cutout temperature
setpoint for Sensor “SEN 2”.

Figure 8: Thermistor temperature vs. resistance graph

Thermistor Temperature Vs . Resistance


70000

60000
Resistance (OHMS)

50000

40000

30000

20000

10000

0
10 20 30 40 50 60 70 80 90 100 110
Temperature (ºF)

www.DaikinApplied.com 27 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Control

Compressor Control Module Operation Of The HPS Terminals


Switches connected to the HPS terminals are connected
Functional Operation – in series with the “Y” signal through the circuit board.
208-230/60/3, Unit Sizes 120, 150, These switches are also connected in series with the
T1 output in order to provide an immediate response if
180, 240 and 300 a switch were to open. If a switch connected to the HPS
terminal should open, the status LED will blink once.
Power:
For proper operation there must always be 18 to 30 volts Operation Of The LPS Terminals
AC present at the “R” and “C” terminals. The 60 psig low pressure switch (brown leads) is con-
nected to the LPS terminals in series with the “Y” signal
Time Delays: through the circuit board. The 60 psig low pressure
1. Anti-short cycle: provides the compressor with switch is connected in series with the “Y” signal to the
short cycle protection for a selectable time of 10 processor only. This will allow the control to monitor the
seconds (for servicing only) or 5 minutes (normal low pressure switch status and initiate the bypass delay.
operational setting). This feature is enabled upon If the 60 psig low pressure switch should open, the sta-
power loss to the circuit board, loss of the “Y” signal, tus LED will blink twice.
or the opening of a switch connected to the HPS or
LPS terminals. If the selector shunt is not in place, Normal Cycle
the circuit will default to a 5 minute anti short-cycle A normal cycle will begin with 24 VAC applied to the “R”
delay. and “C” terminals on the circuit board. Once the control
2. Delay on make: Delays the turning on of the is powered up, the processor will read the “Y” signal to
compressor contactor for a selectable time of 3 or 6 determine if it is calling. If it is calling and the switches
seconds every time the “Y” signal calls. If the selec- connected to the HPS terminals are closed, the delay on
tor shunt is not in place, the circuit will default to a 6 make and low pressure bypass timers will initiate.
second delay on make. If a switch connected to the HPS terminals is open, the
3. Low Pressure Bypass: Allows time for the low control will enter the lockout mode. After the delay on
side pressure to build up enough pressure at start make time expires, the compressor contactor will ener-
up for the 60 psig low pressure switch to close. The gize. It will remain energized as the low pressure bypass
circuit will offer a selectable timing range of 90, 120, timer counts down.
180, or 300 seconds. This time delay will start upon If the 60 psig low pressure switch is closed after the
a “Y” call from the thermostat. Should the 60 psig timer expires, the compressor will remain energized. If it
low pressure switch still be open after the selected is still open, the control will enter the lockout mode.
delay expires, the compressor will de-energize and
If power is lost, or the “Y” signal is removed, or an HPS
the alarm will energize. This will be defined as an
or LPS terminal switch fault is detected while the com-
LPS fault, (factory set for 90 seconds). If necessary
pressor contactor is energized, the unit will initiate the
to increase the delay, select the smallest amount
anti short-cycle delay.
of bypass time delay that allows the compressor to
start and operate. Alarm/Lockout
Note: The 60 psig low pressure switch is jumpered out in low The alarm terminal will output the “R” signal and will only
temperature closed loop system applications using be energized as a result of an HPS or LPS fault. An HPS
antifreeze solution. fault is defined as the opening of a switch connected
Also note that the 35 psig low pressure switch is con-
to the HPS terminals for any amount of time. An LPS
nected in series with the high pressure switch to the
HPS terminals and is never bypassed.
fault is defined as the 60 psig low pressure switch open
after the bypass time. If any of these conditions are true,
the unit will de-energize the compressor and energize
the alarm. This will be defined as a lockout condition.
To reset a lockout condition, the pressure fault must be
corrected and the “Y” signal from the thermostat must be
cycled.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 28 www.DaikinApplied.com


Control
Figure 9: Compressor control module functional operation

10 SEC jumper is for servicing unit only.


Do not operate unit unattended with
jumper in the 10 second position!

10 SEC
5 MIN
ASC

ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
LPS

P12
P11
P10
Y
R Status LED
HPS LPR-AL1701

T1
Disconnect power to
T
WW* unit before moving
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

jumpers!
90

C
P1
P2

R
P9
P8
P7
3 SEC
6 SEC
DOM

To prevent both compressors from


starting at the same time (resulting in
extremely high inrush current): The
delay on make timer for CCM1 is factory
set to 3 seconds. The delay on make timer
for CCM2 is factory set to 6 seconds.

Use lowest LPS bypass time


setting which allow unit to start and
operate. Do not set the jumper any
higher than necessary.

www.DaikinApplied.com 29 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

208/230-60-3, Unit Sizes 360, 420


Note: See wiring diagram legend on page 32.
PDB CC1
1 L3 R-
* L3 T3
R-
* T3
2 1 L2 BL-
* L2 T2
BL-
* T2
CM1

3 L1
EGB
BK-
* L1 CC2 T1
BK-
* T1
4 GR
BL-14
R-14 R-
* L3 T3
R-
* T3
5 BK-14 BL-
* L2 T2
BL-
* T2
CM2

6
*UNIT
COMPRESSOR WIRE SIZE TABLE
MODEL WIRE SIZE
BK-
* L1 T1
BK-
* T1
7 F1 F2 F3
360 6 AWG
420 4 AWG R 5 (L3)
8

9 BL 4 (L2) PM
(OPTIONAL)
10 BK 3 (L1)
CCH1
SPLICE (OPTIONAL)
11 TB6 L1 L1 L2 L2 L3 R-14 R-14 BL-14
CCH2 G
12 BL-14 R-14 BL-14 SPLICE
G
13

14

15

16 208/230V
96 VA
17 2 TR2 CLASS 2
4.0A 60 HZ
18 Y 24V BL TB3 G-14
LTC 3 10
19 TB3 R 24 VAC W
4
20
SENSOR 1 SEN 1 SEN 2 SENSOR 2
21 R
(OPTIONAL)
22 TB4 TB4 CCM1 4
6 LP3
10 SEC
23 BR BR O
5 MIN
6 7

ASC

2 BLINKS = FAULT ON LPS TERMINALS


1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
LPS
24 5 O
TB3
P12
P11
P10
FS-L FS-S CR1
25 PR O 5 O PK Y
(OPTIONAL) (OPTIONAL) 1 3
R
26 BK
LPR-AL1701

7 LTC HPS
HP1 LP1
27 BK BL BL
COM1 NO1
(OPTIONAL) T1
28 Y
COPM1
T
29 Y CC1 W 1,2,3,36,46
LPS BYPASS

M1 M2
120 P3
180 P4
300 P5
SECONDS

90

C
30 W
P1
P2

R
P9
P8
P7

31 TB3 R R
4
3 SEC
6 SEC
DOM

X
32 PR

33 R W TB3
TB5 TB5 CCM2
8 10
LP4
10 SEC

34 8 BR BR 9 O
5 MIN
ASC

2 BLINKS = FAULT ON LPS TERMINALS


1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:

