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This project develops a method for detecting PD pulses and determining the
location of PD source while the transformer is on-line and subject to external
interference. The project begins with a review of current techniques and need for
power transformer monitoring and diagnosis. Then Acoustic analysis technique is
discussed with the involved circuitry. Then follows the method devised for
assessing the location and hence severity of the discharge.
I have great pleasure in expressing my deep sense of gratitude to Mr. Mathur for
designing such a great training module that allowed us to get the feel of whole
NDPL in my one year of training. During my training in different departments, I
found many people who spare their valuable time to give me the confidence to start
this project.
I am thankful to Mr. Vijender Rathor (Grid In-charge - RG-6) and Mr. R K
Sharma (AM-APS NW) for their valuable suggestions and guidance. I am also
grateful to Mr.Ashu and my college Electronics Lab staff for providing me
necessary facilities in the department for the completion of this project.
I wish to acknowledge with profound gratitude and wish to thank all those
who have been helpful in completion of this project.
S Naved Masood
Quality of the insulation is essential for successful and reliable operation of any
power apparatus. Minor flaws and irregularities such as voids, surface
imperfections in the insulation are however inevitable and leads to partial
discharges which are characterized by an electrical breakdown at the localized
region of the electrical insulation. Towards assessing the quality of the insulation
of power apparatus both during the manufacture as well as in service, tests to
determine the soundness of the insulation/dielectric material are conducted which
include overstressing the insulation with high DC/ AC and surge voltages. The
disadvantages of this technique are that during the process of testing, the
equipment may get damaged if the insulation is faulty.
Although DC breakdown stress measurements indicate the instantaneous
robustness of solid dielectric materials, partial discharge (PD) behaviour leads to
aging and exposure-dependent reduction in breakdown stress.
Failure of high voltage insulation is the No.1 cause of HV system failures with
IEEE statistics indicating that electrical insulation deterioration causes up to 90%
of electrical failures of certain high voltage equipments. On-line PD testing of
Power transformer gives advance warning of pending insulation failures thus
allowing the Grid in-charge to take remedial action during planned outages. Unlike
off-line testing, on-line PD testing and monitoring gives an accurate picture of the
PTR's health and performance under service conditions.
DEFINITION
IEC: 60270 standards on partial discharge measurements define Partial discharge
as "A localized electrical discharge that only partially bridges the Insulation
between conductors and which mayor may not occur adjacent to a conductor".
Many experiences have shown that the insulation damage caused by internal PD
activity is a main detrimental factor influencing the continued reliable operation of
a power transformer. In particular, the erosion of the insulation is one of the main
deteriorative mechanisms leading to early failure. As it is suspected that PDs of
high magnitude develop shortly before a major failure, continuous monitoring of
large or critically located transformers for such PDs is very desirable. However, no
internationally recognized standards currently exist for the measurement of PDs in
on-line power transformers.
CAUSE OF PD
When high voltage is applied to a device that produces Partial Discharge it may be
observed that the effect starts at a certain voltage level, and once started, the
voltage must be reduced to a lower voltage before it ceases. These two voltages are
called the Inception and Extinction voltages. This effect is illustrated in the figure
given below.
The figure given below illustrates the repetitive nature of Partial Discharge. Once
Inception Voltage is reached, the frequency of partial the discharge will increase as
the AC voltage is approaches its peak value.
Partial Discharge
EFFECTS OF PD
In typical AC voltage testing Partial Discharge cycles occurs many times during
the positive and negative peaks. In applications, if this happens with sufficient
magnitude over time, arcing in the voids will degrade the insulation.
It produces tree-like patterns in the dielectric that lead to failure. This effect is
called Erosion breakdown.
There are two types of degradations:
• At normal operating stresses, internal and surface discharge cause
progressive degradation of insulation and eventual breakdown by electrical
Treeing but at higher stress they may cause breakdown by treeing soon after
voltage application.
• Surface discharge may also be caused by moisture and ionic contamination
on insulation and cause breakdown by Tracking.
that the dielectric is charged (aged) due to the PD activity but at the same time the
PD mechanism is affected by the aging dielectric. The aging process is now more
or less generally accepted to proceed along the following lines:
• The conductivity of the surface of the cavity increases due to the reaction
processes of humidity and the dissociation products of air as caused by the
PD.
• In the following stage the surface roughness is seen to increase due to the
charge carrier bombardment and deposition of PD by-products.
• Further PD activity leads to the formation of localized solid by-products, i.e.
crystals which have been positively identified as hydrated oxalic acids.
• The field enhancement at crystal tips leads to further intensification and
localization of the PD process and often pit formation is observed. As a
consequence tree growth is initiated.
• Eventually, the tree growth may lead to breakdown when the fillers are
present in the dielectric, the insulation between filler particles usually most
severely degraded.
DETECTION
The observations determine with certainty whether discharges are present or not.
MEASUREMENT
EVALUATION
Estimation must be made of the type and the danger posed by the detected
discharges. An assessment of voltage life of the insulation must be made as a long
voltage life is required often as much as 30 to 40 years. The question arises that
what are the acceptance levels for the discharge magnitude? However, we can
show that it is not always possible to give an unambiguous answer. However, when
all the information that can be drawn from a well-performed discharge test is
collected, valuable information can be supplied on the quality of the insulation
under test.
