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Applied Catalysis A: General 300 (2006) 91–99

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Comparison of liquid-phase olefin epoxidation over MoOx inserted within


mesoporous silica (MCM-41, SBA-15) and grafted onto silica
Paul Célestin Bakala, Emmanuel Briot *, Laurent Salles, Jean-Marie Brégeault
Systèmes Interfaciaux à l’Echelle Nanométrique, Université Pierre et Marie Curie, CNRS-UMR 7142,
Case 196, 4 place Jussieu, F-75252 Paris Cedex 05, France
Received 26 July 2005; received in revised form 13 September 2005; accepted 22 September 2005
Available online 19 December 2005

Abstract
Molybdenum(VI)-containing siliceous-MCM-41 and -SBA-15 mesoporous molecular sieves and silica-supported molybdenum(VI) complexes
have been prepared according to an original pathway by the reaction between low-cost Mo(VI) peroxo species and silica precursors
(tetraethylorthosilicate), silica beads (pure SiO2) or precipitated silica in an acidic and peroxidic medium (peroxo route). Hydrogen peroxide
is added to avoid the formation of iso-(or hetero-)polyoxometalates in the direct one-pot synthesis of mesoporous solids, or in the case of pure SiO2.
The resulting calcined materials have been characterized by chemical analysis, X-ray powder diffraction, nitrogen sorption isotherms, TEM and
EDX analysis, UV–vis diffuse reflectance spectroscopy, Raman spectrometry and catalysis tests. The peroxo routes lead to inserted and/or
supported molybdenum oxide zones which are restricted in size due to the porous structure of the silica-based materials and to the involment of
low-condensed and even mononuclear oxoperoxo species. This allows to support MoOx species in a dispersion which cannot be achieved with the
systems using heptamolybdate [Mo7O24]6 salts or heteropolyoxometalates, which favor the anchoring of MoO3 clusters. Catalysis tests show that
the very dispersive structure of the MoOx-siliceous-MCM-41, -SBA-15 and MoOx/SiO2 promotes the generation of fairly active oxidation catalysts
for liquid-phase olefin epoxidation (cyclooctene, R-(+)-limonene from ambient to 40 8C) using anhydrous tert-butylhydroperoxide (TBHP) as
oxidant. Under specific conditions, leaching of redox-active species has been minimized (less than 2 ppm) especially with MoOx/SiO2 which is
proposed as the simplest catalyst for these oxidations. MCM-41 and SBA-15 do not show clear advantages over silica in epoxidation reactions with
TBHP.
# 2005 Elsevier B.V. All rights reserved.

Keywords: Mesoporous solids; Silica; Oxoperoxo species; Epoxidation; Hydrogen peroxide

1. Introduction achieved with other synthesis routes, inducing crystallized


products. The lack of industrial development of catalytic
In the field of catalytic oxidations, great efforts have been processes involving redox mesoporous silica can be explained
made to convert homogeneous to selective heterogeneous as follows: (i) the presence of expensive inorganic complexes
processes, including the use of clean and safe oxidants such as such as metal alkoxides or quaternary ammonium ions (organic
O2, H2O2 and alkylhydroperoxides [1,2]. template), (ii) lengthy hydrothermal synthesis, (iii) template
Since the early 1990s and the advent of mesoporous silica removal, implying long thermal treatments and very often the
[3–7], the development of new solid catalysts and the irreversible loss of the organic template, although mild routes
heterogenization of homogeneous systems for oxidation would allow the reuse of this material, (iv) oxidations in the
processes have become a very attractive topic. Indeed, ‘‘chimie liquid phase with organic hydroperoxides or even H2O2 are very
douce’’ syntheses of mesoporous silica lead to amorphous often subject to leaching phenomena, and the question of the
materials, allowing the most elegant pathway for the true nature of the catalytic reaction (homogeneous or
incorporation of transition metal ions that could not be heterogeneous) is a serious one, (v) poor attrition strength
for large-scale reactor and then large pressure drop when placed
in a fixed-bed reactor. It is worth considering the catalytic
* Corresponding author. properties of redox mesoporous materials in comparison with
E-mail address: briot@ccr.jussieu.fr (E. Briot). standard amorphous silica or alumina with supported active
0926-860X/$ – see front matter # 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2005.09.038
92 P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99

