PRECAST

PRECAST DEPARTMENT
DATEM HEAD OFFICE

99 Mindanao Ave, Q.C.
1SEMINAR
ALL ABOUT PRECAST
October 24, 2009
“ your Partner in Total Value-Engineered Construction ”

WHAT IS PRECAST?
It is a methodology wherein the conventional

method of doing structural or architectural
element will be produced in a controlled
environment and follow quality assurance and
quality control procedure in all stages of
production.

WHY PRE-CAST?
 Potential construction time savings on the

Structural Works. ( usually 10% - 20% )
 Reduced wet works at site.
 Smooth surface finish requiring no skim
coat finish.
 Earlier enclosure and handover of floors
which:
Accelerates finishing trade works
Increases safety
 Quality controlled manufacturing and
erection processes which provide a
pleasing visual impact during construction
thereby promoting marketing.

TYPES OF PRECAST
1. Structural Elements ( Beams, Girders,
Columns, Walls, Slabs, Piles )
2. Architectural Elements ( Cornices,

Moldings, Ballusters, Walls, Pavers )

Limit of Discussion : Structural Precast
I. Datemfloor Slab
II. Precast Wall
III. Precast Beam
Scope of Discussion :
1. Design Concept
2. Shop Drawings
3. Manufacture & Delivery
4. Installation at Site

I. DATEMFLOOR SLAB
SYSTEM

1. DESIGN CONCEPT

Constructing suspended concrete slabs that involves a combination of
precast reinforced concrete (50mm thk) and poured insitu topping concrete.
Good for conversion of one way slab design.
Conversion from conventional slab design to Datemfloor Slab System. From
deformed bottom bar reinforcement to combination of wire mesh, datemtruss
and extra deformed bars. Concrete strength to be the same
Panel cuts and joints to be approved by the architect on record.
Panel dimension and weight to be dictated by the lifting equipment at site.
Wet areas, MEPF-S rooms & areas exposed to weather to be cast in place.
Maximum width to be 2.484m. Maximum length to be 5.0m
Eliminates conventional slab soffit formworks
Block outs and MEPF-S cast in items can be incorporated within the slab depth
During installation, No temporary support needed for 1.5m span and below.
For 2m – 3m span single prop is sufficient. For 3.25m to 4.25m span double prop
is required.
Precas t Departm ent
Propos ed Q Tower Project
Datem floor Slab Des ign ( Mom ent Cap. )
Design of Datemfloor Slab

Mu = 0 ( ( Asf * fy ( D-a/2-xf ) + Ast * fy ( D-a/2-xt ) + Ase * fse ( D-a/2-xse ) )
As f = s q. m m . of wire m es h; xf m m from the tens ile face
As t = s q. m m . of datem trus s bottom chord; xt m m from the tens ile face
As e = s q. m m . of datem extra s teel bar if needed; xs e m m from the tens ile face
Where :
Mu = Mom ent Capacity of Section
D = Overall thicknes s of s lab
Fs y = yield s trength of additional bar
a = depth of equivalent rectangular s tres s block
a = y k'd
y = 0.85 - 0.00725 ( F'c - 28 )
m ax. value of 0.85 for values of F'c les s than 28 Mpa
k'd = ( Tens ile forces at yield )
0.85*y *F'c*b
Moment Capacity if No Extra Bar

Overall thicknes s of s lab = 125 mm
Thicknes s of panel = 50 mm
Width of s ection, b = 2,484 mm
F'c, 6000 ps i = 41.38 Mpa
Wire Mes h 6x200x150, As f = 367.38 s q.m m Xf = 20 mm
Trus s Bottom Chord dia 6, As t = 282.60 s q.m m Xs t = 27 mm
Fs y = 414.00 Mpa
y = 0.753
0.85*y *F'c*b
= 414 ( 367.38+282.60 )
0.85 x 0.753 x 41.38 x 2484
= 4.09
a = 3.08 and D - a / 2 = 123.46 mm
Mu = 29.90 Kn.m for 2.484m width of s lab

