7 Machine-Design

Machine
Design
Solutions for Vol – I _ Classroom Practice Questions
03. Ans: (a)
Chapter- 1 Sol: G = 0.8  103 MPa
Static Loads
T1 G1

J1 l1
01. Ans: (d)
4905.33  10 3  0.5  10 3
Sol: t = 0.2 mm, d = 25 mm, 1 

 80 4  0.8  10 5
E = 100 GPa 32
M E b = 7.62103 radian
 
I R y 180
= 7.62103  = 0.436 degrees
 0 .2  
100  10 3   
 2 
b   800 MPa
 25  04. Ans: (b)
 
 2  Sol:
b
120 kN d 120 kN
02. Ans: (b)
Sol: T1 T2
0.5 m 1m P = 120 kN, t = 13 mm
120 10 3
 75 MPa
T (b  d) t
T = T1 + T2 120  10 3
 75
(b  22)  13
 = 1 = 2
 b = 145 mm
T1l1 T2 l 2

GJ 1 GJ 2
05. Ans: (b)
7358  1
T1   4905.33 Nm Sol: Force applied on the bar
1.5
7358  0.5 = 95  100  t N
T2   2452.66 Nm Maximum stress induced
1.5
Maximum shear stress Force
=
Minimum area
16 T1 16  4905.33  10 3
  = 48.8 MPa
d 3   80 3 95  100  t
  100 MPa
(100  5)  t
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:2: ME – GATE _ Vol – I _ Solutions
06. Ans: (c)

Sol: By taking moment of force about the axis of
fulcrum Chapter- 2
Theories of Failure
2.25  1.25 = P 15
P = 1.875 kN
01. Ans: (c)
07. Ans: (c) Sol:  = 60 MPa,  = 40MPa,
Sol: The reaction force acting on the pin Syt = 330 MPa
R  2.25 2  1.875 2  2.928 kN According to maximum principal theory

S yt
R = Pressure  (Projected area of the pin) 1 =
F.S
= 6.5  (d1  l1) = 6.5  (d1  2 d1)
2
( l1  2d 1 ) 60  0  60  0 
1     
2
2  2 
2.928 103 = 6.5  2  d 12
 30  50  80 MPa
d1 = 15 mm
330
08. Ans: (a)  80   F.S  4.125
F.S
Sol: d = 30mm, t = 3mm
Outer diameter = 30 + 2  t 02. Ans: (c)
= 30 + 2 3 = 36mm
40 0 
Speed ratio = 4:1 Sol: Given    
 0  30
60  10  10 3
T  190.985 Nm 1 = 40, 2 = –30 , yt = 350 MPa
2000
2 
4 Max shear stress theory
T  1   2 Ssy S yt
  max   
J r 2 FOS 2  FS
Maximum shear stress 40  30 350
 
16  190.985  10 3
2 2  FS
= = 40.27MPa
 36 4  30 4  350
   FS  =5
 36  70

:3: Machine Design
03. Ans: (d) 2 2

  80 
Sol: d = 50mm, L = 250 mm, P = 235 kN,  max      2     30 2
2  2
Sut = 480 MPa
= 50 MPa
According to maximum shear stress theory
235 kN
Ssy
 max 
F.S
S yt
250mm  max 
2  F.S
According maximum shear stress theory 200

50   F.S = 2
2  F.S
1   2 S yt
 max  
2 2  F.S
05. Ans: (d)
x =  & y = 0 and xy = 0 Sol: Given thin cylindrical shell
235  10 3
di = 4.6 m, p = 0.210 MPa
  119.68 MPa
 t = 16 mm, Syt = 260 MPa
 50 2
4
Fs = ?
 S ut
 max   pd 0.21  4.6  10 3
2 2  F.S h  
2t 2  16
480 119.68
 pd 0.21  4.6  10 3
2  F.S 2 l    15.09 MPa
4t 4  16
F.S = 4
h = 1= 30.18 MPa
04. Ans: (b) t = 2 = 15.08 MPa

3 = 0
Sol: Ft = 48 kN Syt = 200 MPa
FS = 18 kN FS = ?  1   2
 2
Since bolts are made of ductile material, so 
 1
 max  Max. of 
we can use maximum shear stress theory
 2
48  10 3  2
  80 MPa  2
600 
18  10 3
  30 MPa
600

30.18  15.08  
2
 7.55 But  max   b   2
2
 2 
30.18  0
i.e.,  15.09
2  55 
2
15.08 =    (31.5) 2 = 41.81

 7..54  2
2
S yt 284
FS   = 3.39
max = 15.09 2   max 2  41.81
According max shear stress theory
Ssy 08. Ans: (a)
15.09 =
F.S Sol: FT = 20kN, Fs = 15kN
Sy Syt = 360 MPa, Fs =3
15.09 =
2  FS d=?
260 FT 20 103
FS =  8.62   N / mm 2
2  15.09 A A
FS 15 103
06. Ans: (c)   N / mm 2
A A
Sol: t = 200 MPa = 1 2
 
c = 100 MPa = 2 1 &  2       2
2 2
Syt = 500 MPa
S yt
Tresca theory   12   22   1 2
FS
  2 S yt
 max  1  According to distortion energy theory
2 2  FS
2
200  (100) 500     
 1       2    max   R
2 2  FS 2 2 2 2
FS = 1.666 = 1.67 2
 
R     2
2
07. Ans: (b)
 eq   12   22   1 2
Ssy
Sol:  max 
FS     
2
  
2
   R    R    R  R
S yt 2  2  2  2 
 max 
2  FS 2
 
 eq     3R 2
2
:5: Machine Design
   
2
 eq     3     2
2 310
2
 127.32 2
 3 2 
2 2
  = 51.03 MPa
S yt
 eq    3  2 2
16T
Fs 
d 3
2 2
 20  103   15 103  360 16T
    3     51.03 
 A   A  3   203
 T = 80157.73 Nmm = 80.157 Nm
103 360
 202  3 152 
A 3
10. Ans: (b)
 A = 273.22 mm2 = (/4) d2
Sol: P = 5 kN , d = 10 cm= 0.1 m
 d = 18.65mm
Torque, T = 5  103  0.5
Syt = 425 MPa
09. Ans: (b)
Bending moment
Sol:
M = 5  103  2.5 = 12500 Nm
F T A T F
Maximum shear stress
 16T 16  2.5  10 3
= 
d 3   (0.1) 3
 A 
= 12732395 N/m2 = 12.73 MPa

Maximum bending stress
FS = 2, Syt = 310 MPa, 32M 32  12500
b  
d 3   (0.1) 3
F = 40 kN ,
d = 20 mm, T=? = 127323954 N/m2
= 127.32 MPa
According to Distortion Energy Theory Major principal stress
S yt
  2  3 2 b
 
