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THERMAL POWERTECH CORPORATION INDIA LIMITED o Action - VI Information noted Retained for reference and records.
This document has been reviewed as noted with regard to general
conformity with the Contract specifications and requirements. The Vendor /
Hyderabad, India Contractor is responsible for correctness of design calculation and details.
Approval of this document does not relieve the Vendor / Contractor of his
responsibility in carrying out the work correctly and fulfilling the complete
requirements of the contract nor does it limit the purchaser's rights under the
contract.
Chennai, India
BTG CONTRACTOR:
DONGFANG ELECTRIC CORPORATION LIMITED
Chengdu, China
Sub Contractor:
Northwest Electric Power Institute Of Commissioning
Xian, China
Document Title:
P e r f o r ma n c e Te s t P ro c e d u re
( B O I L E R E F FI C I E N C Y )
Feb. 4
3 李建 郁翔 王永庆 苏耕
2016
Dec. 29
2 李建 郁翔 王永庆 苏耕
2015
Appendix AA:
锅炉效率性能试验程序
Performance Test Procedure
( BOILER EF FICIENCY )
DECL-TPCIL-PGT-001 1 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
1. 前言 Preface
印度科瑞希纳 2×660MW 超临界燃煤电站项目由东方电气股份有限公司( DECL ) 作为
BTG 设备供货方,供货范围包括锅炉及辅机、汽轮机及辅机、发电机及辅机。其中,锅炉、
汽机、发电机由其下属的子公司生产。该电站 1 号机组计划于 2014 年 2 月进入商业运行,2
号机组计划于 2014 年 5 月进入商业运行。由 DECL 在商业运行后 6 个月内进行性能考核试验。
锅炉为超临界参数变压直流炉、一次再热、平衡通风、半露天布置、固态排渣、全钢构
架、全悬吊结构 Π 型锅炉。
DongFang Electric Company Ltd. ( DECL ), as the BTG supplier of Indian Krishnapatnam
2×660MW Super Critical Coal-fired Power Plant Project, supplied the boiler and auxiliaries, steam
turbine and auxiliaries and generator and auxiliaries. Thereinto, the boiler, turbine and generator are
manufactured by the subcompany of DECL. The unit No.1 was scheduled into COD in Feb. 2014
and the unit No.2 was scheduled into COD in May 2014. The performance test will be conducted
by DECL within 6 months after COD separately.
The boiler is a supercritical pressure once-through boiler with the characteristics of single
reheat, balanced draft, semi-outdoor arrangement, dry bottom ash extraction, full steel structure,Π
type and full suspension construction
1.1 锅炉主要参数 Main parameters of boilers
锅炉主要参数(最终与汽轮机的参数相匹配,主要数据见表 1。
Boiler main parameters match the parameters of the steam turbine, Boiler main parameters
are shown in the following Table1.
表1 锅炉主要设计参数
Table 1: Boiler Main Parameters
项目 锅炉主要参数 单位 数值
Item Boiler main parateters Unit Data
蒸汽流量(BMCR/TMCR)
t/h 2105/1900
Boiler Maximum Continuous Rating (BMCR)
过热蒸汽 蒸汽压力(BMCR/TMCR)
MPa(g) 25.5/25.26
Main steam Steam pressure (BMCR/TMCR)
蒸汽温度(BMCR/TMCR)
℃ 570
Steam temperature (BMCR//TMCR)
再热 蒸汽流量(BMCR//TMCR)
t/h 1649/1556
蒸汽 Steam flow (BMCR//TMCR)
Reheated 进口蒸汽压力(BMCR/TMCR)
Mpa(g) 4.94/4.67
steam Inlet steam pressure (BMCR/TMCR)
DECL-TPCIL-PGT-001 2 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
出口蒸汽压力(BMCR/TMCR)
Mpa(g) 4.72/4.47
Outlet steam pressure (BMCR/TMCR)
进口蒸汽温度(BMCR)
℃ 330/324
Inlet steam temperature (BMCR/TMCR)
出口蒸汽温度(BMCR/TMCR)
℃ 603/601
Outlet steam temperature (BMCR)
给水温度(BMCR//TMCR)
℃ 287/283
Feed water temp. (BMCR//TMCR)
注: Notes:
(1)压力单位中“g” 表示表压。 “a” 表示绝对压(以后均同)。In the pressure unit, "g"
means relative pressure and "a" means absolute pressure. (The same below)
1.2 设计煤质 Design coal
锅炉设计煤种如 2 表所示。Design coal data is shown in the table 2.