LPS
35 NOTE: USE THIS WIRING
O
P12
P11
P10

CONNECTION WHEN T1 & T2 OF CC1-A1 CR2


36 “COPM” CALLS FOR 24V. CHECK THE O BK PK Y
COMPRESSOR OVERLOAD 1 3
PROTECTION MODULE FOR
R
37 CORRECT MODULE VOLTAGE FOR
BK
LPR-AL1701

9 LTC HPS
T1 & T2 BEFORE WIRING . HP2
BK BL LP2 BL
38
COPM1 COM2 NO2
(OPTIONAL) T1
39 Y W O
T1 T2 COPM2
T
40 O CC2 W 4,5,6,47
LPS BYPASS

M1 M2
120 P3
180 P4
300 P5
SECONDS

90

C
41 SPLICE O W SPLICE W
P1
P2

T1 T2 R
P9
P8
P7

42 R
COPM2
3 SEC
6 SEC
DOM

X
43 R PR

44 W
W TB3
FL
45 TB3 R W 10
4 CC1-A2 C1L (OPTIONAL)
46 R G W
CC2-A C2L (OPTIONAL)
47 R G W 10
(WHEN USED)
(OPTIONAL)

WIRING DIAGRAM # 0962I-2634 REV. C


WW* 360, 420
208/230-3-60

Note: See continuation of wiring diagram on page 31


IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 30 www.DaikinApplied.com
Wiring Diagram

(Continued) 208/230-60-3, Unit Sizes 360, 420


Note: Continuation of wiring diagram from page 30

48

49 208/230V
96 VA
50 10 2 TR1 CLASS 2
TB1 11 PM SPLICE
(WHEN REQ’D) 4.0A 60 HZ
51 R R R Y 24V BL
8 1 CHR
52
(OPTIONAL) R BK RVS1 BK
12 4 2 (WHEN USED) 13 SPLICE
53 BK RVS2 BK (WHEN REQ’D)
REMOTE SWITCH TB1 TC
HEAT TS-H 15 STG1 TC
54 S1 PK R BR
C NO 24 COM
OFF 14 TS-C STG2 17 (OPTIONAL)
55 COOL S2 BL
C NO
(WHEN USED) 16 (OPTIONAL)
HEAT
56
OFF
57 COOL
TB1
58 PK Y1 Y CR1 BR 25,63
JUMPER
59 BL Y2 O CR2 BR 36,64
19
60 O BK CHR BR 52
BR 1 3
18 (WHEN USED)
61 C BL
G-14
62
CR1
63 PR WIRING DIAGRAM # 0962I-2634 REV. C
TB2 4 CR2 6
A1 PR WW* 360, 420
64
20 4 6 208/230-3-60
65 A2 PR

66 PR

Note: See wiring diagram legend on page 32.

www.DaikinApplied.com 31 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

Legend
208/230-60-3, Unit Sizes 360, 420
LEGEND WIRE COLOR LEGEND
FUNCTIONAL LINE DESCRIPTION BK: BLACK PK: PINK
DESIGNATION NUMBER BL: BLUE PR (V): PURPLE (VIOLET)
C1L 46 OPTIONAL INDICATOR LIGHT - COMPRESSOR 1 ON BR: BROWN R: RED
C2L 47 OPTIONAL INDICATOR LIGHT - COMPRESSOR 2 ON G: GREEN W: WHITE
CC1 29 COMPRESSOR NO. 1 CONTACTOR GY: GRAY Y: YELLOW
CC1-A1 # "CC1" AUXILIARY CONTACT NO. 1 O: ORANGE
CC1-A2 # "CC1" AUXILIARY CONTACT NO. 2 (WHEN USED) NOTES:
CC2 40 COMPRESSOR NO. 2 CONTACTOR NUMBER PLACED AFTER DASH FOLLOWING
CC2-A # "CC" AUXILIARY CONTACT (WHEN USED) COLOR CODE INDICATES WIRE GAGE. FOR
CCH1,CCH2 11,12 CRANKCASE HEATER NO. 1 & NO. 2 EXAMPLE> BK-12 IS A BLACK, 12 AWG WIRE.
CCM1 22 COMPRESSOR CONTROL MODULE NO. 1 NO NUMBER AFTER COLOR CODE INDICATES 18
CCM2 33 COMPRESSOR CONTROL MODULE NO. 2 AWG WIRE. FOR EXAMPLE> BK IS A BLACK 18
CHR 60 CHANGEOVER RELAY (WHEN USED) AWG WIRE.
CM1 2 COMPRESSOR NO. 1 BONDING CONDUCTORS INDICATED AS GREEN
CM2 5 COMPRESSOR NO. 2 MAY ALSO BE GREEN WITH ONE OR MORE
COPM1 12,29 COMPRESSOR NO. 1 OVERLOAD PROTECTION MODULE YELLOW STRIPES.
COPM2 14,40 COMPRESSOR NO. 2 OVERLOAD PROTECTION MODULE ASTERISK AFTER DASH FOLLOWING COLOR
CR1 58 COMPRESSOR NO. 1 PILOT RELAY
CODE INDICATES REFERRAL TO COMPRESSOR
CR2 59 COMPRESSOR NO. 2 PILOT RELAY
WIRE SIZE TABLE.
EGB 4 EQUIPMENT GROUNDING BAR
F1,F2,F3 7 FUSING - SEE FUSE TABLE
FL 45 OPTIONAL INDICATOR LIGHT - FAULT SYMBOL LEGEND
FS-L 25 OPTIONAL FLOW PROVING SWITCH – LOAD COIL FACTORY WIRING
FS-S 25 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL
HP1 27 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 1 OPTIONAL FACTORY WIRING
HP2 38 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 2
LP1 27 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 (CKT 1) FIELD WIRING
LP2 38 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 (CKT 2)
LP3 23 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 3 (CKT 1) OPTIONAL FIELD WIRING
LP4 34 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 4 (CKT 2)
LTC 19,27,38 LOW FLUID TEMPERATURE CUTOUT MODULE EARTH GROUND
PDB 1,2,3 POWER DISTRIBUTION BLOCK
PM 9,51 OPTIONAL POWER MONITOR CHASSIS (PANEL) GROUND
RVS1 52 REVERSING VALVE SOLENOID CKT 1 (WHEN USED)
RVS2 53 REVERSING VALVE SOLENOID CKT 2 (WHEN USED) TERMINAL BOARD NO. 1 (TB1)
TB1 + TERMINAL BOARD NO. 1
TB2 64,65 TERMINAL BOARD NO. 2 TERMINAL BOARD NO. 2 (TB2)
TB3 + TERMINAL BOARD NO. 3
TB4 23 TERMINAL BOARD NO. 4 TERMINAL BOARD NO. 3 (TB3)
TB5 34 TERMINAL BOARD NO. 5
TB6 11 TERMINAL BOARD NO. 6 TERMINAL BOARD NO. 4 (TB4)
TR1 50 CONTROL TRANSFORMER NO. 1
TR2 17 CONTROL TRANSFORMER NO. 2 TERMINAL BOARD NO. 5 (TB5)
TC 54 TEMPERATURE CONTROLLER (OPTIONAL)
TERMINAL BOARD NO. 6 (TB6)
TS-C 55 AQUASTAT – COOLING (WHEN USED)
TS-H 54 AQUASTAT – HEATING (WHEN USED) COIL
# SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM.
+ MULTIPLE LINE NUMBERS. NORMALLY OPEN CONTACTS

NORMALLY CLOSED CONTACTS


FUSE TABLE
FUSE NO. CLASS VOLTS AC AMPERES TIME DELAY IDENTIFIABLE TERMINAL
F1,F2,F3† CC 600 3 YES NON-IDENTIFIABLE TERMINAL,
OTHER WIRE JUNCTIONS,
† F3 IS USED ONLY WHEN OPTIONAL POWER INCLUDING SCHEMATIC
MONITOR IS FURNISHED.

