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PT ROTARY ENGINEERING

INDONESIA

PIPING MATERIAL
SPECIFICATION

Initial Date

Made by FSF 030907

AS BUILT A 141009 FSF


Chk’d by FSF 030907 AFC 1 150208 AM
Issued for Approval 0 311007 KMM

App’d by KMM 030907 Description Rev. Date App’d by


No
Client : PT Oiltanking Merak Specification No :
N1315-6130-SP-001
Locations : West Java, Indonesia
Project Title : Tank Terminal And Jetty Top Sides

Project No : 701P1315 Page 1 of 18


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TABLE OF CONTENTS

SL NO. DESCRIPTION PAGE NOS.

1 SCOPE 3

2 PIPING MATERIAL CLASS CODIFICATION 3

3 PIPING MATERIAL CLASS INDEX 4

4 SYMBOLOGY 5

5 GENERAL NOTES 5

6 PIPING CLASS, 1CP 6 TO 7

7 PIPING CLASS, 1CU 8 TO 9

8 PIPING CLASS, 1MW 10 TO 12

9 PIPING CLASS, 1SF 13

10 COMMON NOTES 14

11 GENERAL ITEMS 15

12 BRANCH TABLE FOR 1CP 16

13 BRANCH TABLE FOR 1CU / 1SF 17

14 BRANCH TABLE FOR 1MW 18

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1 SCOPE

This specification covers the materials for application in piping design.

2 PIPING MATERIAL CLASS CODIFICATION

2.1 Identification of Piping Material Classes

The 3 digit alphanumerical identification of the piping material classes is to be


used. The piping material class code number has the following composition:

XYZ, Where:

X - Identification digit defining pressure rating to ANSI B16.5 / ANSI B16.1

Y - Identification letter for the pipe material group

Z - Identification letter for the process fluid group inside the pipe

2.2 Pressure Rating

X (Identification no.) Pipe Class

1 150 # ( NP16 for Ductile Iron)


3 300 #

2.3 Pipe Material Group

Y (Identification letter) Pipe Material Group

C Carbon steel
S Stainless steel
G Galvanized carbon steel
H HDPE (High density Polyethylene)
M Carbon steel (Galvanized / Cement lined)
D Ductile Iron

2.3 Process Fluid Group

Z (Identification letter) Process Fluid Group

P Product
U Utility (N2, Plant air and PW)
W Fire fighting / WW/ IW/ PW

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3.0 INDEX OF PIPING MATERIAL CLASSES

Piping Service Class rating Material Max. Operating Temp. Corrosion


material max. service pressure range allowance
class temp. (barg) (°c) (mm)
____________________________________________________________________________________________

1CP Product 150# / 90 °C C.S.


19.6 0 to 38 1.5
17.9 39 to 90 1.5
____________________________________________________________________________________________

1CU Nitrogen 150# / 60°C C.S. 19.6 0 to 38 1.5


18.0 39 to 60 1.5

1MW Firewater 150# / 90 °C C.S. 19.6 0 to 38 1.5


Foam Solution (Galvanized / 17.9 39 to 90 1.5
Cement lined)

1SF Foam Concentrate 150# S.S. 19.0 0 to 38 0.0


(316) 17.9 39 to 60 0.0

1DU Potable Water 150# / 60 癈D.I. 19.6 0 to 38 0.0


(Cement lined) 18.0 39 to 60 0.0
____________________________________________________________________________________________

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4 SYMBOLOGY

Th - Threaded
FL - Flanged
SW - Socket Weld
BW - Butt Weld
PE - Plane Ends
BE - Bevel Ends
LJ - Lap Joint
SO - Slip-on
WN - Welding Neck
FF - Flat Face
RF - Raised Face
BF - Blind Flange

5 GENERAL NOTES

5.1 All materials and fabrication shall conform to ASME Boiler and Pressure Vessel
Code Division I and ANSI B 31.3. DIN Standard Flange for 1DU spec. to be used.

