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INDONESIA
PIPING MATERIAL
SPECIFICATION
Initial Date
TABLE OF CONTENTS
1 SCOPE 3
4 SYMBOLOGY 5
5 GENERAL NOTES 5
10 COMMON NOTES 14
11 GENERAL ITEMS 15
1 SCOPE
XYZ, Where:
Z - Identification letter for the process fluid group inside the pipe
C Carbon steel
S Stainless steel
G Galvanized carbon steel
H HDPE (High density Polyethylene)
M Carbon steel (Galvanized / Cement lined)
D Ductile Iron
P Product
U Utility (N2, Plant air and PW)
W Fire fighting / WW/ IW/ PW
4 SYMBOLOGY
Th - Threaded
FL - Flanged
SW - Socket Weld
BW - Butt Weld
PE - Plane Ends
BE - Bevel Ends
LJ - Lap Joint
SO - Slip-on
WN - Welding Neck
FF - Flat Face
RF - Raised Face
BF - Blind Flange
5 GENERAL NOTES
5.1 All materials and fabrication shall conform to ASME Boiler and Pressure Vessel
Code Division I and ANSI B 31.3. DIN Standard Flange for 1DU spec. to be used.
5.2 Each piping material class shall be used within its pressure and temperature range.
5.3.1 Piping high point vents not shown on the piping and instrumentation diagrams
shall be in accordance with the individual piping material class.
5.3.2 Piping low point drains not shown on the piping and instrumentation diagrams
shall be in accordance with the individual piping material class.
5.4 All materials shall meet the carbon content as indicated in the common notes and
the weight percent limits shall be checked by ladle analysis:
5.5 Full face gaskets shall be used for flat face (FF) flanged joints.
5.6 All piping classes should be read with reference to the serial nos. indicated in the
NOTES column of individual piping material classes. Details of the notes is
indicated under section COMMON NOTES, at the end of all piping material
classes.
5.7 Branch tables for all piping classes are indicated at the end of the specification.
However, deviations can be taken with proper approvals from the client.
5.8 Blinds and spacers should be as per Oiltanking standard for all pipe sizes.
FLANGE 1/2 1 1/2 150# sch 40 SW RF, ASTM A105, Stock Finish 2, 15
2 6 150# sch 40 WN RF, ASTM A105, Stock Finish 2, 15
8 12 150# sch 20 WN RF, ASTM A105, Stock Finish 2, 15
14 24 150# sch 10 WN RF, ASTM A105, Stock Finish 2, 15
PLUG 1/2 1 1/2 3000# - NPT, ASTM A105, Hexagon head 4,10,15
GATE 1/2 1 1/2 800# - SW ends to 3000#, BB, OS & Y, flexible wedge, 17
VALVE Stellited seat, Body ASTM A105,
Trim 13%Cr (ASTM A182 gr. F6)
2 24 150# - RF Flanged ends, BB, OS & Y, flexible wedge, 6,16,18
Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)
BALL 1/2 24 150# - RF Flanged ends, standard bore, Floating Ball, 7, 9, 13, 23
VALVE PTFE seat, Bubble tight in both directions,
Body ASTM A216 gr. WCB, SS 316 Ball ,
& 13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.
CHECK 1/2 1 1/2 800# - SW ends to 3000#, Bolted cover, Body SA 105, 21
VALVE Seat A182 gr. F6, Disk/Piston ASTM A182 gr. F6
2 24 150# - Wafer type, Body SA 216 gr. WCB, Flat inner wall, 22
Ren.seat A182 gr. F6, disk ASTM A182 gr. F6
BUTTERFLY 2 24 150# - Wafer type, Body SA 216 gr. WCB, PTFE seat, 24, 25
VALVE Shaft SS Type 17-4 PH, disk ASTM A182 gr. F6
High Performance
FLANGE 1/2 1 1/2 150# sch 80 RF, SW, ASTM A105, Stock finish 2, 15
2 6 150# sch 40 RF, Weldneck, ASTM A105, Stock finish 2, 15
PLUG 1/2 1 1/2 3000# - NPT, ASTM A105, Hexagon head 4,10,15
BALL 1/2 1 1/2 800# - NPT ends to 3000#, standard bore, Floating Ball, 13,23
VALVE PTFE seat, Bubble tight in both directions,
Body ASTM A105, SS 304 Ball &
13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.
2 6 150# - RF Flanged ends, standard bore, Floating Ball, 7,13,23
PTFE seat, Bubble tight in both directions,
Body ASTM A216 gr. WCB, SS 316 Ball &
13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.
