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! The Author(s) 2018
energy storage
Abstract
An all-fabric solid-state flexible supercapacitor has been fabricated using three types of
commercial woven fabrics made of carbon fiber, activated carbon fiber, and polyester
fiber, respectively. The activated carbon fiber fabric is viscose-based twill through car-
bonization and activation, followed by a deposition of CeO2 or ZnO nanoparticles
through a hydrothermal process. The resultant fabric supercapacitor displays a high
specific capacitance of 13.24 mF cm2 at a scan rate of 0.2 mV s1, an excellent capaci-
tance retention of 87.6% at 5000 charge/discharge cycles, and a high energy density of
4.6 107 Wh cm2 at a power density of 3.31 106 W cm2. The supercapacitor is
capable of bending in any angles without losing its performance, revealing an excellent
flexibility. The facile, cost-effective fabrication process and excellent electrochemical
performance allow this all-fabric solid-state flexible supercapacitor to be potentially
used in new generation of wearable and self-powered electronic devices.
Keywords
Specialty fabrics, technical textiles, carbon fabrics, structure properties
Introduction
Flexible solid-state supercapacitors have attracted an increasing interest for their
potential applications in wearable electronic devices, hybrid electric vehicles and
portable electronic devices such as mobile phones, e-readers, tablets, laptops, etc.
[1]. Compared with conventional supercapacitors, flexible electrochemical super-
capacitors possess several important advantages, such as flexibility, lightweight,
and high safety. Being bendable, twistable, rollable, and foldable, they can take
1
School of Human Ecology, The University of Texas at Austin, Austin, TX, USA
2
College of Material Science and Engineering, Central South University of Forestry and Technology, China
3
Engineering Research Center for Knitting Technology, Ministry of Education, Jiangnan University, China
Corresponding author:
Jonathan Y Chen, School of Human Ecology, The University of Texas at Austin, Austin, TX 78712, USA.
Email: jychen2@austin.utexas.edu
2 Journal of Industrial Textiles 0(00)
papers have also been used as a substrate for their porous structure, rough surface
properties, and low price [2, 36, 37]. For being able to be knitted into textiles, a
number of fiber-shaped supercapacitors have been fabricated by utilizing carbon
fiber, cotton thread [38], nanocellulose fibers [39, 40], and TiO2 fibers [41] as sub-
strates. However, these fabrication approaches involve either the high cost of
the capacitive materials or the elaborate process, not favorable for mass produc-
tion [42, 43]. Therefore, it is essential for future research with an aim at
increasing electrochemical performance as well as lowering fabrication cost of
the supercapacitors.
Characterization
Nitrogen adsorption and desorption isotherms were measured at 77 K using a
Micromeritics 3Flex automatic system. The specific surface area was determined via
the Brunauer-Emmett-Teller (BET) method, and the pore size distribution (PSD) was
estimated according to Horvath-Kawazoe model on the basis of slit-like pore geom-
etry. The BET theory is widely used for the calculation of surface areas of solids by
physical adsorption of gas molecules that do not chemically react with material sur-
faces. Nitrogen is the generally utilized gaseous adsorbate. The morphologies of the
surface and cross-section of the ACVFs were observed by scanning electron micros-
copy (SEM) (Hitachi S5500), and the chemical element analysis of materials was also
performed using this instrument equipped with energy dispersive spectroscopy (EDS).
The electrochemical measurements were performed 3 h after the assembling of the all-
fabric supercapacitors. Cyclic voltammetry (CV) measurements were carried out using
an Autolab instrument (PGSTAT 128 N) from 0 to 1.0 V. Electrochemical impedance
spectra (EIS) were measured using this instrument in a frequency range of 0.01 Hz to
100 kHz. Galvanostatic charge-discharge (GCD) tests were performed using a BT2000
Battery tester (Arbin Instruments) between 0 and 1.0 V.
Figure 3. Scanning electron microscopy images of (a) the activated viscose fabric (ACVF) sur-
face; (b) the ACVF cross-section with an insertion of energy dispersive spectroscopy analysis; (c)
the surface of CeO2-ACVF fiber; and (d) the surface of ZnO-ACVF fiber.
and ZnO are deposited on the surface of fibers, respectively through the hydro-
thermal process.
From Figures 5(b) and (c), a remarkable redox peak at 0.3 V and a less distinct one
at 0.2 V are exhibited in the CV curves of ZnO-ACVF and CeO2-ACVF, respectively.
The improvement in capacity behavior of the CeO2-ACVF and ZnO-ACVF super-
capacitors should be due to the reaction between CeO2 or ZnO nanoparticles and the
electrolyte. Although both CeO2 and ZnO nanoparticles indicate the improved cap-
acitive performance of the ACVF supercapacitor for their pseudo-capacitive
8 Journal of Industrial Textiles 0(00)
Figure 5. Cyclic voltammetry curves of (a) activated viscose fabric (ACVF) supercapacitor; (b)
CeO2-ACVF supercapacitor; (c) ZnO-ACVF supercapacitor at different scan rates; and (d) all
supercapacitors at the scan rate of 20 mV s1. (e) Calculated specific capacitances. (f) Nyquist
plots of the supercapacitor electrochemical impedance spectra.
