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AN AMERICAN NATIONAL STANDARD

ASME B16.22a-1998

ADDENDA
to

ASME B16.22-1995
WROUGHT COPPER AND COPPER ALLOY SOLDER
JOINT PRESSURE FITTINGS

THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS

345 East 47th Street New York, NY 10017

COPYRIGHT American Society of Mechanical Engineers


Licensed by Information Handling Services
Date of Issuance: July 9, 1998

ASME is the registered trademark of The AmericanSociety of Mechanical Engineers.

This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus committee that approved the code or standard was
balanced to assure that individuals from competent and concerned interests have had an opportu-
nity to participate. The proposed code or standard was made available for public review and com-
ment which provides an opportunity for additional public input from industry, academia, regulatory
agencies, and the public-at-large.
ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or ac-
tivity.
ASME does not take any position with respect to the validity of any patent rights asserted in con-
nection with any items mentioned in this document, and does not undertake to insure anyone utiliz-
ing a standard against liability for infringement of any applicable Letters Patent, nor assume any
such liability. Users ofa code or standard are expressly advised that the determination of the validity
of any such patent rights, and the risk of the infringement of such rights, is entirely their own respon-
sibility.
Participation by federal agency representativek) or person(s) affiliated with industry is not to be
interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASME procedures and policies which preclude the issuance of interpretations by individual volun-
teers.

No part of this document may be reproducedin anyform,


in an electronic retrieval system or otherwise,
without the prior written permission of the publisher.

The American Society ofMechanical Engineers


345 East 47th Street, New York,NY 1O01 7

Copyright O 1998 by
THE AMERICAN SOCIETYOF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.

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S T D - A S M E BLb-22A-ENGL 1778 m 0757b70 ObOYb74 3 8 2 m

ASME B16.22a-1998

Following approval by the ASME B16 Committee and ASME, and after public review, ASME
B16.22a-1998 was approved by the American National Standards Institute on February 5, 1998.

Addenda to the 1995 edition of ASME B16.22 are issued in the form of replacement pages. Revi-
sions, additions,anddeletions are incorporated directly intotheaffected pages. It is advisable,
however, that this page, the Addenda title and copyright pages, and all replaced pages be retained
for reference.

SUMMARY OF CHANGES

This is the first Addenda to be published to ASME B16.22-1995.


Replace or insert the pages listed. Changes given below are identified on the pages by a margin
note, (a), placed next to the affected area. The pages not listed are the reverse sides of the listed
pages and contain no changes.

Page Location Change


V Committee Roster Updated to reflect Addenda
vii Contents Updated to reflect Addenda
1 1.3 Added
7 Table 1.1 Notes (2) and (4)revised
9, 10 Annex II Revised in its entirety
13 Annex IV Added

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ASME B16 Committee
Standardizationof Valves, Flanges, Fittings, and Gaskets
(The following is theroster of the Committee atthe timeof approval of this Standard.)

OFFICERS
W. N. McLean, Chair
R. A. Schmldt, Vice Chair
P. A. Reddlngton, Secretary

COMMITTEE PERSONNEL
W. L Ballis, Consultant, London, Ohio
R. R. Brodln, Fisher Controls International, Inc., Marshalltown, Iowa
M. A. Clark, Nibco, Inc., Elkhart, Indiana
A. Cohen, Copper Development Association, New York, NewYork
C. E. Floren, Mueller Co., Decatur, Illinois
D. R. Frlkken, Monsanto Co., St. Louis, Missouri
J. C. Inch, Mueller Refrigeration Products Co., Hartsville, Tennessee
G. A. Jolly, Vogt Valve Co., Louisville, Kentucky
W. G. Knecht, Consultant, Williamsport, Pennsylvania
R. Koester, The William Powell Co., Cincinnati, Ohio
W. N. McLean, Newco Valves, Palos Park, Illinois
M. L Nayyar, Bechtel Corp., Gaithenburg, Maryland
P.A. Reddlngton, ASME, New York, New York
R. A. Schmidt, Ladish Co., Russellville, Arkansas
W. M. Stephan, Flexitallic, Inc., Mount Laurel, New Jersey
T. F. Stroud, Ductile Iron Pipe Research Association, Birmingham, Alabama
M. D. Waslcek, ABS Americas, Houston, Texas
R. E. Whlte, Richard E. White and Associates, South Bend, Indiana
D. A. Wllllams, Southern Company Services, Birmingham, Alabama
L. A. Wlllls, Dow Chemical Co., Freeport, Texas
W. R. Worley, Union Carbide Corp., South Charleston, West Virginia

-
PERSONNEL OF SUBCOMMITTEE J COPPER AND COPPER ALLOY FLANGES,
FLANGED FITTINGS,AND SOLDER JOINT FITTINGS
M. A. Clark, Chair, Nibco, Inc., Elkhart, Indiana
B. P. Feder, Secretary, ASME, New York, New York
A. Cohen, Copper Development Association, New York, NewYork
D. R. Frlkken, Monsanto Co., St. Louis, Missouri
A. A. Knapp, Canadian Copper and Brass Development Association, Don Mills, Ontario, Canada
L. R. McDaniel, Mueller Copper Fittings Co., Covington, Tennessee
D. H. Smith, Elkhart Products Corp., Elkhart, Indiana

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CONTENTS

Foreword ............................................................................... iii


StandardsCommitteeRoster ........................................................... v

1 Scope ............................................................................... 1
2 Pressure-TemperatureRatings ..................................................... 1
3 Abbreviations ...................................................................... 1
4 Size................................................................................. 1
5 Marking ............................................................................ 1
6 Material ............................................................................ 2
7 Laying Lengths ..................................................................... 2
8 InspectionTolerance. .............................................................. 2
9 ThreadedEnds ..................................................................... 5
10 Design of ThreadedEnds .......................................................... 5
11 Alignment .......................................................................... 5
12 Gaging .............................................................................. 5

Figure
1 Method of Designating Laying Lengths of Fittings and
Openings of Reducing Fittings .................................................. 3

