ASG 410+ - Synchronizing System - : Manual

37130A
Manual
ASG 410+
- Synchronizing System -
Version 5.1xxx
© All Rights reserved. Subject to technical modifications.

Version 37130a
2003-06-03
37130_A_Manual ASG410.doc
Woodward Governor Company Leonhard-Reglerbau GmbH

Handwerkstrasse 29
70565 Stuttgart - Germany
Tel: +49 (711) 789 54-0

Fax: +49 (711) 789 54-100
e-mail: info@leonhard-reglerbau.de
Contents Page
1 INTRODUCTION............................................................................................................................................ 3
1.1 Warning note ........................................................................................................................................................... 3
1.2 Exchange of units (older than units with number 38495)............................................................................................ 3
1.3 List of the version numbers....................................................................................................................................... 4
1.4 Safety technology note for the user........................................................................................................................... 5
1.5 Measurement data................................................................................................................................................... 6
1.5.1 Power supply .................................................................................................................................................... 6
1.5.2 Voltage measuring inputs .................................................................................................................................. 6
1.5.3 Auxiliary and control inputs................................................................................................................................ 8
1.5.4 Auxiliary and control outputs.............................................................................................................................. 9
1.5.5 Controller outputs............................................................................................................................................ 10
2 DESCRIPTION OF FUNCTIONS.................................................................................................................. 11
2.1 Function table ........................................................................................................................................................ 11
2.2 LED “gen c.b. ON” flashes...................................................................................................................................... 11
2.3 Control inputs ........................................................................................................................................................ 12
2.4 Control outputs ...................................................................................................................................................... 12
2.5 Potential separation between the power supply and the discrete inputs.................................................................... 13
2.6 Operating states .................................................................................................................................................... 14
2.6.1 No load operation............................................................................................................................................ 14
2.6.2 GCB synchronization....................................................................................................................................... 14
2.6.3 Closing the GCB without synchronization (GCB black start).............................................................................. 14
2.6.4 Isolated operation............................................................................................................................................ 14
2.7 Analog controller outputs (Option Qu/Qf) ................................................................................................................ 15
2.7.1 Controller settings ........................................................................................................................................... 16
3 DISPLAY ELEMENTS AND CONTROLS .................................................................................................... 18
3.1 Pressure-sensitive front membrane ........................................................................................................................ 18
3.1.1 Short description of the light-emitting diodes and buttons.................................................................................. 18
3.2 Light-emitting diodes .............................................................................................................................................. 19
3.3 Buttons.................................................................................................................................................................. 20
3.4 Display .................................................................................................................................................................. 21
3.4.1 Automatic mode: Double voltage/frequency display during synchronization....................................................... 21
3.4.2 Automatic mode: Alarm display........................................................................................................................ 21
4 CONFIGURATION SCREENS (INPUT OF THE PARAMETERS) ................................................................ 22
4.1 Configure password protection ............................................................................................................................... 23
4.2 Configuration via the lateral plug (direct configuration)............................................................................................. 24
4.3 Basic settings ........................................................................................................................................................ 25
4.4 Controller configuration .......................................................................................................................................... 26
4.4.1 No-load control................................................................................................................................................ 26
4.4.2 Frequency controller........................................................................................................................................ 27
4.4.3 Voltage controller ............................................................................................................................................ 29
4.4.4 Synchronization functions................................................................................................................................ 31
4.4.5 GCB black start............................................................................................................................................... 32
4.4.6 Synchronization time monitoring ...................................................................................................................... 32
4.5 Watchdog configuration.......................................................................................................................................... 33
4.5.1 Generator frequency monitoring (Option F) ...................................................................................................... 33
4.5.2 Generator voltage monitoring (Option U).......................................................................................................... 34
4.5.3 Overfrequency monitoring (Option J)................................................................................................................ 35
4.5.4 Mains voltage monitoring (Option V) ................................................................................................................ 36
4.5.5 Phase shift monitoring (Option H) .................................................................................................................... 37
4.5.6 Alarm relay...................................................................................................................................................... 38
4.5.7 Changing passwords....................................................................................................................................... 38
4.6 Parameter set pre-selection (Option G)................................................................................................................... 39
4.6.1 Logical functions (Option G) ............................................................................................................................ 39
5 COMMISSIONING ....................................................................................................................................... 40
6 APPENDIX .................................................................................................................................................. 42
6.1 Technical data ....................................................................................................................................................... 42
6.2 Dimensions............................................................................................................................................................ 43
6.3 Wiring diagram....................................................................................................................................................... 44
7 LIST OF PARAMETERS.............................................................................................................................. 45
ASG 410+ Manual © Woodward Governor Company Leonhard-Reglerbau GmbH, +49 (711) 789 54-0
Page 2/46 37130A
1 Introduction
1.1 Warning note
NOTE
This manual has been developed for a unit fitted with all available options. Inputs/outputs, functions,
configuration screens and other details described, which do not exist on your unit may be ignored.
CAUTION !
The present manual has been prepared to enable the installation and commissioning of the device.
On account of the large variety of parameter settings, it is not possible to cover every possible
combination. The manual is therefore only a guide. In case of incorrect entries or a total loss of
functions, the default settings can be taken from the enclosed list of parameters.
1.2 Exchange of units (older than units with number 38495)
NOTE
If you exchange an
• old unit (ASG 4101 or ASG 4104 [without the "+" according to number]
à up to device number 38494)
for a
• new unit (ASG 410+ à starting with device number 38495)
please connect the unit according to the following table.
Terminal number Description

NEW OLD NEW..starting with unit number 38495
Switch in July 1996
ASG 410+ ASG 4101/4104 OLD..up to unit number 38494
0 0 Power supply N/PE
1 1 Power supply +24 V DC
2 2 Power supply 0 V DC
3 3 GCB release
4 4 Reply: GCB is open
5 5 Release isolated operation
6 6 Input mode blocked
7 0 Common for terminals 3, 4, 5 and 6
8 7 Common for the frequency controller
9 8 Frequency higher f+
10 9 Frequency lower f-
11 10 Common for the voltage controller
12 11 Voltage higher V+
13 12 Voltage lower V-
14 13
Synchronization pulse GCB
15 14
16 x
17 x
18 17
Readiness for operation
19 18
20 19 Generator voltage VL1
21 20 Generator voltage VL2
22 x
23 21 Mains voltage VL1
24 22 Mains voltage VL2
© Woodward Governor Company Leonhard-Reglerbau GmbH, +49 (711) 789 54-0 ASG 410+ Manual
37130A Page 3/46
1.3 List of the version numbers
Versions- Revision valid starting Revision

number Date Unit number Documentation Unit versions: ASG 410/411/420/421/422
x = all unit versions
< 3.10 1997-12-02 Modified..... ASG 4xx

Automatic no-load control.
Modified..... ASG 4x1, ASG 422
Stoppage.
3.10 1998-04-16 43224 New ........... ASG 4xx
Indication of the software version.
New ........... ASG 42x
Configuration of the primary and secondary voltages
separate for generator, busbar and mains possible.
New ........... ASG 4x1, ASG 422
Active-power setpoint modification via an adjustable
ramp configurable.
New ........... ASG 4x1, ASG 422
Function stoppage with separately adjustable set-
point ramp.
3.11 1998-04-22 43248 New ........... ASG 4xx, Option Qu, Qf
Basic setting and controller limit adjustable.
3.12 1998-04-21 42761 Modified..... ASG 4xx, Option H
Internal expansions
3.13 1998-04-27 43243 Modified..... ASG 4x1, ASG 422, Option R
Internal expansions
3.14 1998-05-08 42886 New ........... ASG 4xx, Options Qu, Qf
Basic setting and controller limit adjustable
New ........... ASG 4xx
Auto-acknowledgement of display messages
3.20 Modified..... ASG 4x1, ASG 422, Option P, W
Setpoint ramp range 1..999 kW/s
(old 5..500 kW/s)
Modified..... ASG 4x1, ASG 422, Option P, W
Only reset partial load lead time 3 s after the mes-
sage "GCB open" has been issued.
3.30 16.05.2000 Modified..... ASG 4xx
In the event of a mains failure and with the mains
watchdog activated, the synchronization is blocked.
Modified..... ASG 4x1, ASG 4x2, Option R
Reverse/minimum and overload monitoring can be
switched on/off separately.
5.1xx GR37130 New ........... ASG 4xx
Password system (replaces Seal).
Direct Configuration
Page 4/46 37130A
1.4 Safety technology note for the user
This documentation contains the relevant information for the normal use of the pro-
duct described herein. It is intended to be read by qualified staff.
Danger warning The subsequent notes are intended to prevent personal injuries as well as damage to
the described product and any connected units. Safety notes and warnings intended
to prevent any danger to the life and health of users or maintenance personnel and to
avoid any damage will be identified in this documentation by means of the symbols
and terms listed below. Within the framework of this documentation, the signals and
terms that are used have the following meaning:
DANGER !!!
The DANGER symbol draws your attention to dangers while the description indicates how to handle
and/or avoid such hazards. Any non-observance may cause fatal or serious injuries as well as
considerable damage to property.
WARNING !
If the warnings are not observed, the unit and any devices attached to it may be destroyed. Please
take into account appropriate precautions.
CAUTION !
This symbol points to important notes concerning the mounting, installation, and connection of the
unit. These note should absolutely be observed when connecting the unit.
NOTE
References to other notes and supplements as well as tables and lists are identified by means of
the "I" symbol. Most of the referenced sections are included in the Annex.
Proper use The unit must only be operated for the uses described in this manual. The prerequi-
site for a proper and safe operation of the product is correct transportation, storage,
and installation as well as careful operation and maintenance.
37130A Page 5/46
1.5 Measurement data
WARNING
A circuit breaker must be provided near to the device and in a position easily accessible to the
operator. This must also bear a sign identifying it as an isolating switch for the unit.
NOTE
Connected inductances (e. g. Coils of operating current or undervoltage tripping devices, auxiliary
contactors and power contactors) must be wired with an appropriate interference protection.
1.5.1 Power supply
24 V DC (+/-25 %)
2
0V
24 V DC Power supply
1
N
0
Terminal Description Amax
Neutral point of the three-phase system or neutral terminal of the
0 voltage transformer (Measuring reference point); Sold.lug
à with three-conductor systems, do not connect
1 Power supply: +24 V DC, 10 W 2.5 mm²
2 Power supply: 0 V reference point 2.5 mm²
1.5.2 Voltage measuring inputs
NOTE
The ASG 410+ can operate (monitor) only one synchronization position (one power circuit breaker),
because it is a 1-power-circuit-breaker configuration. The voltage at terminals 23/24 is the voltage
to which the assessment of the synchronization at terminals 20/21 refers. The synchronization
voltage can be, e. g., the mains or busbar voltage.
NOTE
There are generally three different variants for connection of the measuring circuit voltage:
• Direct connection to the low voltage system,
‚ Connection to medium voltage via two-pole isolated transformer (e. g. in the case of a
V-connection) and
ƒ Connection to medium voltage via single-pole isolated transformer (e. g. Y-connection).
Page 6/46 37130A
• Generator
MCB GCB
L1
L2
L3
G
N
0 20 21
L2 Generator
L1 voltage
3 2 1
Note: Connection corresponding to the mains configuration (see connection plan).
Terminal Measurement Description Amax