2
FS 1    b   2
2  2 
F 40
  = 127.32 MPa
 2  127.32  127.32 
2
d  20 2      (12.73)
2
4 4 2  2 
 128.58 MPa
Minor principal stress 12. Ans: (b)

2 Sol: x = 100 MPa , y = 40 MPa,  = 40 MPa
127.32  127.32 
2      (12.73)
2
2
2  2  100  40  100  40 
=     40
2
= –1.26 MPa 2  2 
According to Tresca’s theory of failure
1 = 70 + 30 2  40 2 = 120 MPa
Ssy S yt 1   2
  2 = 70  30 2  40 2 = 20 MPa
FS 2  FS 2
425 128.58  1.26 According Distortion Energy Theory
 
FS 2 S yt
12   22  1 2 
FS = 3.27 FS
360
120 2  20 2  120  20 =  FS = 3.23
11. Ans: (a) FS
Sol: Syt = 200 N/mm2 13. Ans: (b)
FS = 2.5 Sol: T = 10 kN-m , M = 10 kN-m
d
=2 Equivalent torque, Te = 10 2  10 2
b
= 14.14 kN-m
S yt 200
= b = = 80 MPa 16Te 16  14.14
FS 2.5 max = =
d 3
d 3
b2b 
3
bd 3 According to Maximum shear stress theory
I= = = 0.66b4
12 12 S sy
max =
Maximum Bending moment, FS
M = 5 1500 + 5  500 16  14.14 Ssy
=
= 10000 103N-mm d 3 1.5
16  14.14  1.5 108.02
Ssy = =
M 10 7 d d 3 d3
80 = y = 
I 0.66b 4 2 For M = 5 kN-m and T = 6 kN-m
10 7 2b Te = 5 2  6 2 = 7.81 kN-m
80 = 
0.66b 4 2 maxFS = constant
 b = 57.42 mm 16  7.81  FS 16  14.14  1.5
= =
d 3 d 3
FS = 2.7

:7: Machine Design
Se = 0.5 Sut

Chapter- 3 = 0.5440 = 220MPa
Fluctuating Loads Se = 0.670.850.90.897 Ke  Se
Kf = Actual stress concentration modifying factor
01. Ans: (c)
Kf = 1 + q(Kt 1)
Sol: Given:
= 1 + 0.8(1.37) = 2.096
b = 50mm , d = 10mm
Ke = Stress concentration modifying factor
t = 10mm ,  = 62.5 MPa
1 1
Area, A = (bd)t = = = 0.48
Kf 2.096
= (50 – 10)10 = 400mm2
 Se = 48.63MPa
F
max = For completely reverse load
A
m = 0
F = max  A
16 10 3
= 62.5  400 = 25000 N a 
50  10t
F = 25 kN
400
 a = N/mm2
t
02. Ans: (b)
Sol: Given: a m 1   
   Here m  0 
Se S ut F.S  S ut 
Su = 440 MPa q = 0.8
Ka = 0.67 Kb = 0.85 Se 48.63 400
a =  
Kc = 0.9 Kd = 0.897 F.S 1 .5 t
Kt = 2.37 F.S = 1.5  t = 12.3mm
t = 12mm
Goodman’s equation
a m 1 03. Ans: (b)
 
S e S ut F.S Sol: F = 50 kN, Sut = 300 MN/m2
S 'e = 200 MN/m2 , Kt = 1.55, q = 0.9
Se = Endurance strength of standard M=?
specimen under ideal conditions. Kf = 1 + q(Kt – 1)
Se = Modified endurance strength = 1 + 0.9(1.55 – 1) = 1.495
1 ' 200
Se = Se =  133.779
Se = Ka Kb Kc Kd Se Kf 1.495

Similarly
M 37.5mm 25mm M  2 max = 175MPa,  2 min = 25MPa
50 kN 50 kN
3.75mm 175  25
2m = = 100MPa
2
F
Mean stress, m = 150
A 2a = = 75MPa
2
F 50  10 3
= =  101.85 MPa According to Soderberg’s equation
 2  2
d (25)
4 4 a m 1
 
32 M 32 M S e S ut F.S
Stress amplitude,  a  
d 3
(25) 3
According to Goodman’s equation Here,
a m 1 Se = Ka Kb …. S'e
 
S e S ut FS 1
=  250 =135 N/mm2
32M 101.85 1.85
 1 According DET
(25) 3
300
133.779  S yt 
meq     12   22  1 2
 M = 135.5 N-m  F.S 
 meq = 12m   22 m  1m  2 m

04. Ans: (b)
Sol: Given: = 86.6MPa
1 = 50MPa to +150MPa aeq =  12a   22a   1a 2 a

2 = 25MPa to 175MPa
= 90.14MPa
Sut = 500MPa , Se= 250MPa
Substituting these values in Soderberg’s
Kt = 1.85
equation
1 max = 150 MPa, 1min = 50MPa
90.14 86.6 1
1 max  1 min  
1mean = 135 500 F.S
2
F.S = 1.2
150  50
= =50 MPa
2
05. Ans: (c)
150  50
1a = = 100MPa
2

:9: Machine Design
06. Ans: (a) 10 5 3 1

  
Sol: Se = 280 MPa 181 10  180.4  10  180.15  10  L
5 5 5
Sf = 0.9 Sut for 103 Cycles

Su = 600 MPa L = 42352.94 Cycles
N = 103 cycles Sf = ? 1
For 18 cycles   60
Basquin’s equation, 2
A = Sf LB 42352.94 cycles  ? L
A = 280(106)B ……… (1)  L = 19.6 hrs
A = (0.9600)103B
08. Ans: (a)
A = 540  103B……… (2)
Sol: d = 50 mm
Tmax = 2 kN-m
By solving
Tmin = –0.8 kN-m
A = 1041.42
Ssy = 225 MPa,
B = 0.095
FS = ? (Soderberg)
 1041.42 = SfL0.095
Sse = 150 MPa
1041.42 = Sf (200103)0.095
2  (0.8)
Sf = 326 MPa Ta   1.4 kN  m
2
 1041.42 = 420  L0.095
2  0.8
4 Tm   0.6 kN  m
L = 1.4 10 cycles 2
16 Tm 16  0.6  10 6
m    24.446 MPa
07. Ans: (d) d 3 (50) 3
Sol: Sf1 = 500 MPa N1 = 10 cycles
16 Ta 16(1.4) 10 6
5
L1 = 1  10 cycles a    57.04 MPa
d 3  (50) 3
Sf2 = 600 MPa, N2 = 5 cycles
a m 1
L2 = 0.4 10 cycles 5  
S e S yt FS
Sf3 = 700 MPa, N3 = 3 cycles
a m 1
L3 = 0.15  105 cycles  
Sse Ssy FS
1  2  3 1
   24.446 57.04 1
L1 L 2 L L  
225 150 FS
N1 10
1 = = FS = 2.04
N1  N 2  N 3 18