Mom ent cap. w/ no extra bar

Precas t Departm ent
Propos ed Q Tower Project
Datem floor Slab Des ign ( Mom ent Cap. )
Design of Datemfloor Slab

Mu = 0 ( ( Asf * fy ( D-a/2-xf ) + Ast * fy ( D-a/2-xt ) + Ase * fse ( D-a/2-xse ) )
As f = s q. m m . of wire m es h; xf m m from the tens ile face
As t = s q. m m . of datem trus s bottom chord; xt m m from the tens ile face
As e = s q. m m . of datem extra s teel bar if needed; xs e m m from the tens ile face
Where :
Mu = Mom ent Capacity of Section
D = Overall thicknes s of s lab
Fs y = yield s trength of additional bar
a = depth of equivalent rectangular s tres s block
a = y k'd
y = 0.85 - 0.00725 ( F'c - 28 )
m ax. value of 0.85 for values of F'c les s than 28 Mpa
0.85*y *F'c*b
Moment Capacity if No Extra Bar

Overall thicknes s of s lab = 125 mm
Thicknes s of panel = 50 mm
Width of s ection, b = 2,484 mm
F'c, 6000 ps i = 41.38 Mpa
Wire Mes h 6x200x150, As f = 367.38 s q.m m Xf = 20 mm
Trus s Bottom Chord dia 6, As t = 282.60 s q.m m Xs t = 27 mm
Fs y = 414.00 Mpa
y = 0.753
0.85*y *F'c*b
= 414 ( 367.38+282.60 )
0.85 x 0.753 x 41.38 x 2484
= 4.09
a = 3.08 and D - a / 2 = 123.46 mm
Mu = 29.90 Kn.m for 2.484m width of s lab

Mom ent cap. w/ no extra bar

PRECAST DEPARTMENT Rev 1
Q TOWER PROJECT
CONVERSION OF CONVENTIONAL SLAB TO DATEMFLOOR SLAB SYSTEM
9-Jul-07
ORIGINAL DESIGN DATEMFLOOR SYSTEM CONVERSION

Short Span Short Span Short Span
Slab Overall Bar Short Span Long Span Moment Short Span, Bottom Bar Long Span, Bottom Bar Moment Shear
Mark Thickness Dia. Bottom Bar Bottom Bar Capacity Capacity Capacity
mm mm mm mm 2484mm width Wiremesh Datemtruss Extra bar Wiremesh Extra bar 2484mm width 2484mm width
kn. m. KN. M. KN
Basement 2, 3, 4 & 5
S-1 125 12 300 dia 10 @ 300 38.483 dia 6mm @ 200 T55 @ 500 dia 12 @ 500 dia 6 @ 150 - 43.390 211.14
S-1A 225 16 300 dia 10 @ 300 140.270 dia 6mm @ 200 T80 @ 500 dia 16 @ 400 dia 6 @ 150 - 147.380 438.18
S-1B 225 16 175 dia 10 @ 300 194.379 dia 6mm @ 200 T80 @ 500 dia 16 @ 230 dia 6 @ 150 - 202.300 438.18
S-3 100 12 300 dia 10 @ 300 25.254 dia 6mm @ 200 T55 @ 500 dia 12 @ 1000 dia 6 @ 150 - 26.620 154.39
S-4 100 12 200 200 35.891 dia 6mm @ 200 T55 @ 500 dia 12 @ 380 dia 6 @ 150 dia 12 @ 300 40.090 154.39
Basement 1
B1S-1 150 12 250 dia 10 @ 300 49.018 dia 6mm @ 200 T80 @ 500 dia 12 @ 500 dia 6 @ 150 - 54.710 267.90
B1S-1A 150 12 125 dia 10 @ 300 95.777 dia 6mm @ 200 T80 @ 500 dia 12 @ 175 dia 6 @ 150 - 97.110 267.90
B1S-4 125 10 225 300 20.023 dia 6mm @ 200 T55 @ 500 - dia 6 @ 150 - 23.850 211.14
B1S-4A 100 10 275 300 12.052 dia 6mm @ 200 T55 @ 500 - dia 6 @ 150 - 23.850 154.39
B1S-6 100 10 300 300 12.052 dia 6mm @ 200 T55 @ 500 - dia 6 @ 150 - 23.850 154.39
B1S-7A 225 16 175 dia 10 @ 300 194.379 dia 6mm @ 200 T80 @ 500 dia 16 @ 230 dia 6 @ 150 - 202.300 438.18
Mezzanine Level
MS-1 200 12 250 300 70.088 dia 6mm @ 200 T80 @ 500 dia 12 @ 500 dia 6 @ 150 dia 12 @ 600 77.350 381.42
MS-2 200 12 250 300 70.088 dia 6mm @ 200 T80 @ 500 dia 12 @ 500 dia 6 @ 150 dia 12 @ 600 77.350 381.42
MS-3 125 10 225 225 20.023 dia 6mm @ 200 T55 @ 500 - dia 6 @ 150 - 23.850 381.42
MS-4 125 10 250 225 18.226 dia 6mm @ 200 T55 @ 500 - dia 6 @ 150 - 23.850 381.42
MS-5 125 10 250 225 18.226 dia 6mm @ 200 T55 @ 500 - dia 6 @ 150 - 23.850 381.42