Tables
1 RatedInternal Working PressureforCopper Fittings (psi) ....................... 2
Tolerance ...............................................................
2 Inspection 5
3 Dimensions of SolderJointEnds .................................................. 6

Annexes
IStrength of SolderJoints ........................................................... 7
II
Reference s.. ........................................................................ 9
III FittingRating ...................................................................... 11
IV QualitySystem Program ........................................................... 13

vii

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S T D - A S M E B L b * Z Z A - E N G L L998 m 0759b70 O b O q b 9 7 0 9 1

ASME B16.22a-1998

WROUGHT COPPER AND COPPER ALLOY


SOLDER JOINT PRESSURE FITTINGS

SCOPE
1 The system rated internal working pressure shall
be the lower of the values shown in Table 1 and An-
1.1General
nex I.
ThisStandardfor wrought copperand wrought
copper alloy solder joint seamless fittings, designed
for use with copper water tube, covers: 2.2 Bursting Strength
( a ) pressure-temperature ratings;
Fittings manufactured to this Standard shall have
( b ) abbreviations for end connections; an ambient temperature bursting strength of at least
(c) size andmethod of designatingopeningsof four times the 100°F rated internal working pressure
fittings;
as shown in Table 1.
( d ) marking;
(e) material;
( f ) dimensions and tolerances; and 3 ABBREVIATIONS
(g) tests.
The following symbols are used to designate the
type of fitting end.
1.2 Convention
C = solder joint fitting end made
to receive cop-
For the purposeof determining conformancewith per tube diameter (female)
this Standard, the convention for fixing significant €TG = solder joint fitting end made to copper tube
digits where limits, maximum or minimum values, are diameter (male)
specified shall be “rounding off”as defined in ASTM F = internal ANSI standard taper pipe thread
E 29. This requires that an observed or calculated (female) NPTI
value shall be rounded off to the nearest unit in the M =external ANSI standard taper pipe thread
last right-hand digit used for expressing the limit. (male) NPTE

(a) 1.3 Quality Systems


4 SIZE
Requirements relating to the product manufactur-
The size of the fittings shown in Tables 3 and 1.1
ers’ Quality System Programs are described in non-
corresponds to standard water tube size as shown in
mandatory Annex IV.
ASTM B 88, Specification for Seamless Copper Wa-
ter Tube. The size of the threaded ends corresponds
to nominal pipe size.
2 PRESSURE-TEMPERATURE RATINGS
Fittings are designated by the size of the openings
2.1 Rating of Fitting
and of Joint in the sequenceillustrated Fig.
in 1.
The rated internal working pressure-temperature
rating for a solder joint fittingis dependent upon not
5 MARKING
only fitting and tube strength, but also composition
of the
solder used for
the
joint.
Each
fitting shallpermanently
be marked with the
Pressure-temperaturerating for solderjointstomanufacturer’sname or trademark in accordance
thedimensionsofTable 3, made with typical com- withMSSSP-25. Marking may beomittedfrom any
mercial solders,
are given
in Annex I. fitting
where may
it damage
soldering surfaces.
1

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S T D * A S M E BLb-22A-ENGL L778 m 0757b70 ObOqb78 T28 m

WROUGHT COPPER AND COPPER ALLOY


ASME B1 6.22a-1998 SOLDER JOINT PRESSURE FllTlNGS

TABLE 1 RATED INTERNAL WORKING PRESSURE' FOR COPPER


FlTlNGS (psi)
Standard
Water Tube -20-
Size (2) 100°F 150°F 200°F 250°F 300°F 350°F 400°F
- - - - - - -
l/4 91 2 775 729 729 714 608 456
3/* 779 662 623 623 61O 519 389
v2 722 61 3 577 577 565 481 361
5/k3 631 537 505 505 495 421 316
3/4 582 495 466 466 456 388 291
1 494 420 395 395 387 330 247
1Y 4 439 373 351 35 1 344 293 219
1l/2 408 347 327 327 320 272 204
2 364 309 291 291 285 242 182
21/2 336 285 269 269 263 224 168
3 31 7 270 254 254 248 21 1 159
3% 304 258 243 243 238 202 152
4 293 249 235 235 230 196 147
5 269 229 215 21 5 21 1 179 135
6 25 1 213 201 201 196 167 125
8 270 230 216 216 212 180 135

NOTES:
(1) The fitting pressure rating applies to the largest opening of the fitting.
(2) For size designation of fittings, see Section 4

6 MATERIAL 8 INSPECTION TOLERANCE


( a ) Fittings shall be made from copper UNS Nos. 8.1LinearDimensions
C10200,C12000, or C12200, or copper alloy UNS An inspection tolerance as shown in Table 2 shall
C23000, for which allowable stressesarefound in be allowed on center to shoulder, center to center,
ASME B31.1 or ASME B31.9. center to threaded end, and shoulder to threaded
( b ) Other coppers and copper alloys may be used end dimensions on all fittings having female solder
provided they meet the chemical requirements of (solder cup) ends, and on center to solder end and
84% minimum copper and 16% maximum zinc, and solderendtothreadedenddimensionson all fit-
provided the fittings produced from the copper ma- tings having male solder (fitting) ends.
terialsmeetallthemechanicalandcorrosion- Coupling inspection limits for shoulder to shoul-
resistant properties for the end purposes of the fit- der and shoulder to end dimensions shall be double
tings. The composition of the copper materials shall those shown in Table 2, except that the minus toler-
contain nothing that will inhibit joiningto tube or to ance applied to dimension L shall not result in a di-
other fittings. mension less than 0.06 in.
The largest opening in the fitting governs the tol-
erance to be applied to all openings.

7 LAYING LENGTHS 8.2 Ovality


Due to widelyvarying manufacturing processes, Maximum ovality shall not exceed 1% of the max-
meaningful laying length dimensions of fittings can- imum diameters shown in Table 3. The average of
not be established.Consultthemanufacturer for the maximum and minimum diameters must be
these dimensions. within the dimensions shown in the Table.
2

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STDmASME BLb-ZZA-ENGL L778 0759b70 Ob04b77
9blr

WROUGHT COPPER AND COPPER ALLOY


SOLDER JOINT PRESSUREFllTlNGS ASME B1 6.22a-1998

ANNEX I
STRENGTH OF SOLDER JOINTS
(This Annexis an integral part of ASME B1 6.22-1 995
and is placed
after the
main text for convenience.)