sites, the latter being synthesized with good control and very 2. Experimental
cheaply on the industrial scale.
Among transition metal ions incorporated into meso- or 2.1. Materials
microporous silica, molybdenum is one of the most studied (with
Ti), due to its interesting catalytic properties in many reactions. For the mesoporous solid syntheses, tetraethylorthosilicate
On the one hand, molybdenum is used in the petroleum chemistry (TEOS) (purum, 99%), cetyltrimethylammonium chloride
(hydrocracking, hydrodesulfurization, etc.), which is the subject (CTMACl) (25 wt.% in aqueous solution) and MoO3 (purum,
most studied. On the other hand, it has been incorporated into 99.5%) were purchased from Fluka. Pluronic P123, poly(-
mesoporous molecular sieves (M41S, SBA-n, silicalites, etc.) by ethylene glycol)-block-poly(propylene glycol)-block-poly(-
wetness, dry impregnation or thermal spreading [8–11], grafting ethylene glycol), average Mn ca. 5800, ca. 30 wt.% ethylene
[12–20] or insertion [21–31]. These materials have been tested glycol (triblock copolymer, EO20PO70EO20) was purchased
for several reactions such as 2-methylfuran condensation with from Aldrich. 30 wt.% aqueous H2O2 (stabilizer: stannate) was
acetone [8], polymerization of methylcyclopentadiene [11], a commercial product (Prolabo). A 37 wt.% HCl was purchased
peroxidative bromination of phenol red [13], oxidation of the 2,6- from Carlo Erba. Pure native silica bead samples were provided
di-tert-butyl phenol [15], methanol [17] and methane [21] by Procatalyse and Rhodia (263 m2 g1, 1.52 cm3 g1) and
oxidations to acetaldehyde, decomposition of NOx [24], precipitated silica was obtained from a sodium silicate solution;
oxidative dehydrogenation of ethanol [28], cyclohexane and the solid was filtered, washed with distilled water and dried
cyclohexanol oxidation with H2O2 [29], propylene oxidation over P4O10 (143 m2 g1, 0.84 cm3 g1).
[31] and olefin (mainly cyclooctene) epoxidation with H2O2 [30] For the catalysis tests, cyclooctene (95%) and decane
or tert-butyl hydroperoxide (TBHP) [12,14,18–20,22,25,27,30]. (>98%) were purchased from Fluka, hexane (99%), undecane
However, the choice of cyclooctene, which is not only about the (99%), R-(+)-limonene (97%) and TBHP (ca. 6 M in decane)
easiest common olefin to epoxidize, but also can form epoxides from Aldrich. The TBHP was dehydrated with anhydrous
from dioxygen and other oxidants which do not usually transfer MgSO4 (24 h) and stored at 4 8C over 4 Å molecular sieve.
single oxygen atoms, clearly indicates that the investigation of Acetonitrile was used as received (SDS).
metal-containing mesoporous materials is still at the prospecting
stage. Moreover, leaching of active species in the presence of 2.2. Syntheses
nucleophilic agents (TBHP, H2O2, H2O, etc.) has been, up to now,
poorly investigated if at all. Among epoxidation tests, few The syntheses (peroxo route) of redox mesoporous materials
authors [12,18–20,25,27,30] have rigorously studied the ques- were adapted from the procedures recently described for W- or
tion of leaching and the homogeneous and/or the heterogeneous Mo-MCM-41 [23,25,36] and Mo-SBA-15 [26].
nature of the catalytic process, as recently recommended by In a typical synthesis of Mo-MCM-41 [(Si/Mo)initial (mol/
Sheldon et al. [32,33]. Note that even the famous titanium mol) = 50], MoO3 (0.242 g) was first reacted with 30 wt.%
silicalite (TS-1) releases Ti(IV) in liquid-phase processes [34]. aqueous hydrogen peroxide (1.7 mL) and H2O (1.7 mL) to
In the present paper, we report the direct (one-pot) generate a yellow solution of soluble low-condensed peroxo
synthesis of MCM-41 and SBA-15 mesoporous silica species (solution A), mainly [MoO(O2)2(H2O)2] and
chemically modified by insertion of molybdenum, using [O{MoO(O2)2(H2O)2}]2, after 1 h stirring at 60 8C. In
the S+XI+ pathway in an acidic and peroxidic medium, in the solution B, TEOS (18.5 mL) was mixed with a solution
so-called peroxo route (S+ = CTMA+, cetyltrimethylammo- containing the templating agent CTMACl (13.1 mL) and HCl
nium, X = Cl and I+ represents the protonated silanol (61.5 mL) in H2O (145 mL). After a few minutes and the
species) [25,26]. All materials were characterized by beginning of mesoporous silica formation, solution A was
chemical analysis, X-ray powder diffraction, UV–vis diffuse added to solution B. The synthesis gel composition was: 1SiO2/
reflectance spectroscopy, Raman spectrometry and nitrogen 0.12CTMACl/8.9HCl/0.2H2O2/0.02MoO3/136H2O. The reac-
sorption. The catalytic activity of the calcined mesoporous tion mixture was aged for 2 h at room temperature with
solids (Mo-MCM-41, Mo-SBA-15) was tested for the moderate stirring. The pale yellow precipitate was then suction-
epoxidation of olefins with TBHP and compared with the filtered, washed with distilled water and dried over P4O10 at
activity of previously calcined amorphous silica chemically room temperature. The as-synthesized materials were calcined
modified by wet impregnation by Mo(VI) peroxo species in air (180 cm3 min1, 1 K min1) from ambient to 820 K
(Mo–SiO2) to avoid the formation of [SiMo12O40]4. It is well (samples maintained at the final temperature for 6 h) to remove
known that molybdate uptake by SiO2 is relatively low over the template and to favor the anchoring of molybdenum species
the entire pH range, except for a small increase at pH < 2 in the mesoporous silica.
related to the formation of [SiMo12O40]4 ions that can The synthesis of Mo-SBA-15 [(Si/Mo)initial (mol/mol) = 50],
partially desorb into aqueous solutions [35]. It should be similar to Mo-MCM-41, was performed as follows—solution
noted that in many cases, catalytic activity has been only A: 2.5 mL H2O, 2.5 mL H2O2, 0.118 g MoO3; solution B:
compared with that of zeolites and mesoporous silica; 9.1 mL TEOS, 137 mL H2O, 20 mL HCl, 1.8 mL CTMACl,
comparisons with amorphous silica are generally ignored! 4 g Pluronic P123. The synthesis gel composition was then:
Particular attention was paid to the study of the leaching of 1SiO2/0.017P123/0.033CTMACl/5.9HCl/0.6H2O2/0.02MoO3/
active species and catalyst regeneration. 210H2O. The reaction mixture was aged for 4 h at room
P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99 93