Connection to the measuring circuit voltage corresponding to the variant •, ‚ or ƒ
20 direct or Generator voltage L1 2.5 mm²
21 Transformer Generator voltage L2 2.5 mm²
0 ../100 V Sold.lug
• Mains/busbar
MCB GCB
L1
L2
L3
G
N
23 24
L2 Synchronizing
L1 voltage
3 2 1 3 2 1
Note: Connection corresponding to the mains configuration (see connection plan).

Connection to the measuring circuit voltage corresponding to variant •, ‚ or ƒ
23 direct Synchronization voltage L1 2.5 mm²
24 or ../100 V Synchronization voltage L2 2.5 mm²
• Mains
MCB GCB
L1
L2
L3
G
N
50 51 52
L3
L2 Mains voltage
L1
Note: The connection is only made if options V, J and H are installed; otherwise,
these terminals remain unused.

50 direct or meas- Mains voltage L1 for protection (Options VJH) 2.5 mm²
51 uring trans- Mains voltage L2 for protection (Options VJH) 2.5 mm²
52 former ../100 V Mains voltage L3 for protection (Options VJH) 2.5 mm²
37130A Page 7/46
1.5.3 Auxiliary and control inputs
a.) Discrete inputs
• Control inputs Part 1
18..250 V (AC/DC)
Signal device
3
Release GCB
7
Reply GCB CB 3
4
Reply: GCB is open
7
Terminal Accompanying Name Amax
Zero terminals (according to DIN 40 719 Part 3, 5.8.3)
NO (normally open) contact
3 7 GCB release 2.5 mm²
NC (normally closed) contact
4 7 Reply: GCB is open 2.5 mm²
• Control inputs Part 2
18..250 Vac/dc
Signal device
5
Enable
isolated operation
Signal device 7
6
Configuration locked
7
64 63 62 61 60 65
2
3 Preselection of
set of parameters
4 (option G)
5
6
Terminal Accompanying Description Amax

zero terminals (according to DIN 40 719 Part 3, 5.8.3)
NO (normally open) contact
5 Release isolated operation 2.5 mm²
7
6 Enabling locked 2.5 mm²
60 Parameter set pre-selection Parameter set 2 1.5 mm²
61 (Option G) Parameter set 3 1.5 mm²
62 65 No entry Parameter set 4 1.5 mm²
63 selected = Parameter set 5 1.5 mm²
64 Parameter set 1 Parameter set 6 1.5 mm²
Page 8/46 37130A
1.5.4 Auxiliary and control outputs
a.) Actions of power circuit breakers

max. 250 V AC
15 14
Synchronizing impulse:
GCB close GCB
Root Switched Description Amax

14 15 Synchronizing pulse: GCB close 2.5 mm²
b.) Other actions

max. 250 V AC
B A
Relay output
external device
• Monitor relay Normally closed contact function
1root Switched Description Amax

A B Note: The relays open in the event of a alarm.
33 34 Mains over-/undervoltage (Option V) 2.5 mm²
35 36 Mains over-/underfrequency (Option J, H) 2.5 mm²
41 42 Generator over-/undervoltage (Option U) 2.5 mm²
43 44 Generator over-/underfrequency (Option F) 2.5 mm²
• Alarm relay Normally open contact function
Root Switched Description Amax

A B Note: The relays close when the function is fulfilled.
18 19 Readiness for operation 2.5 mm²
37130A Page 9/46
1.5.5 Controller outputs
The controllers are configured in standard version as a three-point controller (made

of a changeover contact and a normally open contact). If the options Qu or Qf are or-
dered, quasi-continuous controllers are configured with analog outputs and in addi-
tion other configuration screens appear.
a.) Three-position controller (standard)
max. 250 Vac
9 10
Speed Lower
controller Raise
Speed / frequency
controller
8
Common
11 12 13
Voltage Lower
controller Raise Voltage controller

Common
Terminal Assignment Description Amax

8 common 2.5 mm²
9 higher Speed/frequency controller 2.5 mm²
10 lower 2.5 mm²
11 common 2.5 mm²
12 higher Voltage controller 2.5 mm²
13 lower 2.5 mm²
b.) Analog controller outputs (options Qf/Qu)
0V 0V 9 10 0V 0V
UA 0V Speed / frequency
UA 0V
controller
IA
8
IA
11 12 13
0V 0V 0V 0V
UA 0V UA 0V Voltage controller
IA IA
Terminal Assignment Description Amax

I U
8 IA 2.5 mm²
9 0V UA Speed/frequency controller 2.5 mm²
10 0V 0V 2.5 mm²
11 IA 2.5 mm²
12 0V UA Voltage controller 2.5 mm²
13 0V 0V 2.5 mm²
Page 10/46 37130A
2 Description of functions
2.1 Function table
Input signal Operating condition Condition

Digital signal: LED message on LED message on
"Enable the pressure- the pressure-
isolated opera- sensitive front sensitive front
tion" membrane: membrane:
"Gen - LS ON" "Gen-LS FREE"
x 0 0 No-load operation of the generator C
Synchronization generator power circuit breaker A

0 0 1
No-load operation of the generator C
0 1 x Isolated operation OFF
Generator power circuit breaker synchronization A

1 0 1 Generator power circuit breaker black start B
No-load operation of the generators C
1 1 x Isolated operation D
0: OFF 1: ON x: Signal of no significance (0 or 1)
Conditions The function of the device is also dependent, apart from the discrete input signals, on
the state of the available measured voltages. The particular function must also be ac-
tivated in configuration mode:
Condition
A Synchronization GCB Generator and synchronization voltage must apply to the
following conditions:
- 50% < U < 125% of the rated voltage UN
- 80% < f < 110% of the rated frequency fN
(after time monitoring trips, the synchronization will be aborted)
B Black start GCB - Parameter “Black start gen. switch ON”
- Synchronization voltage must be less then 5% of the rated
voltage
- Generator voltage and frequency must be within the config-
ured limits of the black start
C No-load operation - Parameter “Automatic no-load controlling ON"
- for f control:
Generator voltage > 50 % of rated voltage UN
- for U control:
Generator frequency > 90 % of rated frequency UN
- (Generator power circuit breaker open)
D Isolated operation - Generator voltage > 50 % of rated voltage VN
- For voltage controller: Parameter “Voltage controller in no-
load operation ON”
- (Generator power circuit breaker closed)
2.2 LED “gen c.b. ON” flashes
LED "gen c.b. ON" flashes Incorrect signal state of the "Reply: GCB is open" on terminal 4.
Possible faults:
- Reply present on (= 0 V)
generator and busbar voltage not synchronous
- Reply missing (= 24 V)
generator and main voltage synchronous
If the LED flashes, one must check to see whether the input on terminal 4 is correctly
wired. For the wiring to be correct, there must be 0 V applied to the input when the
power circuit breaker is closed.
37130A Page 11/46
2.3 Control inputs
Release GCB Release for operation of the power circuit breaker

Terminal 3 In order to enable a synchronization or a black start, this input must be set.
Reply: GCB is open The status of the power circuit breaker has to be signaled to the unit via this input.
Terminal 4 The input must be set if the power circuit breaker is open. (The status of this input is
checked for its plausibility and is signaled with the LED "Gen CB ON".)
Release isolated operation Set ................ • Release voltage/frequency control in the case of missing "Reply:
Terminal 5 GCB is open" (the LED "Gen CB ON" on the pressure-sensitive
front membrane lights up).
• Release black start for present "Reply: GCB is open" (the LED
"Gen CB ON" on the pressure-sensitive front membrane does not
light up).
Reset ............ • Shut down voltage/frequency controller in the event of a missing
"Reply: GCB is open" (the LED "Gen CB ON" on the pressure-
sensitive front membrane lights up).
Input blocked By setting this input, a switch into configuration mode from pressing "Digit↑" and
Terminal 6 "Cursor→" can be prevented. E.g. setting can be carried out using a keylock switch.
Parameter set pre-selection The unit in the configuration with Option G offers the possibility of operating up to
Terminals 60-65 6 Synchronization positions with different parameter sets. For each synchronization
position the following can be set separately:
- inherent delay,
- settings for the frequency controller and
- settings for the voltage controller.
2.4 Control outputs

Synchronization pulse: By setting this relay the generator power circuit breaker (GCB) will be closed. The
Close GCB relay drops out after the pulse is output.
Terminals 14/15
Operational readiness The contact assembly is closed when the unit is ready for operation. The relay will
Terminals 18/19 drop out if the following occurs:
a) The internal self-monitoring system stated an alarm. In this case a trouble-free
function of the unit cannot be guaranteed and other appropriate measures have
to be taken into account, if necessary.
b) The synchronization time monitoring system is activated and has responded.
Page 12/46 37130A
NOTE
The following messages must be evaluated externally (e. g. by looping in the corresponding relay in
the self-holding chain of the power circuit breaker).
The output of the following messages is always carried out and is independent of the power circuit
breaker state. The blocking of the corresponding message (e. g. when the machine is stopped)
must be carried out externally.
Alarm output Mains overvoltage, mains undervoltage

