7.Machine-Design (1

Machine
Design
Solutions for Volume – I _ Classroom Practice Questions
03. Ans: (a)

Chapter- 1 Sol: G = 0.8  103 MPa
Static Loads T1 G1

J1 l1
01. Ans: (d)
4905.33  10 3  0.5  10 3
Sol: t = 0.2 mm, d = 25 mm, 1 

 80 4  0.8  10 5
E = 100 GPa 32
M E b = 7.62103 radian
 
I R y 180
= 7.62103  = 0.436 degrees
 0 .2  
100  10 3   
 2 
b   800 MPa
 25  04. Ans: (b)
 
 2  Sol:
b
02. Ans: (b) 120 kN d 120 kN
Sol: T1 T2
0.5 m 1m
P = 120 kN, t = 13 mm
120 103
T  75 MPa
(b  d) t
T = T1 + T2 120  10 3
 75
 = 1 = 2 (b  22)  13
T1l1 T2 l 2  b = 145 mm

GJ 1 GJ 2
7358  1 05. Ans: (b)
T1   4905.33 Nm
1.5 Sol: Force applied on the bar = 95  100  t N
7358  0.5 Maximum stress induced
T2   2452.66 Nm
1.5 Force
=
Maximum shear stress Minimum area
16 T1 16  4905.33  10 3 95  100  t
  = 48.8 MPa   100 MPa
d 3   80 3 (100  5)  t
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:2: ME – GATE _ Vol – I _ Solutions
06. Ans: (c)

Sol: By taking moment of force about the axis of
Chapter- 2
fulcrum Theories of Failure
2.25  1.25 = P 15
P = 1.875 kN 01. Ans: (c)
Sol:  = 60 MPa,  = 40MPa,
07. Ans: (c) Syt = 330 MPa
Sol: The reaction force acting on the pin According to maximum principal theory
R  2.25 2  1.875 2  2.928 kN S yt
1 =
F.S
R = Pressure  (Projected area of the pin)
2
= 6.5  (d1  l1) = 6.5  (d1  2 d1) 60  0  60  0 
1     
2
( l1  2d 1 ) 2  2 
 30  50  80 MPa
2.928 103 = 6.5  2  d 12
330
d1 = 15 mm  80   F.S  4.125
F.S
08. Ans: (a)

02. Ans: (c)
Sol: d = 30 mm, t = 3 mm
40 0 
Outer diameter = 30 + 2  t Sol: Given    
 0  30
= 30 + 2 3 = 36mm
Speed ratio = 4:1 1 = 40, 2 = –30 , yt = 350 MPa
Max shear stress theory
60  10  10 3
T  190.985 Nm 1   2 Ssy S yt
2000  max   
2 
4 2 FOS 2  FS
T  40  30 350
  
J r 2 2  FS
Maximum shear stress 350
 FS  =5
16  190.985  10 3 70
= = 40.27MPa
 36 4  30 4 
 
 36  03. Ans: (d)
Sol: d = 50 mm, L = 250 mm,
P = 235 kN, Sut = 480 MPa

:3: Machine Design
According to maximum shear stress theory

Ssy
 max 
235 kN F.S
S yt
 max 
250 mm
2  F.S
200
50   F.S = 2
According maximum shear stress theory 2  F.S
1   2 S yt
 max  
2 2  F.S 05. Ans: (d)
x =  & y = 0 and xy = 0 Sol: Given thin cylindrical shell
235  10 3 di = 4.6 m, p = 0.210 MPa
  119.68 MPa
 t = 16 mm, Syt = 260 MPa
 50 2
4 Fs = ?
 S ut pd 0.21  4.6  10 3
 max   h  
2 2  F.S 2t 2  16
480 119.68 pd 0.21  4.6  10 3
 l    15.09 MPa
2  F.S 2 4t 4  16
 F.S = 4 h = 1= 30.18 MPa
t = 2 = 15.08 MPa
04. Ans: (b)
3 = 0
Sol: Ft = 48 kN Syt = 200 MPa
 1   2
FS = 18 kN FS = ?  2
Since bolts are made of ductile material, so 
 1
 max  Max. of 
we can use maximum shear stress theory
 2
48  10 3  2
  80 MPa  2
600 
18  10 3 30.18  15.08
  30 MPa  7.55
600 2
30.18  0

2
 80 
2
i.e., 15.09
 max      2     30 2 2
2  2 15.08
 7..54
= 50 MPa 2
max = 15.09
According max shear stress theory 08. Ans: (a)

Ssy Sol: FT = 20 kN, Fs = 15 kN
15.09 =
F.S Syt = 360 MPa, Fs = 3, d=?
Sy FT 20  103
15.09 =   N / mm 2
2  FS A A
260 FS 15  103
FS =  8.62   N / mm 2
2  15.09 A A
2
 
06. Ans: (c) 1 &  2       2
2 2
Sol: t = 200 MPa = 1
S yt
c = 100 MPa = 2   12   22   1 2
FS
Syt = 500 MPa
According to distortion energy theory
Tresca theory
2

   
1   2 S yt  1       2    max   R
 max   2 2 2 2
2 2  FS
200  (100) 500  
2
 R     2
2 2  FS 2
FS = 1.666 = 1.67
 eq   12   22   1 2
2 2
07. Ans: (b)        
   R    R    R  R
Ssy 2  2  2  2 
Sol:  max 
FS 2
 
S yt  eq     3R 2
 max  2
2  FS
2 2
   
 
2
 eq     3     2
But  max   b    2 2 2
 2 
S yt
2  eq   2  3 2 
 55  Fs
=    (31.5) 2 = 41.81
 2 2 2
 20  103   15 103  360
S yt 284     3   
FS   = 3.39  A   A  3
2   max 2  41.81
103 360
 202  3  152 
A 3
:5: Machine Design
 A = 273.22 mm2 = (/4) d2 Torque, T = 5  103  0.5

 d = 18.65mm Syt = 425 MPa
Bending moment
09. Ans: (b) M = 5  103  2.5 = 12500 Nm
Sol: Maximum shear stress
F T A T F 16T 16  2.5  10 3
= 
d 3   (0.1) 3
 = 12732395 N/m2 = 12.73 MPa
 A 
Maximum bending stress
 32 M 32  12500
b  
d 3   (0.1) 3
FS = 2, Syt = 310 MPa, = 127323954 N/m2
F = 40 kN , = 127.32 MPa
d = 20 mm, T=?
Major principal stress

According to Distortion Energy Theory 2
b
 
S yt 1    b   2
  2  3 2 2  2 
FS
2
F 40 127.32  127.32 
  = 127.32 MPa      (12.73)
2
 2  2  2 
d  20 2
4 4
 128.58 MPa
310
2
 127.32 2
 3 2
 Minor principal stress
2
  = 51.03 MPa 127.32  127.32 
2      (12.73)
2
16T 2  2 

d 3 = –1.26 MPa
16T According to Tresca’s theory of failure
 51.03 
  203 Ssy S yt 1   2
 