1 THREE PHASE FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT 13 “RVS1” AND “RVS2” ARE USED ONLY WITH WWR MODELS AND ARE ENERGIZED IN
AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER COOLING MODE.
PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT “RVS1” AND “RVS2” ARE NOT USED WITH WWC AND WWH MODELS.
GROUNDING AS REQUIRED.
14 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED
2 TRANSFORMER MAY HAVE TAPS FOR 120V, 208V, 240V, OR 480V SYSTEM POWER SUPPLY. TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN.
BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL
APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF
POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER LABEL AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN.
FOR LEAD COLOR CODING. A 4.0 AMP POTTER & BRUMFIELD PUSH TO RESET
FUSEHOLDER-TYPE THERMAL CIRCUIT BREAKER, P&B PART NO. W28XQ1A-4, IS MOUNTED 15 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S1 TO TERMINAL Y1 ON “TB1” WHEN
ON THE TRANSFORMER. THE W28-X IS WIRED IN SERIES WITH ONE SIDE OF THE OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.
TRANSFORMER SECONDARY WINDING.
16 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S2 TO TERMINAL Y2 ON “TB1” WHEN
3 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT FOR SENSOR OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.
LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS
TEMPERATURE GRAPH. 17 WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST
PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION
4 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE INSTRUCTIONS.
OPERATION. WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE
5 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS
TERMINAL 6 OF “TB3”. THE HEATING STAGE.
INSTALL SENSOR @ WATER INLET PIPE (LOAD COIL).
6 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP 18 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS.
APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS.
WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB4".

7 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 19 “CHR” IS USED ONLY WITH “WWR” UNITS.
“CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS.
8 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP 20 COMPRESSOR RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT
APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS
DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS.
WIRE FROM TERMINAL 8 TO TERMINAL 9 ON "TB5".
AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR1” IN THE WW* UNIT MUST
9 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC.
EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO
10 WHEN “CHR” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO EITHER TERMINAL 1 CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD
ON “PM” --OR-- WHEN “PM” IS NOT USED, TO TERMINAL R ON “TB1”. CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN
SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES .
11 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND
TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED OVERCURRENT PROTECTION AS REQUIRED.
DURING FAULT CONDITIONS):
1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT
VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE,
PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2.
2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT WIRING DIAGRAM # 0962I-2634 REV. C
DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN WW* 360, 420
POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER.
208/230-3-60
12 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM
WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING.
TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS
OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT
DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS
AC WHEN CONNECTED AS SHOWN.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 32 www.DaikinApplied.com


Control

Optional Low Temperature Control relays until the temperature of the sensor is 2.5 degrees
above the selected temperature. For example, you set
Board “TC” – 208/230-60-3, Unit the temperature to 20°F. The output relays will de-en-
ergize when the sensor temperature drops below 20°F.
Sizes 360, 420 The control will re-energize the output relays when the
The control board is powered by 24 volts AC, 50/60 hertz sensor temperature rises above 22.5°F. Additionally, the
which is applied to the 24 VAC terminals. The control will control will monitor each individual sensor to make sure
energize the output relays (COM 1 makes connection it isn't broken or shorted. If either Sensor 1 or Sensor 2
with NO 1 and COM 2 makes connection with NO 2), only fails short or open before or during operation, the control
if the temperatures of both Sensor 1 and Sensor 2 are will de-energize both output relays until the sensor is
above the selected temperature which is 20°F or 35°F. repaired or replaced.
Note: Always disconnect power to WW* unit before moving Table 9: LTC board sensor locations
jumpers.
Model Sensor 1 Sensor 2
While the output relays are energized, the control keeps
WCA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
monitoring Sensor 1 and Sensor 2 to make sure that the
WHA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
temperature of the sensors is always above the selected
temperature, the control will de-energize both output WRA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1

Figure 10: “LTC” board jumper settings

AL7815 The 20˚F settings are used only on


NO 2
closed loop systems with antifreeze
COM 2 DISCONNECT POWER TO
WW* UNIT BEFORE MOVING solution.
NO 1 JUMPERS
COM 1 35F 35F
20F 20F
24 VAC S2 S1

Jumper “S1” selects cutout temperature


setpoint for Sensor “SEN 1”.
SEN 1 SEN 2
Jumper “S2” selects cutout temperature
setpoint for Sensor “SEN 2”.

Figure 11: Thermistor temperature vs. resistance graph

Thermistor Temperature Vs . Resistance


70000

60000
Resistance (OHMS)

50000

40000

30000

20000

10000

0
10 20 30 40 50 60 70 80 90 100 110
Temperature (ºF)

www.DaikinApplied.com 33 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Control