The maximum recommended pressure-temperature ratings for solder joints made with
copper tube and wrought copper and copper alloy pressure fittings, using representative
commercial solders, are listed in Table1.1.

TABLE 1.1 PRESSURE-TEMPERATURERATINGS


Maximum Working Gage Pressure, pi
for Standard Water TubeSizes [Note (1)l
'/ti 1 'h 2% 5
Working Through Through Through Through
Joining Material Temperature, "F 1 2 4 8
50-50 tin-lead solder 200 100 175 135 150
[Notes (21, (311 100 125 15090 150
200 100 90 70 75
250 a5 50 75 45
95-5 tin-antimony solder 100 500 400 300 270
[Note (411 150 400 250 275 350
200 300 180 200 250
250 200 1 75 135 150
Joining materials melting at or above 1100°F Pressure-temperature ratings consistent with the materials and
[Note (511 procedures employed.

GENERAL NOTE:
For extremely low working temperatures in the
0°F to minus 200°F range, it is recornmendedthat a joint material melting at or above
1100°F be employed [see Note (511.
NOTES:
(1) Standard water tube sizes per ASTM B 88.
(a) (2)ASTM B 32 alloy GradeSn50.
(3) The SafeDrinking Water ActAmendment of 1986 prohibits the use in potable water systemsof any solder having a lead content in
excess of 0.2%.
(a) (4) ASTM B 32 alloy Grade sb5.
(5) These joining materials are defined as brazing alloys by the American Welding Society.

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WROUGHT COPPER AND COPPER ALLOY
SOLDER JOINT PRESSURE FllTlNGS ASME B16.22a-1998

ANNEX II
REFERENCES
(This Annex isan integral partof ASME B16.22-1995 and is placed after the
main text for convenience.)

The followingis a list of standards and specifications referenced in this Standard


showing the year of approval,

ASME Publications (Approved as American National Standards)


ASME B1.20.1-1983(R1992) Pipe Threads, General Purpose (Inch)
ASME B31.1-1995 Power Piping
ASME B31.9-1988 Building Services Piping

ASTM Publications

ASTM B 32-96 Specification for Solder


Metal
ASTM B 88-96 Specification for Seamless
Copper
Water Tube
ASTM B 280-95a Specification for Seamless
Copper Tube for Air
Conditioning and Refrigeration Field Service
ASTM E 29-93a Practice for
Using Significant Digits in Test
Data
to
Determine Conformance with Specifications

International Organization for Standardization(ISO) Publications

I S 0 9000-1:
1994 Quality managementand quality assurance standards -
Part 1: Guidelines for selection and use
I S 0 9000-2:
1993 Quality management and quality assurance standards -
Part 2: Generic guidelines for the application of I S 0
9001, I S 0 9002, and I S 0 9003
I S 0 9000-3:
1991 Quality management
and quality assurance standards -
Part 3: Guidelines for the application of I S 0 9001 to
the development, supply, and maintenance of software
I S 0 9001:
1994 Quality systems - Model
for quality assurance in design,
development, production, installation, and servicing
I S 0 9002:
1994 Quality systems - Model
for quality assurance in
production and servicing
I S 0 9003:
1994
Quality
systems - Model
for quality assurance in final
inspection and test

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WROUGHT COPPER AND COPPER ALLOY
ASME 616.22a-1998 SOLDER JOINT PRESSURE FITTINGS

MSS Publication
MSS SP-25-1993 Standard Marking System for Valves, Fittings,
Flanges
and Unions

Publications of the following organizations appear on the above list:

ASME The American Society of Mechanical Engineers


345 East 47th Street
New York, NY 10017
ASME Order Department
22 Law Drive
Box 2300
Fairfield, NJ 07007-2300
ASTM American Society for Testing and Materials
100 Barr Harbor Drive
West Conshohocken, PA 19428-2959
IS0 International Organization for Standardization
1, rue de Varembé, Case postale 56
CH-1121 Genéve 20, Switzerland/Suisse
MSS Manufacturers Standardization Society of the Valve and
Fittings Industry
127 Park Street, N.E.
Vienna, VA 22180

Publications appearing above which have been approved as American National Stan-
dards may also be obtained from:
ANSI American National Standards Institute, Inc.
11 West 42nd Street
New York, NY 10036

IO

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ANNEX IV
QUALITV SYSTEMPROGRAM
(This Annex is a nonmandatory partof ASME B16.22-1995 and is provided for information purposes only.)

The productsmanufactured in accordance with cation of the product manufacturer’s quality system
this Standard shall be produced under a quality sys- program by an independent organizationshall be the
tem program following the principles of an appro- responsibility of themanufacturer. The detailed
priate standard from the I S 0 9000 series.’ A deter- documentationdemonstratingprogramcompliance
mination of the need for registration and/or certifi- shall be available to the purchaser at the manufac-
turer’s facility. A written summary description of the
program utilized by the product manufacturer shall
be available tothe purchaseruponrequest. The
‘The series is also available from theAmericanNationalStan-
dardsInstitute (ANSI) andtheAmericanSocietyforQuality
product manufacturer is defined as the entity whose
Control (AsQC) as American National Standards that are identi- name or trademark appears on the product in accor-
fied by a prefix “ Q replacing the prefix “ISO.”Each standard of dance with the marking or identificationrequire-
the series is listed under Annex II, References. ments of this Standard.