 T = 80157.73 Nmm = 80.157 Nm FS 2  FS 2
425 128.58  1.26
10. Ans: (b)  
FS 2
Sol: P = 5 kN , d = 10 cm = 0.1 m FS = 3.27
11. Ans: (a) 13. Ans: (b)

Sol: Syt = 200 N/mm2 Sol: T = 10 kN-m , M = 10 kN-m
FS = 2.5 Equivalent torque,
d Te = 10 2  10 2 = 14.14 kN-m
=2
b
16Te 16  14.14
S yt 200 max = =
= b = = 80 MPa d 3
d 3
FS 2.5
According to Maximum shear stress theory
b2b 
3 3
bd
I= = = 0.66b4 max =
S sy
12 12 FS
Maximum Bending moment,
16  14.14 Ssy
M = 5 1500 + 5  500 =
d 3 1.5
= 10000 103N-mm 16  14.14  1.5 108.02
Ssy = =
d 3 d3
M 10 7 d
80 = y = 4
 For M = 5 kN-m and T = 6 kN-m
I 0.66b 2
10 7 2b Te = 5 2  6 2 = 7.81 kN-m
80 = 4

0.66b 2
maxFS = constant
 b = 57.42 mm
16  7.81  FS
=
d 3
12. Ans: (b)
16  14.14  1.5
Sol: x = 100 MPa , y = 40 MPa,  = 40 MPa =
d 3
2
100  40  100  40   FS = 2.7
=     40
2
2  2 
1 = 70 + 30 2  40 2 = 120 MPa
2 = 70  30 2  40 2 = 20 MPa
According Distortion Energy Theory
S yt
12   22  1 2 
FS
360
120 2  20 2  120  20 =  FS = 3.23
FS

:7: Machine Design
Se = 0.5 Sut

Chapter- 3 = 0.5440 = 220MPa
Fluctuating Loads Se = 0.670.850.90.897 Ke  Se
Kf = Actual stress concentration modifying factor
01. Ans: (c)
Kf = 1 + q(Kt 1)
Sol: Given:
= 1 + 0.8(1.37) = 2.096
b = 50 mm , d = 10 mm
Ke = Stress concentration modifying factor
t = 10 mm ,  = 62.5 MPa
1 1
Area, A = (b  d) t = = = 0.48
Kf 2.096
= (50 – 10)10 = 400 mm2
 Se = 48.63MPa
F
max = For completely reverse load
A
m = 0
F = max  A
16 10 3
= 62.5  400 = 25000 N a 
50  10t
F = 25 kN
400
 a = N/mm2
t
02. Ans: (b)
Sol: Given: a m 1   
   Here m  0 
Se S ut F.S  S ut 
Su = 440 MPa q = 0.8
Ka = 0.67 Kb = 0.85 Se 48.63 400
a =  
Kc = 0.9 Kd = 0.897 F.S 1 .5 t
Kt = 2.37 F.S = 1.5  t = 12.3 mm
t = 12 mm
Goodman’s equation
a m 1 03. Ans: (b)
 
S e S ut F.S Sol: F = 50 kN, Sut = 300 MN/m2
S 'e = 200 MN/m2 , Kt = 1.55, q = 0.9
Se = Endurance strength of standard M=?
specimen under ideal conditions. Kf = 1 + q(Kt – 1)
Se = Modified endurance strength = 1 + 0.9(1.55 – 1) = 1.495
1 ' 200
Se = Se =  133.779
Se = Ka Kb Kc Kd Se Kf 1.495

Similarly
M 37.5mm 25mm M  2 max = 175 MPa,
50 kN 50 kN  2 min = 25 MPa
3.75mm
175  25
F 2m = = 100 MPa
Mean stress, m = 2
A
150
F 50  10 3 2a = = 75 MPa
= =  101.85 MPa 2
 2  2
d (25) According to Soderberg’s equation
4 4
a m 1
32 M 32 M  
Stress amplitude,  a   S e S ut F.S
d 3
(25) 3
According to Goodman’s equation Here,
a m 1 Se = Ka Kb …. S'e
 
S e S ut FS
1
32M 101.85 =  250 =135 N/mm2
 1 1.85
(25) 3
300
According DET
133.779
 S yt 
 M = 135.5 N-m meq     12   22  1 2
 F.S 
04. Ans: (b)  meq = 12m   22 m  1m  2 m

Sol: Given: = 86.6MPa
1 = 50 MPa to +150 MPa
aeq =  12a   22a   1a 2 a
2 = 25 MPa to 175 MPa
= 90.14 MPa
Sut = 500 MPa, Se = 250 MPa
Kt = 1.85
Substituting these values in Soderberg’s
1 max = 150 MPa, 1min = 50MPa
equation
1 max  1 min 90.14 86.6 1
1mean =  
2 135 500 F.S
150  50  F.S = 1.2
= =50 MPa
2
150  50
1a = = 100MPa
2

:9: Machine Design
Common Data for Questions 05 & 06 10 5 3 1

  
181 10  180.4  10  180.15  10  L
5 5 5
05. Ans: (c) & 06. Ans: (a)

L = 42352.94 Cycles
Sol: Se = 280 MPa
1
Sf = 0.9 Sut for 103 Cycles For 18 cycles   60
2
Su = 600 MPa
42352.94 cycles  ? L
N = 103 cycles Sf = ?
 L = 19.6 hrs
Basquin’s equation,
A = Sf LB
08. Ans: (a)
A = 280(106)B ……… (1)
Sol: d = 50 mm
A = (0.9600)103B
Tmax = 2 kN-m
A = 540  103B ……… (2)
Tmin = –0.8 kN-m
By solving (1) and (2),
Ssy = 225 MPa,
A = 1041.42
FS = ? (Soderberg)
B = 0.095
Sse = 150 MPa
 1041.42 = SfL0.095
2  (0.8)
1041.42 = Sf (200103)0.095 Ta   1.4 kN  m
2
Sf = 326 MPa 2  0.8
0.095 Tm   0.6 kN  m
 1041.42 = 420  L 2
 L = 1.4 104 cycles 16 Tm 16  0.6  10 6
m    24.446 MPa
d 3 (50) 3
07. Ans: (d) 16 Ta 16(1.4) 10 6
a    57.04 MPa
Sol: Sf1 = 500 MPa N1 = 10 cycles d 3  (50) 3
5
L1 = 1  10 cycles a m 1
Sf2 = 600 MPa, N2 = 5 cycles  
S e S yt FS
L2 = 0.4 105 cycles
a m 1
Sf3 = 700 MPa, N3 = 3 cycles  
Sse Ssy FS
L3 = 0.15  105 cycles
24.446 57.04 1
1  2  3 1  
   225 150 FS
L1 L 2 L L
 FS = 2.04
N1 10
1 = =
N1  N 2  N 3 18

