The University of Lahore

Department of Technology

Metal Cutting and Machine tools

Course Code TMG 3073
Lecturer Muhammad Noman
Email Noman321able@gmail.com
Office Location Faculty room 2

GRADING POLICY:

The weights of work assignments are listed as below:

 Homework assignments: 5%
 Attendance and class performance 5%
 Midterm Examination: 20%
 A Comprehensive Final Exam: 50%
 Lab 20%

RULES:

 Attendance Policy
Students missing more than 25% lectures will not be allowed to appear in the final
examination.

The University of Lahore

Department of Technology

Course Title: Metal Cutting and Machine tools TMG 3073

Course Introduction:

The motivation behind this course is to understand the basic and advance of
knowledge of machine tools. Creating skills to perform simple and complicated operation
of different kinds of machine tools.

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Recommended Book(s):

Workshop Technology – Vols, I, II, III – Chapman (Arnold)

Course Objectives:
Students should know the following

1. Familiarize the student with different types of chips formation during cutting or
machining
2. Develop basic concept about different kinds of machines.
3. Understanding the basic theories of cutting speed and cutting feed for machine
tools
4. Implementation of theoretical knowledge into physically operation.
5. Understand the difference between automatic and semiautomatic machine
6. Understand alignment test for machine tools
7. Definitions and terminologies used in cutting speed and feed
8. Understand tayler’s theory of surface finish
9. Understand different machining operations for different types of machine tools
10. Familiarize the student with measuring tools and techniques

Course Outcomes:
1. After going through the course students will be well describe or recognize the
type of cutting tools
2. This course will help them to find the revolution per minute for cutting metals
3. It will help them to understand the importance of cutting tool terminology and its
effect on the surface finish.
4. This course will help the student to find the difference between the automatic and
semi automatic machine and their operations
5. The students will get familiar with parts of different machines
6. The students will be able to understand jig borer.
7. They will be able to perform grinding operation on pedestal grinder
8. They will be able to describe gear shaper and its parts

9. Students will develop indexing for cutting required number of teeth.

10. Students will be able to describe milling machine.

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S.N
Topics
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1. The cutting action of tools of all kinds. Chips formation
2. Cutting tool angles
3. The grinding wheel as a cutting tool

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4. The grinding wheel as a cutting tool
5. The industrial diamond
6. Cutting tool materials andc their applications
7. Cutting tool materials and their applications
8. Understand the Machining processes
9. What is turning and its whole process on lathe machine
10. Taper turning and its types on lathe machine.
11. Taper turning and its types on lathe machine.
12. What is broaching process and how it is done on hydraulic machine
13. Tayler theory of surface finish
14. Understand Copying machine and its brief study
15. Understand Copying machine and its brief study
16. Quiz #1
17. What is Forming and machine used to perform this operations
18. What is Forming and machine used to perform this operations
19. What is Forming and machine used to perform this operations
20. Capacity charts and their applications and simple activity
21. Capacity charts and their applications
Design, function and techniques employed in the principal machine
22.
tools, lathes semi-automatic
Design, function and techniques employed in the principal machine
23.
tools, lathes fully automatic lathes
Design, function and techniques employed in the principal machine
24.
tools, lathes fully automatic lathes
25. Overview of milling machines Grover 22
26. Slotting on milling machine with fixtures
27. Indexing of milling machine and its types
28. Quiz #2
29. Tools and cutter used in milling operations
30. Drill machine and its parts
31. Pillar drill machine and its overview
32. Pedestal grinding machines
33. Mid term
34. Calculation and problems solution related to gear shaper

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 35. Calculation and problems solution related to gear shaper
What is jig borer and how it works and also find cutting speed and
36.
feed
37. Gear tooth generating machines and jig borer
38. jig borer and its parts
39. Gear tooth generating machines and jig borer
40. The use of jigs and its design
41. What is template jig and its design
42. What is fixture and its application for some mechanical jobs
43. Alignment and testing of Lathe machine and its calculation
44. Alignment and testing of milling machine and its calculation
45. Revision
46. Revision
47. Revision
48. Revision

Note:

The lecturer plan can be altered during the course as per requirements