表2 锅炉设计煤种 Table 2 Design coal
最优煤 最差煤种
符号 设计煤种
单位 种 Worst
Symb Design
名称 Unit Best coal
ol coal
Item coal
收到基碳
Car % 42 45 35
Received based carbon
收到基氢
Har % 3.5 4.2 3
Received based hydrogen
收到基氧
Oar % 10.5 11.1 10.5
Received based oxygen
收到基氮
Nar % 1 1 1.4
Received based nitrogen
收到基硫
Sar % 0.5 0.7 0.5
Received based sulfide
全水分
Mar % 8.5 12.0 8.5
Received based water
灰分
Aar % 34 26 41
Received based ash
挥发份(收到基)
Vdaf % 23 27 22
Received based volatile
高位发热量(收到基)
Q HHV Kcal/kg 4135 4620 3300
GCV
哈氏可磨系数
HGI 45 55 45
HGI
1.3 水文气象条件如表 3 所示。Hydrologic and weather conditions are shown in the table 3.
DECL-TPCIL-PGT-001 3 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
表3 水文气象条件
Table 3:Hydrologic and weather conditions
序号 项 目 单位 特征值
SN Items Unit Data
最高干球温度
1 ℃ 42.2
Maximum dry-bulb temperature
最低干球温度
2 ℃ 18.3
Minimum dry-bulb temperatur
3 日平均气温(最高) ℃ 33
Daily average temperature (max.)
4 日平均气温(最低) ℃ 24.4
Daily average temperature (min.)
5 最大相对湿度 % 84
Maximum relative humidity
6 最小相对湿度 % 46
Minimum relative humidity
7 最大风速 m/s 50
Maximum wind velocity
8 多年平均降水量 mm 1100
Average annual precipitation
2. 试验目的 Purpose
检验与考核锅炉的各项技术经济指标是否达到合同、设计的要求。
To Check and verify whether the performance value of the boilers satisfy the requirement of the
Contract and design.
5. 测点布置、测量项目及方法
DECL-TPCIL-PGT-001 4 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 5 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
Environment conditions: Measure the dry bulb temperature and the wet bulb temperature
with the related thermometer and measure the pressure atmosphere with Electronic
micromanometer at the suction area of the FD fan with an interval of 30 minutes.
DECL-TPCIL-PGT-001 6 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
See the table 4 for the main instruments to be used during the test. All instruments shall be
calibricated by a competent third-party, and all the calibricated instruments to be used during
the test shall be within the period of validity and confirmed by the owner before the test.
Table 4:main test instruments
设备名称 数量 型号 测量范围 精度
Instrument Qty. Type Specification Precision class
烟气分析仪 O2 0-21%
2 MRU 0.5
Flue gas analyzer CO 0-1000ppm
热电偶 铠装(E 型)
56 (0-600)℃ I
Thermocouple E
电子微压计
1 EMP-6A 0-6000Pa 0.5
Electronic micromanometer
删除 deleted
通风干湿表
1 DHM2 (10%-100%)RH 0.5
wet and dry bulb thermometer
7. 性能考核指标及保证条件
DECL-TPCIL-PGT-001 7 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 8 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
7.2.9 试验时不投油助燃。
Without oil support during the test.
7.2.10 锅炉保持工况稳定时间 4 小时。
Boiler shall maintain 4h stabilization operation under test condition during test .
7.2.11 试验期间运行人员在 DECL 的指令下进行机组操作。未得到指令,不得进行任何干
扰运行工况的操作。若遇到危及设备和人身安全的意外情况,运行人员有权按规程进
行紧急处理,并告之试验负责人暂停试验。
The operators can operate the unit under the supervision of DECL. Without the order of
DECL engineer, the operator should not be the abnormal operation which will affect the
test. In the event of emergencies case endangering the equipment and personal safety, the
operators have the right to take emergency measures according to the regulations, and
inform DECL engineers immediately.. DECL will make the decision to continue the test or
not.
DECL-TPCIL-PGT-001 9 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
Prior to the official test, a preparatory test to be conducted in accordance with the
requirements of the official test. The purpose as follows:
8.2.1 确认所有测试仪表、仪器的可靠性与准确性,保证试验顺利进行。
To confirm the reliability and normality of all the test instruments to ensure the smooth
operating of the test.
8.2.4 培训试验人员的测试操作水平。
Train the operators involved in the test to enhance the test operations ability
8.2.5 对正式试验工况进行预验证。
Pre-test the performance guarantee value.