PD DETECTION METHODS
Partial discharge measurement is an effective way to detect degradation of
insulation status or failures as a result of electrical stress. Partial discharge
measurement may divide into two method; electrical measurement and acoustic
signal detection.
Electrical measurement method features merits as a high sensitivity and precision
measurement but also has such demerits as vulnerability to noise. Further, in case
of ultra high voltage transformers, it has another critical shortcoming that the
Sensors
In general, two types of sensors can be used for detecting acoustic waves in solids:
accelerometers and acoustic emission sensors. The output of both types of sensors
is proportional to the acceleration of material to which the sensor is attached.
Accelerometers are designed to achieve flat frequency response, and can be used
up to 50 kHz. Acoustic emission sensors work with a large variety of frequency
ranges from 30 kHz to 1 MHz. It is well known that the acoustic frequency range
of PDs is around 40 kHz to 200 kHz, therefore only acoustic emission sensors can
be used for the PD measurement in transformers. Acoustic emission sensors are
resonant sensors. A single sensor can be used only within a narrow frequency
band. Damped acoustic emission piezo-electric sensors are generally used to
transform the particle motion produced by an elastic wave into an electrical signal.
These are mounted externally on the transformer tank outer surface or mounted on
a wave-guide that is submerged in the oil inside the transformer tank. These
sensors have sensitive range from 20 kHz to 500 kHz.
These sensors have output is usually inversely proportional to bandwidth, often a
sensor with a narrower bandwidth centered at either 60 kHz or 150 kHz is used in
PD detection.
AE sensors are connected to filtering de-couplers to separate signal from the power
source as the sensor do not provide separate cables for power and signal lines.
But in my experiment, I have used a condenser microphone that does not need a
de-coupler. No doubt this microphone only works in low freq range, but there are
microphones available in market from National semiconductors that have a quite
nice sensing power in freq range of around 150 KHz.
The microphone used by me was not even having a respectable sensing to high
audible range thus I used a pull up resistor that further enhances its sensing power.
Vcc
+ To amplifier
Microphone
But if it had been a AE sensor like R151-AST, PAC with operating frequency
range of 50 - 200 KHz and resonant frequency of 150 K Hz then a de-coupler
circuit should have been there.
After the signal is collected, it is not strong enough to be detected by CRO or other
methods. Thus this signal is then passed through a wideband amplifier that
includes functions to cover the frequency characteristics of the sensor to measure
acoustic signal with high sensitivity though they are equipped with an embedded
preamplifier.
-Ver
9 ci
A C2 -
-Vcc
E J'L'i]m'm'L \HV.\
• PD/Arcing
• Overheating
• Mechanical problem
• Particle impacts.
• OLTC Operations
An electrical signal (trigger) can also be used along with acoustic signals for more
reliable measurement of the acoustic activity. Its various advantages are:
• Provides the confirmation that the acoustic sensors are locating a PD event
as opposed to another acoustic noise source.
• The electrical signal is a convenient trigger that can be used to start the data
acquisition at the acoustic sensors.
Hence, the combined acoustic- electrical PD locator system is more suitable for use
in the field.
An amplifier circuit is first designed which gives gain to the input signal.
The input can be seen on the CRO, right now the input is in the form of sinusoidal
pulse of frequency 1 KHz that can be seen on CRO.
In the figure below, the corresponding output of the amplifier can be seen.
i, , — ~ ~
To make a sample, three circular discs of diameter 12 cm each are made from the
Perspex sheet with the help of a lathe machine and then one hole of required sized
along the diameter with spacing of 3 mm is drilled at the centre of one of the discs.
6 7
'//////////
(4 '//A//////, 3
< \ \ \ \ \ \ \ \ 1 | 2 lk\\\\\VO<
' / / / / / / / / / /
5
EARTH
5: Earthed Electrode
6: Transformer Oil
8: Corona Shield
PD POSITIONING
The diagnostic technique for transformers using acoustic signal can estimate the
insulation status and find the defection spot where PD occurs.
• Electric-acoustic method.
• Acoustic-acoustic method.
In this project, I have used the acoustic-acoustic method to find the spot on the two
plane dimension by the arrival time difference of acoustic signals.
Then the distance 1 l , 2 l and 3 l from the sensors AE1, AE2, and AE3 in the
figure below can be calculated as following equations ;
A sample calculation based on the experimental analysis is shown below. This can
prove to be really helpful in calculating the positioning of PD activity with a
proven 3% error.
pv/div, 100 ^ d i v ]
From the Equation (1) ~ (3) and the plane-coordinates of the enclosure, we can
derive the following equations:
a
*w = -• C# - SB? +• >- - VO-10D0) + ( j ; - l S 0 ) )
2 2 4
( )
v
2 : 3 5
f _j =1
3 - 75>) + (,y - 740) -*j{x-1000) + (v-ISO}") ( )
v
Using equations (4), (5) and (6). We can calculate the position of the source of the
signal thus the location of the PD activity.
lO.Ekram Husain and R.S. Nema, "Analysis of Paschen curves for Air, N 2