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ASME B16.22a-1998
ADDENDA
to
ASME B16.22-1995
WROUGHT COPPER AND COPPER ALLOY SOLDER
JOINT PRESSURE FITTINGS
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus committee that approved the code or standard was
balanced to assure that individuals from competent and concerned interests have had an opportu-
nity to participate. The proposed code or standard was made available for public review and com-
ment which provides an opportunity for additional public input from industry, academia, regulatory
agencies, and the public-at-large.
ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or ac-
tivity.
ASME does not take any position with respect to the validity of any patent rights asserted in con-
nection with any items mentioned in this document, and does not undertake to insure anyone utiliz-
ing a standard against liability for infringement of any applicable Letters Patent, nor assume any
such liability. Users ofa code or standard are expressly advised that the determination of the validity
of any such patent rights, and the risk of the infringement of such rights, is entirely their own respon-
sibility.
Participation by federal agency representativek) or person(s) affiliated with industry is not to be
interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASME procedures and policies which preclude the issuance of interpretations by individual volun-
teers.
Copyright O 1998 by
THE AMERICAN SOCIETYOF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
ASME B16.22a-1998
Following approval by the ASME B16 Committee and ASME, and after public review, ASME
B16.22a-1998 was approved by the American National Standards Institute on February 5, 1998.
Addenda to the 1995 edition of ASME B16.22 are issued in the form of replacement pages. Revi-
sions, additions,anddeletions are incorporated directly intotheaffected pages. It is advisable,
however, that this page, the Addenda title and copyright pages, and all replaced pages be retained
for reference.
SUMMARY OF CHANGES
OFFICERS
W. N. McLean, Chair
R. A. Schmldt, Vice Chair
P. A. Reddlngton, Secretary
COMMITTEE PERSONNEL
W. L Ballis, Consultant, London, Ohio
R. R. Brodln, Fisher Controls International, Inc., Marshalltown, Iowa
M. A. Clark, Nibco, Inc., Elkhart, Indiana
A. Cohen, Copper Development Association, New York, NewYork
C. E. Floren, Mueller Co., Decatur, Illinois
D. R. Frlkken, Monsanto Co., St. Louis, Missouri
J. C. Inch, Mueller Refrigeration Products Co., Hartsville, Tennessee
G. A. Jolly, Vogt Valve Co., Louisville, Kentucky
W. G. Knecht, Consultant, Williamsport, Pennsylvania
R. Koester, The William Powell Co., Cincinnati, Ohio
W. N. McLean, Newco Valves, Palos Park, Illinois
M. L Nayyar, Bechtel Corp., Gaithenburg, Maryland
P.A. Reddlngton, ASME, New York, New York
R. A. Schmidt, Ladish Co., Russellville, Arkansas
W. M. Stephan, Flexitallic, Inc., Mount Laurel, New Jersey
T. F. Stroud, Ductile Iron Pipe Research Association, Birmingham, Alabama
M. D. Waslcek, ABS Americas, Houston, Texas
R. E. Whlte, Richard E. White and Associates, South Bend, Indiana
D. A. Wllllams, Southern Company Services, Birmingham, Alabama
L. A. Wlllls, Dow Chemical Co., Freeport, Texas
W. R. Worley, Union Carbide Corp., South Charleston, West Virginia
-
PERSONNEL OF SUBCOMMITTEE J COPPER AND COPPER ALLOY FLANGES,
FLANGED FITTINGS,AND SOLDER JOINT FITTINGS
M. A. Clark, Chair, Nibco, Inc., Elkhart, Indiana
B. P. Feder, Secretary, ASME, New York, New York
A. Cohen, Copper Development Association, New York, NewYork
D. R. Frlkken, Monsanto Co., St. Louis, Missouri
A. A. Knapp, Canadian Copper and Brass Development Association, Don Mills, Ontario, Canada
L. R. McDaniel, Mueller Copper Fittings Co., Covington, Tennessee
D. H. Smith, Elkhart Products Corp., Elkhart, Indiana
1 Scope ............................................................................... 1
2 Pressure-TemperatureRatings ..................................................... 1
3 Abbreviations ...................................................................... 1
4 Size................................................................................. 1
5 Marking ............................................................................ 1
6 Material ............................................................................ 2
7 Laying Lengths ..................................................................... 2
8 InspectionTolerance. .............................................................. 2
9 ThreadedEnds ..................................................................... 5
10 Design of ThreadedEnds .......................................................... 5
11 Alignment .......................................................................... 5
12 Gaging .............................................................................. 5
Figure
1 Method of Designating Laying Lengths of Fittings and
Openings of Reducing Fittings .................................................. 3
Tables
1 RatedInternal Working PressureforCopper Fittings (psi) ....................... 2
Tolerance ...............................................................