: 10 : ME – GATE _ Vol – I _ Solutions
09. Ans: (c) eq =  2  3 2

Sol: L1= 10 hours
 meq   2m  3 2m  3  36.5 2
N1 = 9.8 hours
N2 = 8.2 hours  63.21 MPa
L2 = ?  aeq   a2  3 a2  130 2  3(20.5) 2
= 134.76 MPa
According to Miner’s Equation,
According to Goodman’s equation,
N1 N 2
 1  aeq  meq 1
L1 L 2  
Se S ut Fs
9.8 8.2
  1 134.76 63.21 1
10 L 2  
224.4 1400 FS
L2 = 410 hours  FS  1.54
Common Data for Questions 10 & 11
10. Ans: (c) & 11. Ans: (d)

Sol: max = + 130 MPa
min = –130 MPa
1 1
Kd  
K f 1  0.95(1.85  1)
Se = Ka Kb Kc Kd S 'e
1
 0.76  0.85  0.897  (0.5  1400)
1  0.95(1.85  1)
= 224.411 MPa
 For a completely reversed,
m = 0 ;
a = 130 MPa
57  16
m =  36.5 MPa
2
57  16
a   20.5 MPa
2

: 11 : Machine Design
Common Data Question (03, 04, 05)

Chapter- 4 Given, d = 30 mm
Riveted Joints
t = 40 MPa = 40 N/mm2
P = 90 mm
01. Ans: (b)
s = 30 MPa = 30 N/mm2
d
Sol: Given  0.5 t = 12.5 mm
p
c = 55 MPa = 55 N/mm2
F p F
Tearing 03. Ans: (b)
Area
pd
Sol: Tearing Efficiency =
p
pd
Tearing efficiency = 90  30 60
p = =
90 90
 d
p1   2
p =  100
=  3
p
Tearing = 66.67%
d
= 1  = 1  0.5
p
04. Ans: (b)
= 0.5 ×100 = 50 %
Sol: Strength of Riveted plate = P = p×t×t
P = 90 ×12.5 × 40
02. Ans: (d)
= 45000 N
Sol: Resultant Force  F12  F22
Shearing Resistance,
 4 2  32  2
PS = d  t
= 5 kN 4

F
F1  F2   F  2F2  2  3  6 kN Ps = 302  30
2 4
F 5000 = 21206N
Stress   = 10 MPa
2 500 PS 21206
Shear efficiency = 
F L P 45000
C
r  r22
2 = 0.47 = 47%
1
As r1 and r2 not given, so it is not possible to

calculate eccentricity (L).
05. Ans: (c) 07. Ans: (d)

Sol: Crushing Strength Sol: Given:
PC = d ×t ×c t = 7 mm,
= 30 × 12.5 × 55 n=3
= 20625 N t = 80 MPa = 80 N/mm2
Tearing Strength s = 60 MPa = 60 N/mm2
Pt = (p – d)t × t c = 120 MPa = 120 N/mm2
= (90  30)12.5 × 40 = 30,000 N Let p = pitch of rivets,
Shear Strength d = 18 mm
PS = 21206 N , P = 45000 N Tearing resistance is
Strength of riveted joint Pt = (p – d)t × t
Least value among PC , Pt & PS = (p – 18)7 × 80
=
P = 560(p – 18) N ……. (1)
20625 
  0.458 = 45.8% Ps  d 2   s  
45000 4

182  60  3 = 45804 N …….. (2)
06. Ans: (c) 4
Sol: Given t = 7 mm From equations (1) and (2)
s = 60 MPa = 60 N/mm2 560(p18) = 45804
2
c = 120 MPa = 120 N/mm p = 99.79
n = 3 (Triple riveted joint) p  100 mm

PS = n × × d2 × s
4 08. Ans (a)
 2 S yt
=3× d  60  141.4d 2 N …...(1) Sol: = 90 N/mm2
4 FS
PC = n× d ×t × c = 3 ×d ×7 ×120 Ssy
= 75 N/mm2
= 2520d N …….. (2) FS
From equations (1) & (2) S yc
2 = 150 N/mm2
141.4 d = 2520d FS
2520 Shear strength = crushing strength
d=  17.8  18mm
141.4
 2 Ssy S yc
d  = d t
4 FS FS

150 FB  0.05 P  FC
d = 6 4
75  
d = 15.27 mm P×e=
FA 2
lA

l A  l 2B  l c2  l 2D 
FA = FB = 0.15 P
09. Ans: (b)
Resultant load on rivet A
Sol: Given:
RA = Ps + FA = 0.25P + 0.15P = 0.4P
s = 100 MPa = 100 N/mm2
Resultant load on rivet B,
d = 20 mm, n=4
RB = PS + FB = 0 .25P + 0.05P
Direct shear load on each rivet
= 0.3P
P P
PS    0.25P Resultant load on rivet C,
n 4
RC = PS – FC = 0.25P – 0.05P = 0.2P
PA = PB = PC = PD = PS
Resultant load on rivet D,
All dimensions are in mm
FD RD = PS – FD = 0.25P – 0.15P = 0.1P
PSD RA is the maximum shear load
D
 2
200 D
0.40P = d ×s
FC 4
PSC
200 C C 
F 0.4P = 202 100  31420
4
B FB
200 PSB 31420
A
B P=  78.55 kN  78 kN
0.4
FA
PSA
A 10. Ans: (b)
From figure,
Sol: Tensile load (Ft)
lA = lD = 200 + 100 = 300 mm
= (p – d)t  t
lB = lC =100 mm
= (60–20)  15  120 = 72000N
[ Secondary shear loads are proportional
= 72 kN
to their radial distances from the C.G ]
 2 
P×e=
FB 2
lB

l A  l 2B  l c2  l 2D  Shear Load (Fs) =
4
 d     20 2  90
4
= 28274.33 N = 28.274 kN
F
 
= B 2 l 2A  2l 2B ( lA = lD & lB = lc)
lB Crushing load (Fc) = d  t  c
F

P × 100 = B 2300  2100
100
2 2
 = 20  15  160
= 48000 N = 48 Kn
Load carrying capacity (F)

= Minimum of (Ft, Fs & Fc)
= 28.274 kN Chapter- 5
Threaded Fasteners
Linked Answer Questions 11 & 12:
01. Ans: (b)
11. Ans: (a) Sol: Given d = 24 mm
Sol: No. of Rivets = 2 Fi = 2840 d = 2840×24
4 Fi
Primary shear load P1 = = 2 kN t 
2  2
dc
Per1 4
Secondary shear load P2 =
r  r22
1
2
Here, dc = 0.84d  dc = 0.84 × 24
4 103  1.8  0.2 0.2 2840  24

= t 

0.2 2  0.2 2 (0.84  24) 2
4
= 20000 N = 20 kN
 t  213.529 MPa
12. Ans: (b)