5.2 Each piping material class shall be used within its pressure and temperature range.

5.3 Vents and Drains

5.3.1 Piping high point vents not shown on the piping and instrumentation diagrams
shall be in accordance with the individual piping material class.
5.3.2 Piping low point drains not shown on the piping and instrumentation diagrams
shall be in accordance with the individual piping material class.

5.4 All materials shall meet the carbon content as indicated in the common notes and
the weight percent limits shall be checked by ladle analysis:

Carbon Equivalent (CE) = 0.45% max for CS Pipes & Fittings,


where CE = C+Mn/6 + (Cr + Mo + V) / 5 + (Cu + Ni) / 15

5.5 Full face gaskets shall be used for flat face (FF) flanged joints.

5.6 All piping classes should be read with reference to the serial nos. indicated in the
NOTES column of individual piping material classes. Details of the notes is
indicated under section COMMON NOTES, at the end of all piping material
classes.

5.7 Branch tables for all piping classes are indicated at the end of the specification.
However, deviations can be taken with proper approvals from the client.

5.8 Blinds and spacers should be as per Oiltanking standard for all pipe sizes.

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PIPING CLASS: 1CP SERVICE Product


MATERIAL Carbon Steel RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
PIPE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, PE 1, 5, 14
2 4 - sch 40 Seamless, API 5L gr. B, BE 1, 14
6 - - sch 40 Welded, API 5L gr. B, BE 1, 14
8 12 - sch 20 Welded, API 5L gr. B, BE 1, 14
14 24 - sch 10 Welded, API 5L gr. B, BE 1, 14

NIPPLE 1/2 1 1/2 - sch 40 Seamless, API 5L gr. B, 102 mm Length, PE 14

FLANGE 1/2 1 1/2 150# sch 40 SW RF, ASTM A105, Stock Finish 2, 15
2 6 150# sch 40 WN RF, ASTM A105, Stock Finish 2, 15
8 12 150# sch 20 WN RF, ASTM A105, Stock Finish 2, 15
14 24 150# sch 10 WN RF, ASTM A105, Stock Finish 2, 15

BLIND 1/2 24 150# - RF, ASTM A105, Stock Finish 2, 15


FLANGE
ELBOW 1/2 1 1/2 3000# - SW, LR, Seamless, ASTM A105 4, 15
(90/45 DEG) 2 6 - sch 40 BW, LR, Seamless, ASTM A234 gr. WPB 3, 14
8 12 - sch 20 BW, LR, Seamless, ASTM A234 gr. WPB 3, 14
14 24 - sch 10 BW, LR, Seamless, ASTM A234 gr. WPB 3, 14

TEE 1/2 1 1/2 3000# - SW, Seamless, ASTM A105 4, 15


EQ / RED. 2" - 6" - sch 40 BW, Seamless, ASTM A234 gr. WPB 3, 14
8 12 - sch 20 BW, Seamless, ASTM A234 gr. WPB 3, 14
14 24 - sch 10 BW, Seamless, ASTM A234 gr. WPB 3, 14

REDUCER 1/2 1 1/2 3000# - SW, Seamless, ASTM A105 4, 15


CON/ECC 2 6 - sch 40 BW, Seamless, ASTM A234 gr. WPB 3, 14
8 12 - sch 20 BW, Seamless, ASTM A234 gr. WPB 3, 14
14 24 - sch 10 BW, Seamless, ASTM A234 gr. WPB 3, 14

PLUG 1/2 1 1/2 3000# - NPT, ASTM A105, Hexagon head 4,10,15

CAP 1/2 1 1/2 3000# - SW, ASTM A105 4, 15


2 6 - sch 40 BW, ASTM A234 gr. WPB 3, 14
8 12 - sch 20 BW, ASTM A234 gr. WPB 3, 14
14 24 - sch 10 BW, ASTM A234 gr. WPB 3, 14