Precast Department Floor Level B5
The Q Tower Project Pour Zone A2
Datemfloor Slab Schedule Rev. No. 0
Date 21-Aug-07
Panel Properties Panel Reinforcement
Item Panel Shop Rev. Slab Slab Width Length Panel Area Concrete Wire Mesh, dia 6 Datem Extra Bar Extra Bar
No. ID Drawing No. ID t, m m m t, m m2 m3 at 200 at 150 Truss Short Direction Long Direction
No. Width Length at 500 Spacing No. Length(m) Spacing No. Length(m)
1 B5/EF/12/1 B5A2-09 1 S-3 0.100 2.484 2.300 0.05 5.713 0.286 2.434 2.290 T55 12 @ 1000 3 2.290 - - -
2 B5/EF/12/2 B5A2-11 1 S-3 0.100 1.241 2.300 0.05 2.854 0.143 1.191 2.290 T55 12 @ 1000 2 2.290 - - -
3 B5/EF/23/1 B5A2-03 1 S-1 0.125 1.616 4.100 0.05 6.626 0.331 1.566 4.090 T55 12 @ 500 3 4.090 - - -
4 B5/EF/23/2 B5A2-13 1 S-1 0.125 1.616 4.100 0.05 6.626 0.331 1.566 4.090 T55 12 @ 500 3 4.090 - - -
5 B5/EF/23/3 B5A2-20 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
6 B5/EF/23/4 B5A2-25 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
7 B5/EF/23/5 B5A2-31 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
8 B5/EF/23/6 B5A2-35 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
9 B5/EF/23/7 B5A2-39 1 S-1 0.125 1.516 4.100 0.05 6.216 0.311 1.466 4.090 T55 12 @ 500 3 4.090 - - -
10 B5/EF/23/8 B5A2-45 1 S-1 0.125 1.516 4.100 0.05 6.216 0.311 1.466 4.090 T55 12 @ 500 3 4.090 - - -
11 B5/EF/34/1 B5A2-05 1 S-4 0.125 1.458 4.900 0.05 7.144 0.357 1.408 4.890 T55 12 @ 380 4 4.890 12 @ 300 16 1.408
12 B5/EF/34/2 B5A2-17 1 S-4 0.125 2.484 4.900 0.05 12.172 0.609 2.434 4.890 T55 12 @ 380 7 4.890 12 @ 300 16 2.434
13 B5/EF/34/3 B5A2-22 1 S-4 0.125 1.458 4.900 0.05 7.144 0.357 1.408 4.890 T55 12 @ 380 4 4.890 12 @ 300 16 1.408
14 B5/EF/34/4 B5A2-27 1 S-7 0.125 2.150 3.450 0.05 7.418 0.371 2.100 3.440 T55 12 @ 380 7 3.440 12 @ 300 12 2.100