Sol: 02. Ans: (c)
P1
P1 Sol: Given
d = 36 mm
CG P2
P dc = 0.84 d = 0.8436
r1 r2 Q
F.S = 1.5
Syt = 280 MPa
P2
s yt 280
t = 
Resultant load on Rivet P = P2 P1 F .s 1.5
= 18 kN 
P= d c2 t
4

Resultant shear stress on Rivet P = 0.84  362  280
4 1.5
18  10 3
= = 159 MPa = 134066 N

 12 2
P = 134 kN
4

03. Ans: (d) Syt = 300 MPa

Sol: Given pitch = 4 mm n =8
 2
Torque (T) = 1.4 kN-mm
Fb = Load (P) =
4
 
D P
Work done = force distance

Forcedistance = Torque Angle of rotation 2502 1.2
F4 = T = 4 = 7363.1 N
n
1.4  2
F= = 2.199 kN = 2.2 kN Fb S yt
4 t = 
A b F.S
04. Ans: (d) 7.36  10 3 300

 
Sol: Given Ab 5
F = 5.3 kN ,  Ab = 122.66 mm2
C = 0.25 ,
P = 9.6 kN 07. Ans: (d)
Fb = CP +Fi Sol: Given,
= (0.25) (9.6) + (5.3) D = 500 mm
Fb = 7.7 kN n=8
P = 20 bar = 2 MPa
05. Ans: (c) Km = 3Kb
Sol: Km = 4Kb Kb 1
c   0.25
Kb K b K m 4
C= =0.2
Kb  Km To avoid leakage
To open the joint Load (P) = Pr A
(1–C)P = Fi 
2 5002
P 1 1 = 4 = 49 kN
 = = 1.25 8
Fi 1  C 1  0.2
For leak proof joint Fm  0
Fi = (1 C) P
06. Ans: (b)
Sol: Given Fi = (1 0.25) 49
D = 250 mm = 36.75 kN  37 kN
Pressure = 12 bar = 1.2 MPa
F.S = 5

Linked Answer Q 08 & 09 S yt

CP   A b  Fi
FS
08. Ans: (d) 650
Sol: Syt = 650 MPa CP  115  59800
1
A = 115 mm2 CP = 14950
6
Km = 1.710 N/mm , 14950
5 2 P  59800 N = 59.8 kN  60 kN
Ecu = 1.0510 N/mm 0.25
Esteel = 2105 N/mm2
Fi = 0.8SytA = 0.8 650 115 = 59800 N Linked Answer Q 10 & 11
For bolt,
10. Ans: (b)
P Pb A E
Kb = b  = b b
 b Pb .l b lb 11. Ans: (a)
AbEb Sol: Given
115  2  10 5 d = 20 mm, Syt = 630 MPa
= = 5.75 105 N/mm
20  20 Se = 350 MPa, F.S = 2.5
Where, lb = t1 + t2 = 20 + 20 = 40 mm Core area of bolt = 2.45 cm2 = 245 mm2
Kb m = 180MPa
Stiffness factor C = = 0.25
Kb  Km
Soderberg’s criterion
a  m 1
 
09. Ans: (a) Se S yt F.s
Sol: Safe external load that can be applied safely
 a 180 1
on the joint  
350 630 2.5
(1C)P  Fi = 0 a 1 180
 
(1– 0.25)P = 59800 N 350 2.5 630
P = 79733 N = 79.733 kN a = 40MPa
For strength For calculating maximum & minimum
Fb S yt values of varying loads.
t = 
A FS max =  mean   a  180  40  220 MPa
S yt  A b
 Fb  Pmax = maxArea = 220245 = 54 kN
FS
min =  mean   a  180  40  140 MPa
S yt  A b
CP  Fi  Pmin = minArea = 140245 = 34 kN
FS

12. Ans: (b) PA = CL2 (tensile load)

Sol: F.S = 3 , Syt = 400 N/mm2 , P = 5 kN PL
= L2
Direct shear load 
2 L  L22
2
1 
10  550
PS1 =  325 = 8 kN
250
5kN

2 75 2  325 2 
PS2 P
75 Pdirect =  2.5 kN = PA = PB
PS3 4
75 Bolt ‘A’ is subjected to maximum load
PS1
Rankine Theory
 Total Tensile load on bolt = PA+ PA
5 = 8+ 2.5 = 10.5kN
Ps = =1.67 kN
3
F S yt
Secondary shear Load, PS1 t  
 2 FS
5  250 dc
=  75  8.3kN 4
75  0 2  752
2
10.5 400

Resultant Load (R) = P P
2 2  2 6
S S1 dc
4
= 1.67 2  8.32 dc = 14.16
= 8.498 kN dc
d  17.7  18mm
 S 0 .8
R  d 2  sy [Syt = 2  Ssy]
4 F.s
 2 S yt 14. Ans: (c)
8.498103 =
4
 
d 
2  F.s Sol: Given
d = 12.74mm  13mm n=4, P = 5 kN

Syt = 380 N/mm2
13. Ans: (a) F.S = 5 , dc = 0.8 d
Sol: n = 4 PtA = KL2 = (Tensile)
P = 10 kN PL
=  L2
Syt = 400 N/mm2

2 L  L22
2
1 
FS = 6 5  250
 375
dc = 0.8d 
2 75 2  375 2 
= 1.6 kN
Using Rankine theory

P 5 15. Ans: (a)

Pshear =  = 1.25 kN
4 4 Sol: Given
Direct shear load, Km = 3Kb
P Pmin = 0
PSA = PSB = = 1.25 kN
4 Pmax = 5 kN
Bolts at ‘A’ is under maximum bending Fi = 4.5 kN
M8 d = 8
Rankine Theory A = 36.6 mm2
PSA 1.25  10 3 CP
  a =
A A 2A
 2 Kb
A= dc Here, C =
4 Kb  Km
Pt A 1.6 10 3 Kb K
t     b = 0.25
A A K b  3K b 4K b
2
t   0.25  5 10 3
1    t    2xy  a = = 17.07MPa
2  2 2  36.6
2 a = 17MPa
1.6  10 3 1  1.6 10 3 
  1.25 10 3 
2
1    Fi
2A A  2  m = a +
A
2292.22 4.5  10 3
 N / mm 2 = 17+
A 36.6
m = 140 MPa
According to Rankine Theory
S yt
1 
FS
2292.22 380
 