2 Inspection 5
3 Dimensions of SolderJointEnds .................................................. 6
Annexes
IStrength of SolderJoints ........................................................... 7
II
Reference s.. ........................................................................ 9
III FittingRating ...................................................................... 11
IV QualitySystem Program ........................................................... 13
vii
ASME B16.22a-1998
SCOPE
1 The system rated internal working pressure shall
be the lower of the values shown in Table 1 and An-
1.1General
nex I.
ThisStandardfor wrought copperand wrought
copper alloy solder joint seamless fittings, designed
for use with copper water tube, covers: 2.2 Bursting Strength
( a ) pressure-temperature ratings;
Fittings manufactured to this Standard shall have
( b ) abbreviations for end connections; an ambient temperature bursting strength of at least
(c) size andmethod of designatingopeningsof four times the 100°F rated internal working pressure
fittings;
as shown in Table 1.
( d ) marking;
(e) material;
( f ) dimensions and tolerances; and 3 ABBREVIATIONS
(g) tests.
The following symbols are used to designate the
type of fitting end.
1.2 Convention
C = solder joint fitting end made
to receive cop-
For the purposeof determining conformancewith per tube diameter (female)
this Standard, the convention for fixing significant €TG = solder joint fitting end made to copper tube
digits where limits, maximum or minimum values, are diameter (male)
specified shall be “rounding off”as defined in ASTM F = internal ANSI standard taper pipe thread
E 29. This requires that an observed or calculated (female) NPTI
value shall be rounded off to the nearest unit in the M =external ANSI standard taper pipe thread
last right-hand digit used for expressing the limit. (male) NPTE
NOTES:
(1) The fitting pressure rating applies to the largest opening of the fitting.
(2) For size designation of fittings, see Section 4
ANNEX I
STRENGTH OF SOLDER JOINTS
(This Annexis an integral part of ASME B1 6.22-1 995
and is placed
after the
main text for convenience.)
The maximum recommended pressure-temperature ratings for solder joints made with
copper tube and wrought copper and copper alloy pressure fittings, using representative
commercial solders, are listed in Table1.1.
GENERAL NOTE:
For extremely low working temperatures in the
0°F to minus 200°F range, it is recornmendedthat a joint material melting at or above
1100°F be employed [see Note (511.
NOTES:
(1) Standard water tube sizes per ASTM B 88.
(a) (2)ASTM B 32 alloy GradeSn50.
(3) The SafeDrinking Water ActAmendment of 1986 prohibits the use in potable water systemsof any solder having a lead content in
excess of 0.2%.
(a) (4) ASTM B 32 alloy Grade sb5.
(5) These joining materials are defined as brazing alloys by the American Welding Society.
ANNEX II
REFERENCES
(This Annex isan integral partof ASME B16.22-1995 and is placed after the
main text for convenience.)