15 B5/EF/34/5 B5A2-33 1 S-4 0.125 1.458 4.900 0.05 7.144 0.357 1.408 4.890 T55 12 @ 380 4 4.890 12 @ 300 16 1.408
16 B5/EF/34/6 B5A2-37 1 S-4 0.125 2.484 4.900 0.05 12.172 0.609 2.434 4.890 T55 12 @ 380 7 4.890 12 @ 300 16 2.434
17 B5/EF/34/7 B5A2-41 1 S-4 0.125 1.458 4.900 0.05 7.144 0.357 1.408 4.890 T55 12 @ 380 4 4.890 12 @ 300 16 1.408
18 B5/EF/34/8 B5A2-47 1 S-7 0.125 2.150 3.450 0.05 7.418 0.371 2.100 3.440 T55 12 @ 380 6 3.440 12 @ 300 12 2.100
19 B5/EF/45/1 B5A2-07 1 S-1 0.125 1.516 4.100 0.05 6.216 0.311 1.466 4.090 T55 12 @ 500 3 4.090 - - -
20 B5/EF/45/2 B5A2-16 1 S-1 0.125 1.516 4.100 0.05 6.216 0.311 1.466 4.090 T55 12 @ 500 3 4.090 - - -
21 B5/EF/45/3 B5A2-20 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
22 B5/EF/45/4 B5A2-25 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
23 B5/EF/45/5 B5A2-31 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
24 B5/EF/45/6 B5A2-35 1 S-1 0.125 2.484 4.100 0.05 10.184 0.509 2.434 4.090 T55 12 @ 500 5 4.090 - - -
25 B5/EF/45/7 B5A2-43 1 S-1 0.125 1.616 4.100 0.05 6.626 0.331 1.566 4.090 T55 12 @ 500 3 4.090 - - -
26 B5/EF/45/8 B5A2-49 1 S-1 0.125 1.616 4.100 0.05 6.626 0.331 1.566 4.090 T55 12 @ 500 3 4.090 - - -
27 B5/EF/56/1 B5A2-08 1 S-3 0.100 2.484 2.300 0.05 5.713 0.286 2.434 2.290 T55 12 @ 1000 3 2.290 - - -
28 B5/EF/56/2 B5A2-10 1 S-3 0.100 2.484 2.300 0.05 5.713 0.286 2.434 2.290 T55 12 @ 1000 3 2.290 - - -
29 B5/EF/56/3 B5A2-18 1 S-3 0.100 2.484 2.300 0.05 5.713 0.286 2.434 2.290 T55 12 @ 1000 3 2.290 - - -
30 B5/EF/56/4 B5A2-29 1 S-3 0.100 1.448 2.300 0.05 3.330 0.167 1.398 2.290 T55 12 @ 1000 2 2.290 - - -
31 B5/DE/12/1 B5A2-01 1 S-3 0.100 2.484 2.300 0.05 5.713 0.286 2.434 2.290 T55 12 @ 1000 3 2.290 - - -
Prepared by : AUB Checked by : AUB Issued for Const. : 21-Aug-07