: 10 : ME – GATE _ Vol – I _ Solutions
09. Ans: (c) eq=  2  3 2

Sol: L1= 10 hours
 meq   2m  3 2m  3  36.5 2
N1 = 9.8 hours
N2 = 8.2 hours  63.21 MPa
L2 = ?  aeq   a2  3 a2  130 2  3(20.5) 2
According to Minor’s Equation = 134.76 MPa

According to Goodman’s equation,
N1 N 2
 1  aeq  meq
L1 L 2 1
 
Se S ut Fs
9.8 8.2
  1
10 L 2 134.76 63.21 1
   FS  1.54
224.4 1400 FS
L2 = 410 hours
Common Data for Questions 10 & 11
10. Ans: (c)
11. Ans: (d)

Sol: max = + 130 MPa
min = –130 MPa
1 1
Kd  
K f 1  0.95(1.85  1)
Se = Ka...... S 'e
1
 0.76  0.85  0.897  (0.5  1400)
1  0.95(1.85  1)
= 224.411 MPa
 For a completely reversed,
m = 0 a = 130 MPa
57  16
m =  36.5 MPa
2
57  16
a   20.5 MPa
2

: 11 : Machine Design
Common Data Question (03, 04, 05)
Chapter- 4 Given d = 30 mm
Riveted Joints t = 40MPa = 40N/mm2
P = 90mm
01. Ans: (b)
s = 30MPa = 30 N/mm2
d
Sol: Given  0.5
p t = 12.5 mm
c = 55MPa = 55N/mm2
F p F
Tearing 03. Ans: (b)
Area
pd
Sol: Tearing Efficiency =
pd p
Tearing efficiency =
p 90  30 60
= =
90 90
 d
p1   2
p  100
= 
=
3
p
Tearing = 66.67%
d
= 1  = 1  0.5
p
04. Ans: (b)
= 0.5 × 100 = 50%
Sol: Strength of Riveted plate = P = p×t×t
02. Ans: (d) P = 90 ×12.5 × 40
Sol: Resultant Force  F  F 1
2 2
2
= 45000 N
Shearing Resistance,
 4 2  32
 2
= 5 kN PS = d  t
4
F 
F1  F2   F  2F2  2  3  6 kN
2
Ps = 302  30
4
F 5000 = 21206N
Stress  
2 500 PS 21206
= 10 MPa Shear efficiency = 
P 45000
F L
C = 0.47= 47%
r  r22
1
2
As r1 and r2 not given, so it is not possible to

calculate eccentricity (L).
05. Ans: (c) 07. Ans: (d)

Sol: Crushing Strength Sol: Given:
PC = d ×t ×c t = 7mm,
= 30 × 12.5 × 55 n=3
= 20625 N
t = 80MPa = 80N/mm2
Tearing Strength
s = 60 MPa = 60N/mm2
Pt = (p – d)t × t
= (90  30) 12.5 × 40 = 30,000 N c = 120 MPa = 120N/mm2
Shear Strength Let p = pitch of rivets,
PS = 21206 N , P = 45000 N d = 18mm
Strength of riveted joint Tearing resistance is

Least value among PC , Pt & PS Pt = (p – d)t × t
=
P = (p – 18)7 × 80
20625 = 560(p – 18) N ……. (1)
  0.458 = 45.8%
45000

Ps  d 2   s  
4
06. Ans: (c)

Sol: Given t = 7mm 182  60  3 = 45804 N …….. (2)
4
s = 60MPa = 60N/mm2
From equations (1) and (2)
c = 120 MPa = 120N/mm2
560(p18) = 45804
n = 3 (Triple riveted joint)
p = 99.79

PS = n × × d2 × s
4 p  100 mm
 2
=3× d  60  141.4d 2 N …...(1)
4 08. Ans (a)
PC = n× d ×t × c = 3 ×d ×7 ×120 S yt
= 2520d N …….. (2) Sol: = 90 N/mm2
FS
From equations (1) & (2)
Ssy
141.4 d2 = 2520d = 75 N/mm2
FS
2520
d=  17.8  18mm S yc
141.4 = 150 N/mm2
FS

Shear strength = crushing strength

P×e=
FB 2
lB

l A  l 2B  l c2  l 2D 
 2 Ssy S yc
d  = d t
4 FS FS
=
FB 2
lB

2 l A  2l 2B  ( lA = lD & lB = lc )
150
d = 6 4
75  
d = 15.27 mm. P × 100 =
100
F
2 300  2
 2 100 2 
FB  0.05 P  FC
09. Ans: (b)
Sol: Given: P×e=
FA 2
lA

l A  l 2B  l c2  l 2D 
s = 100MPa = 100N/mm2
FA = FB = 0.15 P
d = 20 mm, n=4
Resultant load on rivet A
Direct shear load on each rivet
RA = Ps + FA = 0.25P + 0.15P = 0.4P
P P
PS    0.25P Resultant load on rivet B,
n 4
RB = PS + FB = 0 .25P + 0.05P
PA = PB = PC = PD = PS
= 0.3P
All dimensions are in mm
Resultant load on rivet C,
FD RC = PS – FC = 0.25P – 0.05P = 0.2P
PSD
D Resultant load on rivet D,
RD = PS – FD = 0.25P – 0.15P = 0.1P
FC
200 D PSC RA is the maximum shear load
C
200 C  2
F
FB 0.40P = d ×s
B PSB 4
200 B

A 0.4P = 202 100  31420
FA 4
PSA
A 31420
From fig P=  78.55 kN  78 kN
0.4
lA = lD = 200 + 100 = 300 mm
lB = lC =100 mm
[ Secondary shear loads are proportional to
their radial distances from the C.G ]
10. Ans: (b) 12. Ans: (b)

Sol: Tensile load (Ft) Sol:
P1
= (p – d)t  t P1
= (60–20)  15  120 = 72000N P2

CG
P r1 r2 Q
= 72 kN
 
Shear Load (Fs) =  d 2     20 2  90
4 4 P2
= 28274.33 N = 28.274 kN
Resultant load on Rivet P = P2 P1

Crushing load (Fc) = d  t  c
= 18 kN
= 20  15  160
= 48000 N = 48 Kn Resultant shear stress on Rivet P
18  10 3
= = 159 MPa
Load carrying capacity (F) 
 12 2
= Minimum of (Ft,Fs& Fc) 4
= 28.274 kN
Linked Answer Questions 11 & 12:
11. Ans: (a)

Sol: No. of Rivets = 2
4
Primary shear load P1 = = 2 kN
2
Per1
Secondary shear load P2 =
r  r22
1
2
4 103  1.8  0.2 0.2