Terminals 33/34 If the fault "Mains overvoltage" or "Mains undervoltage" occurs, this relay is opened.
only with Option V
Alarm output Mains overfrequency, mains underfrequency, phase shift

Terminals 35/36 If the fault "Mains overfrequency", "Mains underfrequency" or "Phase shift" occurs,
only for Options J and H
this relay is opened.
Alarm output Generator overvoltage, generator undervoltage

Terminals 41/42 If the fault "Generator overvoltage" or "Generator undervoltage" occurs, this relay is
only for Option U
opened.
Alarm output Generator overfrequency, Generator underfrequency

Terminals 43/44 If the fault "Generator overfrequency" or "Generator underfrequency" occurs, this
only with Option F
relay is opened.
2.5 Potential separation between the power supply and the discrete inputs
By means of an appropriate external wiring, the common reference point of the dis-
crete inputs (terminal 7) can be electrically isolated from the supply voltage (0 V,
terminal 2). This is necessary, for example, if the discrete inputs are not to be driven
with +24 V DC and an electrical isolation of the control voltage (e. g. 220 V DC,
220 V AC) must be guarantee for the power supply.
Wiring should be made as follows:
• Reference points connected with 0 V:

Bridge between terminal 7 and terminal 2 (0 V)
• Reference point of the discrete inputs potential-free:
Terminal 2: 0 V (Power supply)
Terminal 7: 0 V or N (control voltage)
37130A Page 13/46
2.6 Operating states
2.6.1 No load operation
The generator voltage and frequency will be adjusted to the configurable setpoint
values when the relays of the three-position controllers for voltage and speed are
switching accordingly (see also chapter 2.1 “Function table” on page 11). The gen-
erator switch is open.
2.6.2 GCB synchronization
The generator voltage will be corrected to the amplitude and frequency of the syn-
chronization voltage when the relays of the three-position controllers for voltage and
speed are switching accordingly. In consideration of the inherent delay the connect
command for the power circuit breaker will be output The synchronization is done
under the following conditions (see also chapter 2.1 “Function table” on page 11):
• The unit is in the automatic mode (LED “Automatic” lights up),

• The synchronization function is turned on by configuration,
• the voltages and frequencies are within a certain range (see also chapter 2.1
“Function table” on page 11,
• the input "Enable GCB" is set,
• the input "Reply: GCB is open" is set and
• the synchronization time monitoring is not switched on or has not tripped.
2.6.3 Closing the GCB without synchronization (GCB black start)
Output of a connect command for the power circuit breaker without synchronization if
the following conditions are met:
• The unit is in the automatic mode (LED “Automatic” lights up),
• the parameter "Gen. switch black start" has been set to "ON",
• the bus bar is not energized (VSS < 5 % VN),
• the generator voltage and frequency are within the configured limits,
• the input "Isolated operation" is set,
• the input "Release GCB" is set and
• the input "Reply: GCB is open" is set.
2.6.4 Isolated operation
The generator voltage and frequency will be adjusted to the configurable setpoint
values when the relays of the three-position controllers for voltage and speed are
switching accordingly (see also chapter 2.1 “Function table” on page 11). The gen-
erator switch is closed. To activate the voltage controller, the parameter “voltage con-
troller in isolated operation” must be set to “ON”.
Page 14/46 37130A
2.7 Analog controller outputs (Option Qu/Qf)
As an alternative to a three-position controller output, the unit may also be equipped

with an analog controller output. The associated configuration masks then appear in
configuration mode. The analog PID controller forms a closed-loop control loop to-
gether with the controlled system (usually a first-order lag element). The parameters
of the PID controller (proportional-action coefficient KPR, derivative-action time TV and
reset time Tn) can be modified individually.
Influenciny
Control loop Kpr Tn Tv
quantity
Tt Kp T1
PID controller Lag element (Tt) Controlled system (PT1)
If an abrupt disturbance variable is applied to the control loop, the reaction of the
controlled system can be recorded at the output as a function of time (step re-
sponse).
Step response x
(Example) xm
Tolerance band
xd
1
T rise Rise time

T sett Settling time
xm Overshoot
xd System deviation
0
0 Trise Tsett t/s
Various values can be obtained from the step response; these are required for ad-
justing the controller to its optimum setting:
Rise time Trise Period starting when the value of the control variable leaves a predefined tolerance
range for the control variable following a jump in the disturbance variable or reference
input variable and ending the first time the value re-enters this range.
Setting time Toff Period starting when the value of the control variable leaves a predefined tolerance
range for the control variable following a step in the disturbance variable or reference
input variable and ending when the value re-enters this range permanently.
Overshoot xm Highest transient setpoint value deviation during the transition from one steady-state
condition to a new steady-state condition following modification of the disturbance
variable or reference input variable (xm Optimal ≤ 10 %).
Permanent System deviation xd The present deviation between setpoint value and control variable in the steady-state
condition (PID controller: xd = 0).
From these values, the values KPR, Tn and TV can be determined by various calcula-
tions. Moreover, it is possible, by performing various calculations, to determine the
optimal controller settings, e. g. by calculating compensation or adjustment of the
time constants, T-sum rule, symmetric optimum. Other setting procedures and infor-
mation may be obtained from current literature.
37130A Page 15/46
2.7.1 Controller settings
CAUTION !
The following must be observed regarding the controller setting:

• Ensure that the emergency shutdown system is ready for use.
• While determining the critical frequency, pay attention to the amplitude and frequency.
• If the two values change uncontrollably:
à EMERGENCY SHUTDOWN
a.) Initial state
Initial state The start position of the controller is determined using the initial state of the control-
ler. If the controller is switched off, the initial state can be used to output a fixed con-
troller position. Even when the analog controller is switched off, the initial state can
be freely adjusted (e.g. the speed controller can be controlled in a statically manner).
Ctrl sig. Initial state 0..100 %

Initial state 000% Analog controller output setting with controller switched off.
b.) General settings
The setting rule described below only serves as an example. Whether this method is
suitable for setting your particular controlled system has not been and cannot be
taken into account as each controlled system behaves uniquely.
There are various methods of setting a controller. The setting rules of Ziegler and
Nichols are explained below (determination for abrupt disturbances on the system in-
put); this setting method assumes a pure lag element connected in series with a first-
order lag system.
1. Controller operated as a P-only controller

(where Tn = ∞ [screen setting: Tn =0], TV = 0).
2. Increase gain KPR (P gain) until the control loop oscillates continuously at
KP = KPcrit.
Attention If the unit starts to oscillate uncontrollably, carry out an emer-

gency shutdown and alter the screen setting accordingly.
3. Measuring of the cycle duration Tcrit

4. Set the parameters:
PID controller PI controller

KPR = 0.6 × KPcrit KPR = 0.45 × KPcrit
Tn = 0.5 × Tcrit Tn = 0.83 × Tcrit
TV = 0.125 × Tcrit
Page 16/46 37130A
Step response
Controller setting Controller setting Controller setting

Optimum (xm ≤ 10 %) Tcrit Incorrect
x x x
1 1 1
0 0 0
0 0 t/s 0 t/s
t/s
Pr.-sensitivity P gain (KPR) Proportional-action coefficient 1..240

Kpr=000 The proportional-action coefficient KPR indicates the closed-loop control system gain.
The variable to be controlled is achieved more rapidly by increasing the P-gain.
Reset time Reset time (Tn) 0.2..60.0 s

Tn=00.0s The reset time Tn belongs to the I-part of the PID controller. The I-component results
in permanent control deviation being eliminated in the controlled state.
Derivative act. Derivative-action time (TV) 0.00..6.00 s

time Tv=0.00s The derivative-action time TV belongs to the D-part of the PID controller. An increase
in the phase reserve (stability) and the attenuation results from increasing this pa-
rameter.
37130A Page 17/46
3 Display elements and controls
3.1 Pressure-sensitive front membrane
The pressure-sensitive membrane of the front panel consists of a plastic coating. All
keys have been designed as touch-sensitive membrane switch elements. The display
is an LC display, comprising 2 × 16 characters, which are indirectly illuminated in red.
Contrast of the display is infinitely variable by a rotary potentiometer at the left side.
Leonhard - Reglerbau
mains c.b. Stuttgart Automatic Synchronizer
1 rel.
gen c.b.
2 rel. 6 8
automatic
3 7 9 15
connect
4
f- f+ V- V+
5
gen c.b. ON mains c.b. ON
10 11 12 13 14
3.1.1 Short description of the light-emitting diodes and buttons
________________________________________________ Light-emitting diodes
1 > "mains c.b. rel." .......................................................................... without function

2 > "gen c.b. rel.".................................................................... Release generator CB
3 > "automatic"................................................................................ Automatic mode
4 > "connect"..................................................................................Connection pulse
5 > "synchroscope"................................................................ Display of phase angle
6 > "f-".......................................... Controller output: frequency lower (reduce speed)
7 > "f+"..................................... Controller output: frequency higher (increase speed)
8 > "V-" ....................................... Controller output: voltage lower (reduce excitation)
9 > "V+" .................................. Controller output: voltage higher (increase excitation)
10 > "gen c.b. ON"........................................................................ Reply GCB closed
11 > "mains c.b. ON" ........................................................................ without function
____________________________________________________________ Buttons
12 > "display ↓" ....................................................................................Scroll display
12 > "select".................................................................................. Confirm selection
13 > "digit↑" .........................................................................................Increase digit
14 > "clear" ................................................................................ Acknowledge alarm
14 > "cursor→".......................................................... Input cursor by one to the right
____________________________________________________________ Display
15 > "LC display"...................................................................................... LC display
CB = Power circuit breaker

GCB = Generator power circuit breaker
MCB = Mains power circuit breaker
Page 18/46 37130A
3.2 Light-emitting diodes
1 .........................................LED Enable MCB Color "GREEN"

"mains c.b. rel."
here: without function NOTE In the unit versions ASG 410+ and ASG 411+ this light-emitting diode
has no significance, because it is a "1-power-circuit-breaker configura-
tion".
2 .........................................LED Enable GCB Color "GREEN"