BOSS 1/2 1 1/2 3000# - NPT, ASTM A105 4,10,15


1/2 1 1/2 3000# - SW, ASTM A105 4, 15

WELDOLET 2 - - sch. 40 BW, ASTM A105 3, 15

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PIPING CLASS: 1CP SERVICE Product


MATERIAL Carbon Steel RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
GASKET 1/2 24 150# - RF Compressed non-asbestos 2mm 11

BOLTING 1/2 24 - - Stud bolt with 2 hexagon heavy nuts, 12


stud bolts acc. to ASTM A193 gr. B7, galvanized
nuts acc. to ASTM A194 gr. 2H, galvanized

GATE 1/2 1 1/2 800# - SW ends to 3000#, BB, OS & Y, flexible wedge, 17
VALVE Stellited seat, Body ASTM A105,
Trim 13%Cr (ASTM A182 gr. F6)
2 24 150# - RF Flanged ends, BB, OS & Y, flexible wedge, 6,16,18
Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)

GLOBE 1/2 1 1/2 800# - SW ends to 3000#, BB, OS & Y, 16,19


VALVE Stellited seat, Body ASTM A105,
Trim 13% Cr (ASTM A182 gr. F6)
2 4 150# - RF Flanged ends, BB, OS&Y, 16, 20
Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)

BALL 1/2 24 150# - RF Flanged ends, standard bore, Floating Ball, 7, 9, 13, 23
VALVE PTFE seat, Bubble tight in both directions,
Body ASTM A216 gr. WCB, SS 316 Ball ,
& 13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.

CHECK 1/2 1 1/2 800# - SW ends to 3000#, Bolted cover, Body SA 105, 21
VALVE Seat A182 gr. F6, Disk/Piston ASTM A182 gr. F6
2 24 150# - Wafer type, Body SA 216 gr. WCB, Flat inner wall, 22
Ren.seat A182 gr. F6, disk ASTM A182 gr. F6

BUTTERFLY 2 24 150# - Wafer type, Body SA 216 gr. WCB, PTFE seat, 24, 25
VALVE Shaft SS Type 17-4 PH, disk ASTM A182 gr. F6
High Performance

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PIPING CLASS: 1CU SERVICE Nitrogen


MATERIAL Carbon Steel RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
PIPE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, PE 1, 5, 14
2 - - sch 40 Seamless, API 5L gr. B, BE 1, 14
3 4 - sch 40 Welded, API 5L gr. B, BE 1, 14
6 - - sch 40 Welded, API 5L gr. B, BE 1, 14

NIPPLE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, 102 mm Length, PE 14


1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, Hexagon Type, TBE 14
(For Utility Station / Hose Manifold)

FLANGE 1/2 1 1/2 150# sch 80 RF, SW, ASTM A105, Stock finish 2, 15
2 6 150# sch 40 RF, Weldneck, ASTM A105, Stock finish 2, 15

BLIND 1/2 6 150# - RF, ASTM A105, stock finish 2, 15


FLANGE
ELBOW 1/2 1 1/2 3000# - SW, LR, Seamless, ASTM A105 4, 15
90 / 45 Deg 2 6 - sch 40 BW, LR, Seamless, ASTM A234 gr. WPB 3, 14

TEE 1/2 1 1/2 3000# - SW, Seamless, ASTM A105 4, 15


EQ / RED. 1/2 1 1/2 3000# - NPT, Seamless, ASTM A105 4, 15
(For Utility Station / Hose Manifold)
2 6 - sch 40 BW, Seamless, ASTM A234 gr. WPB 3, 14

REDUCER 1/2 1 1/2 3000# - SW, Seamless, ASTM A105 4, 15


CON / ECC 2 6 - sch 40 BW, Seamless, ASTM A234 gr. WPB 3, 14

CAP 1/2 1 1/2 3000# - NPT, ASTM A105 4,10,15


1/2 1 1/2 3000# - SW, ASTM A105 4, 15
2 6 - sch 40 BW, ASTM A234 gr. WPB 3, 14

PLUG 1/2 1 1/2 3000# - NPT, ASTM A105, Hexagon head 4,10,15

BOSS 1/2 1 1/2 3000# - NPT, ASTM A105 4,10,15


1/2 1 1/2 3000# - SW, ASTM A105 4, 15

GASKET 1/2 6 150# - RF Compressed non-asbestos 2 mm 11

BOLTING 1/2 6 - - Stud bolt with 2 hexagon heavy nuts, 12


stud bolts acc. to ASTM A193 gr. B7, galvanized
nuts acc. to ASTM A194 gr. 2H, galvanized