=
0.2 2  0.2 2
= 20000 N = 20 kN

03. Ans: (d)

Sol: Given pitch = 4mm
Chapter- 5
Torque (T) = 1.4 kN-mm
Threaded Fasteners
Work done = force distance
Forcedistance = Torque  Angle of rotation
01. Ans: (b)
F4 = T
Sol: Given d = 24 mm
Fi = 2840d = 2840×24 1.4  2
F= = 2.199 kN = 2.2 kN
4
Fi
t 
 2
dc 04. Ans: (d)
4
Sol: Given
Here, dc = 0.84d  dc = 0.84 × 24
F = 5.3 kN , C = 0.25 , P = 9.6 kN
2840  24
t  Fb = CP +Fi

(0.84  24) 2
4 = (0.25) (9.6) + (5.3)
 t  213.529 MPa Fb = 7.7 kN
02. Ans: (c) 05. Ans: (c)

Sol: Given Sol: Km = 4Kb
d = 36mm Kb
C= =0.2
dc = 0.84 d = 0.8436 Kb  Km
F.S = 1.5 To open the joint
Syt = 280MPa
(1–C)P = Fi
280
s yt
t =  P 1 1
F .s 1.5  = = 1.25
Fi 1  C 1  0.2

P= d c2 t
4
06. Ans: (b)
 280
= 0.84  36 
2
Sol: Given
4 1.5
D = 250mm
= 134066 N
P = 134 kN Pressure = 12bar = 1.2 MPa
F.S = 5

Syt = 300MPa Linked Answer Q 08 & 09

n =8
08. Ans: (d)

Fb = Load (P) = D 2  P Sol: Syt = 650 MPa
4
A = 115 mm2

2502 1.2 Km = 1.7106 N/mm ,
= 4 = 7363.1 N
n Ecu = 1.05105 N/mm2
F S yt Esteel = 2105 N/mm2

t = b 
A b F.S Fi = 0.8SytA = 0.8 650 115 = 59800 N
For bolt,
7.36 10 3 300
  Pb Pb A E
Ab 5 Kb =  = b b
 b Pb .l b lb
 Ab = 122.66 mm2 AbEb
115  2  10 5
07. Ans: (d) = = 5.75 105 N/mm
20  20
Sol: Given,
Where, lb = t1 + t2 = 20 + 20 = 40 mm
D = 500mm
Kb
n=8 Stiffness factor C = = 0.25
Kb  Km
P = 20 bar = 2 MPa
Km = 3Kb 09. Ans: (a)
Kb 1 Sol: Safe external load that can be applied safely
c   0.25
K b K m 4 on the joint
(1C)P  Fi = 0
To avoid leakage
(1– 0.25)P = 59800 N
Load (P) = Pr A
P = 79733 N = 79.733 kN

2 500 2
For strength
= 4 = 49 kN
8 Fb S yt
t = 
A FS
For leak proof joint Fm  0
S yt  A b
Fi = (1 C) P  Fb 
FS
Fi = (1 0.25) 49 = 36.75 kN  37 N
S yt  A b
CP  Fi 
FS

S yt 12. Ans: (b)

CP   A b  Fi
FS Sol: F.S = 3 , Syt = 400 N/mm2 , P = 5 kN
650 Direct shear load
CP  115  59800
1
PS1 250
CP = 14950
5kN
14950 PS2
P  59800 N = 59.8 kN  60 kN 75
0.25
PS3
75
PS1
Linked Answer Q 10 & 11
10. Ans: (b)

5
Ps = =1.67 kN
11. Ans: (a) 3
Sol: Given Secondary shear Load, PS1
d = 20mm , Syt = 630MPa 5  250
=  75  8.3kN
Se = 350MPa, F.S = 2.5 75  02  752
2
Core area of bolt = 2.45cm2 = 245mm2 Resultant Load (R) = PS2  PS21
m = 180MPa
Soderberg’s criterion
= 1.67 2  8.32
a  m 1 = 8.498 kN
 
Se S yt F.s  S
R  d 2  sy [Syt = 2  Ssy]
4 F.s
 a 180 1
  S yt
 2
350 630 2.5 8.498103 =
4
d 
2  F.s
a 1 180
 
350 2.5 630 d = 12.74mm  13mm
a = 40MPa
13. Ans: (a)
For calculating maximum & minimum
Sol: n = 4
values of varying loads.
P = 10 kN
max =  mean   a  180  40  220 MPa
Syt = 400N/mm2
Pmax = maxArea = 220245 = 54 kN
FS = 6
min =  mean   a  180  40  140 MPa dc = 0.8d
Pmin = minArea = 140245 = 34 kN Using Rankine theory

PA = CL2 (tensile load) P 5

Pshear =  = 1.25 kN
PL 4 4
= L2

2 L  L22
2
1  Direct shear load,
10  550 PSA = PSB =
P
= 1.25 kN
=  325 = 8 kN

2 75 2  325 2  4
Bolts at ‘A’ is under maximum bending
P
Pdirect =  2.5 kN = PA = PB
4
Bolt ‘A’ is subjected to maximum load Rankine Theory
PSA 1.25  10 3
Rankine Theory  
A A
 Total Tensile load on bolt = PA+ PA  2
A= dc
= 8+ 2.5 = 10.5kN 4
F S yt Pt A 1.6  10 3
t   t  
 2 FS A A
dc
4
10.5 400
   
2
 2 6 1  t   t    2xy
dc 2  2
4
dc = 14.16 1.6  10 3 1  1.6 10 3 
2
d
1 
2A

A 

2
  1.25 10 3  2
d  c  17.7  18mm 
0 .8 2292.22
 N / mm 2
A
14. Ans: (c) According to Rankine Theory
Sol: Given S yt
n=4, P = 5 kN 1 
FS
2
Syt = 380N/mm 2292.22 380
 
F.S = 5 , dc = 0.8d A 5
PtA = KL2 = (Tensile)  2
 A = 30.16 mm2 =  dc
PL 4
=  L2

2 L  L22
2
1   dc = 6.196 mm
5  250 6.196
 375 d=

2 75 2  375 2  0.8
= 7.745 mm
= 1.6 kN

15. Ans: (a)

Sol: Given
Km = 3Kb Chapter- 6
Welded Joints
Pmin = 0
Pmax = 5 kN
Fi = 4.5 kN 01. Ans (b)
M8 d =8 Sol: Given: s = 10 mm ,
2
A = 36.6mm  = 80 MPa
CP P = 0.707 s  l  
a =
2A
= 0.70710  10  80 = 5.6kN
Kb
Here, C =
Kb  Km
02. Ans (c)
Kb K
  b = 0.25 Sol: Given , P = 400 kN ,
K b  3K b 4K b
 = 80 MPa
0.25  5 10 3
Ssy
 a = = 17.07MPa
2  36.6 P = 2 0.707  s   
FS
a = 17MPa
400  1000 = 2  .70710  80  l
Fi
m = a + 400000
A l=
1.414  10  80
4.5  10 3
= 17+ l = 354 mm
36.6
The nearest answer is option (c)
m = 140MPa
03. Ans: (b)