A 5
 2
 A = 30.16 mm2 =  dc
4
 dc = 6.196 mm
6.196
d= = 7.745 mm
0.8

04. Ans: (b)

Sol: S = 10 mm, P = 4 kN/cm
Chapter- 6
Ssy
Welded Joints Ptransverse = 0.707  S l 
FS
4 kN  1 cm
01. Ans (b) 180
Sol: Given: s = 10 mm , 180 kN = = 45 cm = 450 mm
4
 = 80 MPa  l + 100 + l = 450
P = 0.707 s  l    l = 175 mm
= 0.70710  10  80 = 5.6kN
05. Ans (a)
02. Ans (b) Sol: Given: d = 60 mm , s = 10 mm,
Sol: Given, P = 400 kN ,   70MPa
 = 80 MPa T T T
= r = r =
Ssy J 2r t
3
2r 2 t
P = 2 0.707  s   
FS T
=
400 1000 = 2 .70710 80 l 2r  0.707s
2
400000 T
2l = = 2
0.707  10  80 d
2   0.707  s
Total length = 2l  703 mm 4
2.83T
=
03. Ans: (a) sd 2
Sol: Given: s = Size of the weld
P = 340 kN = 340000 N 70   10  (60) 2
T
Ssy 2.83
= 80 MPa,
FS = 2797460 N-mm  T = 2.797 kN-m
s =15 mm
Ssy 06. Ans (a)
P = 0.707s l 
FS Sol: t = 10 mm
340  10 3  0.707  15  l  80 d = 15103 mm
l = 400 mm length of weld adjusted on both S yt
= 85 MPa
sides i.e., 200 mm on each side. FS

pd
 l = h = = 1
4t Equate (1) & (2) t
D1
According to Rankine Theory  2 Ssy
P D 2  D1 t
S yt 4 FS
1 = D1t
FS 205  4  1.7675
P=  110
pd (200) 2
= 85
4t P = 3.9857 MPa
p  15  10 3
 = 85
4  10 08. Ans: (a)
 p = 0.226 MPa Sol: 1 P
2 e
07. Ans: (b) 45

Sol: Weld
r1 b/2 A
S b rmax
D0
D2 D1 b
b
Primary shear stress

D1 = 205 mm, D2 = 200 mm P
1 =
D0 = 210 mm, b t2
Ssy Secondary shear stress
= 110 MPa
FS T
2 =  rmax
210  205 J
s= = 2.5 mm
2  b
T = P  e = P b   = 1.5 Pb
t = 0.707 s = 0.707 2.5 = 1.7675 mm  2
Force = Pressure  Area  l2 
J = A  r12   2
 2  12 
=P D 2 ………. (1)
4
A=bt
Ssy
F = D1t  ……….. (2) l=b
FS
b t  b
r1 =    = ( b >> t)
2 2 2

r1 = distance between two centroids.

rmax = distance from centroid to maximum Linked questions (Q.10 &Q.11)
distance on weld
 b2 b2  2b 3 t 10. Ans: (a)
 J = b t     2 =
12 4  3
2 2
11. Ans: (a)
b b b
rmax =     = Sol: Given:
2 2 2
  75 N / mm 2 , s = 10 mm
  P = 200 kN , a = 145 mm
 
T 1.5Pb b 1.59P
2 =  rmax =  3    P = 200  10 3 N
J  2b t  2 bt
  b = 55mm
 3 
Resultant Shear stress P =   0.707 s  l
200  10 3  75  0.707  10  
= 12   22  21  2 cos 
200 10 3
=
2
 P   1.59P 
2
 P  1.59P  l=
     2   cos 45 75  0.707(10)
 bt  2   bt   2bt  bt 
 = Angle between 1 and 2 l = 377.18 mm

l b
2
= P  1   1.592  2  1 1.59  cos 45 la =
ab
bt  2  2
377.18  55
1.975P =  103.72 mm
= (145  55)
bt
For calculating force carried by top weld
09. Ans: (a) P =   0.707  s   a
Sol: Given:  =140 MPa , s = 6 mm
= 75  0.707  10  103.7
d = 50 mm , r = 25 mm
= 54986.9 N
We know that
= 54.9 kN
T
 P = 55 kN
2 r 2 t
Ssy
 T = 2r2  t 
FS
= 2  252  (0.707 6) 140
 T = 2332161 N-mm
= 2332.161 Nm
RA  500 = 2.2  300

RA = 1.32 kN
Chapter- 7 RB = 2.2 kN –1.32 = 0.88 kN
Sliding Contact Bearings
Bearing pressure,
RA 1.32  103
P   1.408 MPa
01. Ans: (b) d 25  1.5  25
Sol: Given:
Load W = 3 kN 03. Ans: (a)
d = 40 mm Sol: Given:
2
p = 1.3 MPa = 1.3 N/mm d = 75 mm , N1 = 300 rpm
W p1 = 1.4 MPa = 1.4 N/mm2
Pressure (p) =
ld  = 0.06 Pa-sec , N2 = 400 rpm
W p2 = ?
l=
pd
1 N 1  2 N 2

3000 p1 p2
=
1.3  40
Since, same oil is used  is same i.e. 1 = 2
l = 57.69 mm
N1 N 2
 57.69  
 = 1.44 1.45 p1 p2
d 40
300 400

1.4 p2
02. Ans: (a)
Sol: 400  1.4
2.2 kN p2 =
l 300mm l
300
d p2 = 1.87 MPa
A B
RA 500mm RB 04. Ans: (b)

Sol: Given: Eccentricity ratio,  = 0.8

 1.5 h0
d =1
C
d = 25 mm l = 500 mm
h0
W = 2.2 kN a = 300 mm  1  0 .8
C
P= ?
h0
MB = 0  0 .2
C

05. Ans: (a) 0.0212 = 0.326   1000 6 1000  0.002

Sol: d = 150 mm = 0.15 m  0.267  10 
L = 225 mm = 0.225 mm  = 0.0157 Pa  sec
Load (W) = 9kN = 9000 N
C = 0.075 mm, 06. Ans: (a)
Diametral clearance Sol: Given:
(Cd) = 2  0.075 = 0.15 mm d = 50 mm , l = 75 mm, f = 0.0015
3
= 0.15  10 m p = 2 MPa , N = 500 rpm
2o
N = 1000 rpm C = 11.6 W/m C , Tr = 28oC
Heat lost in friction = f× W×V
Heat dissipated by bearing =90 kJ/min
 dN 
90 = (f) (p × l × d)  
H= kW = 1.5 kW  60 
60
  0.05  500
Heat generated at the bearing = 1500 W = 0.0015×2×50×75×
60
dN   0.15  1000
V= = = 14.72 Nm/sec
60 60
14.72 = CA ( Ts Tr)
V = 7.85 m/sec,
f = coefficient of friction 14.72 =11.6×0.05×0.075×8(Ts 28)
Load (W) = 9000N Ts = 70.2C

Heat generated = f .V.W
1500 = f (7.85) (9000) Linked Answer Question 07 & 08
1500 07. Ans: (a)
f= = 0.021
7.85  9000
d 150 08. Ans: (c)
  1000
c d 2  0.075 Sol: Given:
Load d = 100 mm = 0.1 m
Pressure (p) =
ld l = 150 mm = 0.15 mm
9000 W = 4.5 kN = 4500 N
p= = 0.267MPa
0.15  0.225 N = 600 rpm
According to Mckee equation  = 18.5×103 kg/ms = 0.0185 kg/m s
 N  d  Cd = 0.1
f = 0.326    + 0.002
 p  C d   = 0.4