注意:如果预备性试验结束后,经考核试验双方共同确认,预备性试验的试验条件满
足正式试验的要求,将预备性试验作为正式试验处理。
Noted: After the completion of the preparatory test, if the test conditions of the preparatory
test satisfy the requirements of the official test and confirmed by the both parties,
the preparatory test can be treatedas the official test.
8.3 正式试验
Official test
8.2.1 试验前后各方签署锅炉性能试验工况认可书(见附录 A)。
Approval Document for the Performance Test Working Conditions of the Boilers shall be
signed by both parties before and after the test. (See appendix A)
8.2.2 正式试验前,锅炉机组应连续正常运行 3 天以上。正式试验前 12 小时中,前 9 小时
机组运行负荷不低于试验负荷的 75%。正式试验前 3 小时内,应保持预定的试验负荷。
Prior to the official test, the boiler shall keep running normally for 3 days. During the 12
hours before the official test, the operating load of the unit shall not be less than 75% of the
test load for the first 9 hours, and the test load shall be maintained for the latter 3 hours.
8.2.3 试验结束后,锅炉在试验工况下继续稳定运行 1 小时,以便进行试验工况的复核。
After the completion of the test, the boiler continues to run for 1 hour under the test
working conditions in order to review the test conditions.
9 数据处理
Data Processing
9.1 锅炉效率热损失法进行计算,并按标准和双方约定作出修正。
DECL-TPCIL-PGT-001 10 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
Heat loss method is taken for calculating the boiler efficiency. Correction to be considered
according to PTC 4 and the agreement of both parties.
9.2 灰平衡比率
Ash balance ratio
炉底大渣份额 Proportion of bottom ash: 10%;
预热器出口飞灰 Portion of fly ash (air pre-heater outlet) 90%。
9.3 热效率试验进行两次,两次偏差应不大于 0.5%,否则应进行第三次试验。
The boiler efficiency test to be conducted two times.The test result is acceptable if the
deviation between them don’t exceed 0.5%.Otherwise,the third test shall be conducted.
9.4 锅炉效率的计算 Calculation of boiler efficiency
9.4.1 锅炉计算效率 Boiler calculated efficiency EFC:
EFC=1-THL %
Where:
THL- Total heat loss %
THL=QpLUbC+QpLDFg+QpLWF+QpLH 2 F+QpLWA+QrLSrc+QpLCO+QpLRs+QpLRa+
QpLPr+QpLALg+QpLNOx+ QpLUN %
Where:
QpLUbC- 灰渣中未燃碳热损失 Heat loss due to unburned carbon in ash %
QpLDFg – 干烟气热损失 Heat loss due to dry gas %
QpLWF –燃料中水分热损失 Heat loss due to moisture in coal %
QpLH 2 F-燃料中H 2 燃烧生成水热损失Heat loss due to H 2 O from combustion of H 2 %
QpLWA-空气中水分热损失 Heat loss due to moisture in air %
QrLSrc –表面辐射与对流热损失 Heat loss due to surface radiation & convection %
QpLCO –烟气中 CO 热损失 Heat loss due to carbon monoxide in flue gas %
QpLRs – 底渣显热热损失 Heat loss due to sensible heat in bottom ash %
QpLRa –飞灰显热热损失 Heat loss due to sensible heat in fly ash %
QpLPr- 磨煤机排出石子煤热损失 Heat loss due to pulverizer rejects %
QpLALg- 漏风引起热损失 Heat loss due to air infiltration loss %
QpLNOx- 形成 NOx 引起的热损失 Heat loss due to NOx formation loss %
QpLUN –不确定热损失 Unaccountable loss %
DECL-TPCIL-PGT-001 11 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 12 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
附录 A Appendix A
锅炉性能试验工况认可书
Approval Document for the Performance Test Working Conditions of the Boilers
业主: Owner:
锅炉试验机组:印度科瑞希纳 2×660MW 超临界燃煤电站 号机组
Boiler test unit:No. Unit for Indian Krishnapatnam 2×660MW Super Critical Coal-fired
Power Plant
试验地点 Location for test::
试验工况 Test working conditions: 试验日期 Test date:
制造厂:DONGFANG BOILER GROUP CO., LTD.
1.锅炉机组的系统及运行状态满足试验条件;
The boiler system and operating state meet the test conditions;
2.试验用仪器、仪表已全部经过校验合格、工作正常、有效,可以用于
本次试验;
All instruments and meters required by the test are all checked and qualified
试验开始确认 after verification, suitable for this test;
Confirmation 3.试验人员全部到位,能够胜任试验工作;
at start time of All staff involved in the test are in readiness and qualified to conduct this test;
the test 4.各方均同意开始进行试验。
Various parties agree to undertake this test.
