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METHODOLOGY STATEMENT CONTRACTOR

Advance India Projects Ltd M/s KBE Pvt. ltd


Document No: Revision No: R0 Date:- FORMAT NO. : AIPL/AJQ/QA/QC

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ADVANCE INDIA PROJECTS LIMITED

METHOD STATMENT
QUALITY ASSURANCE /CONTROL
Prepared by Deepak Patil

AIPL JOY SQUARE QA/QC


Work Method Statement for Plain and Reinforced Cement
Concrete PCC and RCC
SCOPE
The work of Plain Cement concrete shall consist of laying and compacting of cement concrete on
excavated earth in accordance with the requirements of Technical Specifications accordingly to lines,
grades and cross sections shown on the drawings. The excavated pit shall be dressed true to line and
levels and excavated /unsuitable material shall be disposed off.

CODES / SPECIFICATION
IS 456, IS 516

RESPONSIBILITY
Responsibilities of all concerned is clearly mentioned with respect to overall administration and
implementation in the approved Organogram.

MATERIALS TO BE USED
 The materials to be used to the work shall be free from organic or other deleterious
constituents and are as follows:
 Ordinary Portland Cement
It is proposed to use Ordinary Portland Cement of 43 or 53 Grade. The cement shall be
procured from reputed manufactures in bags of 50 kg each. The cement shall be stocked at
raised platform in covered Cement Go-down to protect it from moisture, sun and rain etc.
The consumption of cement shall be done on first-in-first-out basis.
Testing of cement shall be done on regular basis to ensure quality as per requirement.
Crushed Stone Aggregates of various sizes and gradation

Coarse Aggregates shall be of clean, hard strong, dense, non-porous crushed stone of
specified gradation. Initially the aggregates shall be purchased from market and later these
shall be produced from Crusher setup for the project.
 The aggregate shall be tested for all physical properties before incorporation in work.

 Natural Sand
The Fine Aggregate shall consist of clean, hard, strong and durable pieces o crushed stone or
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natural sand from river bed. It shall be tested for Fineness Modulus, Silt Content, etc. before
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using in the works.

SAFETY REQUIREMENT
As per the requirement and the direction of HSE Officer.

DEPLOYMENT OF EQUIPMENT
As per the requirement and the direction of Project Manager.

DEPLOYMENT OF MANPOWER
As per the requirement and the direction of project manager.

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IMPLEMENTATION

Mix Design:
Well before proposed start date for RCC works, Mix Design for all grades of concrete to be
used in works shall be conducted in Field Laboratory as per approved Technical
Specifications. The Mix Design shall be conducted in the presence of AIPL representatives.
The Design Mix results shall be submitted to Structural Consultant for approval.
Alternately if the concrete is procured from RMC manufacturers the mix design furnished by
them shall be reviewed by AIPL and finally approved by Structural Consultant.

 Construction Operations:
Excavation dimension must be checked before start of P.C.C. and necessary shuttering must
be done, if required.
 Remove all loose earth from foundation pits before placing of P.C.C.
 Ensure that measurement boxes are ready before starting this activity.
 Take care to sprinkle water and ram manually in foundation pit before placing concrete.
Ensure availability of chute, panja, koba, etc before start.
 Compaction of P.C.C. should be properly done to get smooth even levelling course. Loose
coarse aggregate can be picked up from the surface.
 The dimension of excavation has to be checked before start of PCC and necessary shuttering
to be done if required.Proper “thiyas” for level to be taken before start of work.

SCOPE / PURPOSE
 The work of Reinforced Cement concrete shall consist of laying and compacting of cement
concrete in structures in accordance with the requirements of Technical Specifications
accordingly to lines, grades and cross sections shown on the drawings.

REINFORCED CEMENT CONCRETE.


CODES / SPECIFICATION
IS 456, IS 10262 & SP23

RESPONSIBILITY
 Responsibilities of all concerned is clearly mentioned with respect to overall administration
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and implementation in the approved Organogram.


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MATERIALS TO BE USED Reinforcement Steel:


Reinforcement Steel
 The Reinforcement Steel (HYSD–Fe415 Grade) shall be procured from manufacturers directly.
The Reinforcement bars shall be subject to all necessary tests. The bars shall be procured and
stacked in central stack yard. The stacking shall be done in such a way that bars do not come
in contact with soil.