 N s  d 
2
Heat generation = 0.01  150 dN
Sommerfeld Number =   

 p  C d  = 0.01  150    0.3  1800
W W = 2748.7 kJ/min
Here pressure (p) = 
A ld
4500 10. Ans: (a)
= = 30  104 N/m2
0.15  0.1 Sol: Given: d1 = 75 mm, d2 = 12 mm
P = 0.3 MPa p = 0.6 MPa = 0.6 N/mm2
Sommerfeld no “S”  2
Area =
4

d 1  d 22 
 600 
0.0185    2
 60   100  
=
0.3 10 6
  A= 
75 2  12 2 
 0.1  4
= 0.617 A = 4304.77 mm2
h0 Axial load = p ×A
Eccentricity ratio,  = 1 
 Cd  = 0.6 × 4304.77 N
 
 2  = 2582.862 N
h0 P = 2.58 kN
0.4 = 1 
 0.1 
 
 2  11. Ans: (a)
h0 = 0.03 mm Sol: d = 60 mm = 0.06 m
N = 600 rpm , P = 120 kPa
09. Ans: (a)  = 0.05
Sol: Given For foot step bearing
W = 150 kN , N = 1800 rpm 2
Tf   F  r
d = 300 mm = 0.3 m 3
p = 1.6 N/mm2 = 1.6 106 Pa 2 
  0.05  120  10 3   0.06 2  0.03
3 4
Cd = 0.25,  = 20 103 Pa-sec
Tf = 0.339N-m
K = 0.002
2NTf
  N  d   P
f = 0.326    K  60
  p  C d   2  600  0.339
  21.29 W
  3
 300   60
= 0.326 20  10  1800    0.002
  1.6  10
6
 0.25  
= 0.01
For Ball bearing, K = 3

3
Chapter- 8  48.545 
L10 =  
Rolling Contact Bearings  P 
3
L 50  48.545 
01. Ans: (d) L10 =  
5  P 
Sol: 6205 bearing
60 NL H 60  500  6000
C = 10.8 kN L50 = 6
=
10 10 6
6305 series bearing have higher load
= 180 million rev
carrying capacity than 6205 bearing. Hence 3
among the given option 16.2 kN is greater L 180  48.545 
L10 = 50   
5 5  P 
than 10.8kN.
3
 48.545 
36 =  
02. Ans: (b)  P 
Sol: Given: 6210 bearing P = 14.7 kN
C = 22.5 kN
L = 27 million rev Linked Answer Question (04 & 05)
6 – series – Ball bearing
3
04. Ans: (a)
C
L10 =  
P 05. Ans: (c)
K = 3 for Ball bearing Sol: Fr = 2.5 kN
3 Fa = 1.5 kN
 22.5 
27 =  
 P  Cs = 1.5
11.39  10 3 N = 1000 rpm

P3 =
27 X = 0.56
P = 7.5 kN Y = 1.4, V = race rotation factor = 1
Equivalent load (P) = (XVFr + YFa)Cs
03. Ans: (b)
V for most bearings = 1
Sol: Given: C = 48.545 kN
P = [(0.56  1  2.5) + (1.4  1.5)]1.5
L = 6000 hrs
N = 500 rpm P = [11.4 + 2.1]1.5
P = (3.5)(1.5)
K
C P = 5.25 kN
L10 =  
P
c
K 30
L10 =   N3 = 3n3 =  720 = 216
P 100
K = 3 for ball bearing N = 270 + 576 + 216 = 1062
40 hrs 52 weeks
LH =   5 years  N P 3  N 2 P23  N 2 P33 
1K
week yr P =  1 1 
N1  N 2  N 3 
= 10,400 hrs  
60  N  L H K = 3 for Ball bearing

L=
 270  5 3   576  7 3   216  33 
13
10 6
= 
60  1000  10,400  270  576  216 
=
10 6 1
L = 624 million revolutions  33750  197568  5832  3

=  
 1062
3
C
L10 =   13
P  237150 
= 
3
 1062 
 C 
624 =   P = 6.067 kN
 5.25 
K
C C
 8.545 L=  
5.25 P
3
C = 44.86 kN  16.6 
L=  
 6.067 
Linked Answer Question (06 & 07) L = 20.5 million rev
06. Ans: (c)
Linked Answer Question (08 to 11)

07. Ans: (a)
Sol: Given C = 16.6 kN
08. Ans: (b)
% of element time = 
30
N1 = 1n1 =  900 = 270 09. Ans: (a)
100
40
N2 = 2n2 =  1440 = 576 10. Ans: (b)
100

11. Ans: (a)

Sol: Given: Chapter- 9
W 500
200 Clutch Design
Fr
T1 = 3 kN
T2 = 1.5 kN 01. Ans: (b)
Fa = 2kN RA Sol: Given,
LH = 5000 hrs W = 1000 N, n=2
X = 0.56 r1 = 150 mm = 0.15 mm
RB
Y = 1.5 T1 r2 = 100 mm = 0.1 mm
 = 0.5
T2
r1  r2
Mean Radius (R) =
W = weight of pulley = 1 kN 2
Resultant Radial load of shaft = 3  1.52  12 150  100

2
R = 4.61 kN = RA + RB
R = 125 mm
Take MB = 0
Torque Transmitted,
RA  500 = R  300
T = nWR
4.61  300
RA = (For both sides effective n = 2)
500
= 2  0.5  1000  125
RA = 2.766 kN,
= 125000 Nmm
RB = 1.8436 kN
T = 125 Nm
Equivalent load
P = [XVFr + FaY]
Linked Answer Questions (2 & 3)
= (0.56  1  2.76) + (1.5  2)
P = 4.546 kN 02. Ans: (a)
Dynamic load rating
K
03. Ans: (a)
C Sol: P = 10 kW
L10 =   , [K = 3 For Ball bearing ]
P
T = 100 N-m
60  400  5000 n=2
L10 = =120 million rev
10 6
pmax = 0.085 MPa
3
 C  d1 = 1.25d2
120 =  
 4.55  r1 = 1.25r2
C = 22.44kN  = 0.3
W r1  r2  05. Ans: (c)