试验开始时间:Start time of the test:
确认签字:Confirmed by signature:
业主:Owner: 制造厂家:Manufacturer:
DEC:
1.试验时间满足试验要求;
The test time meets the test requirements;
2.试验数据完整、准确、真实、有效。各方均保留一份原始数据文件一
试验结束确认
套备案;
The data of the test is complete, accurate, true and effective. Various parties
maintain one document of original data for records;
DECL-TPCIL-PGT-001 13 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
3.各方均同意结束本次试验测试。
Various parties agree to complete this test
试验结束时间:End time of the test:
确认签字:Confirmed by signature:
业主:Owner: 制造厂家:Manufacturer:
DEC:
DECL-TPCIL-PGT-001 14 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
附录 B DCS 存盘清单
DECL-TPCIL-PGT-001 16 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 17 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 19 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 20 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
DECL-TPCIL-PGT-001 21 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
LEVEL 1
10HAG10CP101 汽水分离器出口压力 1 STEAM-WATER SEPARATOR OUTLET PRESSURE 1
10HAH60CP101 高温过热器出口集箱压力 1 FINAL SH OUTLET HEADER PRESSURE 1
10HAH60CP104 高温过热器出口集箱压力 4 FINAL SH OUTLET HEADER PRESSURE 4
10HAG30CF101 再循环泵出口母管流量 BCP PUMP OUTLET HEADER FLOW
锅炉启动扩容器疏水泵出口 BOILER FLASH TANK DRAIN PUMP OUTLET HEADER
10LCL10CP101 母管压力 PRESSURE
10HAG10CL102 汽水分离器储水罐液位 2 STEAM-WATER SEPARATOR STORAGE TANK LEVEL 2
10HAG10CP102 汽水分离器出口压力 2 STEAM-WATER SEPARATOR OUTLET PRESSURE 2
10HAH60CP102 高温过热器出口集箱压力 2 FINAL SH OUTLET HEADER PRESSURE 2
10HAH60CP105 高温过热器出口集箱压力 5 FINAL SH OUTLET HEADER PRESSURE 5
10HAG10CL103 汽水分离器储水罐液位 3 STEAM-WATER SEPARATOR STORAGE TANK LEVEL 3
10HAG10CP103 汽水分离器储水罐压力 STEAM-WATER SEPARATOR STORAGE TANK PRESSURE
10HAH60CP103 高温过热器出口集箱压力 3 FINAL SH OUTLET HEADER PRESSURE 3
10LAD20CP101 再热器减温水总管给水压力 RH DSH WATER MAIN PIPE PRESSURE
锅炉扩容器疏水母管电动调
10LCL20AA001ZZ 节阀位置反馈 BOILER FLASH TANK DRAIN MCV POS.
再热器 A 侧减温器减温水流量
10LAD21CF101 1 RH SIDE A DSH WATER FLOW 1
10LAD32CF101 A 侧过热器一级减温水流量 1 SIDE A PRIMARY SH. DSH WATER FLOW 1
10LAD41CF101 A 侧过热器二级减温水流量 1 SIDE A SECONDARY SH. DSH WATER FLOW 1
10LBA10CP101 主蒸汽压力 1 MAIN STEAM PRESSURE 1
10LAC40CF101 锅炉主给水流量 1 BOILER FEED WATER FLOW 1
10HNA10CQ101 后烟井 A 侧烟气含氧量 1 BACK PASS A O2 CONTENT 1
10LBC31CP101 低温再热器入口 A 侧蒸汽压力 PRIMARY RH INLET SIDE A STEAM PRESSURE
10LBA01CP101 高旁阀 1 后压力 HP BYPASS VALVE 1 DOWNSTREAM PRESSURE
再热器 A 侧减温器减温水流量
10LAD21CF102 2 RH SIDE A DSH WATER FLOW 2
10LAD32CF102 A 侧过热器一级减温水流量 2 SIDE A PRIMARY SH. DSH WATER FLOW 2
10LAD41CF102 A 侧过热器二级减温水流量 2 SIDE A SECONDARY SH. DSH WATER FLOW 2
10LBA10CP102 主蒸汽压力 2 MAIN STEAM PRESSURE 2
10LAC40CF102 锅炉主给水流量 2 BOILER FEED WATER FLOW 2
10HNA10CQ102 后烟井 A 侧烟气含氧量 2 BACK PASS A O2 CONTENT 2
10LBB01CP101 低旁阀 A 后压力 LP BYPASS VALVE A DOWNSTREAM PRESSURE
再热器 A 侧减温器减温水流量
10LAD21CF103 3 RH SIDE A DSH WATER FLOW 3