Figure 6. Performance of charge/discharge, energy density, and retention. (a) GCD curves at a
current density of 4 105 A cm2; (b) CeO2-activated viscose fabric (ACVF) cycling perform-
ance at the current density of 4 105 A cm2 after 5000 charge/discharge cycles; (c) Ragone
plots; and (d) CeO2-ACVF specific capacitances after 3 h and 4 months of fabrication.
stability. It should be noted that this study did not include the stability test for the
ZnO-ACVF supercapacitor because of the time-consuming measurement.
Figure 6(c) presents the Ragone plots of different supercapacitors. The energy
densities of CeO2-ACVF and ZnO-ACVF are 3.0 107 Wh cm2 and
4.6 107 Wh cm2 while their power densities are 2.19 106 W cm2 and
3.31 106 W cm2, respectively. Generally, the energy densities increase with
decreasing power densities for all types of supercapacitors. The energy densities
of CeO2-ACVF and ZnO-ACVF are higher than that of ACVF especially for
higher power densities. These demonstrated that CeO2 and ZnO nanoparticles
can enhance the energy storing ability of the ACVF supercapacitor.
About 4 months after fabrication, the CV and EIS measurements were per-
formed again on the CeO2-ACVF supercapacitor. The comparison of the specific
capacitances of the supercapacitor at different scan rates before and after 4 months
is illustrated in Figure 6(d). After 4 months, the specific capacitances decrease from
5.6 and 4.24 mF cm2 to 4.14 and 2.47 mF cm2 at the scan rate of 10 and
20 mV s1, respectively. This may be because of moisture evaporation in the elec-
trolyte which can possibly be improved by utilizing other electrolyte like ionic
liquids. As a result, ESR of the supercapacitor increases.
Being a portable and wearable energy storage device, both flexibility and safety
are very important. Figure 7(a) presents the CV curves of the CeO2-ACVF super-
capacitor measured under various bending angles. The CV curves are in rectangu-
lar shape, and the sizes are nearly the same in various bending angles,
demonstrating that the deformation would not affect the capacitive performance
of the supercapacitor. As shown in Figure 7(b), the CeO2-ACVF supercapacitor is
able to be bent in any angles without losing its performance, showing a high flexible
property. The capacitive performance was also tested upon applied bending cycles.
As shown in Figure 7(c) and (d), the specific capacitance of the supercapacitor does
not decline but increases by 13.4% after 200 bending cycles, denoting that the
bending cycles also would not affect the capacitive performance of the supercapa-
citor. These results demonstrate that this carbon-based flexible fabric supercapa-
citor is suitable for being a portable and wearable energy storage device.
Figure 7. Influence of bending deformation on CeO2-ACVF capacitive performance. (a) and (b)
CV curves and specific capacitance under various bending angles; (c) and (d): CV curves and
specific capacitances after different bending cycles. ACVF: activated viscose fabric.
Figure 8. The voltage profile for (a) the fabric-based supercapacitor when being charged by the
solar cell and (b) the device of four series supercapacitors in powering a red LED.
Summary
Overall, the facile, cost-effective carbon-based fabric supercapacitor exhibits high
capacitive performance with a specific capacitance of 13.24 mF cm2 at scan rate of
0.2 mV s1, a capacitance retention of 87.6% at 5000 charge/discharge cycles, and
an energy density of 4.6 107 Wh cm2 at power density of 3.31 106 W cm2.
The supercapacitor is susceptible to cyclic bending in 0–180 angles without losing
its performance. CeO2 and ZnO nanoparticles can enhance the energy storing
ability of the ACVF supercapacitor. Compared with the ACVF supercapacitor,
both the CeO2-ACVF and ZnO-ACVF supercapacitors show a longer discharge
time, denoting a higher capacitance.
Conclusion
The commercial woven viscose fabrics were firstly carbonized and activated into
capacitive fabrics, and then impregnated with CeO2 and ZnO nanoparticles individu-
ally through a hydrothermal process. The as-prepared activated carbon fiber fabrics
were utilized as electrodes to fabricate all-fabric solid-state flexible supercapacitors,
in which the commercial PET fabric and conductive carbon fiber fabrics were used as
separator and current collector, respectively. The as-constructed all-fabric superca-
pacitors possess a high specific capacitance, an excellent cycling retention of capaci-
tance, a high energy density and power density, and could maintain their
performance even under harsh bending conditions. They hold great potential for
many energy storage applications, such as smart clothing and mobile and portable
self-powered systems. The method to fabricate these carbon-based all-fabric flexible
supercapacitors is also facile and cost-effective, favorable for mass production.
Acknowledgements
The authors would like to acknowledge their thanks to China Scholarship Council for sponsoring
Dr Weihua Luo and Ms Xinxin Li as visiting scholars. Thanks are also extended to Micromeritics
Instrument Corporation for helping the test of ACVF surface and micropore properties.
Funding
The author(s) received no financial support for the research, authorship, and/or publication
of this article.
ORCID iD
Jonathan Y Chen http://orcid.org/0000-0001-6868-1824
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