2. SHOP DRAWINGS

2
-
2 2
- -
1 1 1
- - -
2
-
2
- 1 1 1
- - -
2
-
TYPICAL DATEMFLOOR SLAB

ONE ROCKWELL LAY-OUT FOR ONE BAY
ROCKWELL LAND CORP.
RC BEAM-DATEMFLOOR SLAB
JOINT DETAILS

DATEM CENTRAL YARD MANUFACTURING FACILITIES

3. MANUFACTURING PROCESS

PRECAST MANUFACTURING PROCESS
Start
No
Receiving of Job Order QA/QC -

/ Shop Drawing Inspectio
n
Yes
Quantity take-off &
Resource Ordering Concrete
Pouring
Fabrication of
Reinforcements Stripping /
& Cast in Items Stockpiling
Casting Table
Preparation and Finish Product
Lay-out Delivery
Installation of
Reinforcements and Billing
Cast in Items

Datemtruss and wire mesh fabrication as
reinforcement

B2 / 34 / CD / 6 Preparation of steel
B2 / 34 / CD / 5 casting mould.
B2 / 34 / CD / 4
B2 / 34 / CD / 3 Application of form
release agent.
B2 / 34 / CD / 2
(Formol-Ex or
approved equal)
Lay-out at casting
bed to be similar to
precast schedule
B2 / 34 / CD / 1 and site
requirements.

Fixing of steel reinforcement, including light box and
block-outs

Concrete pouring by Concrete Spreader
( 3 buckets capacity )

Concrete vibration by Vibrator Trolley for
compaction and to attain uniform thickness

Stripping (12 locations) using lifting spreader from
casting bed after 18hrs, minimum f’c = 2,000 psi

Lifted for stockpiling

Stockpile ready for delivery, for typical panels
maximum of 6 layers. For non typical panels
maximum of 8 layers. Support should be at L/4.

Datemfloor slab delivery. Wood strip with foam
should be provided at L / 4 of every panel.
10 wheeler cap.=50 sq.m., 18 wheeler=75 sq.m

4. INSTALLATION AT SITE

Lifted in pair for typical span. Single lift for non-
typical span.

Transfloor landed to position

Datemfloor ready for rebar installation.
Makinis, malinis, mabilis………
Apply sealant at precast joints

On-site top reinforcing bars fixing
and MEPF-S rough-in installation

Structural
concrete
topping
For curing of slab,

allow water curing
for seven (7) days.
No loads is allowed
within 36hrs after
concrete topping
for crack control.

Datemfloor Slab System
Aerial View
Ready to receive pc beam & slab
pc beam installed
Top bars & mepf-s

rough in installation
pc beam & slab installed

II. PRE-CAST WALL PANELS
SYSTEM

1. DESIGN CONCEPT

Design concept similar to conventional
wall
Concrete strength and reinforcement to
be the same
Pre-cast wall support design will be
based on the inter storey drift or floor to
floor earthquake displacement
whichever is greater.
Pre-cast connections can be by anchor
bolts, deformed bars, or welded plates.
Panel dimension and weight to be
dictated by the lifting equipment at site.
Panel cuts and joints to be approved by
the architect on record.

PRE-FIXED CONNECTION DETAIL, TOP CONNECTION FIXED
AND BOTTOM CONNECTION RESTRAINED

PRE-FIXED CONNECTION DETAIL, TOP CONNECTION RESTRAINED
AND BOTTOM CONNECTION FIXED
Client QRC Sheet No. 2
Project/Job No. THE Q TOWER PROJECT Job No. O702
Subject Structural Analysis and Design Of Precast Panel Design By aub
( 2033 x 4580 x 150 ) Date
CONDITIONS
1.00 Precas t wall panels can be ins talled prior to form work ins tallation & concreting of beam & s lab
2.00 Pre-cas t wall connections to be anchor bars and s tarter bars .
REFERENCES
A. National Structural Code of the Philippines ( Fourth Edition , 2001 )
B. ACI 318 - 95 Building Code Requirem ents for Reinforced Concrete
C. Des ign of Concrete Structures , A. Nils on , 12th Edition
D. Concrete Form ing Sys tem and Acces s ories Catalog S - 10, The Burke Com pany
OBJECTIVES
A. Des ign agains t wind load and earthquake loads at s ervice load conditions .
B. Check for cas t - ins and lifting provis ions .
C. Details
MATERIAL STRESSES
A. CONCRETE STRENGTH
F ' c @ 28 days = 20.69 Mpa
B. REBAR
Grade 40 , Fy = 275 Mpa 12m m and lower
Grade 60 , Fy = 414 Mpa 16m m and higher
DESIGN LOADS
A. DEAD LOADS
Concrete = 23.50 kn / m 3
B. WIND LOADS
Location : Taguig City
Bas ic Wind Speed , V = 175 kph
Wind s tagnation pres s ure , Qs = 1,500 Pa
Expos ure C , h = 25.00 m .
Ce = 2.09
I= 1.00
Cq = 1.20
P= CeCqQs I
P= 3,762.00 Pa ( For both pres s ure and s uction )