ASTM Publications
I S 0 9000-1:
1994 Quality managementand quality assurance standards -
Part 1: Guidelines for selection and use
I S 0 9000-2:
1993 Quality management and quality assurance standards -
Part 2: Generic guidelines for the application of I S 0
9001, I S 0 9002, and I S 0 9003
I S 0 9000-3:
1991 Quality management
and quality assurance standards -
Part 3: Guidelines for the application of I S 0 9001 to
the development, supply, and maintenance of software
I S 0 9001:
1994 Quality systems - Model
for quality assurance in design,
development, production, installation, and servicing
I S 0 9002:
1994 Quality systems - Model
for quality assurance in
production and servicing
I S 0 9003:
1994
Quality
systems - Model
for quality assurance in final
inspection and test
MSS Publication
MSS SP-25-1993 Standard Marking System for Valves, Fittings,
Flanges
and Unions
Publications appearing above which have been approved as American National Stan-
dards may also be obtained from:
ANSI American National Standards Institute, Inc.
11 West 42nd Street
New York, NY 10036
IO
The productsmanufactured in accordance with cation of the product manufacturer’s quality system
this Standard shall be produced under a quality sys- program by an independent organizationshall be the
tem program following the principles of an appro- responsibility of themanufacturer. The detailed
priate standard from the I S 0 9000 series.’ A deter- documentationdemonstratingprogramcompliance
mination of the need for registration and/or certifi- shall be available to the purchaser at the manufac-
turer’s facility. A written summary description of the
program utilized by the product manufacturer shall
be available tothe purchaseruponrequest. The
‘The series is also available from theAmericanNationalStan-
dardsInstitute (ANSI) andtheAmericanSocietyforQuality
product manufacturer is defined as the entity whose
Control (AsQC) as American National Standards that are identi- name or trademark appears on the product in accor-
fied by a prefix “ Q replacing the prefix “ISO.”Each standard of dance with the marking or identificationrequire-
the series is listed under Annex II, References. ments of this Standard.
13
Wrought Copper
and Copper Alloy
Solder Joint
Pressure Fittings
ASME B16.22-I995
(REVISION OF ASME/ANSI B16.22-1989)
The 1995 edition of this Standard is being issued with an automatic addenda
subscription service. The use of an addendaallowsrevisionsmadeinre-
sponse t o public review comments or committee actions to be published as
necessary; revisions published in addenda will become effective 6 months
after the Date of Issuance of the addenda. The next edition of this Standard
is scheduled for publication in 2000.
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus Committee that approved the code or standard
was balanced to assure that individuals from competent and concerned interests have had an
opportunity to participate. The proposed code or standard was made available for public review
and comment which providesan opportunityfor additional public input from industry, academia,
regulatory agencies, and the public-at-large.
ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or
activity.
ASME does not take any position with respect to the validity of any patent rights asserted in
connection withany items mentioned in this document,and does not undertake to insure anyone
utilizing a standard against liability for infringement of any applicable Letters Patent, nor assume
any such liability. Users of a code or standard are expressly advised that determination of the
validity of any such patent rights, and the risk of infringementof such rights, is entirely their own
responsibility.
Participation by federal agency representative(?,) or person(s) affiliated with industry is not to
be interpreted as government or industry endorsement of this code or standard.
ASME accepts responsibility for only those interpretations issued in accordance with governing
ASME procedures and policies which preclude the issuance of interpretations by individual vol-
unteers.
Copyright 0 1995 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
FOREWORD
...
111
(The following is the rosterof the Committee at the time of approval of this Standard.)