10LAD32CF103 A 侧过热器一级减温水流量 3 SIDE A PRIMARY SH. DSH WATER FLOW 3
10LAD41CF103 A 侧过热器二级减温水流量 3 SIDE A SECONDARY SH. DSH WATER FLOW 3
10LBA10CP103 主蒸汽压力 3 MAIN STEAM PRESSURE 3
10LAC40CF103 锅炉主给水流量 3 BOILER FEED WATER FLOW 3
10LCC12CF101 低旁 A 减温水流量 LP BYPASS A SPRAY WATER FLOW
10LCC12CP101 低旁 A 喷水压力 LP BYPASS A SPRAY WATER PRESSURE
10HNA10CQ103 空预器 A 出口烟气含氧量 APH A OUTLET GAS O2 CONTENT
10LAD22CF101 再热器 B 侧减温器减温水流量 RH SIDE B DSH WATER FLOW 1
DECL-TPCIL-PGT-001 22 / 47
Performance Test Procedure (Boiler efficiency) Rev. 3
1
10LAD31CF101 B 侧过热器一级减温水流量 1 SIDE B PRIMARY SH. DSH WATER FLOW 1
10LAD42CF101 B 侧过热器二级减温水流量 1 SIDE B SECONDARY SH. DSH WATER FLOW 1
TURBINE STEAM PRESSURE 1 DOWNSTREAM GOVERNING
10MAA10CP101 汽机调节级压力 1 STAGE
10LAC71DP101 锅炉主给水调节阀差压 1 BOILER FEED WATER CONTROL VALVE DP 1
10HNA20CQ101 后烟井 B 侧烟气含氧量 1 BACK PASS B O2 CONTENT 1
10LBC32CP101 低温再热器入口 B 侧蒸汽压力 PRIMARY RH INLET SIDE B STEAM PRESSURE
10LBA01CP102 高旁阀 2 后压力 HP BYPASS VALVE 2 DOWNSTREAM PRESSURE
再热器 B 侧减温器减温水流量
10LAD22CF102 2 RH SIDE B DSH WATER FLOW 2
10LAD31CF102 B 侧过热器一级减温水流量 2 SIDE B PRIMARY SH. DSH WATER FLOW 2
10LAD42CF102 B 侧过热器二级减温水流量 2 SIDE B SECONDARY SH. DSH WATER FLOW 2
TURBINE STEAM PRESSURE 2 DOWNSTREAM GOVERNING
10MAA10CP102 汽机调节级压力 2 STAGE
10LAC71DP102 锅炉主给水调节阀差压 2 BOILER FEED WATER CONTROL VALVE DP 2
10HNA20CQ102 后烟井 B 侧烟气含氧量 2 BACK PASS B O2 CONTENT 2
10LBB02CP101 低旁阀 B 后压力 LP BYPASS VALVE B DOWNSTREAM PRESSURE
再热器 B 侧减温器减温水流量
10LAD22CF103 3 RH SIDE B DSH WATER FLOW 3
10LAD31CF103 B 侧过热器一级减温水流量 3 SIDE B PRIMARY SH. DSH WATER FLOW 3
10LAD42CF103 B 侧过热器二级减温水流量 3 SIDE B SECONDARY SH. DSH WATER FLOW 3
TURBINE STEAM PRESSURE 3 DOWNSTREAM GOVERNING
10MAA10CP103 汽机调节级压力 3 STAGE
10LCC13CF101 低旁 B 减温水流量 LP BYPASS B SPRAY WATER FLOW
10LCC13CP101 低旁 B 喷水压力 LP BYPASS B SPRAY WATER PRESSURE
10HNA20CQ103 空预器 B 出口烟气含氧量 APH B OUTLET GAS O2 CONTENT
高温过热器出口 A 侧蒸气温度
10LBA11CT101 1 FINAL SH OUTLET SIDE A STEAM TEMP 1
高温再热器出口 A 侧蒸汽温度
10LBB11CT101 1 FINAL RH SIDE A OUTLET PIPE STEAM TEMP 1
10LBA01CT101 高旁阀 1 后温度 1 HP BYPASS VALVE 1 DOWNSTREAM TEMP 1
10LBA01CT104 高旁阀 2 后温度 1 HP BYPASS VALVE 2 DOWNSTREAM TEMP 1
屏式过热器出口 A 侧蒸汽温度
10HAH40CT103 1 PLATEN SH OUTLET SIDE A STEAM TEMP 1
高温过热器入口 A 侧蒸汽温度
10HAH50CT106 1 FINAL SH INLET SIDE A STEAM TEMP 2
高温再热器入口 A 侧蒸汽温度
10HAJ20CT101 1 RH. INLET SIDE A STEAM TEMP 1
高温过热器出口 A 侧蒸气温度
10LBA11CT102 2 FINAL SH OUTLET SIDE A STEAM TEMP 2
高温再热器出口 A 侧蒸汽温度
10LBB11CT102 2 FINAL RH SIDE A OUTLET PIPE STEAM TEMP 2
10LBA01CT102 高旁阀 1 后温度 2 HP BYPASS VALVE 1 DOWNSTREAM TEMP 2
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
2
高温再热器入口 B 侧蒸汽温度
10HAJ20CT104 2 RH. INLET SIDE B STEAM TEMP 2
高温过热器出口 B 侧蒸气温度
10LBA12CT103 3 FINAL SH OUTLET SIDE B STEAM TEMP 3
高温再热器出口 B 侧蒸汽温度
10LBB12CT103 3 FINAL RH SIDE B OUTLET PIPE STEAM TEMP 3
10LAC40CT109 锅炉最终给水温度 3 BOILER FINAL FEED WATER TEMP 3