temperature with moderate stirring, the rest of the synthesis 3. Results and discussion
being identical to that for Mo-MCM-41.
Before impregnation, SiO2 (beads or precipitated silica) 3.1. Physicochemical characterizations
were calcined in air (180 cm3 min1, 1 K min1) from
ambient to 820 K (samples maintained at the final tem- 3.1.1. X-ray analysis
perature for 6 h). Wet impregnation was performed by The X-ray diffraction patterns of Mo-MCM-41 and Mo-
suspending 0.95 g of the silica in a peroxidic solution of SBA-15 (Fig. 1) display one broad peak at very low angle
Mo(VI) initially containing 0.06 g MoO3, 3 mL H2O and (2u = 2.88 for Mo-MCM-41 and 2u = 1.28 for Mo-SBA-15)
0.5 mL H2O2 to generate the peroxo complexes, the pH of the which can be assigned to the (1 0 0) reflection [5,7,26],
solution being below the isoelectric point of silica (i.e. 1.5). indicating that the nearly amorphous materials are character-
The suspension was stirred for 4 h at room temperature. The ized by a short-range order. Although it is known that the
yellow solid was filtered off on a fritted glass disk, then as hydrothermal treatment enhances the maturation of the solid,
such quickly dried over P4O10 (without addition of alk- other diffraction peaks (i.e. (1 1 0), (2 0 0)) are present on
ylammonium or phosphonium as counter-ions; the [BBSi–O– Mo-MCM-41 diffractograms. This indicates that the room
Mo(O2)] surface species are decomposed with H2O2 and temperature synthesis is responsible for the better crystal-
water in excess). With the assumption of 2–3 OH/nm2 on lographic response for Mo-MCM-41, whereas Mo-SBA-15 is
SiO2 [37], the final material can contain, at best, 0.25–1 Mo not so well organized. However, the presence of peroxo
per OH [23]. Molybdenum-containing beads and precipitated species prohibits the use of hydrothermal treatments during
silica are denoted Mo–SiO2-bead and Mo–SiO2-prec, the early stage of the synthesis, this step being the key to
respectively. obtaining a good dispersion of Mo(VI) in the silica matrix.
Based on hexagonal symmetry, the unit cell parameter pffiffiffia0 can
2.3. Apparatus be calculated using the formula: a0 ¼ 2d1 0 0 = 3 (see
Table 1).
X-Ray diffraction patterns were recorded on a Bruker D8
diffractometer (Cu Ka radiation) with 0.028 (2u) step size and 3.1.2. Comments on the molybdenum content
6 s step time in the range 0.3 < 2u < 108 for Mo-SBA-15, and The experimental (Si/Mo) molar ratios (Table 1) match
2 < 2u < 108 for Mo-MCM-41. Adsorption and desorption approximately the initial composition in the gel for Mo-MCM-
isotherms for nitrogen were obtained at 77 K using a 41 (31 for 50) and for SBA-15 (59 for 50), indicating that the
Micromeritics ASAP 2010. The samples were outgassed at acidic/peroxo route is a reliable method for monitoring
393 K and 0.3 Pa for 4 h before measurements. UV–vis diffuse molybdenum insertion within the mesoporous materials. For
reflectance spectroscopy was performed on a Varian Cary 5E Mo–SiO2-bead, only part of the molybdenum initially
spectrophotometer equipped with an integration sphere. introduced during the synthesis ((Si/Mo)th = 50) can be grafted
Polytetrafluoroethylene was used as reference. Raman spectra onto the solid ((Si/Mo)exp = 84). The pore size profile and the
were recorded on a Kaiser Hololab 5000R (excitation line, surface area of the silica beads were expected to yield a lower
785 nm; power source, 5–50 mW, 100 scans, 10 s per scan, Mo content by grafting the peroxo complexes, compared to
0.3 cm1 resolution). Elemental analyses were carried out at mesoporous materials. Moreover, with silica beads, diffusion
the Service Central d’Analyse (CNRS-Lyon) by inductive hindrance clearly appeared during the impregnation procedure,
coupling plasma atomic emission spectroscopy (ICP-AES) since the beads were not uniformly yellow colored. For Mo–
after alkaline fusion with Li2B4O7. SiO2-prec, no diffusion hindrance was encountered, even when
the Si/Mo molar ratio was as low as 25. To ascertain whether the
2.4. Catalysis tests molybdenum dispersion was high, we performed additional
energy dispersive X-ray (EDX) analyses of the calcined
In a typical test, with stirring at 40 8C, 100 mg of the catalyst
were placed in a round-bottomed flask or in a home-made
reactor (avoiding direct contact between the catalyst and the
magnetic stirring bar) with 1.5 mL of anhydrous TBHP (ca.
6 M in decane), ca. 3 mmol of substrate (i.e. cyclooctene or
limonene), internal standard (undecane) and solvent to obtain a
total volume of ca. 10 mL to give the following ratios (mol/
mol): substrate/Mo in the 60–160 range and TBHP/substrate ca.
2. TBHP consumption was evaluated by iodometric titration.
The progress of the reaction was monitored by GC (Delsi 30 gas
chromatograph equipped with a 0.25 mm diameter, 50 m OV-
1701 capillary column and a flame ionization detector linked to
a Delsi Enica 10 electronic integrator). By-products were
analysed with a Thermoquest Trace MS. All the catalysis tests Fig. 1. X-ray diffraction patterns of calcined samples: (a) Mo-MCM-41 and (b)
were performed at least twice. Mo-SBA-15.
94 P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99