OFFICERS
W. N. McLean, Chair
R. A. Schmidt, Vice Chair
K. M. Ciciora, Secretary
COMMITTEE PERSONNEL
W. L. Ballis, Columbia Gas Distribution Co., Columbus, Ohio
R. R. Brodin, Fisher Controls International, Inc., Marshalltown, Iowa
K. M. Ciciora, ASME, New York, New York
M. A. Clark, Nibco Inc., Elkhart, Indiana
A. Cohen, Copper Development Association, New York, New York
W. C. Farrell, Jr., Consultant, Birmingham, Alabama
C. E. Floren, Mueller Co., Decatur, Illinois
D. R. Frikken, Monsanto Co., St. Louis, Missouri
M. W. Garland, Frick Co., Waynesboro, Pennsylvania
J. B. Hagan, ABS Americas, New Orleans, Louisiana
J. C. Inch, Mueller Brass Co., Hartsville, Tennessee
G. A. Jolly, Henry Vogt Machine Co., Louisville, Kentucky
W. G. Knecht, Consultant, Williamsport, Pennsylvania
R. Koester, The William Powell Co., Cincinnati, Ohio
W. N. McLean. Newco Valves, Palos Park, Illinois
F. C. Rosch. Jr., Technicon Enterprises, Inc., Lancaster, Pennsylvania
R. A. Schmidt. Ladish Co., Russellville, Arkansas
W. M. Stephan, Flexitallic, Inc., Pennsauken, New Jersey
T. F. Stroud. Ductile Iron Pipe Research Association, Birmingham, Alabama
R. E. White, Richard E. White and Associates, South Bend, Indiana
D. A. Williams, Southern Company Services, Birmingham, Alabama
L. A. Willis, Dow Chemical Co., Freeport, Texas
W. R. Worley, Union Carbide Corp., South Charleston, West Virginia
PERSONNEL OF SUBCOMMITTEE J -
COPPER AND COPPER ALLOY FLANGES,
FLANGED FITTINGS, AND SOLDER JOINT FITTINGS
M. A. Clark, Chair, Nibco, Inc., Elkhart, Indiana
P. A. Reddington, Secretary, ASME, New York, New York
A. Cohen, Copper Development Association, New York, New York
D. R. Frikken, Monsanto Co., St. Louis, Missouri
A. A. Knapp, Canadian Copper and Brass Development Association, Don Mills, Ontario, Canada
L. R. McDaniel, Mueller Copper Fittings Co., Covington, Tennessee
D. H. Smith, Elkhart Products Corp., Elkhart, Indiana
1 Scope ........................................................................... 1
2 Pressure-Temperature Ratings ................................................ 1
3 Abbreviations .................................................................. 1
4 Size ............................................................................. 1
5 Marking ........................................................................ 1
6 Material ........................................................................ 2
7 Laying Lengths ................................................................. 2
8 InspectionTolerance .......................................................... 2
9 Threaded Ends ................................................................. 5
10 Design of Threaded Ends ..................................................... 5
11 Alignment ...................................................................... 5
12 Gaging .......................................................................... 5
Figure
1 Method of Designating Laying Lengths of Fittings and
Openings of Reducing Fittings .............................................. 3
Tables
1 RatedInternal Working Pressure for Copper Fittings (psi) ................. 2
2 Inspection
Tolerance .......................................................... 5
3 Dimensions of SolderJoint Ends ............................................. 6
Annexes
I Strength of SolderJoints ...................................................... 7
References
II ..................................................................... 9
III Fitting
Rating .................................................................. 11
vii
ASME B16.22-1995
NOTES
(1) The fitting pressure rating applies to the largest opening of the fitting.
(2) For size designation of fittings, see Section 4.
6 MATERIAL 8INSPECTIONTOLERANCE
(a) Fittings shall be made from copper UNS Nos. 8.1LinearDimensions
C10200,C12000, or C12200, or copper alloy UNS An inspection tolerance as shown in Table 2 shall
C23000, for which allowable stresses are found in be allowed on center to shoulder, center to center,
ASME B31.1 or ASME B31.9. center to threaded end, and shoulder to threaded end
(b) Other coppers and copper alloys may be used dimensions on all fittings having femalesolder (solder
provided they meetthe chemical requirements of 84% cup) ends, and oncenter to solder end and solder end
minimum copper and 16% maximum zinc, and pro- to threaded end dimensions on all fittings having male
vided the fittings produced from the coppermaterials solder (fitting) ends.
meet all the mechanical andcorrosion-resistant prop- Coupling inspection limits for shoulder to shoulder
erties for the end purposes of thefittings. The com- and shoulder to end dimensionsshall be double those
position of the coppermaterials shall contain nothing shownin Table 2,except that the minus tolerance
that will inhibit joining to tube or to other fittings. applied to dimension L shall not result in a dimension
less than 0.06 in.