Sol: S = 10 mm, P = 4 kN/cm
Ssy
Ptransverse = 0.707  S l 
FS
4 kN  1 cm
180
180 kN = = 45 cm = 450 mm
4
 l + 100 + l = 450
l = 175 mm

04. Ans (a) 06. Ans: (a)

Sol: Given: d = 60mm , s =10mm, Sol: Given:
  70MPa P = 340kN = 340000N
T T T Ssy
= r = r = = 80MPa,
J 2r t
3
2r 2 t FS
T
= s =15mm
2r  0.707s
2
Ssy
T P = 0.707s l 
= FS
d2
2   0.707  s 340  10 3  0.707  15  l  80
4
2.83T l = 400 mm length of weld adjusted on both
 =
sd 2 sides i.e., 200 mm on each side.
s = Size of the weld
70    10  (60) 2 07. Ans: (b)
T
2.83 Sol: Weld
= 2797460 N-mm  T = 2.797 kN-m S

D0
D2 D1
05. Ans (a)
Sol: t = 10 mm
d = 15  103 mm
S yt D1 = 205 mm, D2 = 200 mm
= 85 MPa D0 = 210 mm,
FS
pd Ssy
l = h = = 1 = 110 MPa
4t FS
According to Rankine Theory 210  205
s= = 2.5 mm
S yt 2
1 = t = 0.707 s = 0.707 2.5 = 1.7675 mm
FS
pd Force = Pressure  Area
= 85
4t  2
=P D 2 ………. (1)
p  15  10 3 4
 = 85
4  10 Ssy
F = D1t  ……….. (2)
 p = 0.226 MPa FS

l=b
t b t 
D1 r1 =   
2 2
b
D1t = ( b >> t)
2
Equate (1) & (2) r1 = distance between two centroids.
 2 Ssy rmax = distance from centroid to maximum
P D 2  D1 t
4 FS distance on weld
205  4  1.7675  b2 b2  2b 3 t
P=  110  J = b t     2 =
(200) 2 12 4  3
P = 3.9857 MPa 2 2
b b b
rmax =     =
2 2 2
08. Ans: (a)
Sol: 1  
P  
2 e T  1.5Pb  b 1.59P
2 =  rmax =  
J  2b t 
3
2 bt
45  
 3 
r1 b/2 A Resultant Shear stress
b rmax
= 12   22  21  2 cos 
b 2
 P   1.59P 
2
 P  1.59P 
b =      2   cos 45
 bt  2   bt   2bt  bt 
Primary shear stress  = Angle between 1 and 2

2
1 =
P = P  1   1.592  2  1 1.59  cos 45
b t2 bt  2  2
Secondary shear stress 1.975P

=
T bt
2 =  rmax
J
09. Ans: (a)
 b
Sol: Given:  =140 MPa , s = 6 mm
T = P  e = P b   = 1.5 Pb
 2
d =50 mm , r = 25 mm
l  2
We know that
J = A  r12   2
 12  T

A=bt 2 r 2 t

Ssy
 T = 2r2  t 
FS Chapter- 7
2
= 2  25  (0.707 6) 140 Sliding Contact Bearings
 T = 2332161 N-mm
= 2332.161 Nm 01. Ans: (b)
Sol: Given:
Linked questions (Q.10 &Q.11) Load W = 3 kN
d = 40 mm
10. Ans: (a)
p = 1.3 MPa = 1.3 N/mm2
W
11. Ans: (a) Pressure (p) =
ld
Sol: Given:
W
  75 N / mm 2 , s = 10 mm l=
pd
P = 200 kN , a = 145 mm
3000
P = 200  10 3 N =
1.3  40
b = 55mm l = 57.69 mm
P =   0.707 s  l  57.69
 = 1.44 1.45
200  10  75  0.707  10  
3
d 40
200  10 3
l=
75  0.707(10)
02. Ans: (a)
l = 377.18mm
Sol: 2.2 kN
l b l 300mm
la = l
ab d
A B
377.18  55
=  103.72 mm
(145  55) RA 500mm RB
For calculating force carried by top weld

P =   0.707  s   a  1.5
d
= 75  0.707  10  103.7 d = 25 mm l = 500 mm
= 54986.9 N W = 2.2 kN a = 300 mm
= 54.9 kN P= ?
P = 55 kN MB = 0
RA  500 = 2.2  300

RA = 1.32 kN 05. Ans: (a)

RB = 2.2 kN –1.32 = 0.88 kN Sol: d = 150 mm = 0.15 m
Bearing pressure, L = 225 mm = 0.225 mm
RA 1.32  103 Load (W) = 9kN = 9000 N
P   1.408 MPa
d 25  1.5  25 C = 0.075 mm,
Diametral clearance
03. Ans: (a) (Cd) = 2  0.075 = 0.15 mm
Sol: Given: = 0.15  103 m
d = 75 mm , N1 = 300 rpm N = 1000 rpm
2
p1 = 1.4 MPa = 1.4 N/m
Heat dissipated by bearing =90 kJ/min
 = 0.06 Pa  sec , N2 = 400 rpm
90
p2 = ? H= kW = 1.5 kW
60
1 N 1  2 N 2
 Heat generated at the bearing = 1500 W
p1 p2
dN   0.15  1000
Since, same oil is used  is same I . e. 1 = 2 V= =
60 60
N1 N 2 V = 7.85 m/sec,
 
p1 p2 f = coefficient of friction
300 400 Load (W) = 9000N

1.4 p2 Heat generated = f .V.W
400  1.4 1500 = f (7.85) (9000)
p2 =
300 1500
f= = 0.021
p2 = 1.87 MPa 7.85  9000
d 150
  1000
04. Ans: (b) c d 2  0.075
Sol: Given: Eccentricity ratio,  = 0.8 Load
Pressure (p) =
h0 ld
=1
C 9000
p= = 0.267MPa
h0 0.15  0.225
 1  0 .8
C According to Mckee equation
h0  N  d 
 0 .2 f = 0.326    + 0.002
C  p  C d 

0.0212 = 0.326   1000 6 1000  0.002

2
 N s  d 
Sommerfeld Number =   

 0.267  10   p  C d 
 = 0.0157 Pa  sec W W
Here pressure (p) = 
A ld
06. Ans: (a) 4500
= = 30  104 N/m2
Sol: Given: 0.15  0.1
d = 50 mm , l = 75 mm, f = 0.0015 P = 0.3 MPa
p = 2MPa , N = 500 rpm Sommerfeld no “S”
2o o
C = 11.6 W/m C , Tr = 28 C  600 
0.0185    2
Heat lost in friction = f× W×V  60   100 
=  
 dN  0.3  10 6  0.1 
= (f) (p × l × d)  
 60  = 0.617
  0.05  500 h0
= 0.0015×2×50×75× Eccentricity ratio,  = 1 
60  Cd 
 