Table 1
Textural properties of Mo-MCM-41, Mo-SBA-15 and Mo–SiO2
Mo (Si/Mo)exp a0 Vta Vmeso Vmicro Smeso Smicro Sext dp(4V/S) wb
(wt.%) (mol/mol) (Å) (cm3 g1) (cm3 g1) (cm3 g1) (m2 g1) (m2 g1) (m2 g1) (Å) (Å)
Mo-MCM-41 4.21 31 37 0.66 0.64 0.00 1058 0 14 24 13
Mo-SBA-15 2.35 59 85 0.83 0.72 0.09 792 266 16 36 49
Mo–SiO2-bead 1.80 84 – 1.21 – – 220c 220d –
Mo–SiO2-prec 5.5 25 – 0.65 – – 103c 252d –
a
Vt is determined at P/P0 ca. 0.97.
b
w ¼ a0  dp ð4Vmeso =Smeso Þ.
c
Calculated with the BET equation.
d
Calculated with 4V/S, V being the total volume (interpreted as intergranular porosity).

samples. These results clearly indicate a ‘‘quasi-homogeneous especially at very low-relative pressure. A fit of these data in three
distribution’’ of the Mo sites [26]. pressure ranges allows a rapid conversion of adsorption data (Vads
STP, P/P0) to reduced data (Vads STP, as). The as-plots of Mo-
3.1.3. Nitrogen sorption at 77 K and molecular MCM-41 and Mo-SBA-15 are presented on Fig. 3; area and
accessibility volume data are displayed in Table 1. The mean pore size
The evaluation of specific area, mean pore size diameter and diameter (dp) has been calculated as 4V/S (V is the mesopore
especially pore size distribution of mesoporous materials are still volume (cm3 g1) and S is the mesopore specific area (cm2 g1),
subject of controversy [38]. In our case, Mo-MCM-41 samples both calculated by the as-plot method). Data reported in Table 1
exhibit reversible, hysteresis-free type IVisotherms, according to indicate that Mo-MCM-41 and Mo-SBA-15 are mainly
IUPAC nomenclature, whereas Mo-SBA-15 displays a type IV mesoporous, and that SBA-15 displays some microporosity
isotherm with a hysteresis loop near P/P0 = 0.5, the Mo–SiO2 with a significant contribution of the micropore area to the total
(bead and prec) isotherms being characteristic of materials with surface area. Mean pore diameters are very similar for Mo-
wide mesopores and low-specific surface area compared to containing mesoporous silica, but the amorphous walls are
mesoporous solids (Fig. 2) [39]. It is known that the BET model is thicker for Mo-SBA-15. As expected, either BET or as-plot
somewhat inaccurate for evaluating the specific surface areas models can be applied to the Mo–SiO2 (bead and prec) isotherms
of mesoporous materials, leading to over-estimation [40] in to obtain the specific surface area (see Table 1). The pore
some cases and only allowing the total specific surface area diameter of this material is calculated, assuming that the total
estimation. The as-plot method, based on the comparison of
the adsorption isotherms of the studied sample and of a ref-
erence sample (LiChrospher Si-1000 silica, SBET = 25 m2 g1,
V = 9.12 cm3 g1 STP), which is not porous and has the same
chemical composition (i.e. SiO2), allows a detailed evaluation of
mesopore, micropore and external specific surface areas, and
mesopore and micropore volumes [39]. Recently, Jaroniec et al.
[41] gave the standard reduced nitrogen adsorption isotherm data
for LiChrospher Si-1000 silica, with relative pressures ranging
from 5.5  107 to 0.998, which constitutes an improvement on
the data published by Gregg and Sing [39] and Aristov et al. [42],

Fig. 2. Nitrogen sorption isotherms obtained at 77 K: (a) Mo-MCM-41, (b) Mo-


SBA-15 and (c) Mo–SiO2-bead. Fig. 3. as-Plot of (a) Mo-MCM-41 and (b) Mo-SBA-15.
P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99 95