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Cement
 It is proposed to use Ordinary Portland Cement of 53/43 Grade. The cement shall be
procured from reputed manufactures. The cement shall be stocked at raised platform in
covered Cement Go-down to protect it from moisture, sun and rain etc. The consumption of
cement shall be done on first-in-first-out basis. Testing of cement shall be done on regular
basis to ensure quality as per requirement.

Coarse Aggregates
 Coarse Aggregates shall be of clean, hard strong, dense, non-porous crushed stone of
specified gradation. Initially the aggregates shall be purchased from market and later these
shall be produced from Crusher setup for the project. The aggregate shall be tested for all
physical properties before incorporation in work.

Sand / Fine Aggregates


 The Fine Aggregate shall consist of clean, hard, strong and durable pieces of crushed stone
or natural sand from river bed. It shall be tested for Fineness Modulus, Silt Content, etc.
before using in the works.

Other materials
 Associated materials and consumables like water for concrete works, binding wire and cover
blocks for reinforcement work, supports, nails and shuttering oil for formwork, tools and
tackles shall be arranged and checked for conformance to good engineering and accepted
standards.
 Other materials like PVC/AC pipe for provision of weep holes, compressible filler board for
joint between old and new joint, filter media material beneath stone pitching,Concrete
Admixtures used as super-plasticizers:
 Concrete Admixtures shall be obtained only from the established manufactures with proven
track record, quality assurance and testing of concrete.

SAFETY REQUIREMENT
As per the requirement and the direction of HSE Officer.

DEPLOYMENT OF EQUIPMENT
LIST OF PLANT & EQUIPMENT:
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1. Concrete pump with pipeline


2. Boom Placer
3. Tower crane
4. Needle vibrator with needles
5. Spare vibrating needles
6. Surface retarder spray
7. Concrete Bucket (bottom opening, manually operated)
8. Air Compressor
9. DEPLOYMENT OF MANPOWER Labor for each placement point pump operator

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10. Concrete Vibrating masons
11. Khalasis at placement point
12. Pipeline Khalasis
13. Surface retarder sprayers
14. Carpenters
15. Unskilled
16. IMPLEMENTATION

Concrete Design Mix (IS 10262, IS SP 23) and IS 456)

 Well before proposed start date for RCC works, Mix Design for all grades of concrete to be
used in works shall be conducted in Field Laboratory as per approved Technical
Specifications. The Mix Design shall be conducted in the presence of ADPL representatives.
The Design Mix results shall be submitted to Structural Consultant for approval.
 Alternately if the concrete is procured from RMC manufacturers the mix design furnished by
them shall be reviewed by ADPL and finally approved by Structural Consultant.The Concrete
shall be produced as per approved Mix Designs.
 Admixtures such as super-plasticizers for concrete may be used without exceeding specified
limit prescribed by the manufacturers, as the selection of appropriate concrete admixtures is
an integral part of the mix design.
 The production of concrete shall be done with Concrete Batching and Mixing plant of
required capacity. In no case shall mixing be done for less than 2 minutes and shall be
transported through transit mixers and placed at the work site through crane and bucket or
concrete pumps or manually depending upon quantity of concrete to be handled, lift of
concrete and thickness of concrete to be done.Transportation of concrete shall be done in
transit Mixers.
 The RCC shall be done throughout the length and width of structure to be constructed and
shall conform to specified levels and grade providing firm foundation and level bed.
 Appropriate number of labourers shall be engaged to lay concrete and vibrators shall be
used to have a uniform, homogeneous and compacted surface. Concrete shall not be freely
dropped into place from a height exceeding 1.5m to avoid segregation of material.
 Casting of structures shall be done by placement of shuttering for foundation in line and
level followed by reinforcement binding and concreting. All these works shall be executed as
per the procedures and norms already laid down herein above.
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 Construction Joints – Concrete shall be done with construction joints as suggested by the
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Structural Consultant.
 Other Activities: Curing
 One or a combination of the following curing methods can be adopted depending on site
conditions, availability of curing materials, type of job, economics etc. :

 Methods to prevent loss of water in concrete during the early stage of hydration by ponding,
water spraying or saturated wet coverings.
 Methods to prevent loss of water in concrete by sealing the exposed surface i.e. covering the
exposed surface with sheets of plastic or other impervious materials, applying membrane
forming compounds etc.

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 The curing period in ambient temperatures above 20o C should be for minimum 7 days, or
the time necessary to attain 70 0/ of the specified compressive strength.
 The use of curing compounds are useful on vertical surfaces, or in the event of water shortage.

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