= 14.72 Nm/sec  2 
14.72 = CA ( Ts Tr) h0
0.4 = 1 
14.72 =11.6×0.05×0.075×8(Ts 28)  0.1 
 
 2 
Ts = 70.20C
h0 = 0.03 mm
Linked Answer Question (7 & 8)

09. Ans: (a)
07. Ans: (a)
Sol: Given
08. Ans: (c) W = 150 kN , N = 1800 rpm
Sol: Given: d = 300 mm = 0.3 m
d = 100mm = 0.1m p = 1.6N/mm2 = 1.6 106 Pa
l = 150 mm = 0.15 mm Cd = 0.25,  = 20 103 Pa-sec
W = 4.5 kN = 4500N K = 0.002
N = 600rpm   N  d  
3 f = 0.326    K 
 =18.5×10 kg/ms = 0.0185 kg/m s p
   C d  
Cd = 0.1
  3
 300  
 = 0.4 = 0.326 20  10  1800    0.002
  1.6  10
6
 0.25  
= 0.01
Heat generation = 0.01  150 dN

= 0.01  150    0.3  1800 Chapter- 8
= 2748.7 kJ/min Rolling Contact Bearings
10. Ans: (a) 01. Ans: (d)

Sol: Given: Sol: 6205 bearing
d1 = 75mm C = 10.8 kN
d2 = 12mm 6305 series bearing have higher load carrying
2
p = 0.6 MPa = 0.6N/mm capacity than 6205 bearing. Hence among
 2
Area =
4

d 1  d 22  the given option 16.2 kN is greater than
10.8kN.

A=
4

75 2  12 2 
02. Ans: (b)
2
A = 4304.77 mm Sol: Given: 6210 bearing
Axial load = p ×A C = 22.5 kN
= 0.6 × 4304.77 N L = 27 million rev
= 2582.862 N 6 – series – Ball bearing
P = 2.58 kN 3
C
L10 =  
11. Ans: (a) P
Sol: d = 60 mm = 0.06 m K = 3 for Ball bearing
3
N = 600 rpm , P = 120 kPa  22.5 
27 =  
f = 0.05  P 
For foot step bearing 11.39  10 3
P3 =
2 27
Tf   F  r
3 P = 7.5 kN
2 
  0.05  120  10 3   0.06 2  0.03
3 4 03. Ans: (b)
Tf = 0.339N-m Sol: Given: C = 48.545 kN
2NTf L = 6000 hrs
P
60 N = 500 rpm
2  600  0.339
  21.29 K
60 C
L10 =  
P = 21.3W P
For Ball bearing, K = 3 K = 3 for ball bearing

 48.545 
3 40 hrs 52 weeks
L10 =   LH =   5 years
 P  week yr
3 = 10,400 hrs
L  48.545 
L10 = 50    60  N  L H
5  P  L=
10 6
60 NL H 60  500  6000
L50 = 6
= 60  1000  10,400
10 10 6 =
10 6
= 180 million rev
L = 624 million revolutions
3
L 50 180  48.545  3
L10 =    C
5 5  P  L10 =  
P
3
 48.545  3
36 =    C 
 P  624 =  
 5.25 
P = 14.7 kN
C
 8.545
5.25
C = 44.86 kN
04. Ans: (a)
05. Ans: (c) Linked Answer Question (06 & 07)

Sol: Fr = 2.5 kN 06. Ans: (c)
Fa = 1.5 kN
07. Ans: (a)
Cs = 1.5
Sol: Given C = 16.6 kN
N = 1000 rpm
% of element time = 
X = 0.56
Y = 1.4, V = race rotation factor = 1 30
N1 = 1n1 =  900 = 270
100
Equivalent load (P) = (XVFr + YFa)Cs
40
V for most bearings = 1 N2 = 2n2 =  1440 = 576
100
P = [(0.56  1  2.5) + (1.4  1.5)]1.5
30
P = [11.4 + 2.1]1.5 N3 = 3n3 =  720 = 216
100
P = (3.5)(1.5)
N = 270 + 576 + 216 = 1062
P = 5.25 kN 1K
 N 1 P13  N 2 P23  N 2 P33 
P =  
K
c 
L10 =    N1  N 2  N 3 
P
K = 3 for Ball bearing

 270  5 3   576  7 3   216  33  W = weight of pulley = 1 kN
13
  Resultant Radial load of shaft

 270  576  216 
 33750  197568  5832  3

1
= 3  1.52  12
=  
 1062  R = 4.61 kN = RA + RB
 237150 
13
Take MB = 0
= 
 1062  RA  500 = R  300
P = 6.067 kN 4.61  300
RA =
C
K 500
L=  
P RA = 2.766 kN,
 16.6 
3 RB = 1.8436 kN
L=  
 6.067  Equivalent load
L = 20.5 million rev P = [XVFr + FaY]
= (0.56  1  2.76) + (1.5  2)
Linked Answer Question (08 to 11) P = 4.546 kN
08. Ans: (b)
Dynamic load rating
K
09. Ans: (a) C
L10 =   , [K = 3 For Ball bearing ]
10. Ans: (b) P
60  400  5000
11. Ans: (a) L10 = =120 million rev
10 6
Sol: Given: 3
W 500  C 
120 =  
200  4.55 
T1 = 3 kN Fr
T2 = 1.5 kN C = 22.44kN
Fa = 2kN
RA
LH = 5000 hrs
X = 0.56
RB
Y = 1.5 T1
T2

 = 0.3
Chapter- 9 W r1  r2 
T =  n for uniform wear
Clutch Design 2
 2Cr1  r2 r1  r2 
= 2
01. Ans: (b) 2
Sol: Given, [ W = 2C(r1  r2), C = p1r1 = p2r2]
W = 1000N, n = 2
100 = (0.3)2(0.085)(r2)( r12  r22 )
r1 = 150mm = 0.15mm
r2 =100mm = 0.1mm 100103 = (0.3)2(0.085)(r2)[(1.25r2)2 r22 ]
 = 0.5 r1 = 130 mm, d2 = 208 mm

r1  r2 r2 = 104 mm, d1 = 260 mm
Mean Radius (R) =
2 W = 2C(r1 r2)
150  100
 = 2(pmax)(r2)(r1r2)
2
= 2(0.085)(104)(130  104)
R = 125mm
Torque Transmitted, W = 1.44 kN
T = nWR
(For both sides effective n = 2) 04. Ans: (b)
= 2  0.5  1000  125 Sol: Tmax = 140 N-m

d1 = 220 mm, d2 = 150 mm
= 125000 Nmm
Pmax = 0.25 MPa
T = 125 Nm
 = 0.3
r r 
Linked Answer Questions (2 & 3) T = W  1 2 
02. Ans: (a)  2 
r r 
= (2)C(r1r2)  1 2 
03. Ans: (a)  2 
Sol: P = 10 kW  r 2  r22 
=  2 Pmax r2  1 
T = 100 N-m  2
 
n=2
i) T1 = 114 N-m Slip takes place
pmax = 0.085 MPa
ii) T2 = 148 N-m suitable
d1 = 1.25d2
iii) T3=173 Nm
r1 = 1.25r2