10HAD30CT103 水冷壁出口集箱给水温度 3 OPEN PASS WALL OUTLET FEED WATER TEMP 3
顶棚过热器出口集箱 B 侧蒸汽
10HAH10CT102 温度 ROOF OUTLET HEADER SIDE B STEAM TEMP
10HAH30CT102 低温过热器进口 B 侧蒸汽温度 PRIMARY SH INLET SIDE B STEAM TEMP
10HAH40CT102 低温过热器出口 B 侧蒸汽温度 PRIMARY SH OUTLET SIDE B STEAM TEMP
10HAH40CT106 屏式过热器入口 B 侧蒸汽温度 PLATEN SH INLET SIDE B STEAM TEMP
10HAJ10CT102 低温再热器出口 B 侧蒸汽温度 PRIMARY RH OUTLET HADER SIDE B STEAM TEMP
10LBC32CT101 低温再热器入口 B 侧蒸汽温度 PRIMARY RH INLET SIDE B STEAM TEMP
10LBB02CT101 低旁阀 B 后温度 LP BYPASS VALVE B DOWNSTREAM TEMP
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
Appendix I Boiler efficiency correction curve ( The flue gas temperature at APH outlet )
( y=0.05556x-7.8333 )
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
Original Data 1
test conditions :
date: / / time: ~
Atmospheric conditions
time atmospheric pressure ambient temperature relative humidity
×10hPa ℃ %
:
:
:
:
:
:
:
:
:
:
:
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
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Performance Test Procedure (Boiler efficiency) Rev. 3
1 2 3 4
A O2 CO NO T O2 CO NO T O2 CO NO T O2 CO NO T
% ppm ppm ℃ % ppm ppm ℃ % ppm ppm ℃ % ppm ppm ℃
1
2
3
4
5
6
7
8
9
B 10
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Performance Test Procedure (Boiler efficiency) Rev. 3
Top Bottom
1 2 3 4
A O2 CO NO T O2 CO NO T O2 CO NO T O2 CO NO T
% ppm ppm ℃ % ppm ppm ℃ % ppm ppm ℃ % ppm ppm ℃
1
2
3
4
5
6
7
8
9
B 10
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Performance Test Procedure (Boiler efficiency) Rev. 3
单位
内容Title 符号symbol Formula sample Formula
unit
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Performance Test Procedure (Boiler efficiency) Rev. 3
ASEM 5.11-11
过量空气率Excess Air AH(En/Lv) XpA %
ASME 5.11-29
干空气量Dry Air AH(En/Lv) MFrDA kg/kg
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Performance Test Procedure (Boiler efficiency) Rev. 3
℃ measure
干球温度dry balltemperature Tdb
℉
calculation
烟气中总水分Total Moisture in Flue Gas (En/Lv) MFrWFg kg/kg MFrWFg= MFrWF+ MFrWH2F+ MFrWA
calculation
(100-MpAsF-MpUbC-MFrSc*MpSF)/100H
来自燃料的湿烟气量Wet Gas From Fuel MFrFgF kg/kg ASME 5.12-1
HVF
MFrFg=MFrFgF+ MFrWFg+ MfrWA+ calculation
湿烟气总量Total Wet Flue Gas Weight (En/Lv) MFrFg kg/kg MFrWH2F+ MFrWF
calculation
干烟气总量Dry Flue Gas Weight (En/Lv) MFrDFg kg/kg MFrDFg1=MqFgz1- MqWFgz1 calculation
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Performance Test Procedure (Boiler efficiency) Rev. 3
calculation
MFrDFg2=MqFgz2- MqWFgz2
℃ measure
排烟温度gas temperature leaving the air heater TFgLv
K TFgLv2= TFgLv1+273.15 calculation
预热器进口风温
Preheater inlet air temperature
25=37.6/(112.9+37.6) *100/100
二次风漏风率Sendary air leakage rate AL2 % design
TAEn1=(AL1/100*TA1)+ (AL2/100*TA2)
让 锅 炉 漏 风 加 权 平 均 温 度 值 Weighted average ℃ calculation
TAEn
temperature of air leakage TAEn 2 = TAEn1+273.15