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PIPING CLASS: 1CU SERVICE Nitrogen


MATERIAL Carbon Steel RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
GATE 1/2 1 1/2 800# - NPT ends to 3000#, BB, OS & Y, flexible wedge, 17
VALVE Stellited seat, Body ASTM A105,
Trim 13%Cr (ASTM A182 gr. F6)
2 6 150# - RF Flanged ends, BB, OS & Y, flexible wedge, 18
Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)

BALL 1/2 1 1/2 800# - NPT ends to 3000#, standard bore, Floating Ball, 13,23
VALVE PTFE seat, Bubble tight in both directions,
Body ASTM A105, SS 304 Ball &
13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.
2 6 150# - RF Flanged ends, standard bore, Floating Ball, 7,13,23
PTFE seat, Bubble tight in both directions,
Body ASTM A216 gr. WCB, SS 316 Ball &
13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.

CHECK 1/2 1 1/2 800# - NPT ends to 3000#, Bolted cover , 21


VALVE Body ASTM A 105, Seat A182 gr. F6,
Disk/Piston ASTM A182 gr. F6
2 6 150# - Wafer type, Body SA 216 gr. WCB, 22
Ren.Seat to A182 gr. F6, disk ASTM A182 gr. F6

GLOBE 1/2 1 1/2 800# - NPT ends to 3000#, BB, OS & Y, 16,19
VALVE Stellited seat, Body ASTM A105,
Trim 13% Cr (ASTM A182 gr. F6)
2 4 150# - RF Flanged ends, BB, OS&Y, 16, 20
Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)

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PIPING CLASS: 1MW SERVICE Firewater, Foam solu. , WW, Indust. Water, PW
MATERIAL CS (Galvanized / Cement Lined) RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
PIPE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, TBE, galvanized 1, 5, 14
2 - - sch 40 Seamless, API 5L gr. B, BE, galvanized 1, 14
2 1/2 4 - sch 40 Welded, API 5L gr. B, BE, galvanized 1, 14
6 - - sch 40 Welded, API 5L gr. B, BE, cement lined 4.8t 1, 14
8 - - sch 20 Welded, API 5L gr. B, BE, cement lined 6.4t 1, 14
10 12 - sch 20 Welded, API 5L gr. B, BE, cement lined 9.5t 1, 14
14 20 - sch 10 Welded, API 5L gr. B, BE, cement lined 9.5t 1, 14

For Drencher/ 6 - - sch 40 Welded, API 5L gr. B, BE, Galvanized 1, 14


Hydrant header 8 - - sch 20 Welded, API 5L gr. B, BE, Galvanized 1, 14
10 12 - sch 20 Welded, API 5L gr. B, BE, Galvanized 1, 14

NIPPLE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, 102 mm Lg, TBE, galvanized 14

FLANGE 1/2 1 1/2 150# sch 80 RF, Screwed, ASTM A105, galvanized 2, 15
2 4 150# sch 40 RF, WN, ASTM A105, Galvanized, stock finish 2, 15
6 - 150# sch 40 RF, WN, ASTM 105, cement lined 4.8t, stock finish 2, 15
8 - 150# sch 20 RF, WN, ASTM 105, cement lined 6.4t, stock finish 2, 15
10 12 150# sch 20 RF, WN, ASTM 105, cement lined 9.5t, stock finish 2, 15
14 20 150# sch 10 RF, WN, ASTM 105, cement lined 9.5t, stock finish 2, 15

