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Article history: Three dimensional numerical modelling was used to examine the fracture responses around cavities in
Received 16 January 2013 rock masses experiencing the stress of excavation. In addition to the primary fracture zone in the
Received in revised form 7 June 2013 near-field, numerical modelling generated a second fracture zone in the far-field and an elastic non-
Accepted 10 June 2013
fracture zone between the two fields, i.e., fracture and non-fracture zones occurred alternately around a
Available online 1 July 2013
deep cavity. Further research illustrated that the dynamic load and static stress gradient are two necessary
precursors for a far-field fracture in the excavation process. Neither quasi-static loading nor homogeneous
Keywords:
stress conditions could induce a far-field fracture. A simple theory is introduced, suggesting that multiple
Deep underground
Initial stress
fracture zones occur during excavation due to both the initial stress gradient and the dynamic load. This
Stress gradient finding indicates that it may be possible to induce continuous rock fractures in deep underground rock
Coupled static and dynamic masses by employing optimal excavation methods to generate multiple contiguous fracture zones.
Zonal disintegration Ó 2013 Elsevier Ltd. All rights reserved.
1. Introduction China [3,6]. When zonal disintegration occurs, fracture zones and
non-fracture zones alternate around deep excavation cavities
Underground rocks or ores are naturally stressed and deformed (Fig. 1).
by their mass and volume. Therefore, when rock is excavated from Conventional theoretical models related to deep cavities, how-
a rock mass, the pre-existing stresses in the rock mass are dis- ever, indicate that the deformation and displacement are continu-
turbed, leading to the redistribution of the primary in situ stress ous; i.e., there are no alternating fracture zones. Therefore, zonal
field. The redistribution changes the magnitude of the stress-field disintegration does not fit into the framework of the conventional
tensor in the proximity of the excavation tunnel boundary, provid- theoretical models, which assume that a mine shaft is surrounded
ing valuable information on the stability of the tunnel. Thus, the by a zone of fractured or weakened rock in a state of critical equi-
deformation ahead of and behind the advancing tunnel face is librium [7]. Thus, the reality of zonal disintegration is complex and
one of the most important topics in civil and mining engineering provides a new method of understanding deep rock mechanisms
[1]. Research into both shallow and deep excavation engineering and behaviours.
is on-going, and interesting and important differences have been Verifying the mechanism of zonal disintegration and describing
observed in the behaviour of the rock mass at different levels of how it functions as well as the implications of zonal disintegration
extraction. in tunnelling have challenged researchers in rock and mining engi-
Among other peculiar phenomena, zonal disintegration has neering for the last 40 years. Zonal disintegration has become an
emerged as an area of interest in the field of deep underground important aspect of the development of discontinuous geomechan-
excavation engineering [2–4]. Since zonal disintegration was first ics. When it occurs around the circumference of a tunnel, zonal dis-
recorded in the 1970s in the gold mines of the Witwatersrand in integration is closely associated with tunnel support and squeezing
South Africa, experimental, theoretical and on-site monitoring phenomena [6]. On the other hand, when it occurs in front of the
studies have been conducted to understand its full impact as a fea- working face (especially for deep exploitation of hard rock metal
ture of deep underground rock mass behaviour. Zonal disintegra- mines), Li et al. [8,9] suggest that the fractured zones ahead of
tion is characterised by its location around or in front of the the working face can be used to minimise excavation energy and
working face [5] and has now been discovered in many locations, enable continuous mining. However, to date, there is no convincing
such as in deep underground mines in South Africa, Russia and explanation of zonal disintegration, and its mechanism continues
to be debated [10].