K calculation
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Performance Test Procedure (Boiler efficiency) Rev. 3
(-131.0558+0.458*TAEn2-0.107*10-3*TA
Calculation
漏风温度下干空气焓值Enthalpy of dry air under air En2^2+0.1779*10-6*TAEn2^3-0.9249*10-1
HDAEn kJ/kg 1 asper ASME
leakage temperature *TAEn2^4+0.1682*10-13*TAEn2^5)
formula
*2.326
(-239.4034+0.827*TAEn2-0.1798*10-3*T
Calculation
漏 风 温 度 下 水 蒸 汽 焓 值 Enthalpy of steam under air AEn2^2+0.3935*10-6*TAEn2^3-0.2416*10
HWvEn kJ/kg -9 asper ASME
leakage temperature *TAEn2^4+0.6069*10-13*TAEn2^5)
formula
*2.326
(1-MFrWDA/(1+MFrWDA))*HDAEn+
漏风温度下湿空气焓值Enthalpy of wet air under air
HAEn kJ/kg MFrWDA/(1+ MFrWDA)*HWvEn calculation
leakage temperature
(-131.0658+0.458*TFgLv2-0.107*10-3*T
Calculation
排烟温度下干空气焓值Enthalpy of dry air under exhaust FgLv2^2+0.1779*10-6*TFgLv2^3-0.9249*1
HDATFgLv kJ/kg asper ASME
temperature 0-11*TFgLv2^4+0.1682*10-13*TFgLv2^5)
formula
*2.326
(-239.4034+0.827*TFgLv2-0.1798*10-3*
Calculation
排烟温度下水蒸气焓值Enthalpy of water steam under TFgLv2^2+0.3935*10-6*TFgLv2^3-0.2416*
HWvLv kJ/kg asper ASME
exhaust temperature 10-9*TFgLv2^4+0.6069*10-13*TFgLv2^5)
formula
*2.326
排烟温度下湿空气焓值Enthalpy of wet air under exhaust (1-MFrWDA/(1+MFrWDA))*HDATFgLv+
HATFgLv kJ/kg calculation
temperature MFrWDA/(1+ MFrWDA)* HWvLv
kJ/(kg· (HATFgLv-HAEn)/(TFgLv-TAEn)
湿空气平均比热容Wet air mean specific heat capacity MnCpA calculation
K)
(-123.1899+0.4066*TFgLv2+0.5795*10-5
Calculation
排烟温度下干烟气焓值Enthalpy of dry flue gas under *TFgLv2^2+0.6331*10-7*TFgLv2^3-0.2924
HDFgLv kJ/kg asper ASME
exhaust temeperature *10-10*
formula
TFgLv2^4+0.2491*10-14*TFgLv2^5)*2.326
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Performance Test Procedure (Boiler efficiency) Rev. 3
cyclic iterative
假设“0”漏风排烟温度Assemed “0”air infitration exhaust ℃ assumed
TFgLvC calculation
temeperature TFgLvC2= TFgLvC1+273.15
K calculation
(-123.1899+0.4066*TFgLv2+0.5795*10-5
Calculation
假设“0”漏风排烟温度下干烟气焓Enthalpy of dry flue gas *TFgLv2^2+0.6331*10-7*TFgLv2^3-0.2924
HDFgLvC kJ/kg asper ASME
under assumed “0”air infitration exhaust temeperature *10-10*TFgLv2^4+0.2491*10-14*TFgLv2^5)
formula
*2.326
(-239.4034+0.827*TFgLv2-0.1798*10-3*
Calculation
假 设 “0” 漏 风 排 烟 温 度 下 水 蒸 汽 焓 Enthalpy of steam TFgLv2^2+0.3935*10-6*TFgLv2^3-0.2416*
HWvLvC kJ/kg asper ASME
under assumed “0”air infitration exhaust temeperature 10-9*TFgLv2^4+0.6069*10-13*TFgLv2^5)
formula
*2.326
K TFgLvCr1+273.15
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Performance Test Procedure (Boiler efficiency) Rev. 3
(-123.1899+0.4066*TFgLv2+0.5795*10-5
Calculation
排烟温度下的干烟气焓Enthalpy of dry flue gas under *TFgLv2^2+0.6331*10-7*TFgLv2^3-0.2924
HDFgLvCr kJ/kg asper ASME
flue gas exhaust temperature *10-10*TFgLv2^4+0.2491*10-14*TFgLv2^5)
formula
*2.326