pore volume corresponds to the volume of intergranular pores. groups may contribute to reduce leaching compared to MoO3
For Mo–SiO2-bead and Mo–SiO2-prec, the decrease in pore deposited or anchored on silica.
volume and specific surface area is consistent with the grafting of
Mo species on the silica surface at the molecular level, without 3.2. Catalysis tests
formation of clusters.
Tests performed with commercial TBHP (5–6 mol L1 in
3.1.4. UV–vis diffuse reflectance spectroscopy decane, ca. 4 wt.% H2O) did not give reproducible results, the
The UV–vis spectra of Mo-containing silicas (Mo-MCM- cyclooctene conversion fluctuating between 40 and 70% (after
41, Mo-SBA-15 and Mo–SiO2) are similar and display broad 24 h) with Mo-MCM-41 in hexane. Anhydrous TBHP is
absorption bands of high-energy maxima (Fig. 4). The therefore recommended for the catalysis tests.
absorption edge is clearly shifted towards higher wavelengths The results of cyclooctene epoxidation over Mo-containing
for MoO3, indicating the presence of oligomeric species MCM-41, SBA-15 and SiO2 are listed in Table 2. Blank
[43,44]. These results are also consistent with the presence of experiments, performed without any catalyst or with purely
low-nuclearity molybdenum oxo species for most of the siliceous supports, show a very low-cyclooctene conversion,
dispersed Mo(VI), inserted into the mesoporous silica matrix even after 4 h reaction at 40 8C (<5% in acetonitrile, 13% in
(Mo-MCM-41 and Mo-SBA-15) or grafted (Mo–SiO2-bead and hexane and 15% in decane). In contrast, Mo-containing MCM-
Mo–SiO2-prec) on silica. 41, SBA-15 and SiO2 catalysts are active at 40 8C. Preliminary
catalysis tests, performed with Mo-MCM-41 in hexane as
3.1.5. Raman spectroscopic studies solvent, showed that 3 h and 8 mL of solvent are optimal
UV–vis results correlate with data obtained by Raman conditions. After 3 h, leaching of active species seems to be
spectrometry (Fig. 5). Mo-MCM-41, Mo-SBA-15 and Mo– more pronounced (solution is pale yellow after removal of the
SiO2 (bead or prec) display similar Raman spectra: bands at catalyst, due to Mo-peroxo species). Similarly, with 5.5 mL of
506 and 615 cm1 (vibration of cyclic trisiloxanes) are solvent, conversion reaches 91% and the solution is yellow.
assigned to the SiO2 matrix [36,45] as well as the shoulder at However, it should be noticed that the previous catalysis tests
920 cm1 (ñSiO), and the Raman signal at 955 cm1 is were performed in a round-bottomed flask and contact between
attributed to the symmetric stretching mode of the terminal the solid and the magnetic stirring bar enhances the attrition of
Mo O bond, with a possible contribution of Si–O stretching
of SiOH  OMo ‘‘defective sites’’. Comparison of the spectra
of Mo-containing silica and a mixture of MoO3/SiO2 clearly
indicates that crystalline molybdenum oxide (MoO3) is not
formed in the calcined product via the peroxo route.
Moreover, characteristic bands of [SiMo12O40]4 (i.e. three
maxima at 990, 970 and 910 cm1, a broad band at 635 cm1,
and peaks at 252 and 220 cm1) [46,47] are missing,
indicating that the peroxo route avoids the formation of
polyoxometalates [23]. So far, spectroscopic data are
consistent with the presence of low-nuclearity MoOx species
in mesoporous silica or on silica; these species can coordinate
–O–O–t-Bu by reaction with anhydrous t-BuOOH. High-
incorporation levels with a nearly homogeneous distribution
of the dopants are obtained, avoiding the formation of isolated
MoO3 clusters. Anchoring of the molybdenum(VI) by BBSi–O