⇑ Corresponding author. Tel./fax: +86 7318836450. Onsite monitoring produced observations of zonal disintegra-
E-mail addresses: mtao211@gmail.com (M. Tao), xbli@mail.csu.edu.cn (X. Li). tion after excavation, resulting in the conclusion that zonal disinte-
0266-352X/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compgeo.2013.06.002
34 M. Tao et al. / Computers and Geotechnics 54 (2013) 33–45
8 1:016d
< _e_ s
for e_ 6 30 s1 where as ¼ 1=ð5 þ 9fc0 =fc0 Þ, log bs = 6.156as 2, fc0 ¼ 10 MPa,
e0
DIF ¼ ð3Þ e_0 ¼ 30 106 s1 , fc0 is the rock compressive strength.
:b e_ 1=3 for e_ > 30 s1
s e_ 0 The complete model descriptions can be found in the LS-DYNA
keyword user’s manual [23]. In addition, most deep mines are hard
where ds ¼ 1=ð10 þ 6ft0 =ft0 Þ, log ft0
bs = 7.112ds 2.33, ¼ 10 MPa, e is
6 1 rock or medium-hard rock mines. Therefore, in the present paper,
the strain, e_ 0 ¼ 30 10 s is the initial effective strain rate, e_ is
hard rock is applied to verify the dynamic response. The material
the effective strain rate, ft0 is the rock tensile strength, DIF means dy-
properties of the rock mass are presented in Table 1.
namic increasing factor.
If the pressure is compressive
8 1:026a 3. Equivalent excavations loading
< _e_ s
for _ s1
e 6 30
e0
DIF ¼ ð4Þ
:b e_ 1=3 for e_ > 30 s1 ; In underground excavation, drill-blast is still a common excava-
s e_ 0
tion technique for mining or tunnelling. Currently, with the rapid
development of explosion theory and computer technology, many
numerical programs can simulate the explosive process. The com-
mercial finite element program LS-DYNA has proved to be well-
Table 1
suited for the simulation of the dynamic processes of rock masses
Material properties of rock. [24–26]. Toraño et al. [27] and other researchers [28], developed
simple and practical methods to simulate explosive detonations
PR D (kg m3) IFA (°) YM (GPa) UCS (MPa) UTS (MPa)
and the propagation of seismic waves. Based on the previous pub-
0.19 2700 52 40 153 9.5 lications relating to blasting procedures [29,30], the blast load can
PR: Poisson’s ratio, D: density, IFA: internal friction angle, YM: Young’s modulus, be simplified as a triangular load (i.e., a load with only one peak).
UCS: uni-axial compression strength, UTS: uni-axial tensile strength. The variation of pressure with time includes three processes: the
rise of the load, the initial expansion of gases, and the outburst of gested by the current study involves two parts: static stress
gases. initialisation and excavation loading.
Additionally, based on the Chapman-Jouguet model, the param- Due to the symmetry of the excavation tunnel geometry and the
eters at the detonation front are guided by the widely known equa- initial stress, the infinite space equivalent of one eighth of the 3D
tion (from [31]) finite element model was constructed and solved using the LS-
DYNA program. The cavity face advancement was assigned to the
q0 D2 y axis. The model geometry and boundary conditions are shown
pD ¼ ð5Þ
1þc in Fig. 2. The symmetric outer boundaries of the model were con-
strained to prevent lateral deformations. The initial stresses were
where pD is the detonation pressure, D is the detonation velocity, q0
applied to the outer horizontal and vertical boundaries by three
is the explosive density and c is the ratio of the specific heats for the
orthogonal compressions, rx, ry, and rz. Different initial stresses
detonation gases. The initial explosion pressure p0 applied to the
can be represented by changing these compression values.
blast-hole wall is approximately half of the detonation pressure
Dynamic relaxation, a method of applying a preload provided by
for coupled charges [31].
LS-DYNA, was used to perform the static stress initialisation and to
q0 D2 obtain the steady state initial stress required to solve this quasi-
p0 ¼ ð6Þ static problem. After initialisation, a database that updates the
2ð1 þ cÞ
geometry and the stress history of the rock allows the values of
In general, for decoupled charges, the initial explosion pressure the deformed shape, the pre-stress and the strain in the rock to
p0 can approximately be described by [31] be recalculated.