13

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COPYRIGHT American Society of Mechanical Engineers
Licensed by Information Handling Services
AN AMERICAN NATIONAL STANDARD

Wrought Copper
and Copper Alloy
Solder Joint
Pressure Fittings

ASME B16.22-I995
(REVISION OF ASME/ANSI B16.22-1989)

The American Societyof


Mechanical Engineers

345 East47th Street, New York, N.Y.

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ASME B L b . 2 2 95 m 0759670 0570688 768 m

Date of Issuance: September 15, 1995

The 1995 edition of this Standard is being issued with an automatic addenda
subscription service. The use of an addendaallowsrevisionsmadeinre-
sponse t o public review comments or committee actions to be published as
necessary; revisions published in addenda will become effective 6 months
after the Date of Issuance of the addenda. The next edition of this Standard
is scheduled for publication in 2000.

ASME issues written replies t o inquiries concerning interpretationsof technical


aspects of this Standard. The interpretations will be included with the above
addenda service. Interpretations are not part of the addenda to the Standard.

ASME is the registered trademark of The American Society of Mechanical Engineers.

This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard was made available for public review
and comment which providesan opportunityfor additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or
activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection withany items mentioned in this document,and does not undertake to insure anyone
utilizing a standard against liability for infringement of any applicable Letters Patent, nor assume
any such liability. Users of a code or standard are expressly advised that determination of the
validity of any such patent rights, and the risk of infringementof such rights, is entirely their own
responsibility.
Participation by federal agency representative(?,) or person(s) affiliated with industry is not to
be interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASME procedures and policies which preclude the issuance of interpretations by individual vol-
unteers.

No part of this document may be reproduced in any form,


in an electronic retrieval system or otherwise,
without the prior written permission of the publisher.

Copyright 0 1995 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.

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Licensed by Information Handling Services
ASME B 1 6 - 2 2 95
0759b70
0570b89 8T4

FOREWORD

(This Foreword is not part of ASME 616.22-1995.)

Standardization of cast and wrought solder-joint fittings was initiated in Subcommittee


11 of American Standards Association (ASA) Sectional Committee A40 on Plumbing
Requirements and Equipment. Development work culminated in publication of ASA
A40.3-1941. The standardbenefited fromwork done by Mr. A. R.Maupin of the National
Bureau of Standards, both before and during its development, on the strength of solder
joints.
In 1949,work on these fittings was transferred to Sectional Committee B16,which
established Subcommittee 9 (now Subcommittee J) with a scope broader than plumbing
applications. The first standard developed was approved as ASA B16.18-1950, Cast-Brass
Solder Joint Fittings. It was then decided to revise A40.3 as a B16 standard covering only
wrought solder-joint fittings. This effort was facilitated by a 1950 draft prepared by joint
effort of the Copper and Brass Research Association and the Manufacturers Standard-
ization Society of the Valve and Fittings Industry (MSS). The draft, after review and
approval by Subcommittee 9 and the Sectional Committee,was approved as B16.22-1951.
Revisions were published as ASA B16.22-1963 and, after reorganizationof ASA as the
American National Standards Institute (ANSI), as ANSI B16.22-1973. In these editions,
updated practices, new materials, and new types of fittings were incorporated into the
standard, as well as editorial improvements and updating of referenced specifications
and standards.
In 1979, Subcommittee I (formerly 9,now J) added metric dimensional equivalents
and made other minor improvements. This revision wasapproved by ANSI, after approval
by the Committee and secretariat organizations, as ANSI B16.22-1980.
In 1982, AmericanNationalStandardsCommittee B16 was reorganizedas an
ASME Committee operating under procedures accredited by ANSI.
The 1989 edition of this Standard removed metric equivalents and updated referenced
standards.
This 1995 edition contains a defined bursting strength, defined standardgaging method
of threaded ends, revised solder joint lengths for '/S in.-size male and female ends, and
revised minimum wall thickness values based on a comprehensive bursting test study.
Following approval by the Standards Committee and ASME, approval as an American
National Standard was given by ANSI on July 24, 1995, with the new designation ASME
B16.22-1995.
Requests for interpretation orsuggestions for revision should be sent to the Secretary,
B16 Committee, The American Society of Mechanical Engineers, United Engineering
Center, 345 East 47th Street, New York, NY 10017.

...
111

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ASME B L b - 2 2 95 M O759670 0570690 5 L b

ASME B16 COMMITTEE


Standardization of Valves, Flanges, Fittings, and Gaskets

(The following is the rosterof the Committee at the time of approval of this Standard.)

OFFICERS
W. N. McLean, Chair
R. A. Schmidt, Vice Chair
K. M. Ciciora, Secretary

COMMITTEE PERSONNEL
W. L. Ballis, Columbia Gas Distribution Co., Columbus, Ohio
R. R. Brodin, Fisher Controls International, Inc., Marshalltown, Iowa
K. M. Ciciora, ASME, New York, New York
M. A. Clark, Nibco Inc., Elkhart, Indiana
A. Cohen, Copper Development Association, New York, New York
W. C. Farrell, Jr., Consultant, Birmingham, Alabama
C. E. Floren, Mueller Co., Decatur, Illinois
D. R. Frikken, Monsanto Co., St. Louis, Missouri
M. W. Garland, Frick Co., Waynesboro, Pennsylvania
J. B. Hagan, ABS Americas, New Orleans, Louisiana
J. C. Inch, Mueller Brass Co., Hartsville, Tennessee
G. A. Jolly, Henry Vogt Machine Co., Louisville, Kentucky
W. G. Knecht, Consultant, Williamsport, Pennsylvania
R. Koester, The William Powell Co., Cincinnati, Ohio
W. N. McLean. Newco Valves, Palos Park, Illinois
F. C. Rosch. Jr., Technicon Enterprises, Inc., Lancaster, Pennsylvania
R. A. Schmidt. Ladish Co., Russellville, Arkansas
W. M. Stephan, Flexitallic, Inc., Pennsauken, New Jersey
T. F. Stroud. Ductile Iron Pipe Research Association, Birmingham, Alabama
R. E. White, Richard E. White and Associates, South Bend, Indiana
D. A. Williams, Southern Company Services, Birmingham, Alabama
L. A. Willis, Dow Chemical Co., Freeport, Texas
W. R. Worley, Union Carbide Corp., South Charleston, West Virginia

PERSONNEL OF SUBCOMMITTEE J -
COPPER AND COPPER ALLOY FLANGES,
FLANGED FITTINGS, AND SOLDER JOINT FITTINGS
M. A. Clark, Chair, Nibco, Inc., Elkhart, Indiana
P. A. Reddington, Secretary, ASME, New York, New York
A. Cohen, Copper Development Association, New York, New York
D. R. Frikken, Monsanto Co., St. Louis, Missouri
A. A. Knapp, Canadian Copper and Brass Development Association, Don Mills, Ontario, Canada
L. R. McDaniel, Mueller Copper Fittings Co., Covington, Tennessee
D. H. Smith, Elkhart Products Corp., Elkhart, Indiana

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CONTENTS

Foreword ............................................................................... ...