05. Ans: (c)

Sol: Given ,  = 0.5 b
r1 = 150mm = 0.15m
Wn
r2 = 100mm = 0.1m 
T = 0.4 kNm = 400 Nm

n1 + n2 = 5, Wa
n = No. of pairs of contact surface Force required for engagement
n = n1+ n2 1 = 5  1 = 4 Wae = Wa + Wncos
r1  r2 0.15  0.1 = 1323.60+[0.26366.19 cos12]
R= = = 0.125m
2 2 Wae = 2.56 kN
T = nW R
400 = 4(0.5) (W) 0.125 07. Ans: (b)
W = 1600 N Sol: Wn = p  2rmb
 Four springs exert axial load, 6366.19 = 70 103 2    0.15  b
1600  b = 0.0964 m = 96.4 mm
Load per spring = = 400 N
4
Common Data for Q. 8 & 9
08. Ans: (c)
06. Ans: (b)
09. Ans: (a)
Sol: N = 1000 rpm,
Sol: N1 = 200 rpm,
2 = 240   = 120 2N 2    200
1 = = = 20.95 rad/s
 = 0.2, rm = 150 mm, P = 20 kW 60 60
p = 70 kN/m2 2 = 0
60P r r 1   2 20.95
T= = Wnrm = Wn  1 2  =
t

5
= 4.18 rad/s2
2N  2 
Torque T = I
6020  1000
T= = 191 N-m = 20  4.18 = 83.6 N-m
21000 
 = 0.3
191 103 N-mm = 0.2  Wn  150
For uniform pressure,
Wn = 6366.19 N [ Wa = Wn sin  ]
2  r3  r3 
Wa = 1323.60 N T  W  12 22   n
3  r1  r2 

2 1003  603  = 6599(sin10+0.2 cos10)

83.6103 =  0 .3  W  2
2
100  60 
2
3 Wen = 2445 N
W = 1706.12 N
11. Ans: (d)
10. Ans: (a) 60P
Sol: T   318.3 N  m
Sol: Given 2N
D = 300mm 2N
2  = 78.5 rad/s
b = 100mm 60
 = 0.2 318.3 = n mr 22  12  R
 = 100 1 = 0.752, n=4
p = 0.07 MPa = 0.07 N/mm2
 9
N = 500 rpm 318.3 = 40.25m 0.1251    78.5 2 0.15
 16 
m = 6.3kg
b
r1 r2
12. Ans: 157mm & 135.22mm
 r1 Sol: Centrifugal force between each shoe and
drum
 
r2
F = mr 22  12
F = 2123.08 N
We know that F
Area  = 21230.87 mm2
W = 2C(r1r2) 0.1

= 2pr(r1r2) (  C = p  r) widtharc length = w  150 =21230.87
3
= 2prbsin (r1  r2 = bsin) w = 135.22 mm
0
= 20.07150 (100 sin10 ) 
Length = 150 =157 mm
W =1146 N 3
W 1146 Length = 157 mm
Wn = =
sin  sin 10 Width = 135.22 mm
Wn = 6599 N
Force required for engagement
Wen = Wn(sin+ cos)
4  0.3  sin 45 0
=
Chapter- 10   sin 90 0
2
Brakes
0.848
= = 0.329 = 0.33
2.57
Linked Answer Questions (01 & 02)
Common Data Question (04 & 05)
01. Ans: (b)
Sol: MPivot = 0 04. Ans: (c)
300 500 = RN 200 Sol:
 150
RN = 750 N
Ft = RN =180 N A B
220 N
T = Ft r All dimensions
T1 T2 in ‘mm’
 300  3
= 180     10 = 27 N-m
 2  50 100 100
02. Ans: (a) T = 450 N =?

2  100 P = 220 N – m a = 50
Sol: 1= = 10.47 rad/sec
60 b = 100
2 = 0 Mpivot = 0
Capacity to bring the system to rest from 100 (220  200) (T2 100) + (T1 50) = 0
rpm = work done = Heat generation = T T2 100 50T1 = 220  200 ……. (1)
   2  T = (T1 T2)r
= T 1 t
 2   0.150 
T = (T1 T2)  
= 275.235 5 = 706.725 J  2 
T1  T2 = 6000 …… (2)
03. Ans: (b) From (1) and (2) T1 = 12880 N
Sol: µ = 0.3 T2 = 6880 N
2 = 900 = /2 rad T1
= e
 = 450 T2
Equivalent coefficient of friction
12880
4 sin  = e
 
1 6880
2  sin 2
  = 0.199 = 0.2

05. Ans: (a) T2 = 146.17 N, T1 = 513 N

Sol: Torque = (T1 T2)  r
 150
= (513 146.17)  75 103
A B
220 N = 27.5N-m
All dimensions
T2 T1 in ‘mm’
Linked Answer Questions (06 & 07)
50 100 100
06. Ans: (b)
We know that Sol: d = 250 mm
T   = 7200 kg/m3
ln  1  = µ 
 T2  t = 20 mm
Here, µ = 0.4, as given  = 0.40 sec
T  N = 500 rpm
ln  1  = 0.4 × 
 T2  Energy absorbed by brake
I 22  12 
1
T  E=
ln  1  = 0.546 2
 T2  2
2  d 
(or) I = mK = At  
2 2
 T1 
  = eµ 2
  0.250 
 T2  I = 7200  0.25 (0.02) 
2

4  2 2 
 T1 
  = e(0.4 × ) = 0.055 kgm2
 T2 
N2 = 0  Stop
 T1 
  = 3.51……. (1) 2
 T2  E=
1
0.05 2  500  = 75 J
2  60 
Here when the drum rotates in anti clockwise
direction. T1 will be attached to B and T2 will
07. Ans: (d)
be attached to A. i.e. tight side and slack side
Sol: Energy absorbed, E = T  
tensions will be changed.
   2 
Taking moments about “O” 75  T   1  t
 2 
220 × 200 + T2 × 50 = T1 × 100…..(2)
By solving 1 & 2

 2  500  11. Ans: (b)

 
75  T   60  0   0 .4 Sol: Given
 2 
  d = 320 mm = 0.32 m
 
r = 160mm = 0.16m
 T = 7.16 Nm
 = 0.3
F = 600N
Taking moments about ‘O’
08. Ans: (c) 600(400 +350) − Ft (200−160) = RN(350)
Sol: T = 800 N-m, r = 0.5 m 600(750) − Ft(40) = RN(350)
T = (T1 T2)  r 450000 − RN(40) = RN(350) ( Ft = RN)