A fine grid of elements was used to increase the accuracy of the
q0 D2 a2c
p0 ¼ ð7Þ results in the most important area, the vicinity of the cavity work-
2ð1 þ cÞ b
ing face (Fig. 2c). The grid increases in size away from the cavity
where a is the charge diameter, b is the blast-hole diameter and, in working face. Convergence tests were conducted to determine
general, the value of c is 3.0. how many elements would be needed to achieve a reliable estima-
The rising time of the blasting load can be determined by [32] tion. The sizes of the elements were decreased until the difference
pffiffiffiffiffiffiffiffiffi between the modelling results of two consecutive element sizes
t r ¼ 12 r2l Q 0:05 =K ð8Þ was less than 5%. The element number that was employed in the
The total time of the blasting load can be determined by [32] simulation was selected based on these convergence tests.
p ffiffiffiffiffiffiffiffiffi In the rock model illustrated in Fig. 2, the diameter of the real
t s ¼ 84 r2l Q 0:2 =K
3
ð9Þ excavation bore hole and the tunnel are at the decimeter level
and meter level, respectively. Therefore, using the rock model
where tr and ts are the blasting load rising time and the total time, and taking the radius of the cavity as R = 0.5 m to represent a mod-
respectively. r is the contrast distance, l is Poisson’s ratio, Q is the erate size, the initial stress state results shown in Fig. 3 are ob-
unit charge and K is the bulk modulus. tained. The initial stresses in the x, y, and z directions are
Therefore, the load curve of peak pressure, together with varia- rx = 60 MPa, ry = 60 MPa and rz = 60 MPa, respectively.
tion time, is employed for dynamic loading in the follow sections of Herein, the space within 1 diameter of the cavity distance is
this study. called the near-field, and the space beyond that distance is called
the far-field. Fig. 3 illustrates the fact that the near-field radial
4. Underground excavation modes and stress initialisation stresses in each direction are much less than the initial stresses.
Moving away from the cavity boundary, the stresses eventually
Underground rock excavation first encounters initial static equal the initial stresses of 60 MPa (i.e., the far-field stress), which
stress followed by excavation disturbed stress. Therefore, excava- is in agreement with the elastic theory’s stress state prediction
tion is carried out in an environment of stress redistribution, and around the stressed cavity. These results prove that the model
stress initialisation is a necessary precursor for further under- can simulate the initial stress state of the underground cavity,
ground excavation. Thus, the numerical modelling processes sug- including the stress gradient around the cavity boundary.
(a) σ y=60 MPa, σ x=σ z=10 MPa, (b) σ y=60 MPa, σ x=σ z=20 MPa
(c) σ y =60 MPa, σ x=σ z =40 MPa, (d) σ y=60 MPa, σ x=σ z=60 MPa
Fig. 6. Blasting excavation process in different circumference initial stress states.
does not propagate to the far-field. Thus, the far-field has no cou- When ry = 60 MPa and rx = rz = 20 MPa, the higher peak value
pling of dynamic loading and initial static stress. The results of this (4000 MPa) loading process induces a more serious rock fracture
test indicate that dynamic loading is another dominant factor in than the loading process, with a peak of 2000 MPa (medium
zonal disintegration, i.e., only a dynamic excavation method can peak value). The higher peak value induced a second fracture
induce the second fracture zone in the far-field during the excava- zone in the far-field, which was not induced by the medium
tion process. The load, however, must not occur over an extended peak loading process with stress states of ry = 60 MPa and rx = -
period. rz = 60 MPa. The lower peak value (1000 MPa) induced less rock
This conclusion can be further tested by adjusting the peak fracture with stress states of ry = 60 MPa and rx = rz = 20 MPa,
magnitude to verify the rock response. After increasing the loading and did not induce a far-field fracture when ry = 60 MPa and
peak from 2000 MPa to 4000 MPa and decreasing the peak from rx = rz = 60 MPa. These results indicate that the higher the dy-
2000 MPa to 1000 MPa, the test produced the results presented namic load, the higher the possibility of rock fractures in the
in Figs. 9 and 10. far-field.