"gen c.b. rel."
The light-emitting diode "gen c.b. rel." indicates that the generator power circuit
breaker is released for operation. The state of the LED corresponds to the state of
the discrete input “Enable GCB”.
3 .........................................LED Automatic mode Color "GREEN"

"automatic"
The light-emitting diode "automatic" indicates that the unit is in automatic mode. It
will extinguish as soon as you switch to the configuration mode.
4 .........................................LED Connection Color "GREEN"

"connect"
The LED "connect" lights up if the device outputs a switching pulse to the power cir-
cuit breaker. The state of the LED corresponds to the state of the relay “Synchroniz-
ing pulse: GCB close”.
5 .........................................LED Phase angle / synchroscope Colors "RED/YELLOW/GREEN"

"LED row: too rapid→ ...."
The row of LED's indicates the current phase position between the two voltages in-
dicated on the display. The green LED in the middle of the 15 LED's indicates that
the measured phase angle between the voltage systems is less than 12 ° electrical.
The indication of the phase angle only occurs in the automatic mode and only than if
both voltages are within the specified permissible ranges. These ranges are defined
as follows:
Frequency ranges Generator and mains 80..110 % fN

Voltage ranges Generator and mains 50..125 % VN
There are two phase sequences:
left → right If the LED's run from left to right, the generator frequency
is too high, i. e., the generator or the variable mains turn
too rapidly;
right → left If the LED's run from right to left, the generator frequency
is too low, i. e., the generator respectively the variable
mains turn too slowly.
6 .........................................LED Reduce controller frequency controller output Color "YELLOW"

"f-"
The LED "f-" indicates whether the unit outputs a pulse to reduce the frequency. The
state of the LED corresponds to the state of the relay “Lower speed”.
7 .........................................LED Controller output increase frequency Color "YELLOW"

"f+"
The LED "f+" indicates whether the unit outputs a pulse to increase the frequency.
The state of the LED corresponds to the state of the relay “Raise speed”.
37130A Page 19/46
8 .........................................LED Reduce controller output voltage (excitation) Color "GELB"
"V-"
The "V-" indicates whether the unit outputs a pulse to reduce the voltage. The state
of the LED corresponds to the state of the relay “reduce voltage”.
9 .........................................LED Increase controller output voltage (excitation) Color "YELLOW"

"V+"
The LED "V+" indicates whether the unit outputs a pulse to increase the voltage. The
state of the LED corresponds to the state of the relay “increase voltage”.
10 .......................................LED GCB is closed Color "GREEN"

"gen c.b. ON"
The LED "gen c.b. ON" signals the reply of the power circuit breaker. The LED illu-
minates, if the discrete input “Reply: GCB is closed” is not set and it extinguishes, if
the discrete input is set (see also chapter 2.2 “LED “gen c.b. ON” flashes” on
page 11)
11 .......................................LED MCB is closed Color "GREEN"

"mains c.b. ON"
here: without function NOTE For unit versions ASG 410+ and ASG 411+ this light-emitting diode has
no significance, because it concerns a "1-power-circuit-breaker configu-
ration".
3.3 Buttons
In order to facilitate the setting of the parameters, the buttons have an "AUTOROLL
function". It allows to switch to the next setting and configuration screens, the digits,
or the cursor position. The "AUTOROLL function" will only be activated when the user
depresses the corresponding keys for a certain period of time.
12 ............................... BUTTON Display↓..Select

"display↓..select"
Automatic ................. "display↓" By pressing this button, one navi-
gates through the display of operating and alarm mes-
sages.
Configuration............ "select" The jump to the next input screen occurs. If the
originally displayed value has been changed by the but-
tons "digit↑" or "cursor→", then the newly set value is
saved by pressing the "select" button. By pressing this
button again, the user causes the system to display the
next entry screen.
13 ............................... BUTTON Digit ↑

"digit↑"
Automatic ................. No Function
Configuration............ "digit↑" This button is used to raise the cursor
position one digit from where the cursor is. The increase
is restricted by the admissible limits (see list of parame-
ters included in the Annex). In case the maximum number
is reached which can be set, the number automatically re-
turns to the lowest admissible number.
Page 20/46 37130A
14 ............................... BUTTON Acknowledge..Cursor→
"clear..cursor→"
Automatic ................. "clear" By pressing this button all alarm mes-
sages are deleted if they are no longer detected.
Configuration............ "cursor→" This button is used to move the cursor
one position to the right. When the last right-hand position
is reached, the cursor automatically moves to the first po-
sition left-hand of the value to be entered.
3.4 Display
15 ...............................DISPLAY LC display
"LC display"
The LC display outputs particular messages and values depending on the particular
mode. Parameters are changed in configuration mode, and voltages, e. g. voltages
are displayed.
The standard feature two-line LC display may be used to retrieve performance quan-
tities when the automatic mode is activated. While in configuration mode, the individ-
ual parameters are indicated (see below).
3.4.1 Automatic mode: Double voltage/frequency display during synchronization
Mask pattern 1 (V configured) Double voltage and double frequency display

NT: 000 V 00.0Hz The generator and synchronization voltage and -frequency are displayed. The
GN: 000 V 00.0Hz phase angle between the generator and synchronization voltage is displayed
by the synchroscope (LED strip).
Mask pattern 2 (kV configured) NT ............Synchronization voltage and frequency
GN............Generator voltage and frequency
NT:00.0kV 00.0Hz
GN:00.0kV 00.0Hz
3.4.2 Automatic mode: Alarm display
Alarm display, lower line

xxxxxxxxxxxxxxxx The indications are displayed according to the following list:
Type of alarm xxxxxxxxxxxxxxxx

Mains undervoltage (Option V) Mains-undervolt.
Mains overvoltage (Option V) Mains-overvolt.
Mains underfrequency (Option J) Mains-underfreq.
Mains overfrequency (Option J) Mains-overfreq.
Phase shift (Option H) Phase shift
Generator under frequency (Option F) Gen.-underfreq.
Generator overfrequency (Option F) Gen.-overfreq.
Generator under voltage (Option U) Gen.-undervolt.
Generator overvoltage (Option U) Gen.-overvolt.
Synchronization time of the GCB is overwritten Synchron. time!
37130A Page 21/46
4 Configuration screens (input of the parameters)
The input screens can be scrolled, when you are in configuration mode (simultane-
ously pressing "digit↑" and "cursor→"), via "select". If the "select" button is pressed
for a longer period of time, the scroll function will be activated, and the screens will be
browsed rapidly. Please make sure that it is possible to scroll in the reverse direction
of the last four configuration screens. To do this you must simultaneously press the
buttons "select" and "cursor→". If no entry, modification or any other action is carried
out for about 10 minutes, the unit automatically returns to the automatic mode. It is
only possible to change into the configuration mode if the discrete input "input
locked" (terminal 6) is either not connected or not set.
NOTE
Starting with unit version 3.01 there is a common version both measured voltages 100 V and 400 V.
The selection of the primary voltage is made using the corresponding screens described in previous
section of these manual.
SPRACHE/LANGUAGE Language selection German/English

english The screens (configuration and display screens) can be displayed in either German
or English.
Adjust Settings Configuration mode Button "Select"

[Press "ANWAHL"] Pressing the "select" button activates the configuration mode and the subsequent
screens can be viewed and modified within the specified limits. Please make sure
Adjust Settings
that by pressing the "select" button the subsequent screens are scrolled one screen
[Press "select"]
at a time. If the parameters of the options are set to "OFF", they are neither dis-
played nor processed.
Software version Software version

x.xxxx Display of the software version.
Page 22/46 37130A
4.1 Configure password protection
The unit is equipped with a three-level code and configuration hierarchy, which en-
ables it to visualize various configuration screens for different users. A distinction is
made between:
Code level 0 User: Third party

(CL0) This code level enables no access whatsoever to the parameters.
Code level 1 User: Plant operator

(CL1) This code level entitles the user to change a few selected parameters. Changing a
code number is not possible in this case.
Code level 2 User: Commissioner

(CL2) With code level 2 the user has direct access to all parameters (displaying and chang-
ing). In addition, in this level the user may also set the code number for levels 1 and
2 or switch off the password protection.
Enter code Enter code number 0..9999

XXXX On accessing the configuration mode, a code number, which identifies the various
users, is requested. The displayed number XXXX is a random number (RN). If the
random number has been confirmed with "Select" without being changed, the unit's
code level remains. On entering the code number for level 1 respectively level 2, the
unit switches into code level CL1 respectively CL2 and the parameters can be
changed accordingly. On entering a wrong code number, the unit switches into code
level 0.
NOTE
Two hours after entering the code number the code level automatically drops back to CL0!
The default code number for code level 1 (CL1) is “0001”!
The default code number for code level 2 (CL2) is “0002”!
Only in code level 2 the password protection can be switched off!
Password prot. Password protection ON/OFF

..............ON ON ........... Access to configuration is done by entering the relevant code number
(code level 1/2). If a wrong code number was entered, the configuration
will be blocked.
OFF ......... The user has direct access to all parameters, the code number is not re-
quested.
37130A Page 23/46
4.2 Configuration via the lateral plug (direct configuration)
NOTE
To carry out configuration via lateral plug (direct configuration you require a direct configuration
cable (order code "DPC"), the LeoPC 1 program (supplied with the cable) and the corresponding
configuration files. Please consult the online help installed when the program is installed for a
description of the LeoPC 1 PC program and its setup.
The parameters of the unit can be read via lateral plug at any time. With the pass-
word protection switched off or if the unit is in code level 2, writing of parameters via
direct configuration is also possible. If the password protection is switched on and the
unit is in code level 0 or 1, the password (code number) of code level 2 must be en-
tered via direct configuration, to modify the parameters. The possibility, to modify pa-
rameters via display, is not affected thereby.
NOTE
Two hours after entering the code number via direct configuration, the enabling for the writing of
parameters will be automatically released.
Direct config. Configuration via the lateral plug YES/NO