T=  n for uniform wear
2 Sol: Given,  = 0.5
 2Cr1  r2 r1  r2  r1 = 150 mm = 0.15 m
= 2
2 r2 = 100 mm = 0.1 m
[ W = 2C(r1  r2), C = p1r1 = p2r2] T = 0.4 kNm = 400 Nm
100 = (0.3)2(0.085)(r2)( r12  r22 ) n1 + n2 = 5,

n = No. of pairs of contact surface
100103 = (0.3)2(0.085)(r2)[(1.25r2)2 r22 ]
n = n1+ n2 1 = 5  1 = 4
r1 = 130 mm, d1 = 260 mm r1  r2 0.15  0.1
R= = = 0.125m
r2 = 104 mm, d2 = 208 mm 2 2
W = 2C(r1 r2) T = nW R
= 2(pmax)(r2)(r1r2) 400 = 4(0.5) (W) 0.125
W = 1600 N
= 2(0.085)(104)(130  104)
 Four springs exert axial load,
W = 1.44 kN
1600
Load per spring = = 400 N
4
04. Ans: (b)
Sol: Tmax = 140 N-m Linked Answer Question (06 & 07)
d1 = 220 mm, d2 = 150 mm
Pmax = 0.25 MPa 06. Ans: (b)
 = 0.3 Sol: N = 1000 rpm,
r r  2 = 240   = 120
T = W  1 2 
 2   = 0.2, rm = 150 mm, P = 20 kW
r r  p = 70 kN/m2
= (2)C(r1r2)  1 2 
 2  60P r r
T= = Wnrm = Wn  1 2 
2N  2 
 r 2  r22 
=  2 Pmax r2  1 
 2 6020  1000
  T= = 191 N-m
21000 
i) T1 = 114 N-m Slip takes place
ii) T2 = 148 N-m suitable 191 103 N-mm = 0.2  Wn  150
iii) T3 = 173 Nm Wn = 6366.19 N [ Wa = Wn sin  ]

Wa = 1323.60 N

2  r3  r3 
T  W  12 22   n
b 3  r1  r2 
Wn 2 1003  603 
 83.6103 =  0 .3  W  2
2
100  60 
2
3
W = 1706.12 N
Wa
Force required for engagement
10. Ans: (a)
Wae = Wa + Wncos
Sol: Given
= 1323.60 + [0.26366.19 cos12]
D = 300 mm
Wae = 2.56 kN
b = 100 mm
 = 0.2
07. Ans: (b)
 = 100
Sol: Wn = p  2rmb
3 p = 0.07 MPa = 0.07 N/mm2
6366.19 = 70 10 2    0.15  b
N = 500 rpm
 b = 0.0964 m = 96.4 mm
b
Common Data for Q. 8 & 9
r1 r2
08. Ans: (c)  r1
r2
09. Ans: (a)
Sol: N1 = 200 rpm,
2N 2    200
1 = = = 20.95 rad/s
60 60 We know that
2 = 0 W = 2C(r1  r2)
1   2 20.95 = 2pr (r1  r2) ( C = p  r)
=  = 4.18 rad/s2
t 5 = 2prbsin (r1  r2 = b sin)
Torque T = I = 20.07150 (100 sin10)
= 20  4.18 = 83.6 N-m W = 1146 N
 = 0.3 W 1146
Wn = =
For uniform pressure, sin  sin 10
Wn = 6599 N

Force required for engagement

Wen = Wn(sin+ cos)
= 6599(sin10+0.2 cos10) Chapter- 10
Brakes
Wen = 2445 N
11. Ans: (d) Linked Answer Questions (01 & 02)

60P
Sol: T   318.3 N  m
2N 01. Ans: (b)
2N Sol: MPivot = 0
2  = 78.5 rad/s
60 300 500 = RN 200
318.3 = n mr     R2
2
2
1 RN = 750 N
1 = 0.752, n=4 Ft = RN =180 N
 9 T = Ft r
318.3 = 40.25m 0.1251    78.5 2 0.15
 16   300  3
= 180     10 = 27 N-m
m = 6.3kg  2 
12. Ans: 157mm & 135.22mm 02. Ans: (a)

Sol: Centrifugal force between each shoe and 2  100
Sol: 1= = 10.47 rad/sec
drum 60

F = mr 22  12  2 = 0
F = 2123.08 N Capacity to bring the system to rest from
F 100 rpm = work done = Heat generation =
Area  = 21230.87 mm2
0.1 T
    2 
widtharc length = w  150 =21230.87 = T 1 t
3  2 
w = 135.22 mm = 275.235 5 = 706.725 J

Length = 150 =157 mm
3 03. Ans: (b)
Length = 157 mm Sol: µ = 0.3
Width = 135.22 mm
2 = 90 = /2 rad
 = 45

Equivalent coefficient of friction 12880

= e
4 sin  6880
1 
2  sin 2   = 0.199 = 0.2
4  0.3  sin 45 0
=
  sin 90 0 05. Ans: (a)
2
Sol:
0.848  150
= = 0.329 = 0.33
2.57
A B
220 N
All dimensions
Common Data Question 04 & 05 T2 T1 in ‘mm’
04. Ans: (c) 50 100 100
Sol:
 150 We know that
A B T 
220 N ln  1  = µ 
All dimensions  T2 
T1 T2 in ‘mm’
Here, µ = 0.4, as given
50 100 100 T 
ln  1  = 0.4 × 
 T2 
T = 450 N-m =?
T 
P = 220 N a = 50 mm ln  1  = 0.546
 T2 
b = 100 mm
(or)
Mpivot = 0
 T1 
(220  200) (T2 100) + (T1 50) = 0   = eµ
 T2 
T2 100 50T1 = 220  200 ……. (1)
T = (T1 T2)r  T1 
  = e(0.4 × )
 0.150   T2 
T = (T1 T2)  
 2   T1 
  = 3.51……. (1)
T1  T2 = 6000 …… (2)  T2 
From (1) and (2) T1 = 12880 N Here when the drum rotates in anti
T2 = 6880 N clockwise direction. T1 will be attached to B
T1 and T2 will be attached to A. i.e. tight side
= e
T2 and slack side tensions will be changed.
Taking moments about “O” 07. Ans: (d)
220 × 200 + T2 × 50 = T1 × 100 …..(2) Sol: Energy absorbed, E = T  
By solving 1 & 2    2 
75  T   1  t
 2 
T2 = 146.17 N, T1 = 513 N
 2  500 
Torque = (T1 T2)  r  
75  T   60  0   0 .4
= (513 146.17)  75 103  2 
 
 
= 27.5N-m
 T = 7.16 Nm
Linked Answer Questions 06 & 07

Linked Answer Question (08 & 09)
06. Ans: (b)

08. Ans: (c)
Sol: d = 250 mm
Sol: T = 800 N-m, r = 0.5 m
 = 7200 kg/m3
T = (T1 T2)  r
t = 20 mm
800
 T1  T2 =
 = 0.40 sec 0.5
N = 500 rpm T1 T2 = 1600 N
But, T2 = 300 N
Energy absorbed by brake
T1 = 1900 N
I 22  12 
1
E=
2 T1 1900
= e  = e0.45 
2 T2 300
2  d 
I = mK = At  
2 2  = 235
2
  0.250 
I = 7200  0.25 (0.02) 
2
 09. Ans: (c)
4  2 2 
T1 1900
= 0.055 kgm2 Sol: Pmax = 
r.W 0.5  0.03
N2 = 0  Stop
Pmax = 126.67 kPa
2
E=
1
0.05 2  500  = 75 J
2  60 