800 450000 − RN(12) = RN(350)
 T1  T2 =
0.5
RN(350) + RN(12) = 45000
T1 T2 = 1600 N
450000
RN =
362
But, T2 = 300 N
RN = 1243N
T1 = 1900 N For calculating breaking torque (TB)
T1 1900 Ft = RN
= e  = e0.45 
T2 300
Ft = 0.3  1243
0
 = 235
Ft = 372.9N
TB = Ft  r = 372.9  0.16 = 59.664
09. Ans: (c)
TB = 60Nm
T1 1900
Sol: Pmax = 
r.W 0.5  0.03
Pmax = 126.67 kPa
Common Data Question (10 & 11)
10. Ans: (a)

Ft = SwmyCv
7.56103 = 35 106908y
Chapter- 11 y = 0.3
Spur Gear Tooth
04. Ans: (a)

01. Ans: (b)
Sol: P = 9 kW , N = 1440 rpm
Sol: Given: Tp = 25 d = 100 mm , Ft = ?
Np = 1200 rpm , NG = 200 rpm
P = Ft  V
m=4, C =?
P 9  10 3
mTp  TG  Ft =  = 1.19 kN
C= V   0.1  1440
2 60
TP N G 1200
  TG =  25 = 150
TG N P 200 05. Ans (b)
425  150 Sol: P = 10 kW = 10103W
C= = 350 mm
2 V = 600m/min
d = 100mm  r = 50mm
02. Ans (b)
P
Sol: Given , T1 = 19 , T2 = 37 Ft =
V
C = 140mm
10  103  60
mT1  T2  = = 103 N
C= 600
2
Ft = 1 kN
m19  37 
140 = 1  10 3  50
2 Torque = Ft  r =
1000
140  2
m= = 5mm T = 50 Nm
56
03. Ans: (c) 06. Ans: (b)

Sol: m = 80 mm Sol: Given P = 20 kW
Face width (w) = 90 mm NP = 300 rpm
Ft = 7.56 kN b = 80 MPa
Tensile stress = 35 MPa = S y = 0.094, Cv = 1
Form factor (y) = ? w = 14 m
Let CV = 1 Tp = 18, m = ?

P
Ft = = SwmyCv 
V Linked Answer Questions (09 to 11)
20  103
 = 80106(14m)m 0.0941
 d p  300  09. Ans: (b)
 
 60  1000  Sol: P = 500 kW
( dp = mTp) NP = 1800 rpm
20  10 6  60 C = 660 mm
 = 80 140.094m2106
  18  m  300 1
 = 22
 m = 5.98  6 2
m = 8 mm
Linked Answer Questions (07 & 08) TG
= 10:1
TP
07. Ans: (a)
N
Fn = 200
08. Ans: (b) mm
Sol: P = 11 kW , NP = 1440 rpm m TG  TP 
C
1 2
 = 14 , m = 6 mm
2 8TP  10TP 
660 =
TP = 25 , y = 0.1, Cv = 0.21 2
TG N P TP = 15
 =3:1
Tp N G TG = 150
Tmax = 1.5 Tmean dp = mTp = 8(15) = 120 mm
S = 210 MPa Ft = ?
Ft = ? , w=? Fr on bearing = ?
P  dN  w=?
Ft = Cs  V   (d = mT)
V  60  P 500(kW )
Ft = 
11  10 3
V d p N p
Ft =
6  25  1440 60
60  1000
500  10 3
Ft = 0.98 kN =
 120   1800  1
 m   
Ft = S w m y Cv  1000   60  sec
0.98 103 = 210  w  6  0.1  0.21 w Ft = 44.2 kN
= 37 mm
10. Ans: (c) 13. Ans: (b)

Sol: Fr = Ft . Tan  Sol: Given:
= 44.2 Tan (22.5) = 18.3 kN TG
G.R = =2
Ft 44.2 TP
Fn   = 47.85
cos  cos 22.5 w = 10 cm = 100 mm
dp = 40 cm = 400 mm
11. Ans: (d) Stress factor for fatigue = 1.5 N/mm2
Sol: 200 N  1 mm width =K
47.85 kN  ? 2TG 22TP  4
Q=  =
47.85  10 3 TG  TP 2TP  TP 3
w= = 240 mm
200 Fw = KdpwQ
4
Fw = (1.5)(400)(100) = 80 103
12. Ans: (c) 3
Sol: Steel = 120 MPa  for pinion = 80 kN
SCI = 100 MPa  for gear
Form factors
For gear, for pinion (yCI)g = 0.13
Form factors
(ysteel)p = 0.093
Ssteel  ysteel = 120  0.093 = 11.16
SCI  yCI = 100 0.13 = 13
 Ssteel ysteel < SCI  yCI
(Strength)pinion < (Strength)gear
So Pinion is weaker than gear

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06. Ans: (c)

R  2.25 2  1.875 2  2.928 kN According to maximum principal theory

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03. Ans: (d) 2 2

According maximum shear stress theory 200

04. Ans: (b) t = 2 = 15.08 MPa

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15.08 =    (31.5) 2 = 41.81

Minor principal stress 12. Ans: (b)

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Se = 0.5 Sut

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 meq = 12m   22 m  1m  2 m

1 = 50MPa to +150MPa aeq =  12a   22a   1a 2 a

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06. Ans: (a) 10 5 3 1

Sf = 0.9 Sut for 103 Cycles

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09. Ans: (c) eq=  2  3 2

According to Minor’s Equation = 134.76 MPa

Common Data for Questions 10 & 11

10. Ans: (c)

11. Ans: (d)

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Common Data Question (03, 04, 05)

As r1 and r2 not given, so it is not possible to

05. Ans: (c) 07. Ans: (d)

Shear Strength Let p = pitch of rivets,

PS = 21206 N , P = 45000 N d = 18mm

Strength of riveted joint Tearing resistance is

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Shear strength = crushing strength

10. Ans: (b) 12. Ans: (b)

= (60–20)  15  120 = 72000N P2

Resultant load on Rivet P = P2 P1

= Minimum of (Ft,Fs& Fc) 4

Linked Answer Questions 11 & 12:

11. Ans: (a)

4 103  1.8  0.2 0.2

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03. Ans: (d)

02. Ans: (c) 05. Ans: (c)

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Syt = 300MPa Linked Answer Q 08 & 09

F S yt Esteel = 2105 N/mm2

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S yt 12. Ans: (b)

10. Ans: (b)

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PA = CL2 (tensile load) P 5

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15. Ans: (a)

03. Ans: (b)

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04. Ans (a) 06. Ans: (a)

= 2797460 N-mm  T = 2.797 kN-m S

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Primary shear stress  = Angle between 1 and 2

Secondary shear stress 1.975P

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RA = 1.32 kN 05. Ans: (a)