NEW SETUP 01-08-07

ModuLube LP-2000-S 1 GARLAND ENGINEERING P/L

 MODULUBE LUBRICATION
SINGLETON 02-65711002
LP-2000 PUMP STATION TIMER

PUMP RUN RESET LUBE CYCLES NOT USED FAULT

DSW-2 DSW-1 DSW-3 POWER

DISREGARD DIP SWITCH SETTINGS FUES PUMP
IN PHOTO UNDER PLUG
PRESSURE SWITCH
SET AS PER SETUP SHEET

ModuLube LP-2000-S 2 GARLAND ENGINEERING P/L

 AUTOMATIC LUBRICATION SYSTEM TIMER

WIRING INFORMATION

24 VDC - POWER SUPPLY INPUT [INTERNAL FUSE 20 X 5 2.5 Amp MAX

IP1 - PRESSURE SWITCH OR CYCLE SWITCH INPUT [ N/O VOLTS FREE ]

IP2 - LOW LEVEL SWITCH INPUT [N/O VOLTS FREE ]

FAULT - FAULT ALARM RELAY OUTPUT [ JUMP SELECTABLE : N/O VOLTS FREE
SWITCHED 24VDC OR 0VDC. CONTACT RATING : 1 Amp @ 24VDC
USE 2-WAY PLUG LABELLED "F"

OP1 - PUMP SSR OUTPUT [ SWITCHED 24VDC, 30WATTS ]

OP2 - VALVE SOLENOID SSR OUTPUT [ SWITCHED 24VDC, 20WATTS ]

SSR - SOLID STATE RELAY [SHORT CIRCUIT PROTECTED ]

NOTES FOR SETTING TIMER

WARNING - POWER SUPPLY SHOULD BE SWITCHED OFF AND REMAIN OFF DURING SET-UP

SETTING DELAY TIME [ DSW 1 ] AND PUMP ON TIMER [ DSW 2 ]

IN THE FOLLOWING TABLE : 1 ' = SWITCH ON [ UP ]

0 ' = SWITCH OFF [ DOWN ]
PUMP TIME OFF
SWITCH 6 7 8 TIME INCREMENTS
DSW 1 0 0 0 2 SECONDS
# DSW 1 0 1 0 1 MINUTE
DSW 1 1 0 0 10 MINUTES
DSW 1 1 1 0 1 HOUR

PUMP TIME ON
SWITCH 6 7 8 TIME INCREMENTS
DSW 2 1 0 0 1 SECOND
DSW 2 0 1 0 10 SECONDS
## DSW 2 0 0 1 1 MINUTE
DSW 2 1 1 1 1 PULSE*
DSW 2 0 1 1 10 PULSE*

* OPTION FOR PULSE PUMP SSR OUTPUT OP1 [ 1 SEC ON, 1SEC OFF ]

ModuLube LP-2000-S 3 GARLAND ENGINEERING P/L

 SETTING PUMP OFF [ DSW1 ] AND PUMP ON [ DWS2 ]
SWITCHES 1 - 5 ARE USED TO SELECT THE TIME INCREMENTS MULTIPLIER

AS FOLLOWS [SAME FUNCTION FOR BOTH DSW1 & DSW2 ] :

1 2 3 4 5 X
1 0 0 0 0 1
0 1 0 0 0 2
1 1 0 0 0 3
## 0 0 1 0 0 4
1 0 1 0 0 5

0 1 1 0 0 6
1 1 1 0 0 7
0 0 0 1 0 8
1 0 0 1 0 9
0 1 0 1 0 10

1 1 0 1 0 11
0 0 1 1 0 12
1 0 1 1 0 13
0 1 1 1 0 14
# 1 1 1 1 0 15

0 0 0 0 1 16
1 0 0 0 1 17
0 1 0 0 1 18
1 1 0 0 1 19
0 0 1 0 1 20

1 0 1 0 1 21
0 1 1 0 1 22
1 1 1 0 1 23
0 0 0 1 1 24
1 0 0 1 1 25

0 1 0 1 1 26
1 1 0 1 1 27
0 0 1 1 1 28
1 0 1 1 1 29
0 1 1 1 1 30

# STANDARD SETTINGS FOR TIME OFF IN LIGHT YELLOW WHEN SYSTEM NEW

## STANDARD SETTINGS FOR TIME ON IN LIGHT BLUE WHEN SYSTEM NEW

ModuLube LP-2000-S 4 GARLAND ENGINEERING P/L

SETTING OPTIONS [ DSW 3 & JP1]

SWITCHES 1 - 4 ARE USED WHERE MULTIPLE ACTIVITIES [ 1 - 15 ] OF THE PRESSURE

/ CYCLE SWITCH INPUT IP1 ARE REQUIRED DURING THE PUMP ON TIME PERIOD.
IF THE PUMP ON TIME PERIOD EXPIRES BEFORE THE PRESET NUMBER OF ACTIVATIONS
HAVE OCCURRED A FAULT WILL BE INDICATED.

NUMBER OF IP1
SWITCH 1 2 3 4 ACTIVATIONS
### DSW 3 1 0 0 0 1
DSW 3 0 1 0 0 2
DSW 3 1 1 0 0 3
DSW 3 0 0 1 0 4
DSW 3 1 0 1 0 5

DSW 3 0 1 1 0 6
DSW 3 1 1 1 0 7
DSW 3 0 0 0 1 8
DSW 3 1 0 0 1 9
DSW 3 0 1 0 1 10

DSW 3 1 1 0 1 11
DSW 3 0 0 1 1 12
DSW 3 1 0 1 1 13
DSW 3 0 1 1 1 14
DSW 3 1 1 1 1 15

SWITCH 5 6 7 8
### DSW 3 0 1 0 0

STANDARD SETTINGS FOR DSW3 IN LIGHT GREEN WHEN SYSTEM NEW

SWITCH 5 - NOT USED OFF

### SWITCH 6 IS USED TO SELECT OPTION1 TERMINATION OF PUMP ON TIME WHEN IP1
ON [UP ] OFF [DOWN] [PRESSURE SWITCH OR CYCLE SWITCH]
CLOSES OR WHEN PRESET NUMBER OF
IP1 ACTIVATIONS ARE REACHED.

SWITCH 7 IS USED TO SELECT OPTION 2 PROXIMITY SWITCH USED TO DETECT LOW

ON [UP ] OFF [DOWN] LEVEL.

SWITCH 8 IS USED TO SELECT OPTION 3 DISABLE FAULT DETECTION [IGNORE IP1]

ON [UP ] OFF [DOWN]

ModuLube LP-2000-S 5 GARLAND ENGINEERING P/L

ModuLube LP-2000-S 6

POSITIVE

IGNITION IGNITION
NEGATIVE

PRESSURE SWITCH

POSITIVE

GREASE PUMP SOLINOID

NEGATIVE
PLUG#
GARLAND ENGINEERING P/L