111

Standards Committee Roster ......................................................... V

1 Scope ........................................................................... 1
2 Pressure-Temperature Ratings ................................................ 1
3 Abbreviations .................................................................. 1
4 Size ............................................................................. 1
5 Marking ........................................................................ 1
6 Material ........................................................................ 2
7 Laying Lengths ................................................................. 2
8 InspectionTolerance .......................................................... 2
9 Threaded Ends ................................................................. 5
10 Design of Threaded Ends ..................................................... 5
11 Alignment ...................................................................... 5
12 Gaging .......................................................................... 5

Figure
1 Method of Designating Laying Lengths of Fittings and
Openings of Reducing Fittings .............................................. 3

Tables
1 RatedInternal Working Pressure for Copper Fittings (psi) ................. 2
2 Inspection
Tolerance .......................................................... 5
3 Dimensions of SolderJoint Ends ............................................. 6

Annexes
I Strength of SolderJoints ...................................................... 7
References
II ..................................................................... 9
III Fitting
Rating .................................................................. 11

vii

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~ ~~

ASME B L b . 2 2 95 W 0759670 O570692 399 W

ASME B16.22-1995

WROUGHT COPPER AND COPPER ALLOY


SOLDER JOINT PRESSURE FllTlNGS

1 SCOPE 2.2 Bursting Strength


1.1 General Fittings manufactured to this Standard shall have
an ambient temperature bursting strength of at least
This Standardfor wrought copperand wrought four times the 100°F rated internal working pressure
copper alloy solder joint seamless fittings, designed as shown in Table 1.
for use with copper water tube, covers:
(a) pressure-temperature ratings;
(b) abbreviations for end connections;
(c) size and method of designating openings of fit-
tings; 3 ABBREVIATIONS
(d)marking;
The following symbols are used to designate the
(e) material;
type of fitting end.
U, dimensions and tolerances; and
C = solder joint fitting end made to receive copper
(9) tests.
tube diameter (female)
FTG = solder joint fitting end made to copper tube
diameter (male)
1.2Convention
F = internal ANSI standard taper pipe thread (fe-
For the purpose of determining conformance with male) NPTI
this Standard, the convention for fixing significant M = external ANSI standardtaper pipe thread
digits where limits, maximum or minimum values, are (male) NPTE
specified shall be “rounding off” as defined in ASTM
E 29. This requires that an observed or calculated
value shall be rounded off to the nearest unit in the
last right-hand digit used for expressing the limit.
4 SIZE
The size of the fittings shown in Tables 3 and 1.1
corresponds to standard water tube size as shown in
ASTM B 88, Specification for Seamless Copper Water
2 PRESSURE-TEMPERATURE RATINGS Tube. The size of the threaded ends corresponds to
2.1 Rating of Fitting and of Joint nominal pipe size.
Fittings are designated by the size of the openings
The rated internal working pressure-temperature in the sequence illustrated in Fig. 1.
rating for a solder joint fitting is dependent upon not
only fitting and tube strength, but also composition
of the solder used for the joint.
Pressure-temperature rating forsolder joints to the
dimensions of Table 3, made with typical commercial 5 MARKING
solders, are given in Annex I. Each fitting shall be permanently marked with the
The system rated internalworking pressure shall be manufacturer’s name or trademark in accordance with
the lower of the values shown in Table 1 and Annex MSS SP-25. Marking may beomitted from any fitting
I. where it may damage soldering surfaces.
1

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ASME BLb.22 95 m 07596700570b93 225 m

WROUGHT COPPER AND COPPER ALLOY


ASME 816.22-1995 SOLDER JOINT PRESSURE FITTINGS

TABLE 1 RATEDINTERNALWORKINGPRESSURE' FOR COPPER


FllTlNGS (psi)
Standard
Water Tube -20-
sire (2) 100°F 15OOF 2OOOF
- 25OOF
- 3OOOF
- 3WoF 4OOOF
-
'h 912 775 729 729 71 4 608 456
3?a 779 662 623 623 610 519 389
'h 722 613 577 577 565 481 361
=?a 63 1 537 505 505 495 42 1 316

Y4 582 495 466 466 456 388 29 1


1 494 420 395 395 387 330 247
1'I4 439 373 351 351 344 293 219
1'12 408 347 327 327 320 272 204

2 364 309 291 291 285 242 182


2112 336 285 269 269 263 224 168
3 317 270 254 254 248 21 1 159
3'h 304 258 243 243 238 202 152

4 293 249 235 235 230 196 147


5 269 229 21 5 215 21 1 179 135
6 251 213 201 201 196 167 125
8 270 230 216 216 21 2 180 135

NOTES
(1) The fitting pressure rating applies to the largest opening of the fitting.
(2) For size designation of fittings, see Section 4.