The largest opening in the fitting governs the tol-
erance to be applied to all openings.
o
C x F FTG x F C x M FTG x M
Adapters
o Ba E7
FTG x C
EXTENDED
C 4 V - I
o
FTG x C
FLUSH
o
FTG x F
FLUSH
Bushings
c x c c x c c x c
ROLL STOP STAKED STOP NO STOP
C c x c
REDUCING
c x c
ECCENTRIC
6f FTG
Caps Plugs
Couplings
45 deg. Elbows
GENERAL NOTES:
(a) Fittings are designated by size in the order: 1 x 2 x 3.
lb) Fitting designs and drawings are illustrative only.
f
c x c
fp f?
FTG x C
90 deg. Elbows - Long Radius
FTG x FTG
&
-+-
C 4
+& %- +" @
- + -
c x c x c C x FTG x C C x C x F
Tees
c x c
c x c
cxc FTG x C -C x F C x M
Unions
FIG. 1 METHODOFDESIGNATINGLAYINGLENGTHSOFFITTINGSAND
OPENINGS OF REDUCING FITTINGS (CONT'D)
4
TABLE 2INSPECTION TOLERANCE major diameter of the internal thread, the reference
point is the end of the fitting. On theexternal thread
Standard Water Tube Tolerance, it shall be flush with the end of the fitting.
and Plus or Minus, Tolerance for an internal threaded end having an
Pipe Thread Sizes in. internal shoulder shall be from the gage reference
Va, Va, Z [Note (111 0.05 point (notch) to one turn small. Tolerance for an
'h, ya, 3/4 0.06 internal threaded end without shoulder and for an
1, I%,
1%. 2 0.08 external threaded end shall be from one turn small
to one turn large.
0.1 1
0.12
0.1 6
NOTE:
( 11 Va size isV 4 O.D. seamless copper tubefor refrigeration 10 DESIGN OF THREADEDENDS
service, etc., as listed in ASTM B 280.
The wrenching section of internal threaded ends
shall be polygonal, and the wrenching section of ex-
terna1 threaded ends shall be furnished with a polygon
8.3 Wall Thickness or flats, at the manufacturer's option.
The minimum wall thickness shall not be less than
shown in Table 3.
11ALIGNMENT
9 THREADEDENDS
Fitting threads shall be right-hand, conforming to The maximum allowable deviation in the angular
ASME B1.20.1, American National Standard forPipe alignment of any opening shall be 0.06 in./ft (0.5%).
Threads, General Purpose (Inch). They shall be taper
threads (NPT).
12 GAGING
9.1CountersinkorChamfer
12.1StandardGaging Method of SolderJoint
All internal threads shall be countersunk a distance
Ends
not less than one-half the pitch of the thread at an
angle of approximately 45 deg. with the axis of theThestandard method of gaging the diameter tol-
thread, and all external threads shall be chamfered at erances for male and female ends shall be by the use
an angle of 30 deg. to 45 deg. from the axis, for the of plain plug and ringgagesdesigned to hold the
purpose of easier entrance in making a joint and pro- product within the limits established in Table 3.
tection of the thread. Countersinking and chamfering
shall be concentric with the threads.
12.2OptionalGaging Method of SolderJoint
The length of threads shall be measured to include
Ends
the countersink or chamfer.