Compressor Control Module Operation Of The HPS Terminals


Switches connected to the HPS terminals are connected
Functional Operation – 208/230-60- in series with the “Y” signal through the circuit board.
3, Unit Sizes 360, 420 These switches are also connected in series with the
T1 output in order to provide an immediate response if
Power: a switch were to open. If a switch connected to the HPS
For proper operation there must always be 18 to 30 volts terminal should open, the status LED will blink once.
AC present at the “R” and “C” terminals.
Operation Of The LPS Terminals
Time Delays: The 60 psig low pressure switch (brown leads) is con-
1. Anti-short cycle: provides the compressor with nected to the LPS terminals in series with the “Y” signal
short cycle protection for a selectable time of 10 through the circuit board. The 60 psig low pressure
seconds (for servicing only) or 5 minutes (normal switch is connected in series with the “Y” signal to the
operational setting). This feature is enabled upon processor only. This will allow the control to monitor the
power loss to the circuit board, loss of the “Y” signal, low pressure switch status and initiate the bypass delay.
or the opening of a switch connected to the HPS or If the 60 psig low pressure switch should open, the sta-
LPS terminals. If the selector shunt is not in place, tus LED will blink twice.
the circuit will default to a 5 minute anti short-cycle
delay.
Normal Cycle
2. Delay on make: Delays the turning on of the A normal cycle will begin with 24 VAC applied to the “R”
compressor contactor for a selectable time of 3 or 6 and “C” terminals on the circuit board. Once the control
seconds every time the “Y” signal calls. If the selec- is powered up, the processor will read the “Y” signal to
tor shunt is not in place, the circuit will default to a 6 determine if it is calling. If it is calling and the switches
second delay on make. connected to the HPS terminals are closed, the delay on
make and low pressure bypass timers will initiate.
3. Low Pressure Bypass: Allows time for the low
side pressure to build up enough pressure at start If a switch connected to the HPS terminals is open, the
up for the 60 psig low pressure switch to close. The control will enter the lockout mode. After the delay on
circuit will offer a selectable timing range of 90, 120, make time expires, the compressor contactor will ener-
180, or 300 seconds. This time delay will start upon gize. It will remain energized as the low pressure bypass
a “Y” call from the thermostat. Should the 60 psig timer counts down.
low pressure switch still be open after the selected If the 60 psig low pressure switch is closed after the
delay expires, the compressor will de-energize and timer expires, the compressor will remain energized. If it
the alarm will energize. This will be defined as an is still open, the control will enter the lockout mode.
LPS fault, (factory set for 90 seconds). If necessary If power is lost, or the “Y” signal is removed, or an HPS
to increase the delay, select the smallest amount or LPS terminal switch fault is detected while the com-
of bypass time delay that allows the compressor to pressor contactor is energized, the unit will initiate the
start and operate. anti short-cycle delay.
Note: The 60 psig low pressure switch is jumpered out in low
temperature closed loop system applications using Alarm/Lockout
antifreeze solution. The alarm terminal will output the “R” signal and will only
Also note that the 35 psig low pressure switch is con- be energized as a result of an HPS or LPS fault. An HPS
nected in series with the high pressure switch to the fault is defined as the opening of a switch connected
HPS terminals and is never bypassed. to the HPS terminals for any amount of time. An LPS
fault is defined as the 60 psig low pressure switch open
after the bypass time. If any of these conditions are true,
the unit will de-energize the compressor and energize
the alarm. This will be defined as a lockout condition.
To reset a lockout condition, the pressure fault must be
corrected and the “Y” signal from the thermostat must be
cycled.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 34 www.DaikinApplied.com


Control

Figure 12: Compressor control module functional operation

10 SEC jumper is for servicing unit only.


Do not operate unit unattended with
jumper in the 10 second position!

10 SEC
5 MIN
ASC

ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
LPS

P12
P11
P10
Y
LPR-AL1701 R Status LED
HPS

T1
Disconnect power to
T
WW* unit before moving
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

jumpers!
90

C
P1
P2

R
P9
P8
P7
3 SEC
6 SEC
DOM

To prevent both compressors from


starting at the same time (resulting in
extremely high inrush current): The
delay on make timer for CCM1 is factory
set to 3 seconds. The delay on make timer
for CCM2 is factory set to 6 seconds.

Use lowest LPS bypass time


setting which allow unit to start and
operate. Do not set the jumper any
higher than necessary.

www.DaikinApplied.com 35 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

460-60-3, 575-60-3, Unit Sizes 360, 420


Note: See wiring diagram legend on "Legend" on page 38.
PDB CC1
1 L3 R-
* L3 T3
R-
* T3
2 1 L2 BL-
* L2 T2
BL-
* T2
CM1

3 L1
EGB
BK-
* L1 CC2 T1
BK-
* T1
4 GR
BL-14
R-14 R-
* L3 T3
R-
* T3
5 BK-14 BL-
* L2 T2
BL-
* T2
CM2

6
*UNIT
COMPRESSOR WIRE SIZE TABLE
MODEL WIRE SIZE
BK-
* L1 T1
BK-
* T1
7 F1 F2 F3
360 10 AWG
SPLICE SPLICE
420 8 AWG R 5 (L3) BK-14 BK-14 G CCH1
8
SPLICE SPLICE
9 BL 4 (L2) PM R-14 R-14 (OPTIONAL)
(OPTIONAL)
SPLICE
10 BK 3 (L1) BK-14 G CCH2
SPLICE
11 TB6 L1 L2 L3 R-14

12

13
LINE
14 VOLTAGE
CLASS 2
15 2 TR2
60 HZ
16 24V TB3 G-14
LTC 3 10
17 TB3 R 24 VAC W
4
18
SENSOR 1 SEN 1 SEN 2 SENSOR 2
19 R
(OPTIONAL)
20 TB4 TB4 CCM1 4
6 LP3

10 SEC
21 BR BR O

5 MIN
6 7

ASC

2 BLINKS = FAULT ON LPS TERMINALS


1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
ALTERNATE
CR1
LPS
22 O
TB3 7 4
P12
P11
P10
5 FS-L FS-S CR1
23 PR O 5 O PK Y
R Y R Y 1 3
(OPTIONAL) (OPTIONAL) R
24 BK
LPR-AL1701

7 LTC HPS
HP1 LP1
25 BK BL BL
COM1 NO1
(OPTIONAL) T1
26 Y
COPM1
T
27 Y CC1 W 1,2,3,34,44
LPS BYPASS

M1 M2
120 P3
180 P4
300 P5
SECONDS

90

C
28 W
P1
P2

R
P9
P8
P7

29 TB3 R
4
3 SEC
6 SEC
DOM

X
30 PR

31 W
TB5 TB5 CCM2
8 LP4
10 SEC

32 8 BR BR 9 O
5 MIN
ASC

ALTERNATE
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:

CR2 LPS
33 7 4 O
P12
P11
P10

CC1-A1 CR2
34 O BK PK Y
1 3
R
35 BK
LPR-AL1701

9 LTC HPS
HP2 LP2
36 BK BL BL
COM2 NO2
(OPTIONAL) T1
37 O
COPM2
T
38 O CC2 W 4,5,6,45
LPS BYPASS

M1 M2
120 P3
180 P4
300 P5
SECONDS

90

C
39 W
P1
P2

R
P9
P8
P7

40 R
3 SEC
6 SEC
DOM

X TB3
41 PR
10
42 W
FL
43 R TB3
CC1-A2 C1L
(OPTIONAL)
10
44 TB3 R G
C2L
4 CC2-A
(OPTIONAL) TB3
45 R G
(WHEN USED) 10
TB3 R COPM1 (OPTIONAL)
W
46 24V
4 T1 T2
COPM2 W
47 R 24V
T1 T2

WIRING DIAGRAM # 0962I-2635A, REV. B


WW* 360, 420
460-3-60, 575-3-60

Note: See continuation of wiring diagram on page 37

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 36 www.DaikinApplied.com


Wiring Diagram

(Continued) 460-60-3, 575-60-3, Unit Sizes 360, 420


Note: Continuation of wiring diagram from page 36

48
LINE
2
49 VOLTAGE
10 CLASS 2
50 TR1
TB1 11 (OPTIONAL) SPLICE 60 HZ
PM (WHEN REQ’D)
51 R R R 24V
8 1 CHR
52 R BK RVS1 BK
12 4 2 (WHEN USED) 13 SPLICE
53 Y BK RVS2 BK (WHEN REQ’D)
REMOTE SWITCH TB1 TC
HEAT TS-H 15 STG1 TC
54 S1 PK R BR
C NO 24 COM
OFF 14 TS-C STG2 17
55 COOL S2 BL
C NO
(WHEN USED) 16 (OPTIONAL)
HEAT
56
OFF
57 COOL
TB1 ALTERNATE