Project/Job No. THE Q TOWER PROJECT Job No. O702
( 2033 x 4580 x 150 ) Date 6-Sep-07
C. EARTHQUAKE LOADS ( PANEL SIZE = 4580 x 2034 )

Seismic Zone 4
Z = 0.4
I = 1
Cp = 0.75
Wp = ( 4.58 x 2.033 ) ( 0.15 ) ( 23.5 kn / cum )
Wp = 32.84 Kn
Fp = Z I Cp Wp
Fp = 9.85 Kn
REQUIRED STRENGTH
a. ) Wu = 0.90 DL + 1.30 P DL = 23.5 x 0.15 = 3.53 Kpa
= 0.90 ( 3.53 ) + 1.30 (3.762 )
= 8.06 Kpa
b. ) Wu = 0.75 ( 1.4 DL + 1.7 P )
= 0.75 ( 1.4 x 3.53 + 1.70 x 3.762 )
= 8.50 Kpa ( Pressure and suction force )
b. ) Wu = 0.75 ( 1.4 DL + 1.87 E )

= 0.75 ( 1.4 x 3.53 + 1.87 x ( 9.85 /4.58*2.033 ))
= 5.18 Kpa ( Lateral force )
Therefore, use Wu = 8.50 Kpa ( Pressure and suction force )
FL LVL
4,580
FL LVL
2033

Project/Job No. THE Q TOW ER PROJECT Job No. O702
( 2033 x 4580 x 150 ) Date
DESIGN OF PRECAST W ALL PANEL ( 4580 x 2033)
A. BEAM W IDTH = 2034mm

Load width = 2.033 M
Wow = 8.50 Kpa
Wu = 17.28 Kn/m
Calculate reactions .
EM @ a = 0
17.28 x (4.58 ) x (4.58 )/2 - 4.58 Rb = 0
Rb = 39.562 Kn
EFh = 0
17.28*4.58 -39.582- Ra = 0
Ra = 39.562 Kn
39.562
B
17.28 kn/m
4.580 45.30
2.29 m
A 39.582 kn
L o a d - D i a g. S h e a r - D i a g. M o m e n t - D i a g.
A.1 DESIGN STRESSES

Vu = 39.562 Kn
(+) Mu = 45.299 Kn-m

Project/Job No. THE Q TOW ER PROJECT Job No. O702
( 2033 x 4580 x 150 ) Date
B. Check bottom connections at service load conditions due to combination of loads.

B.1 Bottom Support
Rbottom = 39.562 Kn
Check for Dia. 16m m s tarter bars
Tu = 0 As 0.40Fy
39.582 x 10^3 = 0.80* As * 0.40*( 414 ) Kn
As = 298.63 m m ^2 Provide :
if 16m m As = 200.96 mm2
Tu ( s upplied ) = 0.85* (4)*(.785)*(16)*(16)*0.40*(414) No. of pcs . = 1.49 s ay
2 pcs
Tu ( s upplied ) = 56.57 Kn
Tu(s upplied) >Tu(required)

Safe ! ! !
B.2 Top connection

B.2.1 Due to earthquake loads
Fp = 9.85 Kn
# of bars = 7 pcs - 10 m m dia. @ 300 m m o.c.
A12 = 78.5 m m ^2
As = 549.50 m m ^2
Tu (s upplied) = 0 As Fy
= 121.27 Kn >
Tu (req'd) = 9.85 Kn
Safe ! ! !
B.2.2 Due to wind load and gravity loads.
Rtop = 39.562 Kn
Tu (s upplied) = 0.80 x 78.5 x 275.86 x 7 / 1000 = 121.27 Kn
Tu (required) = 39.562 Kn
Tu(s upplied) >Tu(required)
Safe ! ! !
B.2.3 Check for development length in tension
ldb = 0.02 Ab Fy = 137.14 m m
F' c
ldb(actual) = 160 m m
ldb (actual) > ldb (required)
Safe ! ! !