M. Tao et al. / Computers and Geotechnics 54 (2013) 33–45 39
(a) σ y=10 MPa, σ x=σ z=30 MPa, (b) σ y=20 MPa, σ x=σ z=30 MPa
(c) σ y =60 MPa, σ x=σ z=30 MPa, (d) σ y=80 MPa, σ x=σ z=30 MPa
Fig. 7. Dynamic loading processes in different axial initials stress states.
6. Numerical simulation of zonal disintegration in a practical MPa in the vertical direction. The intermediate principal stress is
project rz = 42 MPa in the horizontal direction along the tunnel axis. The
minimum principal stress is rx = 23 MPa in the horizontal direc-
In practical engineering problems, the principal stresses of deep tion. The project confronted a series of engineering difficulties,
rock masses are not equal and could have stress fields with large such as high initial stress, rock burst, and so on, and a zonal disin-
deviations. One example is the Jinping II hydropower project on tegration phenomenon was found around the tunnels [5]. Two of
the upriver section of the Yalong River, located in Sichun Province the tunnels were constructed by drill-blast method. The TBM exca-
in southwest China [5]. There are four main diversion tunnels with vation method was adopted for the others. For the drill-blast meth-
diameters of 12–13 m that are constructed at a depth of 1500– od, the tunnels were excavated in two steps: the excavation of the
2300 m. The length of each tunnel is approximately 16.67 km. upper half and the excavation of the lower half. Thus, to simplify
The rock material parameters around the tunnels are as follows: the problem, a tunnel with diameter of 6 m was established to
a Young’s modulus of 3.0 104 MPa, a Poisson’s ratio of 0.2, a model tunnel excavation. The decoupled charge configuration
uni-axial compression strength of 150 MPa and a rock density of was adopted. The charge diameter was 35 mm; the blast-hole
2.75 104 kg/m3 [33]. The maximum principal stress is ry = 69.5 - diameter was 42 mm; the explosive density was 1000 kg/m3; and
40 M. Tao et al. / Computers and Geotechnics 54 (2013) 33–45
(a) σ y=60 MPa, σ x=σ z=20 MPa, (b) σ y=60 MPa, σ x=σ z=60 MPa
Fig. 9. Characteristics of the rock response at the loading peak is 4000 MPa (Fringe levels are plastic strain).
the detonation velocity was 3400 m/s. Thus, in the case of a decou- direction, zonal disintegration is in the y-axis direction but not in
pled charge, based on Eqs. (5) and (7), it was found that the param- the x-axis direction. In the front face of the tunnel, the initial stress
eter of the detonation front was pD = 2890 MPa, the explosion along the tunnel axis direction is rz = 42.11, and circumferential
applied on the blast-hole was p0 = 484 MPa and the duration of initial stresses are ry = 69.5 MPa and rx = 23 MPa. The maximum
the blasting load was from 0 to 2 ms. To compare the response in principal stress is not along the loading direction. However, in
the x, y, z directions, the equivalent load was applied to two the circumferential direction of the tunnel, the initial stress along
orthogonal sides and the front-facing side of the working face, the loading direction ry = 69.5 MPa corresponds with the circum-
respectively. A quasi-static loading process test with the same ferential initial stresses of rx = 23 MPa and rz = 42 MPa, the maxi-
loading peak was conducted to compare the dynamic loading re- mum principal stress is along the loading direction. For
sults. The numerical results are presented in Figs. 11 and 12. rx = 23 MPa, corresponding with the circumferential initial stres-
The numerical results indicate that zonal disintegration was not ses of ry = 69.5 MPa and rz = 42 MPa, the maximum principal
induced in the front face of the tunnel, but it was induced in the stress is not along the loading direction. Thus, it can be inferred
circumferential direction of the tunnel (see Fig. 12), which agrees that the maximum principal stress direction has a higher possibil-
with a previous publication [5]. In addition, in the circumferential ity of zonal disintegration than others. The test results also agree
M. Tao et al. / Computers and Geotechnics 54 (2013) 33–45 41
(a) σ y=60 MPa, σ x=σ z=20 MPa, (b) σ y=60 MPa, σ x=σ z=60 MPa
Fig. 10. Characteristics of the rock response at the loading peak is 1000 MPa (Fringe levels are plastic strain).