Fig. 4. UV–vis diffuse reflectance spectra of calcined samples: (a) Mo-MCM- Fig. 5. Raman spectra of precatalysts: (a) Mo-MCM-41, (b) Mo-SBA-15, (c)
41, (b) Mo-SBA-15, (c) Mo–SiO2, (d) MoO3 and (e) SiO2. Mo–SiO2-bead, (d) MoO3/SiO2, (e) H4[SiMo12O40] and (f) Mo–SiO2-prec.
96 P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99

Table 2
Cyclooctene epoxidation over Mo-catalysts, after 3 h reaction at 40 8C
Mo-MCM-41 (68)a Mo-SBA-15 (122)a Mo–SiO2-bead (160) a
Acetonitrile Hexane Decane Acetonitrile Hexane Decane Acetonitrile Hexane Decane
Conversion (%) 66 90 97 85 95 >99 51 68 69
Selectivity (%) >99 97 95 93 98 93 50 94 87
(Si/Mo)expb (mol/mol) 38 42 35 134 236 65 420 98 89
Moc (ppm) 95 155 60 180 250 30 185 35 14
Mo loss (mol%) 18 26 10 56 75 9 80 14 6
In all cases, the TBHP selectivity is above 90%.
a
Cyclooctene/Mo (mol/mol).
b
Si/Mo molar ratio after catalysis test.
c
Mo wt.% in the catalytic solution after the first catalysis run.

the solid, leading to the leaching of both Mo and Si, i.e. the molybdenum content leads to a significant increase in the yield
erosion of the solid support. All catalysis tests were then of epoxide, and grinding the silica beads accelerates the reaction
performed in a reactor avoiding direct contact between the (vide infra). It should already be mentioned that Mo–SiO2-bead,
catalyst and the magnetic stirring bar. The evolution of the although less active than Mo-containing mesoporous materials,
cyclooctene conversion as a function of time, presented in displays an interesting activity towards cyclooctene epoxidation
Fig. 6, shows that cyclooctene oxide is produced very quickly, with decane, its preparation being easier and less expensive than
whatever the solvent (hexane or decane) or the catalyst (Mo- that of the corresponding mesoporous ones.
MCM-41 or Mo-SBA-15), resulting in the high-epoxidation The heterogeneous nature of the catalytic process is
activity of Mo catalytic species. demonstrated by the steady-state conversion observed 24 h
Cyclooctene conversion increases in the order: acetonitrile after catalyst removal. Filtration was performed at the tem-
(polar) < hexane < decane (apolar). This result can be perature of the experiment. Molybdenum species, possibly
explained by considering the deleterious effect of the presence present in the solution, due to leaching of the solid catalyst, are
of adventitious water in the solvents. The more polar the ineffective for epoxidation and the solid can be recycled after
solvent, the more water is soluble. Acetonitrile contains more standard thermal treatments.
water than decane, and water must be removed to make all these Questions about mechanical stability, regeneration of the
catalysts efficient. catalyst and leaching of active species are of prime importance
Comparison of Mo-MCM-41, Mo-SBA-15 and Mo–SiO2- for a possible development of these materials. As reported in
bead shows that Mo-SBA-15 is one of the most effective Table 2, decane is the most valuable solvent since the wt.% of Mo
catalysts, with the lowest mesopore specific surface area. loss in the solution is quite low, compared to hexane or
Moreover, Mo-SBA-15 has fewer active sites per gram than Mo- acetonitrile. The Mo loss corresponds to 10%, 9% and 6% of the
MCM-41 and Mo–SiO2-bead. Mo species can be homoge- initial Mo-loading for Mo-MCM-41, Mo-SBA-15 and Mo–SiO2-
neously inserted into the amorphous walls of mesoporous bead, respectively. These results, obtained for a first run, are very
materials (vide supra), therefore the thick walls of Mo-SBA-15 promising, and the loss of Mo becomes negligible after the
(49 Å) contain more inaccessible Mo sites than the thin walls second run for the three catalysts (see Table 3). Indeed, all results
(13 Å) of Mo-MCM-41, whereas with Mo–SiO2-bead where indicate that the loss of Mo takes place mainly during the first run,
molybdenum is only dispersed on the surface, there is a clear while cyclooctene conversion is approximately constant,
evidence of diffusion problems. The size of the beads is
important: the use of smaller particles with the same