YES YES ......... Configuration via lateral plug is possible. The following further conditions
for configuration via lateral plug must be met:
- A connection between the unit and the PC via the direct configuration
cable must be available,
- the baud rate of the LeoPC program must be 9.600 Baud and
- one must use the corresponding configuration file (filename: "*.asm",
called by *.cfg).
NO ........... Configuration via lateral plug cannot be carried out.
Page 24/46 37130A
4.3 Basic settings
WARNING !
Incorrect entries may lead to wrong measured results and destroy the generator!
Rated frequency System rated frequency 48.0..62.0 Hz

fn=00.0Hz Enter the rated frequency of the generator (respectively of the public mains) here. It
is in most cases 50 Hz to 60 Hz.
Generator freq. Generator setpoint frequency 48.0..62.0 Hz

f set = 00.0Hz The generator setpoint frequency is entered in this screen and is needed for the fre-
quency controller in isolated and no-load operation.
Gen. voltage Secondary generator voltage (measuring transducer) 50..440 V

secondary 000V The secondary generator voltage is set here in V. This entry serves to indicate the
primary voltages in the display. In the case of measured voltages of 400 V without a
measurement transducer, 400 V must be set here.
Mains voltage Secondary mains voltage (measuring transducer) 50..440 V

secondary 000V Secondary mains voltage is set here in V. This entry serves to indicate the primary
voltages in the display. In the case of measured voltages of 400 V without a meas-
urement transducer, 400 V must be set here.
Gen. voltage Primary generator voltage (measuring transducer) 0.1..65.0 kV

primary 00.000kV The primary voltage is set here in kV. The entry is used to output the primary volt-
ages on the display. In the case of measured voltages of 400 V without a measure-
ment transducer, 0.40 kV must be set here.
Mains voltage Primary mains voltage (measuring transducer) 0.1..65.0 kV

primary 00.000kV The primary mains voltage is set her in kV. The entry is used to output the primary
voltages on the display. In the case of measured voltages of 400 V without a meas-
urement transducer 0.40 kV must be set here.
Rated voltage Rated voltage 70..420 V

.......Vn = 000V This value is used, among other things, to determine the permissible range for the
synchronization.
Gen. voltage Generator setpoint voltage 50..440 V

setpoint 000V This value of the voltage specifies the setpoint of the generator voltage for no-load
and isolated operation.
37130A Page 25/46
4.4 Controller configuration
The parameters of the controller are modified by entering values in the following
screens.
WARNING !
An incorrect input can lead to uncontrolled controller actions and destroy the generator!
4.4.1 No-load control
Autom. idle run- Automatic no-load control ON/OFF

ning contr. ON ON ........... With the generator power circuit breaker open and no release of the
generator power circuit breaker, frequency and voltage is controlled (see
also chapter 2.1 “Function table” on page 11)
OFF ......... With the generator power circuit breaker open, frequency and voltage
are controlled according to the following conditions (see also chapter 2.1
“Function table”, on page 11):
• GCB release is present:
Frequency and voltage are controlled.
• Release GCB is not present:
No control is carried out.
Page 26/46 37130A
4.4.2 Frequency controller
Freq. controller Frequency controller ON/OFF

ON ON ........... The generator frequency is controlled. The generator frequency is con-
trolled in various manners depending on the task (no load / isolated op-
eration / synchronization). The subsequent screens of this option are
displayed.
OFF ......... Control is not carried out, and the subsequent screens of this option are
not displayed.
Freq. Controller Frequency controller setpoint ramp 0.1..99.9

Ramp....00.0Hz/s A change in setpoint is supplied to the controller via a ramp. The slope of the ramp is
used to alter the rate at which the controller modifies the setpoint value. The more
rapidly the change in the setpoint is to be carried out, the greater the value input
here must be.
Freq. controller Frequency controller insensitivity 0.02..1.00 Hz

dead band=0.00Hz No load/Isolated operation The generator setpoint frequency is
controlled in such a manner that, in its adjusted state, the actual
value deviates from the generator setpoint frequency setting
(setpoint from mask setting) by the set sensitivity value at most.
Synchronization...The generator frequency is controlled in such a manner that, in
its adjusted state, the differential frequency reaches the set sen-
sitivity value at most. The mains or busbar frequency is used as
the setpoint value.
Freq. controller Minimum frequency controller ON period 10..250 ms

t pulse > 00.00s The minimum ON period of the relay should be selected in such a manner that the
downstream adjustment facility responds reliably to the pulse that has been set ac-
cording to the set time. The smallest possible time must be set in order to ensure op-
timum control behavior.
Freq. controller Frequency controller gain 0.1..99.9

gain Kp=00.0.. The gain factor Kp influences the operating time of the relays. By increasing the fac-
tor, the operating time can be increased in the event of a certain control deviation.
37130A Page 27/46
b.) Analog controller outputs (Option Qf - instead of three-position controller)
Ctrl sig freq Initial frequency controller state 0..100%

Init. state 000% Analog controller output setting with controller switched off.
Freq. controller Frequency controller ON/OFF

ON ON ........... The generator frequency is controlled. The generator frequency is con-
displayed.
not displayed.
Freq. Controller Frequency controller setpoint ramp 0.1..99.9

Ramp....00.0Hz/s A change in setpoint is supplied to the controller via a ramp. The slope of the ramp is
here must be.
Ctrl sig freq Maximal value frequency controller 0..100%

(max.) 000% Upper limit of the analog controller output.
Ctrl sig freq Minimal value frequency controller 0..100%

(min.) 000% Lower limit of the analog controller output.
Pr.-sensitivity P gain of the frequency controller 1..240

Freq. Kpr=000 The proportional coefficient specifies the gain (see chapter 2.7, “Analog controller
outputs (Option Qu/Qf)” from page 15).
Reset time Reset time load frequency controller 0.0..60.0 s

freq. Tn=00.0s The reset time Tn identifies the I part of the PID controller (see chapter 2.7 “Analog
controller outputs (Option Qu/Qf)” from page 15).With the setting Tn=0.00 s the Y-
part is switched off.
Derivative act. Derivative-action time frequency controller 0.00..6.00 s

time(freq) 0.00s The derivative action time TV is part of the D part of the PID controller (see chapter
2.7 “Analog controller outputs (Option Qu/Qf)” from page 15)) With the setting
TV=0.00 s the D-part is switched off.
Page 28/46 37130A
4.4.3 Voltage controller
Volt. controller Voltage controller ON/OFF

ON ON ........... Generator voltage control is carried out. The generator voltage is con-
displayed.
not displayed.
Volt. controller Voltage controller isolated mode ON/OFF

Isolated op. ON ON ........... In the operation mode isolated operation the voltage controller is acti-
vated.
OFF ......... In the operation mode isolated operation the voltage controller is inac-
tive. The frequency controller is not affected by this setting.
Volt. controller Voltage controller insensitivity 0.5..60.0 V

dead band=00.0V No load/Isolated operation The voltage is controlled in such a
manner that, in its adjusted state, the actual value deviates from
the setpoint voltage setting (setpoint from mask setting) by the
set sensitivity value at most.
Synchronization...The generator voltage is controlled in such a manner that, in its
adjusted state, the differential voltage reaches the set sensitivity
value at most. The mains or busbar voltage is used as the set-
point value.
Volt. controller Minimum voltage controller ON period 20..250 ms

time pulse>000ms The minimum ON period of the relay should be selected in such a manner that the
downstream adjustment facility responds reliably to the pulse that has been set ac-
cording to the set time. The smallest possible time must be set in order to ensure op-
timum control behavior.
Volt. controller Voltage controller gain factor 0.1..99.9

gain Kp=00.0 The gain factor Kp influences the operating time of the relays. By increasing the fac-
tor, the operating time can be increased in the event of a certain control deviation.
37130A Page 29/46
b.) Analog controller outputs (Option Qu - instead of three-position controller)
Ctrl sig voltage Initial voltage controller state 0..100%

Init. state 000% Analog controller output setting with controller switched off.
Volt. controller Voltage controller ON/OFF

ON ON ........... Generator voltage control is carried out. The generator voltage is con-
displayed.
not displayed.
Volt. controller Voltage controller isolated mode ON/OFF

Isolated op. ON ON ........... In the operation mode isolated operation the voltage controller is acti-
vated.
OFF ......... In the operation mode isolated operation the voltage controller is inac-
tive. The frequency controller is not affected by this setting.
Volt. Controller Voltage controller setpoint ramp 0.1..99.9

Ramp.....=.00V/s A change in setpoint is supplied to the controller via a ramp. The slope of the ramp is
here must be.
Ctrl sig volt. Maximal value voltage controller 0..100%

(max.) 000% Upper limit of the analog controller output.
Ctrl sig volt. Minimal value voltage controller 0..100%

(min.) 000% Lower limit of the analog controller output.
Pr.-sensitivity P-gain voltage controller 1..240

Volt. Kpr=000 The proportional coefficient specifies the gain (see chapter 2.7, “Analog controller
outputs (Option Qu/Qf)” from page 15).).
Reset time Voltage controller reset time 0.0..60.0 s