6 MATERIAL 8INSPECTIONTOLERANCE
(a) Fittings shall be made from copper UNS Nos. 8.1LinearDimensions
C10200,C12000, or C12200, or copper alloy UNS An inspection tolerance as shown in Table 2 shall
C23000, for which allowable stresses are found in be allowed on center to shoulder, center to center,
ASME B31.1 or ASME B31.9. center to threaded end, and shoulder to threaded end
(b) Other coppers and copper alloys may be used dimensions on all fittings having femalesolder (solder
provided they meetthe chemical requirements of 84% cup) ends, and oncenter to solder end and solder end
minimum copper and 16% maximum zinc, and pro- to threaded end dimensions on all fittings having male
vided the fittings produced from the coppermaterials solder (fitting) ends.
meet all the mechanical andcorrosion-resistant prop- Coupling inspection limits for shoulder to shoulder
erties for the end purposes of thefittings. The com- and shoulder to end dimensionsshall be double those
position of the coppermaterials shall contain nothing shownin Table 2,except that the minus tolerance
that will inhibit joining to tube or to other fittings. applied to dimension L shall not result in a dimension
less than 0.06 in.
The largest opening in the fitting governs the tol-
erance to be applied to all openings.

7 LAYINGLENGTHS 8.2 Ovality


Due to widelyvarying manufacturing processes, Maximum ovality shall not exceed 1% of the max-
meaningful laying length dimensions of fittings can- imum diameters shown in Table 3. The average of
not be established. Consult the manufacturer for
these the maximum and minimum diameters must be within
dimensions. the dimensions shown in the Table.
2

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A S I E BLb.22 95 m 0759670 0570b94 Lb1 m

WROUGHT COPPER AND COPPER ALLOY


SOLDER JOINT PRESSURE FITTINGS ASME 816.22-1995

o
C x F FTG x F C x M FTG x M
Adapters

o Ba E7
FTG x C
EXTENDED
C 4 V - I

o
FTG x C
FLUSH
o
FTG x F
FLUSH

Bushings

c x c c x c c x c
ROLL STOP STAKED STOP NO STOP

C c x c
REDUCING
c x c
ECCENTRIC
6f FTG

Caps Plugs
Couplings

c x c FTG x C FTG x FTG

45 deg. Elbows

GENERAL NOTES:
(a) Fittings are designated by size in the order: 1 x 2 x 3.
lb) Fitting designs and drawings are illustrative only.

FIG. 1 METHOD OFDESIGNATINGLAYINGLENGTHS OF FITTINGSAND


OPENINGS OF REDUCING FITTINGS
3

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ASME BLb.22 95 m 0757670 0570695 UT8 m

WROUGHT COPPER AND COPPER ALLOY


ASME 816.22-1995 SOLDER JOINT PRESSURE FITTINGS

90 deg. Elbows - Short Radius

f
c x c
fp f?
FTG x C
90 deg. Elbows - Long Radius
FTG x FTG

&
-+-
C 4
+& %- +" @
- + -
c x c x c C x FTG x C C x C x F

Tees

c x c
c x c

Return Bends Suction Line P-Traps

cxc FTG x C -C x F C x M
Unions

FIG. 1 METHODOFDESIGNATINGLAYINGLENGTHSOFFITTINGSAND
OPENINGS OF REDUCING FITTINGS (CONT'D)
4

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WROUGHT COPPER AND COPPER ALLOY
SOLDER JOINT PRESSURE FITTINGS ASME 816.22-1995

TABLE 2INSPECTION TOLERANCE major diameter of the internal thread, the reference
point is the end of the fitting. On theexternal thread
Standard Water Tube Tolerance, it shall be flush with the end of the fitting.
and Plus or Minus, Tolerance for an internal threaded end having an
Pipe Thread Sizes in. internal shoulder shall be from the gage reference
Va, Va, Z [Note (111 0.05 point (notch) to one turn small. Tolerance for an
'h, ya, 3/4 0.06 internal threaded end without shoulder and for an
1, I%,
1%. 2 0.08 external threaded end shall be from one turn small
to one turn large.
0.1 1
0.12
0.1 6

NOTE:
( 11 Va size isV 4 O.D. seamless copper tubefor refrigeration 10 DESIGN OF THREADEDENDS
service, etc., as listed in ASTM B 280.
The wrenching section of internal threaded ends
shall be polygonal, and the wrenching section of ex-
terna1 threaded ends shall be furnished with a polygon
8.3 Wall Thickness or flats, at the manufacturer's option.
The minimum wall thickness shall not be less than
shown in Table 3.

11ALIGNMENT
9 THREADEDENDS
Fitting threads shall be right-hand, conforming to The maximum allowable deviation in the angular
ASME B1.20.1, American National Standard forPipe alignment of any opening shall be 0.06 in./ft (0.5%).
Threads, General Purpose (Inch). They shall be taper
threads (NPT).

12 GAGING
9.1CountersinkorChamfer
12.1StandardGaging Method of SolderJoint
All internal threads shall be countersunk a distance
Ends
not less than one-half the pitch of the thread at an
angle of approximately 45 deg. with the axis of theThestandard method of gaging the diameter tol-
thread, and all external threads shall be chamfered at erances for male and female ends shall be by the use
an angle of 30 deg. to 45 deg. from the axis, for the of plain plug and ringgagesdesigned to hold the
purpose of easier entrance in making a joint and pro- product within the limits established in Table 3.
tection of the thread. Countersinking and chamfering
shall be concentric with the threads.
12.2OptionalGaging Method of SolderJoint
The length of threads shall be measured to include
Ends
the countersink or chamfer.
For gaging the diameter tolerance of male and fe-
male ends, the manufacturer may use direct reading
9.2 Threading Tolerances
instruments instead of ring and plug gages as specified
Tapered pipe threads (NPT) shall be checked by in para. 12. l. When gaging the diameters of male and
useof working plug or ring gages in either standard female ends, using direct reading instruments, refer
or limit types. Gages shall be threadedon/inhandtopara. 8.2.
tight. The reference point for gaging internal product
threads depends on the chamfer diameter. When the 12m3Standard Gaging Method of Threaded Ends
internal chamfer diameter exceeds the majordiameter
of the internal thread, the reference point is the last The standard method of gaging the external and
thread scratch on the chamfercone. Otherwise, when internal threaded ends shall be in accordance with the
the internal chamfer diameter does not exceed the requirements of ASME B1.20.1.
5

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WROUGHT COPPER AND COPPER ALLOY
ASME 816.22-1995 SOLDER JOINT PRESSURE FITTINGS