with the previous numerical tests. The numerical results also indi- value [17]. Thus, the second fracture zone occurred in the stress
cated that zonal disintegration is induced in the dynamic process gradient zone.
and not in the quasi-static process (see Fig. 12). Thus, in such a The stress state of the conventional theoretical models of the 2D
high initial stress state during the drill-blast excavation process, deformation of a circular cavity, which is usually provided in most
there is the possibility of zonal disintegration. experiments, is presented in Fig. 13 [7,17].
In Fig. 13, p is the field stress, rrr is radial stress component, rhh
7. Dynamic and static stress state around an advancing cavity is the circumferential stress component, and both rrr and rhh are
face related to the generation of the opening [17]. Fig. 13 illustrates
the main features of the distribution of stresses around the open-
The above numerical results indicate that the second fracture ing; that is, the gradients of both rrr and rhh are ascending and
zone is between 1 and 4 cavity diameters in distance away from eventually reach the initial stress (far-field stress).
the cavity. In general, at a distance of approximately 2–4 times The calculation of 3D stress or displacement components be-
the excavation diameter from the working face, the stress and yond the cavity boundary is a rather difficult mathematical prob-
deformation are approximately ±5% of the final stress and strain lem. The present interpretation of the 3D-numerical modelling
42 M. Tao et al. / Computers and Geotechnics 54 (2013) 33–45
Fig. 13. Stress distribution around a circular opening in a hydrostatic stress filed due to development of a fracture zone.
results indicates that, along the cavity driving face, the axial stress obvious that the magnitude of the dynamic loading wave is gradu-
gradually ascends and circumferential stress is approximately con- ally descending and can be illustrated as in Fig. 15.
stant. Therefore, the initial 3D-stress state around the cavity can be Fig. 16 illustrates the coupled stress state ahead of the cavity
illustrated as in Fig. 14. working face.
The lateral coordinates represent the distance ahead of the Fig. 16 shows that, ahead of the working face, the ascending ini-
advancing cavity face, and the longitudinal coordinates represent tial static stress and descending dynamic loading intersect at (h)
the magnitude of the initial stress. The axial stress exhibits a stress and form two stress coupling zones: A and B. In zone A, the primary
gradient. rock fracture zone will expend energy so that the magnitude of the
Furthermore because there is a stress gradient around the cav- load gradually decreases. Meanwhile, as the primary rock fracture
ity, the dynamic loading wave that propagates in the rock is heter- progresses, the initial stress is redistributed again, ahead of the
ogeneous. It is, therefore, not easy to obtain an analytical solution
of the loading wave beyond the cavity boundary. However, it is
Fig. 14. Sketch map of 3D stress state ahead of the working face. Fig. 15. Dynamic loading magnitudes along the axial direction.
M. Tao et al. / Computers and Geotechnics 54 (2013) 33–45 43
Fig. 18. Sketch map of multiple peaks of coupling impact loading and initial stress.
Fig. 16. Coupled dynamic loading and initial static stress state.
(a) σ y=60 MPa, σ x=σ z=10 MPa, (b) σ y=60 MPa, σ x=σ z=20 MPa
Fig. 19. Fracture zone induced in far field (Fringe levels are plastic strain).
findings of the current study, it can be concluded that an ascending ment to Mr. QianQian at The University of Adelaide and Mr. JiaLu
stress gradient field in conjunction with a descending dynamic Ma at the Harbin Institute of Technology.
load will induce another stress peak zone ahead of the loading face.
This finding is significant because a far-field stress peak zone may
offer advantages during excavation and disadvantages in terms of
supporting the excavation cavity. References
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