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Man-hours per unit meter for process SS pipe & spool site erection

(Labor to Receive, Store, Habdling through Fabrication, Erection & Alligning on Pipe Racks & Sleepers)
Adjusted Man-
Adjusted Man- Man-hr/joint Field
Item Piping Size Piping Schedule Man-hr/Mt hr/Mt Butt Weld hr/joint Field Butt
Weld
5S 0.41 0.54 2.4 3.36
1 1/2" 10S 0.41 0.54 2.4 3.36
40S 0.41 0.54 3.1 4.34
5S 0.41 0.54 2.5 3.5
2 3/4" 10S 0.41 0.54 2.5 3.5
40S 0.41 0.54 3.4 4.76
5S 0.41 0.54 2.9 4.06
3 1" 10S 0.41 0.54 2.9 4.06
40S 0.41 0.54 3.5 4.9
5S 0.41 0.54 3 4.2
4 1-1/2" 10S 0.41 0.54 3 4.2
40S 0.49 0.63 3.6 5.04
5S 0.41 0.54 3.1 4.34
5 2" 10S 0.48 0.62 3.1 4.34
40S 0.54 0.71 3.6 5.04
5S 0.47 0.61 4.3 6.02
6 3" 10S 0.62 0.80 4.3 6.02
40S 0.66 0.86 4.7 6.58
5S 0.66 0.85 4.8 6.72
7 4" 10S 0.77 1.01 4.8 6.72
40S 0.82 1.07 6 8.4
5S 0.89 1.16 6.5 9.1
8 6" 10S 1.02 1.33 6.5 9.1
40S 1.15 1.49 8.2 11.48
5S 1.08 1.41 8.4 11.76
9 8" 10S 1.17 1.52 8.4 11.76
40S 1.50 1.94 10.1 14.14
5S 1.33 1.73 10.2 14.28
10 10" 10S 1.44 1.87 10.2 14.28
40S 1.94 2.52 12.2 17.08
5S 1.57 2.05 12.4 17.36
11 12" 10S 1.80 2.35 12.4 17.36
40S 2.25 2.93 14.4 20.16

NOTES:
1- Use the Adjusted Man hours columns, which shall cover for an additional erection idle time up to (+20%),
Piping supports (+10%) & furthe Adjustment Due to Local Man Power at Site for 304 & 316 SS (+20%)

2-The Original Man Hours in this table does not include fittigs,support devices or ercction joint butt weld which must be addaed

3- Deduct 50% from man-hours for Piping laid in trenchs


4- For cutting and bevelling of Pipe in place (on Site, Field erection Joint Butt Weld) prior to making a field erection Butt Weld joint
add 50% to the Man hours shown above under the (Adjusted Man-Hr/Butt Weld Joint)
Man-hours per One SS field Shop Buttwelds
(The below Man hours include all labor to Receive, Store, Handle through Fabrication, Align, Fit & Weld)
Man-hr/One Shop Butt
Item Fitting Size Fitting Schedule
weld
5S-10S 0.8
1 1/2"
Elbows-Tees-Caps &Reducers

40S 1.2
5S-10S 0.9
2 3/4"
40S 1.3
5S-10S 1.0
3 1"
40S 1.4
5S-10S 1.2
4 1-1/2"
40S 1.5
5S-10S 1.3
5 2"
40S 1.7
5S-10S 1.4
7 3"
40S 2.3
5S-10S 2.1
8 4"
40S 3.1
5S-10S 3.2
9 6"
40S 4.5
5S-10S 3.7
10 8"
40S 5.7
5S-10S 4.5
11 10"
40S 7.1
5S-10S 5.3
12 12"
40S 8.5

NOTES:
1- Use the Adjusted Man hours column, which shall cover for an additional erection idle time up to (+20%) &
Adjustment due to Local ManPower at Site (+30%)

2- the above Man hours do not include the Preheat , Stress Relieve or NDT

3- for Elbow multiply the table Man hours x 2


4- for Equal Tees multiply the table Man hours x 3
welds
Fabrication, Align, Fit & Weld)
Adjusted Man-hr/One
Shop Butt weld
1.2
1.8
1.35
1.95
1.5
2.1
1.8
2.25
1.95
2.55
2.1
3.45
3.15
4.65
4.8
6.75
5.55
8.55
6.75
10.65
7.95
12.75

e time up to (+20%) &


Man Hours for SS Flange Weld Neck Type
(The below Man hours include all labor to Receive, Store, Handle through Fabrication, Align, Fit & Weld)
Item Flange Size Flange Schedule Man-hr/One Shop Butt weld

5S-10S 0.8
1 1/2"
40S 1.2
5S-10S 0.9
2 3/4"
40S 1.3
5S-10S 1.0
3 1"
40S 1.4
5S-10S 1.2
4 1-1/2"
40S 1.5
5S-10S 1.3
5 2"
40S 1.7
5S-10S 1.4
7 3"
40S 2.3
5S-10S 2.1
8 4"
40S 3.1
5S-10S 3.2
9 6"
40S 4.5
5S-10S 3.7
10 8"
40S 5.7
5S-10S 4.5
11 10"
40S 7.1
5S-10S 5.3
12 12"
40S 8.5

NOTES:
1- Use the Adjusted Man hours column, which shall cover for an additional erection idle time up to (+20%) &
Adjustment due to Local ManPower at Site (+50%)
Neck Type
through Fabrication, Align, Fit & Weld)
Adjusted Man-hr/One Shop Butt
weld
1.36
2.04
1.53
2.21
1.70
2.38
2.04
2.55
2.21
2.89
2.38
3.91
3.57
5.27
5.44
7.65
6.29
9.69
7.65
12.07
9.01
14.45

ction idle time up to (+20%) &

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