I I A
T
OI

TJ

Male End Female End


(FTG) (C1

TABLE 3 DIMENSIONS OF SOLDER JOINT ENDS


T T
t
Inside ".

t
Male End Female End
Standard Wall Diameter
Water Tube
Size
Outside Diameter

Min.
A
Max. (2)
T Length
K
Min
Inside Diameter

Min.
F
Depth
G
Min.
Thickness
T
Min.
of Fitting
O
Min.
[Note (111 Max. (2)
l/e [Note (311 0.248 0.251 0.31 0.252 0.256 0.25 0.019 0.18
1'4 0.373 0.376 0.38 0.377 0.381 0.31 0.023 0.30
Ya 0.497 0.501 0.44 0.502 0.506 0.38 0.026 0.39

112 0.622 0.626 0.56 0.627 0.631 0.50 0.029 0.52


510 0.747 0.751 0.69 0.752 0.756 0.62 0.031 0.63
Y4 0.872 0.876 0.81 0.877 0.881 0.75 0.033 0.74

1 1.1 22 1.127 0.97 1.128 1.132 0.91 0.040 0.98


1'14 1.372 1.377 1.O3 1.378 1.382 0.97 0.044 1.23
1'I2 1.621 1.627 1.16 1.628 1.633 1 .o9 0.051 1.47

2 2.121 2.127 1.41 2.128 2.133 1.34 0.059 1.94


2'I2 2.621 2.627 1.53 2.628 2.633 1.47 0.067 2.42
3 3.121 3.1 27 1.72 3.1 28 3.133 1.66 0.075 2.89
3'h 3.621 3.627 1.97 3.628 3.633 1.91 0.086 3.37

4 4.121 4.127 2.22 4.1 28 4.133 2.16 0.096 3.84


5 5.121 5.127 2.72 5.1 28 5.133 2.66 0.1 11 4.70
6 6.121 6.127 3.22 6.1 28 6.1 33 3.09 0.124 5.72
8 8.1 19 8.127 4.09 8.1 28 8.1 33 3.97 0.173 7.55

GENERAL NOTES:
(a) Dimensionsare in inches.
(b) Drawings and designs of fittings are illustrative only. Dimensions herein shall govern in all cases.

NOTES:
( 1 For size designation of fittings see Section 4.
(2) For ovality see para. 8.2.
'k
(3) '/E size is O.D. seamless copper tube for refrigeration service, etc., as listed in ASTM E 280.

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ASME 826.22 75 m 0757670 0570678 807 m

WROUGHT COPPER AND COPPER ALLOY


SOLDER JOINT PRESSURE FITTINGS ASME B I 6.22-1995

ANNEX I
STRENGTH OF SOLDER JOINTS
(This Annex is an integral part of ASME 816.22-1995 and is placed after the
main text forconvenience.)

The maximum recommended pressure-temperature ratings for solder joints made with
copper tube and wrought copper and copper alloy pressure fittings, using representative
commercial solders, are listed in Table I. 1.

TABLE 1.1 PRESSURE-TEMPERATURERATINGS

Maximum Working Gage Pressure. psi


for Standard Water Tube Sizes [Note (111

2’12 5
Working Through Through
Joining Material Temperature, OF 1 4 8

50-50 tin-lead solder 1O 0 200 175 150 135


[Notes (21,(311 150 1 50 125 1O 0 90
200 1O0 90 75 70
250 85 75 50 45

95-5 tin-antimony solder 1O0 500 400 300 270


[Note (411 150 400 3 50 275 250
200 250 300 200 180
250 200 175 150 135

Joining materials melting at or above 1100°F Pressure-temperature ratings consistent with the materials and
[Note (511 procedures employed.

GENERAL NOTE:
For extremely low workingtemperatures in the 0°F to minus 200°F range, it is recommended that a joint material melting at or above
1100°F be employed [see Note (5)l.

NOTES:
(1 ) Standard water tube sizes per ASTM B 88.
(2) ASTM B 32 alloy Grade 50A.
(3) The SafeDrinking Water Act Amendment of 1986 prohibits the use in potable water systems of any solderhaving a lead content in
excess of 0.2%.
(4) ASTM B 32 alloy Grade 95TA.
15) These joining materials are defined as brazing alloys by the American Welding Society.

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WROUGHT COPPER AND COPPER ALLOY
SOLDER JOlNT PRESSURE FITTINGS ASME 816.22-7995

ANNEX II
REFERENCES

(This Annex is an integral part of ASME 816.22-1995 and is placed after the
main text for convenience.)

The following is a list ofstandards andspecifications referenced in this Standard showing


the year of approval.

ASME Publications (Approved as American National Standards)

ASME B1.20.1-1983 Pipe Threads, General Purpose (Inch)


ASME B31.1-1992 Power Piping
ASME B31.9-1988 Building Services Piping

ASTM Publications

ASTM B 32-87 Specification for Solder Metal


ASTM B 88-93 Specification for Seamless Copper Water Tube
ASTM B 280-93 Specification for Seamless CopperTubefor Air Conditioning
and Refrigeration Field Service
ASTM E 29-93a Practice for Using Significant Digits in Test Data to Determine
Conformance with Specifications

MSS Publications

MSS
SP-25-1993 Standard
Marking System for Valves, Fittings, Flanges and
Unions

Publications of the following organizations appear on the above list:

ASME The American Society of Mechanical Engineers


345 East 47th Street
New York, NY10017
ASME Order Department
22 Law Drive
Box 2300
Fairfield, NJ 07007-2300

ASTM American Society for Testing and Materials


1916 Race Street
Philadelphia, PA 19103

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WROUGHT COPPER AND COPPER ALLOY
ASME 816.22-1995 SOLDER JOINT PRESSURE FITTINGS

MSS Manufacturers Standardization Society


of the Valve and
Fittings Industry
127 Park Street, N.E.
Vienna, VA 22 180

Publications appearing above which have been approved as American National Stan-
dards may also be obtained from:

ANSI American National Standards Institute, Inc.