Volt. Tn=00.0s The reset time Tn belongs to the I part of the PID controller (see chapter 2.7, “Analog
controller outputs (Option Qu/Qf)” from page 15).). With the setting Tn=0.00 s the Y-
part is switched off.
Derivative act. Derivative-action time voltage controller 0.00..6.00 s

time(Volt) 0.00s The derivative-action time TV belongs to the D part of the PID controller (see chapter
2.7, “Analog controller outputs (Option Qu/Qf)” from page 15).). With the setting
Tv=0.00 s the D-part is switched off.
Page 30/46 37130A
4.4.4 Synchronization functions
Synchronizing Synchronization functions ON/OFF

functions ON ON ........... A synchronization of the generator frequency is carried out. The connect
command is carried out with little positive slip. The subsequent screens
of this option are displayed.
OFF ......... No synchronization occurs, and the subsequent screens of this option
are not displayed.
Synchronization Max. perm. differential frequency for synchron. (pos. slip) 0.02..0.49 Hz
df max = 0.00Hz The prerequisite of a connect command's being output is negative deviation from
this set differential frequency. This value specifies the upper frequency (positive
value corresponds to positive slip à generator frequency is greater than the busbar
frequency).
Synchronization Max. perm. differential frequency for synchron. (neg. slip) 0.00..-0.49 Hz
df min = 0.00Hz The prerequisite of a connect command's being output is negative deviation from
this set differential frequency. This value specifies the lower frequency (negative
value corresponds to negative slip à generator frequency is less than the busbar
frequency).
Synchronization Max. perm. differential voltage for synchronization 1..60 V

dV max = 00V To ensure that a connect command will be issued, the actual value must fall below
the entered differential voltage.
Synchronization Min. pulse duration of connect relay for synchronization 0.04..0.50 s

time pulse>0.00s The duration of the connect impulse can be adjusted to the subordinate switching
unit.
Closing time Inherent delay of generator circuit breaker for synchronization 40..300 ms
GCB =000ms The closing time of the generator power circuit breaker corresponds to the lead time
of the connect command. The connect command will be issued at the entered time
before the synchronization point.
37130A Page 31/46
4.4.5 GCB black start
If the busbar is in its voltage-free state, the direct connection (black start) of the gen-
erator power circuit breaker (GCB) or mains power circuit breaker (NLS) may be
carried out.
Gen. circ.break. Black start of generator power circuit breaker ON/OFF

dead bus op. ON ON ........... Release of the black start function. Furthermore conditions (see chapter
2.6.3 “Closing the GCB without synchronization (GCB black start)” from
page 14) have to be met to switch the power circuit breaker to the volt-
age-free busbar. The subsequent screens of this option are displayed.
OFF ......... No black start is carried out, and the subsequent screens of this option
are not displayed.
dead bus op. GCB Maximum differential frequency for GCB black start 0.05..5.00 Hz
df max = 0.00Hz The prerequisite of the output of the connect command is that the generator fre-
quency may, at most, deviate from the rated value by the set value.
dead bus op. GCB Maximum differential voltage for GCB black start 1..60 V
dV max = 00V The prerequisite of the output of the connect command is that the generator voltage
may, at most, deviate from the rated value by the set value.
4.4.6 Synchronization time monitoring
Sync.time contr. Synchronization time monitoring ON/OFF

ON ON ........... This setting ensures that the synchronization time will be monitored. A
time counter starts simultaneously with the beginning of the synchroniza-
tion. If, following the expiry of the set time, the power circuit breaker has
not been activated, a warning message “Synchronization time monitor-
ing” is output. Moreover, the synchronization procedure will be cancelled
and the relay “readiness for operation” drops out. By pressing the button
“quit” for at least 3 s, the watchdog is reset. The subsequent screens of
this option are displayed.
OFF ......... The synchronization time will not be monitored. The subsequent screens
of this option are not displayed.
Sync.time contr. Final value for synchronization time monitoring 10..999 s

delay time 000s Please refer to the above description of the configuration screen.
Page 32/46 37130A
4.5 Watchdog configuration
4.5.1 Generator frequency monitoring (Option F)
Function "Generator frequency within the permissible range"

The generator frequency lies within the limit values set for overfrequency and under-
frequency. The "Generator overfrequency/Generator under frequency" relay is picked
up, i. e., the contact is closed.
"Generator frequency not within the permissible range"

The generator frequency lies outside of the limit values set for overfrequency and
underfrequency. The "generator overfrequency/generator underfrequency" relay has
dropped out, i. e., the contact is opened.
The message is output via contacts 43/44. The corresponding message text is shown
on the display.
Gen.frequency- Generator frequency ON/OFF

Monitoring ON ON ........... Generator frequency monitoring is carried out. The generator frequency
is monitored as regards overfrequency and underfrequency. The subse-
quent screens of this option are displayed.
OFF ......... Monitoring is not carried out, and the subsequent screens of this option
are not displayed.
Gen. overfreq. Generator overfrequency threshold value 40.00..70.00 Hz

f > 00.00Hz If the value of the generator frequency exceeds the value adjusted here, a tripping is
carried out.
Gen. overfreq. Generator overfrequency pickup delay 0.04..9.98 s

Delay time=0.00s In order to trip monitoring, the threshold value must be exceeded without interruption
for at least the period of time specified in this screen.
Gen. underfreq. Generator underfrequency threshold value 40.00..70.00 Hz

f < 00.00Hz If the value of the generator frequency falls below the value adjusted here, a tripping
is carried out.
Gen. underfreq. Generator underfrequency pickup delay 0.04..9.98 s

Delay time=0.00s In order for tripping to occur, negative deviation from the threshold value must occur
without interruption for at least the period of time specified in this screen.
37130A Page 33/46
4.5.2 Generator voltage monitoring (Option U)
Function "Generator voltage within the permissible range"

The generator voltage lies within the limit values set for overvoltage and undervolt-
age. The relay "generator overvoltage/generator undervoltage" is picked up, i. e., of
the contact is closed.
"Generator voltage not within the permissible range"

The generator voltage lies outside of the limit values set for overvoltage and under-
voltage. The "generator overvoltage/undervoltage" relay has dropped out, i. e., the
contact is opened.
on the display.
Gen.voltage- Generator voltage monitoring ON/OFF

Monitoring ON ON ........... Generator voltage monitoring is carried out. Generator voltage VL1-L2 is
monitored for over- and undervoltage. The subsequent screens of this
option are displayed.
are not displayed.
Gen.overvoltage Generator overvoltage threshold value 75..480 V

V > 000V If the value of the generator voltage exceeds the value adjusted here, a tripping is
carried out.
Gen.overvoltage Generator overvoltage pickup delay 0.04..9.98 s

Gen.undervoltage Generator undervoltage threshold value 75..480 V

V < 000V If the value of the generator voltage falls below the value adjusted here, a tripping is
carried out.
Gen.undervoltage Generator undervoltage pickup delay 0.04..9.98 s

Page 34/46 37130A
4.5.3 Overfrequency monitoring (Option J)
Function Monitoring the mains frequency is absolutely vital if a generator is operated within a
public network. In the event of mains failure the generator which is operating in paral-
lel with the mains must be automatically disconnected from the mains. The message
can be processed in various manners. If isolated operation is required, in the event of
a mains failure, the mains power circuit breaker should be opened. However, if the
generator cannot cover the power supply of the isolated system in the event of a
mains failure, the generator power circuit breaker should be opened.
NOTE
Mains voltage is applied separate from synchronization voltage at terminals 50, 51 and 52. Mains
monitoring is working independent of the state of the generator power circuit breaker. It is
reasonable to depend a shutoff on whether the generator is connected parallel to the mains by
external locking.
"Mains frequency within the permissible range"

The mains frequency is within the set limit values for over- and underfrequency. The
"Mains overfrequency/mains underfrequency" relay is picked up, i. e., the contact is
closed.
"Mains frequency within the permissible range"

The mains frequency is outside of the set frequency for over and underfrequency.
The "Mains overfrequency/mains underfrequency" relay has dropped out, i. e., the
contact is opened.
on the display.
Mains frequency Mains frequency monitoring ON/OFF

Monitoring ON ON ........... Mains frequency monitoring is carried out. The mains frequency is moni-
tored with regard to overfrequency and underfrequency. The subsequent
screens of this option are displayed.
are not displayed.
Mains overfreq. Mains overfrequency threshold value 40.00..70.00 Hz

f > 00.00Hz If the value of the mains frequency exceeds the value adjusted here, a tripping is
carried out.
Mains overfreq. Mains overfrequency pickup delay 0.04..9.98 s

Mains underfreq. Mains underfrequency threshold value 40.00..70.00 Hz

f < 00.00Hz If the value of the mains frequency falls below the value adjusted here, a tripping is
carried out.
Mains underfreq. Mains underfrequency pickup delay 0.04..9.98 s

37130A Page 35/46
4.5.4 Mains voltage monitoring (Option V)
Function A three-phase monitoring is carried out in which the phase-to-phase voltages are
monitored.
Monitoring the mains voltage is absolutely vital if a generator is operated within a

public network. In the event of mains failure the generator which is operating in paral-
lel with the mains must be automatically disconnected from the mains. The message
can be processed in various manners. If isolated operation is required, the mains
power circuit breaker should be opened in the event of mains failure. However, if the
generator cannot cover the power supply of the isolated system in the event of a
mains failure, the generator power circuit breaker should be opened.
NOTE
Mains voltage is applied separate from synchronization voltage at terminals 50, 51 and 52. Mains
monitoring is working independent of the state of the generator power circuit breaker. It is
reasonable to depend a shutoff on whether the generator is connected parallel to the mains by
external locking.
"Mains voltage not within the permissible range"

The mains voltage is within the set limit values for overvoltage and undervoltage. The
"Mains overvoltage/undervoltage" has been picked up, i. e., the contact is closed.
"Mains voltage not within the permissible range"

The generator voltage lies outside of the limit values set for overvoltage and under-
voltage. The "Mains over-/undervoltage" relay has dropped out, i. e., the contact is
opened.
on the display.
Mains voltage Mains voltage monitoring ON/OFF

Monitoring ON ON ........... Mains voltage monitoring is carried out. The mains voltage is monitored
with regard to overvoltage and undervoltage. The subsequent screens of
this option are displayed.
are not displayed.
Mains overvolt. Mains overvoltage threshold value 75..480 V

V > 000V If the value of the mains voltage exceeds the value adjusted here, a tripping is car-
ried out.
Mains overvolt. Mains overvoltage pickup delay 0.04..9.98 s

Mains undervolt. Mains undervoltage threshold value 75..480 V

V < 000V If the value of the mains voltage falls below the value adjusted here, a tripping is car-
ried out.
Mains undervolt. Mains undervoltage pickup delay 0.04..9.98 s

Page 36/46 37130A
4.5.5 Phase shift monitoring (Option H)
Function A phase shift is a sudden change in the voltage curve, and may be caused by a ma-
jor generator load change. In this case, the measuring circuit detects a change in the
cycle duration once. This change in the cycle duration is compared with a calculated
mean value from previous measurements. Monitoring encompasses all three phases
and optional also one phase. The phase shift watchdog is active only if all line-to line
mains voltages are greater then 50 % of the rated transformer voltage. The phase
shift watchdog may be used as an additional facility for decoupling from the mains.
"Mains voltage cycle duration not within the permissible range"