For Drencher/ 6 - 150# sch 40 RF, WN, ASTM 105, Galvanized 2, 15


Hydrant header 8 - 150# sch 20 RF, WN, ASTM 105, Galvanized 2, 15
10 12 150# sch 20 RF, WN, ASTM 105, Galvanized 2, 15

For Hydrant 2 1/2 - 150# sch 40 FF, WN, ASTM A105, Galvanized, stock finish 2, 15
Valves
For Breeching 4 - 150# sch 40 FF, WN, ASTM A105, Galvanized, stock finish 2, 15
Valves
BLIND 1/2 20 150# - RF, ASTM A105, galvanized, stock finish 2, 15
FLANGE
ELBOW 1/2 1 1/2 3000# - NPT, LR, Seamless, ASTM A 105, galvanized 4, 15
90 / 45 DEG 2 4 - sch 40 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
6 - - sch 40 BW, LR, Seamless, SA234 gr. WPB, CL 4.8t 3, 14
8 - - sch 20 BW, LR, Seamless, SA234 gr. WPB, CL 6.4t 3, 14
10 12 - sch 20 BW, LR, Seamless, SA234 gr. WPB, CL 9.5t 3, 14
14 20 - sch 10 BW, LR, Seamless, SA234 gr. WPB, CL 9.5t 3, 14

For Drencher/ 6 - - sch 40 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
Hydrant header 8 - - sch 20 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
10 12 - sch 20 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14

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PIPING CLASS: 1MW SERVICE Firewater, Foam solu. , WW, Indust. Water, PW
MATERIAL CS (Galvanized / Cement Lined) RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
TEE 1/2 1 1/2 3000# - NPT, Seamless, ASTM A105, galvanized 4, 15
EQ / RED. 2 4 - sch 40 BW, Seamless, ASTM A234 gr. WPB, galvanized 3, 14
6 - - sch 40 BW, Seamless, SA 234 gr. WPB, cement lined 4.8t 3, 14
8 - - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 6.4t 3, 14
10 12 - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 9.5t 3, 14
14 20 - sch 10 BW, Welded, SA 234 gr. WPB, cement lined 9.5t 3, 14

REDUCER. 1/2 1 1/2 3000# - NPT, Seamless, ASTM A105, galvanized 4, 15


CON / ECC 2 4 - sch 40 BW, Seamless, ASTM A234 gr. WPB, galvanized 3, 14
6 - - sch 40 BW, Seamless, SA 234 gr. WPB, cement lined 4.8t 3, 14
8 - - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 6.4t 3, 14
10 12 - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 9.5t 3, 14
14 20 - sch 10 BW, Welded, SA 234 gr. WPB, cement lined 9.5t 3, 14

CAP 1/2 1 1/2 3000# - NPT, Seamless, ASTM A105, galvanized 4, 15


2 4 - sch 40 BW, Seamless, ASTM A234 gr. WPB, galvanized 3, 14
6 - - sch 40 BW, Seamless, SA 234 gr. WPB, cement lined 4.8t 3, 14
8 - - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 6.4t 3, 14
10 12 - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 9.5t 3, 14
14 20 - sch 10 BW, Welded, SA 234 gr. WPB, cement lined 9.5t 3, 14

For Drencher/ 6 - - sch 40 BW, Seamless, SA 234 gr. WPB, Galv. 3, 14


Hydrant header 8 - - sch 20 BW, Seamless, SA 234 gr. WPB, Galv. 3, 14
10 12 - sch 20 BW, Seamless, SA 234 gr. WPB, Galv. 3, 14

PLUG 1/2 1 1/2 3000# - NPT, ASTM A105, Hexagon head, galvanized 4, 15

BOSS 1/2 1 1/2 3000# - NPT, ASTM A105, galvanized 4, 15

GASKET 1/2 20 150# - RF Compressed non-asbestos 2 mm 11

For Hydrant 2½ - 150# - Full Face Compressed non-asbestos 2 mm 11


Breeching 4 150#
Valves
BOLTING 1/2 20 - - Stud bolt with 2 hexagon heavy nuts, 12
stud bolts acc. to ASTM A193 gr. B7, galvanized
nuts acc. to ASTM A194 gr. 2H, galvanized