1. SHOP DRAWINGS

5
3
5

9
9
1
4
DATEM THE Q TOWER PROJECT

QRC

5
6 1
1
7
DATEM THE Q TOWER PROJECT

QRC

PRECAST DEPARTMENT Date
THE Q TOWER PROJECT Pour Zone A3
Ortigas Center, Pasig City Level 2F
Precast Wall Schedule Rev. No. 0
Issued for Const.
Gross Net
Item Panel Panel Panel Dimension Area Opening Dimension Area Concrete Rebar
No. No. ID Width Height Thick m2 Width Height Area m2 m3 kgs
m m m m m m2
1 IW-11 PCIW-11B 2.357 2.980 0.15 7.024 - - - 7.024 1.054 41.120
2 IW-12 PCIW-11C 2.357 2.980 0.15 7.024 - - - 7.024 1.054 42.560
3 IW-13 PCIW-12A 2.357 2.980 0.15 7.024 - - - 7.024 1.054 42.790
4 IW-14 PCIW-12B 2.357 2.980 0.15 7.024 - - - 7.024 1.054 42.790
5 IW-15 PCIW-13 2.944 3.080 0.15 9.068 - - - 9.068 1.360 44.860
6 IW-16 PCIW-13A 2.944 3.080 0.15 9.068 - - - 9.068 1.360 44.860
7 IW-17 PCIW-14 2.944 3.080 0.15 9.068 - - - 9.068 1.360 44.860
8 IW-18 PCIW-14A 2.944 3.080 0.15 9.068 - - - 9.068 1.360 44.860
9 IW-19 PCIW-15 2.944 3.080 0.15 9.068 1.35 2.25 3.04 6.030 0.905 79.320
10 IW-20 PCIW-15A 2.944 3.080 0.15 9.068 1.40 2.25 3.15 5.918 0.888 79.320
11 IW-21 PCIW-09 0.15 - - - - - -
12 IW-22 PCIW-09A 0.15 - - - - - -
13 IW-23 PCIW-11D 2.276 2.980 0.15 6.782 - - - 6.782 1.017 39.740
14 IW-24 PCIW-12 0.15 - - - - - -
TOTAL 89.283 6.19 83.096 12.464 547.080
Prepared by: Checked by :
AUB AUB


Fabrication of wall reinforcement

Tilt up steel casting bed

Mould & reinforcement

concrete pouring of precast wall by
direct pouring

Stripping from casting bed
by tilt method, minimum f’c = 2,000 psi @ 18 hrs

Storage area

Painted wall panels
w/ false joints

Pre-cast wall delivery
stack like glass on lowbed


Pre-cast wall being
installed

Install joint plate

Fixing of push-pull prop (bracing)

Propping on pre-cast wall

Formwork for beam and slab installed against pre-
cast wall

Installed pre-cast wall panels

III. PRECAST BEAM

1. DESIGN CONCEPT

Simply supported and gravity beams can
be converted to Precast. Moment
beams and girders cannot be Precast.
Design concept similar to conventional
beam
Concrete strength and reinforcement to
be the same
Main difference is the rebar splice
location
Top bar is zero at support, for lifting and
handling purposes only
2. SHOP DRAWING


Fabrication of
reinforcing bar

Mould preparation, application of form release
agent ( sika formol – ex )

Install fabricated
reinforcing bars with
pipe sleeve

Concrete Pouring by crane and bucket

Stripping from casting bed using lifting spreader
( 8 lifting points ) after 18 hrs,
minimum f’c = 2000 psi