58 PK Y1 Y CR1 BR A
CR1
B
23,63
JUMPER
59 BL Y2 O CR2 BR A
CR2
B
34,64
19
60 O BK CHR BR 52
BR 1 3
18 (WHEN USED)
61 C
G-14
62 ALTERNATE
CR1
PR
CR1
WIRING DIAGRAM # 0962I-2635A, REV. B
63 9 6
TB2 4 CR2 6 WW* 360, 420
CR2
64 A1 PR 9 6 460-3-60, 575-3-60
20 4 6
65 A2 PR

66 PR

www.DaikinApplied.com 37 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Wiring Diagram

Legend
460-60-3, 575-60-3, Unit Sizes 360, 420
LEGEND WIRE COLOR LEGEND
FUNCTIONAL LINE DESCRIPTION BK: BLACK PK: PINK
DESIGNATION NUMBER BL: BLUE PR: PURPLE
C1L 44 OPTIONAL INDICATOR LIGHT - COMPRESSOR 1 ON BR: BROWN R: RED
C2L 45 OPTIONAL INDICATOR LIGHT - COMPRESSOR 2 ON G: GREEN W: WHITE
CC1 27 COMPRESSOR NO. 1 CONTACTOR O: ORANGE Y: YELLOW
CC1-A1 # "CC1" AUXILIARY CONTACT NO. 1 NOTES:
CC1-A2 # "CC1" AUXILIARY CONTACT NO. 2 (WHEN USED) NUMBER PLACED AFTER DASH
CC2 38 COMPRESSOR NO. 2 CONTACTOR FOLLOWING COLOR CODE INDICATES
CC2-A # "CC" AUXILIARY CONTACT (WHEN USED) WIRE GAGE. FOR EXAMPLE> BK-12 IS A
CCM1 21 COMPRESSOR CONTROL MODULE NO. 1 BLACK, 12 AWG WIRE.
CCM2 32 COMPRESSOR CONTROL MODULE NO. 2 NO NUMBER AFTER COLOR CODE
CHR 60 CHANGEOVER RELAY (WHEN USED) INDICATES 18 AWG WIRE. FOR
CCH1, CCH2 8,10 CRANKCASE HEATER # 1 , # 2 EXAMPLE> BK IS A BLACK 18 AWG
CM1 2 COMPRESSOR NO. 1 WIRE.
CM2 5 COMPRESSOR NO. 2 ASTERISK AFTER DASH FOLLOWING
COPM1 27,46 COMPRESSOR NO. 1 OVERLOAD PROTECTION MODULE COLOR CODE INDICATES REFERRAL TO
COPM2 38,47 COMPRESSOR NO. 2 OVERLOAD PROTECTION MODULE COMPRESSOR WIRE SIZE TABLE.
CR1 58 COMPRESSOR NO. 1 PILOT RELAY
CR2 59 COMPRESSOR NO. 2 PILOT RELAY
EGB 4 EQUIPMENT GROUNDING BAR SYMBOL LEGEND
F1,F2,F3 7 FUSING - SEE FUSE TABLE
FL 43 OPTIONAL INDICATOR LIGHT - FAULT FACTORY WIRING
FS-L 23 OPTIONAL FLOW PROVING SWITCH – LOAD COIL
FS-S 23 OPTIONAL FLOW PROVING SWITCH – SOURCE COIL OPTIONAL FACTORY WIRING
HP1 25 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 1
HP2 36 HIGH DISCHARGE PRESSURE CUTOUT SWITCH NO. 2 FIELD WIRING
LP1 25 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 1 (CKT 1)
OPTIONAL FIELD WIRING
LP2 36 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 2 (CKT 2)
LP3 21 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 3 (CKT 1)
EARTH GROUND
LP4 32 LOW SUCTION PRESSURE CUTOUT SWITCH NO. 4 (CKT 2)
LTC 17,25,36 LOW FLUID TEMPERATURE CUTOUT MODULE CHASSIS (PANEL) GROUND
PDB 1,2,3 POWER DISTRIBUTION BLOCK
PM 9,51 OPTIONAL POWER MONITOR TERMINAL BOARD NO. 1 (TB1)
RVS1 52 REVERSING VALVE SOLENOID CKT 1 (WHEN USED)
RVS2 53 REVERSING VALVE SOLENOID CKT 2 (WHEN USED) TERMINAL BOARD NO. 2 (TB2)
TB1 + TERMINAL BOARD NO. 1
TB2 64,65 TERMINAL BOARD NO. 2 TERMINAL BOARD NO. 3 (TB3)
TB3 + TERMINAL BOARD NO. 3
TB4 21 TERMINAL BOARD NO. 4 TERMINAL BOARD NO. 4 (TB4)
TB5 32 TERMINAL BOARD NO. 5
TB6 11 TERMINAL BOARD NO. 6 TERMINAL BOARD NO. 5 (TB5)
TR1 50 CONTROL TRANSFORMER NO. 1
TR2 15 CONTROL TRANSFORMER NO. 2 TERMINAL BOARD NO. 6 (TB6)
TC 54,54 TEMPERATURE CONTROLLER (OPTIONAL)
TS-C 55 AQUASTAT – COOLING (WHEN USED) COIL
TS-H 54 AQUASTAT – HEATING (WHEN USED)
# SEE LINE NUMBER TO THE RIGHT OF CONTACTOR COIL ON WIRING DIAGRAM. NORMALLY OPEN CONTACTS
+ MULTIPLE LINE NUMBERS.
NORMALLY CLOSED CONTACTS

FUSE TABLE IDENTIFIABLE TERMINAL


FUSE NO. CLASS VOLTS AC AMPERES TIME DELAY
NON-IDENTIFIABLE TERMINAL,
F1,F2,F3† CC 600 + YES OTHER WIRE JUNCTIONS,
† F3 IS USED ONLY WHEN OPTIONAL POWER INCLUDING SCHEMATIC
MONITOR IS FURNISHED.
+ 208/230 VOLT UNITS USE 2 AMPERES.
460 VOLT UNITS USE 1 AMPERES.