HYDRANT 2 1/2 - 150# - FF Flanged inlet, Female NPT outlet c/w plastic blank
VALVE cap & chain, Gun metal construction with Aluminum
hand wheel

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PIPING CLASS: 1MW SERVICE Firewater, Foam solu. , WW, Indust. Water, PW
MATERIAL CS (Galvanized / Cement Lined) RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
BREECHING 4 - 150# - FF Flanged, Ductile CI body, Two way breeching 13, 23
INLET Inlet, Gun metal instantaneous male to BS 336 c/w
Non return valves, plastic blank caps and chain

BALL 1/2 3/4 800# - NPT ends to 3000#, standard bore, Floating Ball, 13,23
VALVE PTFE seat, Bubble tight in both directions,
Body ASTM A105, SS 304 Ball &
13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.
1 12 150# - RF, Flanged, standard bore, floating Ball, 13, 23
fire safe design, Ball & stem SS 304,
Body SA 216 WCB, PTFE seat

CHECK 1/2 1 1/2 800# - NPT, Lift type, suit for hor. Install, bolted cap, 21
VALVE Body ASTM A105, Seat & disc to ASTM B-62
2 12 150# - Swing type, body ASTM A216 WCB, Bolted cover, 22
Seat & disc to ASTM B-62.

BUTTERFLY 2 20 150# - Wafer type, Body SA 216 WCB, Shaft SS 316, 24,25
VALVE EPDM lining, Aluminium Bronze disc,
(OR) CI Body, 316SS Shaft, Buna N seat

GATE 2 12 150# - RF Flanged ends, BB, OS & Y, flexible wedge, 18


VALVE Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)

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PIPING CLASS: 1SF SERVICE Foam Conc.


MATERIAL SS 316 RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
PIPE 1/2 1 1/2 - sch 40s Seamless, ASTM A312 TP316, PE 1, 5
2 3 - sch 10s Welded, ASTM A312 TP316, BE 1

NIPPLE 1/2 1 1/2 - sch 40s Seamless, ASTM A312 TP316, PE

FLANGE 1/2 1 1/2 150# sch 40s RF, Weldneck, ASTM A182 F316, Stock finish 2
2 3 150# sch 10s RF, Weldneck, ASTM A182 F316, Stock finish 2

BLIND 1/2 3 150# - RF, ASTM A182 F316, stock finish 2


FLANGE
ELBOW 1/2 1 1/2 3000# - SW, LR, Seamless, ASTM A182 F316 4
90 / 45 DEG 2 3 - sch 10s BW, LR, welded, ASTM A403 WP 316 3

TEE 1/2 1 1/2 3000# - SW, Seamless, ASTM A182 F316 4


EQ / RED 2 3 - sch 10s BW, welded, ASTM A403 WP 316 3

REDUCER 1/2 1 1/2 3000# - SW, Seamless, ASTM A182 F316 4


CON / ECC 2 3 - sch 10s BW, welded, ASTM A403 WP 316 3

CAP 1/2 1 1/2 3000# - SW, Seamless, ASTM A182 F316 4


2 3 - sch 10s BW, welded, ASTM A403 WP 316 3
BOSS 1/2 1 1/2 3000# - SW, ASTM A182 F316 4

GASKET 1/2 3 150# - RF Compressed non-asbestos 2 mm 11

BOLTING 1/2 3 - - Stud bolt with 2 hexagon heavy nuts, 12


stud bolts acc. to ASTM A320 gr. B8,
nuts acc. to ASTM A194 gr. 8

BALL 1/2 4 150# - RF, Flanged ends, std.bore, fire safe design (API 607) 23
VALVE SS body to ASTM A351 CF8M, stem SA182 F 316,
Solid CF8M ball, PTFE seat.