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Performance Test Procedure (Boiler efficiency) Rev. 3
漏风热损失 design
QpLALg %
Loss due to air infiltration Include in QpLUN
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Performance Test Procedure (Boiler efficiency) Rev. 3
K TPr+273.15
磨煤机排出石子煤热损失
QpLPr % 100*MqPr*(HHVPr+HPr) ASME5.14-11
Loss due to pulverizer rejects
氮氧化物生成热损失
% ASME 5.14.8
Heat loss due to NO X
不明确损失
QpLUN % design
Unaccountable loss
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Performance Test Procedure (Boiler efficiency) Rev. 3
( -131.0558+0.458* TMnAEn
Enthalpy of Dry Air at the Average air temperature entering 2-0.107*10-3* TMnAEn ^2+0.1779*10-6*
HDAEn KJ / Kg ASME 5-19.10
the steam Generator TMnAEn ^3-0.9249*10-11* TMnAEn
^4+0.1682*10-13* TMnAEn^5)
MFrDAEn*HDAEn*100/HHVF
Credit Due toEnetring Dry Air QpBDA % ASME 5.15-1
(0.152*TFEN+1.95*10^-4*TFEN^2-12.86)
固定碳焓 Enthalpy of fixed carbon HFc kJ/kg ASME 5.19-9
*2.326
(380.152*TFEN+2.25*10^-4*TFEN^2-30.5
一次挥发分焓 Enthalpy of primary volatile matter HVm1 kJ/kg ASME 5.19-10
94)*2.326
(0.7*TFEN+1.7*10^-4*TFEN^2-54.908)*2.
二次挥发分焓 Enthalpy of secondary volatile matter HVm2 kJ/kg ASME 5.19-11
326
Mass fraction of Volatile matter of coal on a dry and ash MFrVmCr Kg / Kg MFrVmCr = MFrVm / (1-MFrAsF – MFrWF) ASME 5.19-15
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Performance Test Procedure (Boiler efficiency) Rev. 3
free basis
As
二次挥发分 Mass fraction of secondary volatile matter MFrVm2 Kg / Kg 0.1*(1-MpAsF-MpWF) ASME 5.19-18 MFrVmCr >
0.1
Mass fraction of primary volatile matter MFrVm1 Kg / Kg MFrVm1 = MFrVm – MFrVm2 ASME 5.19-19
As per
ASME
5-19.6
Hcoal = MFrFc*HFc + MFrVm1*HVm1 +
Enthalpy of the fuel at the temperature of fuel entering the based on
HFEn KJ / Kg MFrVm2*HVm2 + MFrWF*HW + ASME 5.19-8
steam generator the
MFrAsF*HRs,
proximate
analysis of
the coal.
Refer from
Correcting due to Ambient Temperature ATDC %
corrections curves
Refer from
Correcting due to Fuel HHVF HHVFC %
corrections curves
Refer from
Correcting due to coal moisture CMDC %
corrections curves
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Performance Test Procedure (Boiler efficiency) Rev. 3
Refer from
Correcting due to Feed Water Temperature FTDC %
corrections curves
Refer from
Correcting due to excess air EADC %
corrections curves
Refer from
Correcting due to coal hydrogen CHDC %
corrections curves
Refer from
Correcting due to coal ash content CACDC %
corrections curves
Refer from
Correcting due to moisture in air MIADC %
corrections curves
Refer from
Correcting due to pulverized coal fineness PCFD %
corrections curves
Refer from
Correcting due to the fiue gas temperature at AH outlet FGTDC %
corrections curves
ATDC+HHVFC+CMDC+FTDC+EADC+CHDC+
Sum of Corrections TCV %
CACDC+MIADC+PCFD+FGTDC
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