1 THREE PHASE FIELD POWER SUPPLY PER UNIT RATING PLATE. MINIMUM CIRCUIT 13 “RVS1” AND “RVS2” ARE USED ONLY WITH WWR MODELS AND ARE ENERGIZED IN
AMPACITY AND MAXIMUM SIZE OF TIME-DELAY FUSE OR HACR-TYPE CIRCUIT BREAKER COOLING MODE.
PER UNIT RATING PLATE. PROVIDE DISCONNECTING MEANS AND EQUIPMENT “RVS1” AND “RVS2” ARE NOT USED WITH WWC AND WWH MODELS.
GROUNDING AS REQUIRED.
14 AQUASTATS “TS-H” AND “TS-C” ARE NOT USED WHEN OPTIONAL FACTORY INSTALLED
2 TRANSFORMER MAY HAVE TAPS FOR MULTIPLE SYSTEM POWER SUPPLY VOLTAGES. TEMPERATURE CONTROLLER “TC” IS FURNISHED. TYPICAL AQUASTATS SHOWN.
BEFORE APPLYING POWER TO THE UNIT, ENSURE TRANSFORMER IS WIRED FOR AQUASTATS MAY BE SUPPLIED BY OTHERS OR ARE AVAILABLE AS AN OPTIONAL
APPROPRIATE SYSTEM POWER SUPPLY. INSULATE SEPARATELY ANY UNUSED LEADS. ACCESSORY FROM THE FACTORY. MINIMUM PILOT DUTY RATING OF EACH POLE OF
POLARITY IS NOT INDICATED. TYPICAL TRANSFORMER SHOWN. SEE TRANSFORMER AQUASTAT IS 24 VOLT-AMPERES @ 24 VOLTS AC WHEN CONNECTED AS SHOWN.
LABEL FOR LEAD COLOR CODING. A PUSH TO RESET FUSEHOLDER-TYPE THERMAL
CIRCUIT BREAKER IS MOUNTED ON THE TRANSFORMER. THE CIRCUIT BREAKER IS 15 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S1 TO TERMINAL Y1 ON “TB1” WHEN
WIRED IN SERIES WITH ONE SIDE OF THE TRANSFORMER SECONDARY WINDING. OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.
16 THIS WIRE CONNECTS DIRECTLY FROM TERMINAL S2 TO TERMINAL Y2 ON “TB1” WHEN
3 SEE FIGURE 1 ON SHEET 3 OF THIS DRAWING FOR BOARD LAYOUT FOR SENSOR
OPTIONAL TEMPERATURE CONTROLLER “TC” IS NOT FURNISHED.
LOCATIONS, TEMPERATURE SETTING NOTE, AND SENSOR RESISTANCE VERSUS
TEMPERATURE GRAPH. WHEN OPTIONAL TEMPERATURE CONTROLLER “TC” IS FURNISHED, INSTALLER MUST
17
PROGRAM CONTROLLER. REFER TO TEMPERATURE CONTROL INSTALLATION
4 SEE FIGURE 2 ON SHEET 3 OF THIS DRAWING FOR COMPRESSOR CONTROL MODULE
INSTRUCTIONS.
OPERATION.
WITH REVERSE-CYCLE WWR UNITS, PROGRAM CONTROLLER AS ONE STAGE
5 WHEN “FS-L” AND “FS-S” ARE NOT USED, THIS WIRE CONNECTS DIRECTLY TO COOLING AND ONE STAGE HEATING. STAGE 1 IS THE COOLING STAGE AND STAGE 2 IS
TERMINAL 5 OF “TB3”. THE HEATING STAGE.
INSTALL SENSOR ON THE WATER INLET PIPE (LOAD COIL).
6 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP
18 CONDUCTOR “O” REQUIRED WITH WWR REVERSE CYCLE UNITS.
APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS
WIRE FROM TERMINAL 6 TO TERMINAL 7 ON "TB4". CONDUCTOR “O” NOT USED WITH WWC COOLING AND WWR HEATING UNITS.

7 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. 19 “CHR” IS USED ONLY WITH “WWR” UNITS.
“CHR” IS NOT USED WITH “WWC” AND “WWH” UNITS.
8 WIRED AS SHOWN FOR OPEN LOOP OR HIGH TEMPERATURE CLOSED LOOP
APPLICATIONS. FOR LOW TEMPERATURE CLOSED LOOP APPLICATIONS, MOVE THIS 20 COMPRESSOR RELAY CONTACTS ARE PROVIDED TO OPERATE AN EXTERNAL PILOT
WIRE FROM TERMINAL 8 TO TERMINAL 9 ON "TB5". DUTY LOAD (SUCH AS A PUMP RELAY COIL) WITH THE COMPRESSORS.
AN EXTERNAL LOAD POWERED BY TRANSFORMER “TR1” IN THE WW* UNIT MUST
9 WHEN OPTIONAL “LTC” IS NOT USED, THESE TWO WIRES ARE SPLICED TOGETHER. NOT EXCEED 12 VA SEALED (96 VA INRUSH) @ 24 VOLTS AC.
EXTERNAL LOADS POWERED FROM AN EXTERNAL SOURCE ARE LIMITED TO
10 WHEN “CHR” IS NOT USED, THIS WIRE CONNECTS DIRECTLY TO EITHER TERMINAL 1 CLASS 2 CIRCUITS ONLY (30 VOLTS AC MAXIMUM). EXTERNAL LOAD
OR Y-OUT ON “PM” --OR-- WHEN “PM” IS NOT USED, TO TERMINAL R ON “TB1”. CHARACTERISTICS MUST NOT EXCEED 10 AMPS MAKE, 1 AMP BREAK. MAINTAIN
SEPARATION BETWEEN CLASS 2 CIRCUITS OF DIFFERENT SOURCES .
11 IF POWER MONITOR OUTPUT CONTACTS DO NOT TRANSFER WHEN POWER IS APPLIED PROVIDE DISCONNECTING MEANS, EQUIPMENT GROUNDING, AND
TO UNIT (BICOLOR LED GLOWS GREEN UNDER NORMAL CONDITIONS AND RED OVERCURRENT PROTECTION AS REQUIRED.
DURING FAULT CONDITIONS):
1. VERIFY THAT ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT
VOLTAGE. IF ALL THREE PHASES ARE PRESENT AND ARE OF THE CORRECT VOLTAGE,
PHASE ROTATION MAY BE INCORRECT. PERFORM STEP 2.
2. DISCONNECT POWER TO THE WW* UNIT. VERIFY THAT POWER IS IN FACT
DISCONNECTED. SWAP ANY TWO OF THE THREE UNIT POWER SUPPLY WIRES. WHEN WIRING DIAGRAM # 0962I-2635A, REV. B
POWER IS REAPPLIED, OUTPUT CONTACTS SHOULD NOW TRANSFER. WW* 360, 420
12 TYPICAL FIELD CONTROL WIRING SHOWN. ACTUAL FIELD WIRING MAY DIFFER FROM 460-3-60, 575-3-60
WIRING SHOWN HERE. USE 18 AWG MINIMUM FOR FIELD 24 VOLT CONTROL WIRING.
TYPICAL REMOTE SWITCH SHOWN. REMOTE SWITCH MAY BE SUPPLIED BY OTHERS
OR IS AVAILABLE AS AN OPTIONAL ACCESSORY FROM THE FACTORY. MINIMUM PILOT
DUTY RATING OF EACH POLE OF REMOTE SWITCH IS 24 VOLT-AMPERES @ 24 VOLTS
AC WHEN CONNECTED AS SHOWN.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 38 www.DaikinApplied.com