Common Data Question (10 & 11)
10. Ans: (a)

Chapter- 11
Spur Gear Tooth
11. Ans: (b) 01. Ans: (b)

Sol: Given Sol: Given: Tp = 25 , m = 4 , C=?
d = 320 mm = 0.32 m Np = 1200 rpm , NG = 200 rpm
r = 160 mm = 0.16 m mTp  TG 

C=
2
 = 0.3
TP N G 1200
F = 600 N   TG =  25 = 150
TG N P 200
Taking moments about ‘O’
425  150
600(400 +350) − Ft (200−160) = RN(350) C= = 350 mm
2
600(750) − Ft(40) = RN(350)
02. Ans (b)
450000 − RN(40) = RN(350) ( Ft = RN) Sol: Given , T1 = 19 , T2 = 37, C = 140 mm
450000 − RN(12) = RN(350) mT1  T2 
C=
2
RN(350) + RN(12) = 45000
m19  37 
450000 140 =
RN = 2
362
140  2
RN = 1243 N m= = 5 mm
56
For calculating breaking torque (TB)
03. Ans: (c)
Ft =  RN
Sol: m = 8 mm
Ft = 0.3  1243
Face width (w) = 90 mm
Ft = 372.9 N Ft = 7.56 kN
TB = Ft  r = 372.9  0.16 = 59.664 Tensile stress = 35 MPa = S
TB = 60 Nm Form factor (y) = ?
Let CV = 1
Ft = SwmyCv
7.56103 = 35 106908y
 y = 0.3

04. Ans: (a) 20  103

 = 80106(14m)m 0.0941
Sol: P = 9 kW , N = 1440 rpm  d p  300 
 
d = 100 mm , Ft = ?  60  1000 
P = Ft  V ( dp = mTp)
P 9  10 3 20  10 6  60
Ft =  = 1.19 kN  = 80 140.094m2106
V   0.1  1440   18  m  300
60
 m = 5.98  6
05. Ans (b)

Linked Answer Questions 07 & 08
Sol: P = 10 kW = 10103W
V = 600 m/min 07. Ans: (a)
d = 100 mm  r = 50 mm
P 08. Ans: (b)
Ft =
V Sol: P = 11 kW , NP = 1440 rpm
10  10  60
3
1
= = 103 N  = 14 , m = 6 mm
600 2
Ft = 1 kN TP = 25 , y = 0.1, Cv = 0.21
1  10  50
3
TG N P
Torque = Ft  r =  =3:1
1000 Tp N G
T = 50 Nm Tmax = 1.5 Tmean
S = 210 MPa
06. Ans: (b) Ft = ? , w = ?
Sol: Given P = 20 kW
P  dN 
NP = 300 rpm Ft = Cs  V   (d = mT)
V  60 
b = 80 MPa
11  10 3
Ft =
y = 0.094, Cv = 1 6  25  1440
w = 14 m 60  1000
Tp = 18, m=? Ft = 0.98 kN
P
Ft = = SwmyCv 
V Ft = S w m y Cv
0.98 103 = 210  w  6  0.1  0.21 w
= 37 mm

Linked Answer Questions 09 to 11 11. Ans: (d)

Sol: 200 N  1 mm width
09. Ans: (b)
47.85 kN  ?
Sol: P = 500 kW, NP = 1800 rpm,
1 47.85  10 3
C = 660 mm,  = 22 , m = 8 mm w= = 240 mm
2 200
TG 12. Ans: (c)

= 10:1
TP Sol: Steel = 120 MPa  for pinion
N SCI = 100 MPa  for gear
Fn = 200
mm Form factors
m TG  TP  For gear, for pinion (yCI)g = 0.13
C
2 Form factors
8TP  10TP  (ysteel)p = 0.093
660 =
2 Ssteel  ysteel = 120  0.093 = 11.16
TP = 15
SCI  yCI = 100 0.13 = 13
TG = 150
 Ssteel ysteel < SCI  yCI
dp = mTp = 8(15) = 120 mm
(Strength)pinion < (Strength)gear
Ft = ?
So Pinion is weaker than gear
Fr on bearing = ?
w=? 13. Ans: (b)
P 500(kW ) TG
Ft = 
V d p N p Sol: Given: G.R = =2
TP
60
w = 10 cm = 100 mm
500  10 3
= dp = 40 cm = 400 mm
 120   1800  1
 m   
 1000   60  sec Stress factor for fatigue = 1.5 N/mm2 = K
Ft = 44.2 kN 2TG 22TP  4
Q=  =
TG  TP 2TP  TP 3
10. Ans: (c)
Fw = KdpwQ
Sol: Fr = Ft . Tan  4
= 44.2 Tan (22.5) = 18.3 kN Fw = (1.5)(400)(100) = 80 103
3
Ft 44.2 = 80 kN
Fn   = 47.85 kN
cos  cos 22.5

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03. Ans: (a)

06. Ans: (c)

08. Ans: (a)

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According to maximum shear stress theory

According max shear stress theory 08. Ans: (a)

 A = 273.22 mm2 = (/4) d2 Torque, T = 5  103  0.5

Major principal stress

11. Ans: (a) 13. Ans: (b)

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Se = 0.5 Sut

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04. Ans: (b)  meq = 12m   22 m  1m  2 m

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Common Data for Questions 05 & 06 10 5 3 1

05. Ans: (c) & 06. Ans: (a)

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09. Ans: (c) eq =  2  3 2

Common Data for Questions 10 & 11

10. Ans: (c) & 11. Ans: (d)

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Common Data Question (03, 04, 05)

As r1 and r2 not given, so it is not possible to

05. Ans: (c) 07. Ans: (d)

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Load carrying capacity (F)

4 103  1.8  0.2 0.2 2840  24

12. Ans: (b)

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03. Ans: (d) Syt = 300 MPa

04. Ans: (d) 7.36  10 3 300

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Linked Answer Q 08 & 09 S yt

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12. Ans: (b) PA = CL2 (tensile load)

d = 12.74mm  13mm n=4, P = 5 kN

13. Ans: (a) F.S = 5 , dc = 0.8 d

Sol: n = 4 PtA = KL2 = (Tensile)

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P 5 15. Ans: (a)

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04. Ans: (b)

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07. Ans: (b) 45

Primary shear stress

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r1 = distance between two centroids.

 = Angle between 1 and 2 l = 377.18 mm

RA  500 = 2.2  300

RA 500mm RB 04. Ans: (b)

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05. Ans: (a) 0.0212 = 0.326   1000 6 1000  0.002

Load (W) = 9000N Ts = 70.2C

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For Ball bearing, K = 3

11.39  10 3 N = 1000 rpm

K = 3 for ball bearing N = 270 + 576 + 216 = 1062

60  N  L H K = 3 for Ball bearing

L = 624 million revolutions  33750  197568  5832  3

06. Ans: (c)

Linked Answer Question (08 to 11)

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11. Ans: (a)