Fig. 7. Cyclooctene epoxidation conversion after 3 h reaction at 40 8C in


Fig. 6. Cyclooctene conversion as a function of time, at 40 8C: (solid line) decane, as a function of calcination temperature and the delay between
hexane, (dashed line) decane, (*) SBA-15 and () MCM-41. synthesis and calcination, and between calcination and catalysis test.
P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99 97

Table 3
Regeneration of Mo-catalysts for cyclooctene epoxidation with TBHP in 10 mL hexane or decane (3 h at 40 8C)
Run Mo-MCM-41 Mo-SBA-15, decane Mo–SiO2-bead, decane
Decane Hexane Conversion Mo Conversion Mo
(%) (ppm) (%) (ppm)
Conversion Mo (Si/Mo) Conversion Mo (Si/Mo)
(%) (ppm) (mol/mol) (%) (ppm) (mol/mol)
1 >99 65 – 98 148 – 95 100 80 8
2 >99 14 – 97 <1 – 75 <2 79 <2
3 90 <2 67 94 4 69 61 <2 57 1

indicating that Mo species lost during the first run are probably regioselective epoxidation of R-(+)-limonene is more difficult,
not highly active for epoxidation. Then, a steady-state conversion and side-reactions can develop even at room temperature on the
and leaching (i.e. very low wt.% Mo in solution and (Si/Mo)exp substrate and/or the epoxides [48,49].
unchanged) are obtained for the three catalysts after the third run. Table 4 shows that limonene can be epoxidized with all the
The catalytic activity of Mo-MCM-41 towards cyclooctene Mo-containing siliceous catalysts with good regioselectivity for
epoxidation has been studied by varying the calcination monoepoxides (cis and trans, see Scheme 1), the by-products
temperatures and the delays between syntheses and calcina- being mainly diepoxides and diols. As for cyclooctene
tions, and between calcinations and catalysis tests. Some of epoxidation, Mo-containing mesoporous materials are more
these results are presented in Fig. 7. Obviously, the calcinations efficient than Mo–SiO2-bead (Table 4, columns 2–6). However,
must be done at least at 550 8C, to remove the major part of the the grinding of the silica beads or the use of precipitated silica
template from the mesopores, and to allow the substrate to as the non-porous silica source leads to very active catalysts
reach the active sites located inside the channels of MCM-41 or (Table 4, columns 7 and 8), which can epoxidize limonene with
on the external surface. Concerning the stability of Mo-MCM- good selectivity, the beads having probably an unfavorable
41, the results of Fig. 7 suggest that both as-synthesized and effect on substrate and/or product diffusion, as previously
calcined samples can easily be kept in a simple desiccator mentioned for cyclooctene epoxidation. Concerning the
(containing P4O10). Indeed, all catalysts are effective; this can leaching of active species, Mo-containing mesoporous materi-
be correlated with the UV–vis spectra of freshly prepared and als seems better than Mo–SiO2-bead. However, Mo–SiO2-prec
old native and/or calcined samples (Fig. 8) and Raman spectra (Table 4, column 8) seems to be by far the best catalyst for
(not shown), which do not indicate any drastic change in the limonene epoxidation, since good conversion and selectivity
environment of molybdenum species. can be obtained and very low leaching of Mo(VI) is observed,
The calcination program, which is presumed to form and especially after the second run, the third run (not shown) giving
stabilize the active molybdenum species linked to the silica approximately the same results as the second run. It must be
surface, is also of prime importance as regards the leaching of noted that the impregnation of the precipitated silica by the
Mo(VI) into the solution. For example, calcination of Mo- peroxidic Mo(VI) solution needs to scrupulously respect the
MCM-41 at 60 8C h1 gives 90 ppm of Mo(VI) in solution after two following points: (i) too much H2O2 leads to very few
3 h epoxidation of cyclooctene in decane, whereas at anchored oxo–peroxo species on the silica surface and then to a
24 8C h1, only 11 ppm of Mo(VI) is present in the solution. very low-Mo(VI) content after thermal treatment, (ii) the native
Mo-containing silicas display interesting catalytic activity impregnated sample must not be washed before calcination; the
towards cyclooctene epoxidation, with low leaching of active calcination process is important to obtain a strong interaction
species under specific conditions. However, cyclooctene is well between Mo(VI) and silanol groups.
known as a non-demanding substrate for epoxidation. The Limonene can also be epoxidized by the expensive
‘‘methyltrioxorhenium/H2O2/H2O’’ system (MTO/H2O2)
(methyltrioxorhenium) in two-phase catalysis [48,49] or by
oxoperoxophosphatotungstate complexes in phase transfer
catalysis [50] (see Table 5). Obviously, comparison of het-
erogeneous catalysts and complexes (Tables 4 and 5) show
that siliceous materials are less active than Re(VII) or W(VI)