Control

Optional Low Temperature Control relays until the temperature of the sensor is 2.5 degrees
above the selected temperature. For example, you set
Board “LTC” – 460-60-3, 575-60-3, the temperature to 20°F. The output relays will de-en-
ergize when the sensor temperature drops below 20°F.
Unit Sizes 360, 420 The control will re-energize the output relays when the
The control board is powered by 24 volts AC, 50/60 hertz sensor temperature rises above 22.5°F. Additionally, the
which is applied to the 24 VAC terminals. The control will control will monitor each individual sensor to make sure
energize the output relays (COM 1 makes connection it isn't broken or shorted. If either Sensor 1 or Sensor 2
with NO 1 and COM 2 makes connection with NO 2), only fails short or open before or during operation, the control
if the temperatures of both Sensor 1 and Sensor 2 are will de-energize both output relays until the sensor is
above the selected temperature which is 20°F or 35°F. repaired or replaced.
Note: Always disconnect power to WW* unit before moving Table 10: LTC board sensor locations
jumpers.
Model Sensor 1 Sensor 2
While the output relays are energized, the control keeps
WCA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
monitoring Sensor 1 and Sensor 2 to make sure that the
WHA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1
temperature of the sensors is always above the selected
temperature, the control will de-energize both output WRA Liquid Out - Load Coil 1 Liquid Out - Source Coil 1

Figure 13: “LTC” board jumper settings

AL7815 The 20˚F settings are used only on


NO 2
closed loop systems with antifreeze
COM 2 DISCONNECT POWER TO
WW* UNIT BEFORE MOVING solution.
NO 1 JUMPERS
COM 1 35F 35F
20F 20F
24 VAC S2 S1

Jumper “S1” selects cutout temperature


setpoint for Sensor “SEN 1”.
SEN 1 SEN 2
Jumper “S2” selects cutout temperature
setpoint for Sensor “SEN 2”.

Figure 14: Thermistor temperature vs. resistance graph

Thermistor Temperature Vs . Resistance


70000

60000
Resistance (OHMS)

50000

40000

30000

20000

10000

0
10 20 30 40 50 60 70 80 90 100 110
Temperature (ºF)

www.DaikinApplied.com 39 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Control

Compressor Control Module Operation Of The HPS Terminals


Switches connected to the HPS terminals are connected
Functional Operation – 460-60-3, in series with the “Y” signal through the circuit board.
575-60-3, Unit Sizes 360, 420 These switches are also connected in series with the
T1 output in order to provide an immediate response if
Power: a switch were to open. If a switch connected to the HPS
For proper operation there must always be 18 to 30 volts terminal should open, the status LED will blink once.
AC present at the “R” and “C” terminals.
Operation Of The LPS Terminals
Time Delays: The 60 psig low pressure switch (brown leads) is con-
1. Anti-short cycle: provides the compressor with nected to the LPS terminals in series with the “Y” signal
short cycle protection for a selectable time of 10 through the circuit board. The 60 psig low pressure
seconds (for servicing only) or 5 minutes (normal switch is connected in series with the “Y” signal to the
operational setting). This feature is enabled upon processor only. This will allow the control to monitor the
power loss to the circuit board, loss of the “Y” signal, low pressure switch status and initiate the bypass delay.
or the opening of a switch connected to the HPS or If the 60 psig low pressure switch should open, the sta-
LPS terminals. If the selector shunt is not in place, tus LED will blink twice.
the circuit will default to a 5 minute anti short-cycle
delay.
Normal Cycle
2. Delay on make: Delays the turning on of the A normal cycle will begin with 24 VAC applied to the “R”
compressor contactor for a selectable time of 3 or 6 and “C” terminals on the circuit board. Once the control
seconds every time the “Y” signal calls. If the selec- is powered up, the processor will read the “Y” signal to
tor shunt is not in place, the circuit will default to a 6 determine if it is calling. If it is calling and the switches
second delay on make. connected to the HPS terminals are closed, the delay on
make and low pressure bypass timers will initiate.
3. Low Pressure Bypass: Allows time for the low
side pressure to build up enough pressure at start If a switch connected to the HPS terminals is open, the
up for the 60 psig low pressure switch to close. The control will enter the lockout mode. After the delay on
circuit will offer a selectable timing range of 90, 120, make time expires, the compressor contactor will ener-
180, or 300 seconds. This time delay will start upon gize. It will remain energized as the low pressure bypass
a “Y” call from the thermostat. Should the 60 psig timer counts down.
low pressure switch still be open after the selected If the 60 psig low pressure switch is closed after the
delay expires, the compressor will de-energize and timer expires, the compressor will remain energized. If it
the alarm will energize. This will be defined as an is still open, the control will enter the lockout mode.
LPS fault, (factory set for 90 seconds). If necessary If power is lost, or the “Y” signal is removed, or an HPS
to increase the delay, select the smallest amount or LPS terminal switch fault is detected while the com-
of bypass time delay that allows the compressor to pressor contactor is energized, the unit will initiate the
start and operate. anti short-cycle delay.
Note: The 60 psig low pressure switch is jumpered out in low
temperature closed loop system applications using Alarm/Lockout
antifreeze solution. The alarm terminal will output the “R” signal and will only
Also note that the 35 psig low pressure switch is con- be energized as a result of an HPS or LPS fault. An HPS
nected in series with the high pressure switch to the fault is defined as the opening of a switch connected
HPS terminals and is never bypassed. to the HPS terminals for any amount of time. An LPS
fault is defined as the 60 psig low pressure switch open
after the bypass time. If any of these conditions are true,
the unit will de-energize the compressor and energize
the alarm. This will be defined as a lockout condition.
To reset a lockout condition, the pressure fault must be
corrected and the “Y” signal from the thermostat must be
cycled.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 40 www.DaikinApplied.com


Control

Figure 15: Compressor control module functional operation

10 SEC jumper is for servicing unit only.


Do not operate unit unattended with
jumper in the 10 second position!

10 SEC
5 MIN
ASC

ON = Y SIGNAL PRESENT
OFF = NO Y SIGNAL PRESENT
LED:
2 BLINKS = FAULT ON LPS TERMINALS
1 BLINK = FAULT ON HPS TERMINALS
LPS

P12
P11
P10
Y
LPR-AL1701
R Status LED
HPS

T1
Disconnect power to
T
WW* unit before moving
LPS BYPASS

120 P3
180 P4
300 P5
SECONDS

jumpers!
90

C
P1
P2

R
P9
P8
P7
3 SEC
6 SEC
DOM

To prevent both compressors from


starting at the same time (resulting in
extremely high inrush current): The
delay on make timer for CCM1 is factory
set to 3 seconds. The delay on make timer
for CCM2 is factory set to 6 seconds.