Pre-cast beam lifted for stockpile

Stockpile ( 2 layer only )
ready for delivery

Pre-cast beam delivery by lowbed
or flatbed


Pre-cast beams at stockpile area

Frames & headers ready to receive
pre-cast beams

Lifting of pre-cast beam

Pre-cast beam landed to position

Sealant being applied to gap of
pre-cast beam and formwork

Intersection showing bottom rebar anchor
to Cast In Place girder

Pre-cast beam ready for Datemfloor installation

Installed Datemfloor and Pre-cast Beam

COMPLETED
PROJECTS

PRECAST WALL
PROJECT 9501 ELJ BLDNG, Mother Ignacia Q.C. (1995-96)

PRECAST BEAM & PRECAST SLAB
ROCKWELL POWER PLANT MALL, Rizal Ave. Makati ( 1997-99)

PRECAST WALL, PRECAST BEAM & PRECAST SLAB
Hatchasia Global City Center, Fort Bonifacio ( 1999-2000)

GREENBELT (3) MALL, Greenbelt Drive (1999-2000)

GREENBELT (2) RESIDENCES, Greenbelt Drive (1999-2000)

GREENBELT (3) MALL, Greenbelt Drive (1999-2000)

New Ayala Museum, Greenbelt Drive (2000-2001)

MARKET MARKET MALL, Fort Bonifacio ( 2002-2004)



PRECAST SLAB
TRACE COMPUTER COLLEGE, Los Banos, Laguna (2004)

PRECAST WALL
SERENDRA PHASE 1 & 2 ( 14 MEDIUM RISE BLDNG ), Fort Bonifacio ( 2005 )

PRECAST WALL
THE COLUMNS TOWER 2 & 3 ( 2003 - 2005 )

PRECAST WALL
THE COLUMNS TOWER 2 & 3, Ayala Avenue ( 2003 – 2005 )

PRECAST WALL
THE COLUMNS TOWER 2 & 3 ( 2003 - 2005 )

PRECAST SLAB
SUBSTRUCTURE WORKS
“ your
your Partner in Total
Partner in Total Value-Engineered
Value-Engineered Construction
Construction ”
PRECAST WALL & SLAB
Q TOWER, Ortigas Center, Pasig City ( June 2009 )

PRECAST WALL & SLAB
East of Galleria, Ortigas Center, Pasig City ( Top-Off April 28, 2009 )

PRECAST

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PRECAST DEPARTMENT

DATEM HEAD OFFICE

October 24, 2009

“ your Partner in Total Value-Engineered Construction ”

It is a methodology wherein the conventional

“ your Partner in Total Value-Engineered Construction ”

 Potential construction time savings on the

“ your Partner in Total Value-Engineered Construction ”

2. Architectural Elements ( Cornices,

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

Design of Datemfloor Slab

Moment Capacity if No Extra Bar

Mu = 29.90 Kn.m for 2.484m width of s lab

“ your Partner in Total Value-Engineered Construction ”

Design of Datemfloor Slab

Moment Capacity if No Extra Bar

Mu = 29.90 Kn.m for 2.484m width of s lab

“ your Partner in Total Value-Engineered Construction ”

ORIGINAL DESIGN DATEMFLOOR SYSTEM CONVERSION

“ your Partner in Total Value-Engineered Construction ”

Prepared by : AUB Checked by : AUB Issued for Const. : 21-Aug-07

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

TYPICAL DATEMFLOOR SLAB

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

Receiving of Job Order QA/QC -

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

Apply sealant at precast joints

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

For curing of slab,

“ your Partner in Total Value-Engineered Construction ”

Ready to receive pc beam & slab

Top bars & mepf-s

pc beam & slab installed

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

“ your Partner in Total Value-Engineered Construction ”

P= 3,762.00 Pa ( For both pres s ure and s uction )

“ your Partner in Total Value-Engineered Construction ”

C. EARTHQUAKE LOADS ( PANEL SIZE = 4580 x 2034 )

b. ) Wu = 0.75 ( 1.4 DL + 1.87 E )

Therefore, use Wu = 8.50 Kpa ( Pressure and suction force )