1 1 West 42nd Street
New York, NY 10036

10

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~ ~~

ASME B L b - 2 2 75 m O757670 0570701 121 m

WROUGHT COPPER AND COPPER ALLOY


SOLDER JOINT PRESSURE FITTINGS ASME B1 6.22-1995

ANNEX 111
FllTlNG RATING

(This Annex is an integral part of ASME B1 6.22-1995 and is placed after the
main text for convenience.)

The rated internal working pressures of the fitting are shown in Table 1 . These values
are the same as those calculated for annealed temper ASTM B 88 Type L copper water
tube. The rated internal working pressures for annealed temperASTM B 88 Type L copper
water tube are calculated as follows:

2St
p=-
~"

D-0.8t

where
D = maximum outside diameter, in., from annealed temper ASTM B 88 for Type L
water tube
S = allowable stress at temperature, psi, from ASME B31.1 or ASME B31.9 for
annealed temper ASTM B 88 Type L copper water tube
p = rated working pressure at temperature, psi
t = minimum wall thickness, in., from annealed temperASTM B 88 for Type L water
tube.

11

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AMERICAN
NATIONAL
STANDARDS FOR PIPING.
PIPE FLANGES.
FITTINGS. AND
VALVES

Scheme for the Identification of Piping Systems ............................................ A13.1-1981(R1985)


PipeThreads.General Purpose (Inch) .................................................... 81.20.1-1983(R1992)
Dryseal Pipe Threads (Inch) .............................................................. 81.20.3-1976(R1991)
Cast Iron Pipe Flanges and Flanged Fittings ....................................................... 816.1-1989
Malleable Iron Threaded Fittings ................................................................. 816.3-1992
Gray IronThreaded Fittings ...................................................................... 816.4-1992
PipeFlanges and Flanged Fittings ................................................................ 816.5-1988
Factory-Made Wrought Steel Buttwelding Fittings ................................................. 816.9-1993
Face-to-Face and End-to-End Dimensions ofValves .............................................. 816.10-1992
Forged Fittings. Socket-Welding and Threaded ................................................... 816.11-1991
Cast IronThreaded Drainage Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 816.12-1991
Ferrous Pipe Plugs. Bushings. and Locknuts with Pipe Threads .................................... 616.14-1991
CastBronze Threaded Fittings. Class 125 and 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 816.15-1985
Cast Copper Alloy Solder Joint Pressure Fittings ................................................. 616.18-1984
Metallic Gaskets for Pipe Flanges - Ring-Joint. Spiral.Wound. and Jacketed ....................... B16.20-1993
Nonmetallic FlatGaskets for PipeFlanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616.21-1992
Wrought Copper and Copper Alloy Solder Joint Pressure Fittings ................................. 616.22-1995
Cast Copper Alloy Solder Joint Drainage Fittings - DWV ......................................... 616.23-1992
Cast Copper Alloy Pipe Flanges and Flanged Fittings. Class 150. 300. 400. 600. 900.
1500. and 2500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616.24-1991
Buttwelding Ends .............................................................................. 816.25-1992
Cast Copper Alloy Fittings for Flared Copper Tubes .............................................. 616.26-1988
Wrought Steel Buttwelding Short Radius Elbows and Returns ..................................... 816.28-1994
Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings - DWV . . . . . . . . . . . . . . . . 816.29-1986
Cast Copper Alloy Solder Joint Fittings for Sovent Drainage Systems .............................. 816.32-1992
Manually Operated Metallic Gas Valves for Use in Gas Piping Systems Up to 125 psig
(Sizes Y2 Through 2) ....................................................................... 816.33-1990
Valves - Flanged.Threaded. and Welding End .................................................. 616.34-1988
Orifice Flanges ................................................................................ 816.36-1988
Large Metallic Valves for Gas Distribution (Manually Operated. NPS 2% to 12. 125 psig Maximum) . . . 616.38-1985
Malleable Iron Threaded Pipe Unions. Classes 150.250. and 300 .................................. 816.39-1986
Manually Operated Thermoplastic Gas Shutoffs and Valves in Gas Distribution Systems . . . . . . . . . . . . . 816.40-1985
Functional Qualification Requirements for Power Operated Active Valve Assemblies
for Nuclear Power Plants ............................................................ 616.41-1983(R1989)
Ductile Iron Pipe Flanges and Flanged Fittings. Class 150 and 300 ................................. 816.42-1987
Wrought Copper and Copper Alloy Solder Joint Fittings for Soventa Drainage Systems ............. 816.43-1982
Cast Iron Fittings for Soventa Drainage Systems ................................................. 616.45-1987
Large Diameter Steel Flanges (NPS 26 Through NPS 60) .......................................... 816.47-1990
Power Piping ................................................................................... 631.1-1992
Fuel Gas Piping ................................................................................. 831.2-1968
Chemical Plant and Petroleum Refinery Piping .................................................... 831.3-1993
Liquid Transportation Systems for Hydrocarbons. Liquid Petroleum Gas.
Anhydrous Ammonia. and Alcohols .......................................................... 831.4-1992
Refrigeration Piping ............................................................................. 831.5-1992
Gas Transmission and Distribution Piping Systems ................................................ 831.8-1992
Building Services Piping ......................................................................... 831.9-1988
Slurry Transportation Piping Systems ........................................................... 831.11-1989
ASME Guide for Gas Transmission and Distribution Piping Systems - 1986 (not an ANSI Standard) . . . . . . . . . . . . .
Manual for Determining the Remaining Strength of Corroded Pipelines (not an ANSI Standard) ....... B31G-1991
Welded and Seamless Wrought Steel Pipe ..................................................... B36.10M-1985
Stainless Steel Pipe .......................................................................... B36.19M-1985
Self-operated and Power-Operated Safety-Related Valves Functional Specification Standard . . N278.1-1975(R1984)

The ASME PublicationsCatalog shows a complete list o f all the Standardspublished by the Society.
For a complimentary catalog. or the
latest information about our publications. call I-800-THE-ASME
(7.800.843.2763) .

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