The mains voltage cycle duration exceeds the set limit values for the phase shift. The
relay "phase shift" is picked up, i. e., the contact is closed.
"Mains voltage cycle duration not within the permissible range"

The mains voltage cycle duration exceeds the set limit values for the phase shift. The
"Phase shift" relay has dropped out, i. e., the contact is open.
on the display.
Phase shift Phase shift monitoring ON/OFF

Monitoring ON ON ........... Mains frequency monitoring is carried out, and any phase shift within the
defined range is registered. The subsequent screens of this option are
displayed.
are not displayed.
Phase shift.mon. Phase shift monitoring one/three phase .. 3 phase only

one/three phase one/three phase...During single-phase voltage phase shift monitoring, tripping oc-
curs if the phase shift exceeds the specified threshold value in at
least one of the three phases. This type of monitoring is very
sensitive, and may lead to false tripping if the selected phase
angle settings are too small.
3 phase only ........During three-phase voltage phase shift monitoring, tripping oc-
curs only if the phase shift exceeds the specified threshold value
in all three phases within 2 cycles.
Ph. shift value Phase-angle phase shift monitoring, single-phase 3..90 °

(One phase) 00° Tripping occurs if the electrical angle of the voltage curve shifts in one phase by
This screen is only visible if more than the specified angle.
monitoring is set to single-
phase/three-phase.
Ph. shift value Phase-angle phase shift monitoring, three-phase 3..90 °

(3-phase) 00° Tripping occurs if the electrical angle of the voltage curve simultaneously shifts in all
three phases by more than the specified angle.
37130A Page 37/46
4.5.6 Alarm relay
Auto-acknowledge Message auto-acknowledgement ON/OFF

messages ON ON ........... After the alarm state is no longer detected and the drop-out delay “mes-
sages” has expired, the corresponding message in the display is deleted.
OFF ......... Messages in the display are shown until they are acknowledged. The
subsequent screen is not displayed.
Auto-acknowledge Drop-out delay messages 1..99 s

relays ON The automatic acknowledgement of the corresponding alarm messages occurs ac-
cording to the indicated time.
4.5.7 Changing passwords
Define level 1 Code level 1 (Plant operator) 0..9999

code XXXX This screen only appears in code level 2. The code number, which has to be entered
into the unit to access code level 1 (plant operator), is defined herewith. Further in-
formation on password protection on page 23.
Define level 2 Code level 2 (Commissioner) 0..9999

code XXXX This screen only appears in code level 2. The code number, which has to be entered
into the unit to access code level 2 (commissioner), is defined herewith. Further in-
formation on password protection on page 23.
Page 38/46 37130A
4.6 Parameter set pre-selection (Option G)
The unit in the version with Option G offers the possibility of operating up to
6 synchronization positions with various parameter sets. Synchronization positions
can be set for each:
- Inherent delay
- Settings for the frequency controller
- Settings for the voltage controller
Different synch. Number of parameter sets used 1..6

parameters 0 All unused parameter sets can be locked using this input. The setting of the control-
ler is carried out as described in the "Frequency/voltage controller as a three-point
controller". Each setting value can be varied for each synchronization position.
4.6.1 Logical functions (Option G)
Synchronization GCB By applying a release signal "Parameter set", the LED "Gen CB REL" lights up on the
pressure-sensitive front membrane. The display switches to the pre-specified syn-
chronization position. First, the function of the external pre-selection can be reviewed
so that one compares the display to the pre-specified signal (Example: With the re-
lease "Parameter set 3" the indication "G3" must appear in the LC display). Only
1 parameter set may be pre-selected at a time. If several discrete inputs "parameter
set ... [1..6]" set, the unit does not detect a defined state and blocks the synchroniza-
tion process. The parameter set 1 is released via terminal 3 released (Release
GCB 1).
Input Function Condition

parameter set
1 2 3 4 5 6
1 0 0 0 0 0 Synchronization of the generator power circuit breaker 1 A
1 1 0 0 0 0 No function
0 0 1 0 0 0 Synchronization of the generator power circuit breaker 3 A
Conditions The function of the device is also dependent, apart from the discrete input signals, on
the state of the available measured voltage. The particular function must also be ac-
tivated in configuration mode.
Condition
Synchronization - Mains voltage within the permissible range
A
Generator power circuit breaker - (Generator voltage within the permissible range)
37130A Page 39/46
5 Commissioning
DANGER !!!
When commissioning the unit, please observe the five safety rules that apply to the handling of live
equipment. Make sure that you know how to provide first aid in current-related accidents and that
you know where the first-aid kit and the nearest telephone are. Never touch any live components of
the system or on the back of the system:
LIFE THREATENING
WARNING !
The unit may only be commissioned by a qualified technician. The "EMERGENCY-SHUTOFF"

function must function safely before the commissioning and must not depend on the particular
machine.
CAUTION !
1. Prior to commissioning, check that all measuring voltages are correctly connected with regard to
phases. The rotating field must be measured. Any lack or incorrect connection of measuring
voltages or other signals may lead to incorrect functions and damage the unit as well as engines
and components connected to the unit.
Procedure 2. Disconnection of the connection commands directly on the power circuit breakers.
3. The supply voltage (24 VDC) must be applied following a check to ensure that all measur-
ing voltages have been connected in the correct phase relation.
4. By simultaneously pressing the two buttons "Digit↑" and "Cursor→" you arrive in input and
test mode. The discrete input "Configuration blocked" must be applied in this case to nega-
tive potential (= 0 V). The LED "Automatic" will be extinguished.
5. Input of the operating data in the sequence of the different screens. The setting limits can
derived from both the screen description (to the right next to the screens) and the parame-
ter list at the end of the manual.
6. If all releases are lacking, one must check whether the voltage present corresponds to the
value displayed. The absence of a measuring voltage can lead to an asynchronous
switching command when the black start is active.
7. Checking the signal "CB release": After applying the "Release Generator CB" the LED
"Gen. CB RELEASE" on the pressure-sensitive front membrane lights up.
Page 40/46 37130A
8. Synchronization of the power circuit breaker:
a) Separation of the connection to the power circuit breaker;
b) The voltage at which synchronization is to occur must be within the permissible
range;
c) The signal "Release generator CB" is applied;
d) If the generator voltage is 50 % more than the set rated value, the frequency control-
ler begins to control. The control parameter should be set so that the set value is op-
timally adjusted (Display: NT [mains] and GN [generator]).
e) Prior to the automatic closing of the power circuit breaker, one categorical has to
check, whether the measuring voltages are connected correctly. It has to be
checked, whether the synchronization conditions are met at the moment, the ASG4
outputs the connection command. This check is done at best by a measurement of
the differential voltage at the power circuit breaker.
9. Black start
The output of the command for connecting to a de-energized busbar can be simulated in
input/test mode. The illumination of the LED "Switch-on" indicates, that at this moment, an
add-on order would be output for the corresponding switch if automatic mode was se-
lected.
10. By simultaneously pressing the two buttons "Digit↑" and "Cursor→ " automatic mode is ac-
tivated. This is also possible by setting the discrete signal "Configuration mode blocked".
11. After successfully connecting the generator power circuit breaker, the LED "Gen. CB ON"
must light up.
37130A Page 41/46
6 Appendix
6.1 Technical data
Measuring values - Measuring voltages................................................................ 100/110 V, 400 V

- Rated frequency ...........................................................................40.0..70.0 Hz
Environmental variables - Power supply.............................................................................24 VDC (±25 %)

- Intrinsic consumption ....................................................................... max. 10 W
- Ambient temperature......................................................................... -20..70 °C
- Ambient humidity ............................................................95 %, non-condensing
Measuring inputs • Voltage................................................................................Resistances 0.1 %

- Continuous load capacity ..................................................................... 2.0 × VN
- Linear measuring range up to............................................................... 1.3 × VN
- Input resistance ................................................................................. 0.696 MΩ
- Max. power consumption per path.......................................................... 0.15 W
- Temperature coefficient................................................................... ± 15 ppm/K
- Max. change after endurance test.......................................................... ≤ 0.3 %
Discrete inputs - electrically isolated............................................Isolation voltage min. 2,200 Veff

- Input range .........................................................................18..250 V DC or AC
- Input resistance .......................................................................................68 kΩ
Potential-free outputs - Contact material.....................................................................................AgCdO

- electrical service live (ohmic load) .....................................................................
min. 100,000 switching cycles at 2 A / 250 VAC
- Load...................................................................max. 2 A at 250 VAC or 24 VDC

- Switching capacity DC ..............................................................................45 W
- Max. switching voltage .......................................................................... 250 VAC
- Isolation voltage..................................................................................2,200 Veff
Analog outputs ................................................................ for actual value output freely scalable,

electrically isolated, isolation voltage 2,200 Veff
0..10 V, 0..20 mA
- Triggering PWM........................................................................................8 bits
- Output 0/4..20 mA, max. load (Vh=24 V) ...................................................400 Ω
Housing ............................................................................ Type APRANORM DIN 43700

- Dimensions.........................................................................144 × 72 × 122 mm
- Front cutout .............................................................. 138 [+1.0] × 68 [+0.7] mm
- Connection .............................. 1.5 mm² or 2.5 mm² screw terminals depending
on the plug connector
- Degree of protection ............................................................... IP 21, front IP 54
- Weight........................................................depending on model, approx. 800 g
- Disturbance test (EC).................Tested according to valid EN codes of practice
- Pressure-sensitive front membrane .......................................... isolating surface
Page 42/46 37130A
6.2 Dimensions
Housing Type APRANORM DIN 43700

Dimensions 144 × 72 × 122 mm
Front section 138 [+1.0] × 68 [+0.7] mm
Connection 1.5 mm² or 2.5 mm² screw terminals depending on the plug connector
Degree of protection IP 21, front IP 54
Weight depending on model, approx. 800 g
Configuration plug Configuration plug Front view