Use lowest LPS bypass time


setting which allow unit to start and
operate. Do not set the jumper any
higher than necessary.

www.DaikinApplied.com 41 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Circuit Diagrams

Model WHA
Load Coil = Heater-Condenser, Source Coil = Evaporator

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 42 www.DaikinApplied.com


Circuit Diagrams

Model WRA
Reverse Cycle, No Domestic Hot Water

Reverse Cycle, With Domestic Hot Water H.R. Coil

www.DaikinApplied.com 43 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Circuit Diagrams

Model WCA
Load Coil = Chiller-Evaporator, Source Coil = Condenser, No Domestic Hot Water

Load Coil = Chiller-Evaporator, Source Coil = Condenser With Domestic Hot Water
H.R. Coil

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 44 www.DaikinApplied.com


Check, Test and Start Form

General Information
Customer Name_____________________________________ Dealer Name_______________________________________

Address____________________________________________ Address___________________________________________

__________________________________________________ __________________________________________________

__________________________________________________ __________________________________________________

Phone #____________________________________________ Phone #___________________________________________

Product Information
Unit Model #_____________________________________________________________

Unit Serial #______________________________________________________________

Source Coil Application Ground Source Open Well Other__________________

Load Coil Application Fan Coil Unit Radiant Htg/Clg Coils Baseboard Radiation


Other______________________________________________

Voltage______________ Amperage_________________ Phase_________________ Transformer Volts________________

Unit Function
Heating (WRA & WHA) Entering Leaving Diff (TD)
Load Liquid Temperature, °F
From fan coil unit, radiant coils,
baseboard radiation, etc. __________________ __________________ _________________
Source Liquid Temperature, °F
From well, geothermal closed loop,
plate heat exchanger, etc. __________________ __________________ _________________
Cooling (WRA & WCA)
Load Liquid Temperature, °F
To fan coil unit, radiant coils,
baseboard radiation, etc. __________________ __________________ _________________
Source Liquid Temperature, °F
From well, geothermal closed loop,
plate heat exchanger, etc. __________________ __________________ _________________
Load Fluid Pressure FT. HD or PSIG
[Note 1 PSIG = 2.31 FT. HD] __________________ _________________ __________________

Source Fluid Pressure __________________ _________________ __________________

Load GPM_____________________ Source GPM___________________

Source Fluid Water Anti-freeze


HA or HR = 500 x TD x GPM For Anti-Freeze solution = 485 x TD x GPM
Calculation __________ x __________ x __________ = ________________
(Load) 500 or 485 TD GPM HA or HR

Check product performance table "Antifreeze Correction" on page 13 to determine if calculation is within 10% of table value.

www.DaikinApplied.com 45 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


General Service Guide

All models employ an electromechanical control system for maximum reliability.

Symptom Possible Trouble Method of Finding


1. Noisy Operation. a. Chattering contactor noise. a. Check contactor points, check for adequate control
voltage from transformer, and check control circuit
for shorts or breaks, check thermostat.

2. Compressor will a. Lock Out Relay Open. a. Turn thermostat off, then on.
not start.
b. Loose electrical connections. b. Check all connections at contactor and compressor
terminal box for loose or burned connection on terminal.
c. Refrigerant charge lost, low pressure c. Check for R-410A pressure.
cutout open.
d. No control voltage to the compressor d. Check for 24 volts across contactor coil.
contactor. If no voltage, check for thermostat circuit trouble
or for compressor safety controls open.
e. Contactor pulled in, but compressor still e. Check compressor overload circuit, contactor points, etc.
won’t start.

3. Compressor starts but a. Run capacitor could be bad. a. Check capacitor.
hums and trips out
on overload. b. Voltage may be low. b. Check it.

c. Seized bearings on compressor. c. Replace compressor.



4. Compressor starts but a. Low liquid flow (heating cycle). a. Check liquid flow.
cuts-out on low
pressure control. b. Low refrigerant charge. b. Remove refrigerant, repair leak and recharge.

c. Restriction in liquid refrigerant line. c. Check pressures and look for frosting across
the restriction.

d. Low airflow (cooling cycle). d. Check and correct.

e. Low pressure cutout may have incorrect e. Check low pressure cutout for correct pressure.
pressure function.

5. Compressor starts a. Condenser coils limed or restricted. a. Check it. (Open systems)
but cuts-out on high
pressure control. b. Malfunctioning high pressure control. b. Check that the control is cutting out at the correct
pressure.

c. Reduced or lack of liquid flow. c. Check liquid.

d. Reduced evaporator air flow d. Check air flow.


(heating cycle).

6. Compressor runs on a. Reversing valve may be defective. a. See that it has shifted.
heating cycle,
but does not heat. b. Thermostat may be defective. b. Check wiring diagram.

IM 1072-4 • WRA, WHA, WCA WATER TO WATER WSHP 46 www.DaikinApplied.com


Replacement Parts List

# Description 036 048 060 072 120 150 180 240 300 360 420
1 Expansion Valve* 564-672 564-672 564-670 546-671 564-670 564-671 561-664 564-673 564-676 564-676 564-676

Contactor 841-040 841-040 841-040 841-040 841-039 841-039 841-072 841-072 841-072 841-155 841-162
2
(Compressor) 841-039 841-039 841-039 841-039 841-021 841-021 841-039 841-039 841-039 841-072 841-065
3 Reversing Valve 564-677 564-508 564-609 564-508 564-508 564-608 564-608 564-574 564-574 564-589 564-589
Microprocessor 872-089 872-089 872-089 872-089 872-089 872-089 872-089 872-089 872-089 872-089 872-089
4
Board (comp ctrl) (1) (1) (1) (1) (2) (2) (2) (2) (2) (2) (2)
Capacitor
5
(Compressor)
High Pressure
6 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142 844-142
Switch (HP)
Low Pressure
7 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151 844-151
Switch (LP1)
Fluid/Refrigerant
8 512-200 512-201 512-201 512-259 512-201 512-202 512-200 512-201 512-202 512-201 512-202
Coil S/W Copper
Fluid/Refrigerant
8 512-200 512-201 512-201 512-259 512-201 512-202 512-200 512-201 512-202 512-201 512-202
Coil S/W CU-NI
9 Transformer 846-056 846-056 846-056 846-056 846-129 846-129 846-129 846-129 846-129 846-129 846-129
Low pressure
10 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150 844-150
switch (LP2)
230/3
11 800-840 800-805 800-820 800-803 800-821 800-804 800-800 800-812 800-1014 800-814 800-914
Compressor
Reversing Valve 874-209 874-209 874-209 874-209 874-209 874-209 874-209 874-209 874-209 874-209 874-209
12
Coil (1) (1) (1) (1) (2) (2) (2) (2) (2) (2) (2)
Refrigerant
13 2.8 3.5 4.4 5 5.5 8.5 16 20 32 35 40
Charge R-410A lb.
* Where same valve is used in two or more units superheat settings may differ. Consult factory for valve with correct setting.

www.DaikinApplied.com 47 WRA, WHA, WCA WATER TO WATER WSHP • IM 1072-4


Daikin Applied Training and Development

Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high
priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com
and click on Training, or call 540-248-9646 and ask for the Training Department.

Warranty

All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited
Product Warranty. Consult your local Daikin Applied representative for warranty details. Refer to Form
933-430285Y. To find your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).
To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most up-to-date
product information, please go to www.DaikinApplied.com.

Products manufactured in an ISO Certified Facility.

IM 1072-4 ©2019 Daikin Applied (04/19) | (800) 432–1342 | www.DaikinApplied.com

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