Fig. 8. UV–vis diffuse reflectance spectra of Mo-MCM-41. Days since synth- Scheme 1. Main and byproducts resulting from the epoxidation of R-(+)-
esis/days since calcinations: (a) 0/0, (b) 15/30 and (c) 30/15. limonene.
98 P. Célestin Bakala et al. / Applied Catalysis A: General 300 (2006) 91–99

Table 4
Limonene epoxidation over Mo-catalysts, after 24 h reaction at room temperature
Mo-MCM-41 (68)a Mo-SBA-15 Mo–SiO2-bead Mo–SiO2-bead Mo–SiO2-prec
(122)a (160)a (160)a ‘‘crushed beads’’ (55)a
Pentane Hexane Pentane Pentane Pentane Pentane
T (8C) 20 20 40 20 20 20 20
Conversion (%) 51 46 78 44 40 94 66 (71)b
Selectivity (%) for monoepoxide 87 87 91 80 83 86 84 (92)b
a/b ratioc 2.5 2.9 2.2 3.6 3.0 3.4 2.5 (1.8)b
Selectivity (%) for diepoxide 9 6 7 14 13 7 10 (5)b
Selectivity (%) for diols 4 5 2 6 4 7 6 (3)b
Mod (ppm) 18 16 ye 17 38 ye 27 (<2)b
Mo loss (mol%) 3 3 – 5 15 - 3 (0.2)b
In all cases, the TBHP selectivity is above 90%.
a
Limonene/Mo (mol/mol).
b
Data of the second catalysis run.
c
Cis/trans ratio of the monoepoxides.
d
Mo wt.% in the catalytic solution after the first catalysis run.
e
The solution is yellow, indicating a large amount of leached Mo species.

Table 5
Limonene epoxidation over MTO in biphase CH2Cl2/H2O–H2O2 system and over oxoperoxophosphatotungstate complexes in phase transfer catalysis
Catalyst T (8C) t (h) Conversion (%) Selectivity (%) for monoepoxides a/b ratio
MTO 4 2 98 86 1
PWn 20 0.5 >99 98 1
Mo–SiO2-prec 20 24 66 84 2.5

complexes for limonene epoxidation, especially for the drous TBHP, not as high as that of Re(VII) or W(VI)
conversion, the selectivity for monoepoxides being approxi- complexes, but the ease and the low cost of their synthesis, as
mately the same with all catalysts (i.e. >80%). The ratio compared to mesoporous catalysts, make them good candidates
between cis and trans diastereoisomers of the limonene for oxidation reactions; they should be considered for other uses
epoxides clearly shows that Mo-containing silica favors the of molybdenum(VI) silica catalysts.
cis isomer, whereas an equimolar mixture is obtained for To the best of our knowledge, SiO2–MoO3 binary condensed
Re(VII) and W(VI) complexes, in favor of the heterogeneous phase diagrams are not known. The so-called ‘‘peroxo route’’
nature of the epoxidation processes on Mo-containing silica. Of with low-nuclearity peroxo metal precursors appears as an
all the Mo-containing catalysts, that made with precipitated elegant method for combining these oxides which have a priori
silica presents very good catalytic activity, very low leaching of no strong affinity, and to obtain fair molybdenum content and
active species, and the possibility of easy recycling. high dispersity.

4. Conclusion Acknowledgements

A methodology, developed for the insertion of MoOx into We thank Dr. John Lomas for constructive discussions and for
mesoporous materials (MCM-41 and SBA-15) has been correcting the manuscript, Dr. J.-Y. Piquemal for UV–vis spec-
successfully extended to the preparation of MoOx on silica troscopy and Dr. F. Villain for Raman spectrometry facilities.
by wet impregnation. The high dispersion of the peroxo species
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