For gaging the diameter tolerance of male and fe-
male ends, the manufacturer may use direct reading
9.2 Threading Tolerances
instruments instead of ring and plug gages as specified
Tapered pipe threads (NPT) shall be checked by in para. 12. l. When gaging the diameters of male and
useof working plug or ring gages in either standard female ends, using direct reading instruments, refer
or limit types. Gages shall be threadedon/inhandtopara. 8.2.
tight. The reference point for gaging internal product
threads depends on the chamfer diameter. When the 12m3Standard Gaging Method of Threaded Ends
internal chamfer diameter exceeds the majordiameter
of the internal thread, the reference point is the last The standard method of gaging the external and
thread scratch on the chamfercone. Otherwise, when internal threaded ends shall be in accordance with the
the internal chamfer diameter does not exceed the requirements of ASME B1.20.1.
5
I I A
T
OI
TJ
t
Male End Female End
Standard Wall Diameter
Water Tube
Size
Outside Diameter
Min.
A
Max. (2)
T Length
K
Min
Inside Diameter
Min.
F
Depth
G
Min.
Thickness
T
Min.
of Fitting
O
Min.
[Note (111 Max. (2)
l/e [Note (311 0.248 0.251 0.31 0.252 0.256 0.25 0.019 0.18
1'4 0.373 0.376 0.38 0.377 0.381 0.31 0.023 0.30
Ya 0.497 0.501 0.44 0.502 0.506 0.38 0.026 0.39
GENERAL NOTES:
(a) Dimensionsare in inches.
(b) Drawings and designs of fittings are illustrative only. Dimensions herein shall govern in all cases.
NOTES:
( 1 For size designation of fittings see Section 4.
(2) For ovality see para. 8.2.
'k
(3) '/E size is O.D. seamless copper tube for refrigeration service, etc., as listed in ASTM E 280.
ANNEX I
STRENGTH OF SOLDER JOINTS
(This Annex is an integral part of ASME 816.22-1995 and is placed after the
main text forconvenience.)
The maximum recommended pressure-temperature ratings for solder joints made with
copper tube and wrought copper and copper alloy pressure fittings, using representative
commercial solders, are listed in Table I. 1.
2’12 5
Working Through Through
Joining Material Temperature, OF 1 4 8
Joining materials melting at or above 1100°F Pressure-temperature ratings consistent with the materials and
[Note (511 procedures employed.
GENERAL NOTE:
For extremely low workingtemperatures in the 0°F to minus 200°F range, it is recommended that a joint material melting at or above
1100°F be employed [see Note (5)l.
NOTES:
(1 ) Standard water tube sizes per ASTM B 88.
(2) ASTM B 32 alloy Grade 50A.
(3) The SafeDrinking Water Act Amendment of 1986 prohibits the use in potable water systems of any solderhaving a lead content in
excess of 0.2%.
(4) ASTM B 32 alloy Grade 95TA.
15) These joining materials are defined as brazing alloys by the American Welding Society.
ANNEX II
REFERENCES
(This Annex is an integral part of ASME 816.22-1995 and is placed after the
main text for convenience.)
ASTM Publications
MSS Publications
MSS
SP-25-1993 Standard
Marking System for Valves, Fittings, Flanges and
Unions
Publications appearing above which have been approved as American National Stan-
dards may also be obtained from:
10
ANNEX 111
FllTlNG RATING
(This Annex is an integral part of ASME B1 6.22-1995 and is placed after the
main text for convenience.)
The rated internal working pressures of the fitting are shown in Table 1 . These values
are the same as those calculated for annealed temper ASTM B 88 Type L copper water
tube. The rated internal working pressures for annealed temperASTM B 88 Type L copper
water tube are calculated as follows:
2St
p=-
~"
D-0.8t
where
D = maximum outside diameter, in., from annealed temper ASTM B 88 for Type L
water tube
S = allowable stress at temperature, psi, from ASME B31.1 or ASME B31.9 for
annealed temper ASTM B 88 Type L copper water tube
p = rated working pressure at temperature, psi
t = minimum wall thickness, in., from annealed temperASTM B 88 for Type L water
tube.
11
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