35
65
72
27
Back plate mounting

optionally
Bottom view
108,8 50
Back view with

connecting terminals
48 25
Y1 Y5 X1 X5
144
60 65 50 54
136
179
0 1 24
ASG 410+
2003-06-03 | ASG 4+ Dimensions s4+ww-2303-ab.skf
37130A Page 43/46
6.3 Wiring diagram
This is where the DPC has to be plugged in.

is situated on the side of the unit.
The socket for the PC configuration
11 12 13
UA 0 V
IA 0V 0V
Quasi-continuous controller with analog outputs
9 10
UA 0 V
IA 0V 0V
8
Standard
9 10
Lower
SPEED
Drive
Three-position controller
Higher
Alternatively Option Qf:
Analog controller
11 12 13 8
41 42 43 44
Lower Function:
VOLTAGE Generator over frequency break-
F
G
Three-position controller Generator under frequency contact

Higher
Alternatively Option Qu:
Analog controller
Function:
Generator over voltage
U
break-
Generator under voltage contact
20 21
alternatively Generator voltage L2
Generator voltage L1
3
60 ... 65 33 34 35 36
Mains over frequency Function:
J-H
Mains under frequency break-

contact
Phase shift
Reply: GCB is open

4
Function:
Mains over voltage break-
V
Mains under voltage contact

MCB
GCB
Release GCB
14 15 3
Synchronizing pulse:
close GCB Preselection of
G
3
set of parameters
2
3
L2
23 24
alternatively Mains voltage or

L1 Busbar voltage
Standard
7 18 19
Function:
Readiness for operation make-
contact
Common (term. 3, 4, 5, 6)
ASG 410+
Configuration locked
6
alternatively Enable isolated operation

5
V-J-H
50 51 52
Mains voltage L3 0 Vdc

2
Mains voltage L2 24 Vdc

1
Mains voltage L1 N (reference point for terminals 29-32)

0
Subject to technical modifications. 2003-06-03 | ASG 4+ Wiring Diagram s4+ww-2303-ap.skf
Page 44/46 37130A
7 List of parameters
ASG 410+ Synchronizing system

Parameter list
Version ___________________________________________________
Project ___________________________________________________
Device number _______________________________ Date _________
Option Parameter Setting range Default Customer settings

Line 1 - Text - Line 2 1/5 A setting
Software version - 5.xxx

Language German/English English oG oE oG oE
Enter code 0..9.999 XXXX
Password protection ON/OFF OFF o ON o OFF o ON o OFF
Direct - Configuration ON/OFF OFF o ON o OFF o ON o OFF
BASE SETTINGS
Rated frequency fn 48.0..62.0 Hz 50.0 Hz
Gen. frequency setpoint 48.0..62.0 Hz 50.0 Hz
Gen. voltage secondary 50..440 V 400 V
Mains voltage secondary 50..440 V 400 V
Gen. voltage primary 0.1..65.0 kV 0.4 kV
Mains voltage primary 0.1..65.0 kV 0.4 kV
Rated voltage Vn 70..420 V 400 V
Gen. voltage setpoint 50..440 V 400 V
CONTROLLER CONFIGURATION
Autom. idle run- ning contr. ON/OFF ON o ON o OFF o ON o OFF
Freq. controller ON/OFF ON o ON o OFF o ON o OFF
Freq. controller ramp 0.1..99.9 Hz/s 5.0 Hz/s
Freq. controller dead band 0.02..1.00 Hz 0.10 Hz
Freq. controller t pulse > 10.. 250 ms 80 ms
Freq. controller no pulse > 0.1..99.9 15.0
Qf Ctrl sig freq basic setting 0..100 % 50 %
.. Ctrl sig freq (max.) 0..100 % 100 %
.. Ctrl sig freq (min.) 0..100 % 0%
.. Pr.-sensitivity Freq. Kpr 1..240 100
.. Reset time freq. Tn 0.0..60.0 s 2.5 s
Qf Derivative act. time(freq) 0.00..6.00 s 0.00 s
Volt. controller ON/OFF ON o ON o OFF o ON o OFF
.. Volt. controller ramp 1..99 V/s 25 V/s
Volt. controller isolated op ON/OFF OFF o ON o OFF o ON o OFF
Volt. controller dead band 0.5..60.0 V 2.0 V
Volt. controller time pulse > 20.. 250 ms 80 ms
Volt. controller gain 0.1..99.9 15.0
Qu Ctrl sig volt basic setting 0..100 % 50 %
.. Ctrl sig volt (max.) 0..100 % 100 %
.. Ctrl sig volt (min.) 0..100 % 0%
.. Pr.-sensitivity Volt. Kpr 1..240
.. Reset time Volt. Tn 0.0..60.0 s
Qu Derivative act. time(Volt) 0.00..6.00 s
Synchronizing functions ON/OFF ON o ON o OFF o ON o OFF
Synchronization df max 0.02..0.49 Hz 0.18 Hz
Synchronization df min 0.00..-0.49 Hz -0.10 Hz
Synchronization dV max 1..60 V 24 V
Synchronization time pulse> 50.. 250 ms 200 ms
Closing time GCB 40.. 300 ms 80 ms
Gen. circ.break. dead bus op. ON/OFF OFF o ON o OFF o ON o OFF
dead bus op. GCB df max 0.05..5.00 Hz 0.25 Hz
dead bus op. GCB dV max 1..60 V 40 V
Sync.time contr. ON/OFF ON o ON o OFF o ON o OFF
Sync.time contr. delay time 10..999 s 120 s
37130A Page 45/46
Option Parameters Setting range Default Customer settings
Line 1 - Text - Line 2 1/5 A setting
WATCHDOG CONFIGURATION
F Gen.frequency- Monitoring ON/OFF OFF o ON o OFF o ON o OFF
.. Gen. overfreq. f > 40.00..70.00 Hz 55.00 Hz
.. Gen. overfreq. Delay time 0.04..9.98 s 3.00 s
.. Gen. underfreq. f < 40.00..70.00 Hz 45.00 Hz
F Gen. underfreq. Delay time 0.04..9.98 s 3.00 s
U Gen.voltage- Monitoring ON/OFF OFF o ON o OFF o ON o OFF
.. Gen.overvoltage V > 20..520 V 460 V
.. Gen.overvoltage Delay time 0.04..9.98 s 3.00 s
.. Gen.undervolt. V < 20..520 V 340 V
U Gen.undervolt. Delay time 0.04..9.98 s 3.00 s
J Mains frequency- Monitoring ON/OFF OFF o ON o OFF o ON o OFF
.. Mains overfreq. f > 40.00..70.00 Hz 50.20 Hz
.. Mains overfreq. Delay time 0.02..9.98 s 0.10 s
.. Mains underfreq. f < 40.00..70.00 Hz 49.80 Hz
J Mains underfreq. Delay time 0.02..9.98 s 0.10 s
V Mains voltage- Monitoring ON/OFF OFF o ON o OFF o ON o OFF
.. Mains overvoltage V > 20..520 V 440 V
.. Mains overvoltage Delay time 0.02..9.98 s 0.10 s
.. Mains undervolt. V < 20..520 V 360 V
V Mains undervolt. Delay time 0.02..9.98 s 0.10 s
H Phase shift Monitoring ON/OFF OFF o ON o OFF o ON o OFF
.. Phase shift.mon. 1/3 phase .. 3 ph. only 1/3 phase
.. Ph. shift value (One phase) 3..90 ° 30 °
H Ph. shift value (3-phase) 3..90 ° 8°
Auto-acknowledge messages ON/OFF ON o ON o OFF o ON o OFF
Auto-acknowledge relays 1..99 s 1S
Define level 1 code 0000..9999 0001
Define level 2 code 0000..9999 0002
Different synch. parameters 1..6 1
Page 46/46 37130A

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37130A

© All Rights reserved. Subject to technical modifications.

Woodward Governor Company Leonhard-Reglerbau GmbH

Tel: +49 (711) 789 54-0

1.1 Warning note

1.2 Exchange of units (older than units with number 38495)

Terminal number Description

Versions- Revision valid starting Revision

< 3.10 1997-12-02 Modified..... ASG 4xx

1.5.1 Power supply

1.5.2 Voltage measuring inputs

Note: Connection corresponding to the mains configuration (see connection plan).

Terminal Measurement Description Amax

Note: Connection corresponding to the mains configuration (see connection plan).

Terminal Measurement Description Amax

Terminal Measurement Description Amax

a.) Discrete inputs

• Control inputs Part 1

• Control inputs Part 2

Terminal Accompanying Description Amax

a.) Actions of power circuit breakers

Root Switched Description Amax

b.) Other actions

• Monitor relay Normally closed contact function

1root Switched Description Amax

• Alarm relay Normally open contact function

Root Switched Description Amax

The controllers are configured in standard version as a three-point controller (made

a.) Three-position controller (standard)

max. 250 Vac

controller Raise Voltage controller

Terminal Assignment Description Amax

b.) Analog controller outputs (options Qf/Qu)

Terminal Assignment Description Amax

2.1 Function table

Input signal Operating condition Condition

Synchronization generator power circuit breaker A

0 1 x Isolated operation OFF

Generator power circuit breaker synchronization A

0: OFF 1: ON x: Signal of no significance (0 or 1)

2.2 LED “gen c.b. ON” flashes

Release GCB Release for operation of the power circuit breaker

2.4 Control outputs

Alarm output Mains overvoltage, mains undervoltage

Alarm output Mains overfrequency, mains underfrequency, phase shift

Alarm output Generator overvoltage, generator undervoltage

Alarm output Generator overfrequency, Generator underfrequency

Wiring should be made as follows:

• Reference points connected with 0 V:

2.6.1 No load operation

2.6.2 GCB synchronization

• The unit is in the automatic mode (LED “Automatic” lights up),

2.6.3 Closing the GCB without synchronization (GCB black start)

2.6.4 Isolated operation

As an alternative to a three-position controller output, the unit may also be equipped

PID controller Lag element (Tt) Controlled system (PT1)

T rise Rise time

The following must be observed regarding the controller setting:

a.) Initial state

Ctrl sig. Initial state 0..100 %

b.) General settings

1. Controller operated as a P-only controller

Attention If the unit starts to oscillate uncontrollably, carry out an emer-