CHECK 1/2 1 1/2 800# - SW ends to 3000#, Bolted cover, seat metal to metal, 21
VALVE Body & disc/piston to ASTM A182 F316, ren. seat.
2 3 150# - Wafer type, suitable for hor. & ver.install, 22
Body ASTM A 351CF8M,
Disc SS 316, Seat SS 316.

BUTTERFLY 2 3 150# - Wafer type, Body SA 351 gr. CF8M, Seat SS316, 24, 25
VALVE Shaft & disk to ASTM A182 gr. F316
GATE VALVE 1/2 10 150# - RF Flanged ends, BB, OS&Y, flexible wedge, 17, 18
Seat SS 304, body ASTM A351 gr. CF8,

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COMMON NOTES:

(1) All dimensions according to ANSI B36.10, unless otherwise specified.


(2) All dimensions according to ANSI B16.5, unless otherwise specified.
(3) All dimensions according to ANSI B16.9, unless otherwise specified.
(4) All dimensions according to ANSI B16.11, unless otherwise specified.
(5) Pipe 1 1/2 and smaller to be bent R=5D wherever possible.
(6) Gate valves over 12 & 8" to be bevel gear operated for 150# & 300# respectively.
(7) Ball valves over 4" to be gear operated.
(8) Not applicable.
(9) Full bore is applicable for piggable lines only.
(10) Used on test vents/drains only, vents/drains to be seal welded after test.
(11) All dimensions according to ANSI B16.21, unless otherwise specified.
(12) All dimensions according to ANSI B18.2.1 for Stud Bolts and 18.2.2 for Hexagonal Nuts, unless
otherwise specified.
(13) Carbon limitation of body material for Ball valves is 0.25% Max.
(14) For all Pipes and cast fittings, Carbon content permitted is 0.22% Max.
(15) All Flanges and forged fittings are normalized and Carbon content permitted is 0.23%Max.
(16) Not applicable.
(17) Gate valve (Less than equal to 1 ½”): Standard as per API 602 and testing as per API 598.
(18) Gate valve (Greater than equal to 2”): Standard as per API 600 and testing as per API 598.
(19) Globe valve (Less than equal to 1 ½”): Std as per BS 5352 and testing as per BS 6755 (Part-1)
(20) Globe valve (Greater than equal to 2”): Std as per BS 1873 and testing as per BS 6755 (Part-1)
(21) Check Valve (Less than equal to 1 ½”): Std as per BS 5352 and testing as per BS 6755 (Part-1)
(22) Check valve (Greater than equal to 2”): Std as per BS API594 and testing as per BS 6755 (Part-1)
(23) Ball valve (All Sizes): Standard as per BS 5351/API 608 and testing as per BS 6755 (Part-1) /
API 6D
(24) Butterfly valve (All Sizes): Standard as per EN593 / API 609.
(25) Butterfly over 6” to be Gear operated.
(26) Standard of Galvanizing shall confirm to BS 729 or Equivalent.
(27) For all NPT connections, threading shall be as per ANSI B 2.1

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GENERAL ITEMS

DESCRIPTION QUICK COUPLING SS

SIZE 1/2” - 3”

TYPE Male adapter / Butt weld – Type AW

SCHED/RATING Sch 40S

CONNECTION Welded

BODY MATERIAL AISI 304

SERVICE For Product / Slop

DESCRIPTION QUICK COUPLING ALU / BRASS (EVER-TITE)

SIZE 1/2” – 3”

TYPE Male adapter / male thread – Type F

SCH / RATING Sch 80

CONNECTION NPT

BODY MATERIAL Aluminum / Brass

SERVICE N2 / PW / IW (For utility station)

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BRANCH CONNECTION TABLE

FOR 1CP

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BRANCH CONNECTION TABLE

FOR 1CU / 1SF

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BRANCH CONNECTION TABLE


FOR 1MW

NOTE : 1.FABRICATED TEE CAN BE USED IN PLACE OF STUB-IN/ BUTT WELD TEE.

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