GLOBE 1/2 1 1/2 800# - NPT ends to 3000#, BB, OS & Y, 16,19
VALVE Stellited seat, Body ASTM A105,
Trim 13% Cr (ASTM A182 gr. F6)
2 4 150# - RF Flanged ends, BB, OS&Y, 16, 20
Stellited seat, Body ASTM A216 gr. WCB,
Trim 13% Cr (ASTM A182 gr. F6)
PIPING CLASS: 1MW SERVICE Firewater, Foam solu. , WW, Indust. Water, PW
MATERIAL CS (Galvanized / Cement Lined) RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
PIPE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, TBE, galvanized 1, 5, 14
2 - - sch 40 Seamless, API 5L gr. B, BE, galvanized 1, 14
2 1/2 4 - sch 40 Welded, API 5L gr. B, BE, galvanized 1, 14
6 - - sch 40 Welded, API 5L gr. B, BE, cement lined 4.8t 1, 14
8 - - sch 20 Welded, API 5L gr. B, BE, cement lined 6.4t 1, 14
10 12 - sch 20 Welded, API 5L gr. B, BE, cement lined 9.5t 1, 14
14 20 - sch 10 Welded, API 5L gr. B, BE, cement lined 9.5t 1, 14
NIPPLE 1/2 1 1/2 - sch 80 Seamless, API 5L gr. B, 102 mm Lg, TBE, galvanized 14
FLANGE 1/2 1 1/2 150# sch 80 RF, Screwed, ASTM A105, galvanized 2, 15
2 4 150# sch 40 RF, WN, ASTM A105, Galvanized, stock finish 2, 15
6 - 150# sch 40 RF, WN, ASTM 105, cement lined 4.8t, stock finish 2, 15
8 - 150# sch 20 RF, WN, ASTM 105, cement lined 6.4t, stock finish 2, 15
10 12 150# sch 20 RF, WN, ASTM 105, cement lined 9.5t, stock finish 2, 15
14 20 150# sch 10 RF, WN, ASTM 105, cement lined 9.5t, stock finish 2, 15
For Hydrant 2 1/2 - 150# sch 40 FF, WN, ASTM A105, Galvanized, stock finish 2, 15
Valves
For Breeching 4 - 150# sch 40 FF, WN, ASTM A105, Galvanized, stock finish 2, 15
Valves
BLIND 1/2 20 150# - RF, ASTM A105, galvanized, stock finish 2, 15
FLANGE
ELBOW 1/2 1 1/2 3000# - NPT, LR, Seamless, ASTM A 105, galvanized 4, 15
90 / 45 DEG 2 4 - sch 40 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
6 - - sch 40 BW, LR, Seamless, SA234 gr. WPB, CL 4.8t 3, 14
8 - - sch 20 BW, LR, Seamless, SA234 gr. WPB, CL 6.4t 3, 14
10 12 - sch 20 BW, LR, Seamless, SA234 gr. WPB, CL 9.5t 3, 14
14 20 - sch 10 BW, LR, Seamless, SA234 gr. WPB, CL 9.5t 3, 14
For Drencher/ 6 - - sch 40 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
Hydrant header 8 - - sch 20 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
10 12 - sch 20 BW, LR, Seamless, SA234 gr. WPB, Galv. 3, 14
PIPING CLASS: 1MW SERVICE Firewater, Foam solu. , WW, Indust. Water, PW
MATERIAL CS (Galvanized / Cement Lined) RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
TEE 1/2 1 1/2 3000# - NPT, Seamless, ASTM A105, galvanized 4, 15
EQ / RED. 2 4 - sch 40 BW, Seamless, ASTM A234 gr. WPB, galvanized 3, 14
6 - - sch 40 BW, Seamless, SA 234 gr. WPB, cement lined 4.8t 3, 14
8 - - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 6.4t 3, 14
10 12 - sch 20 BW, Seamless, SA 234 gr. WPB, cement lined 9.5t 3, 14
14 20 - sch 10 BW, Welded, SA 234 gr. WPB, cement lined 9.5t 3, 14
PLUG 1/2 1 1/2 3000# - NPT, ASTM A105, Hexagon head, galvanized 4, 15
HYDRANT 2 1/2 - 150# - FF Flanged inlet, Female NPT outlet c/w plastic blank
VALVE cap & chain, Gun metal construction with Aluminum
hand wheel
PIPING CLASS: 1MW SERVICE Firewater, Foam solu. , WW, Indust. Water, PW
MATERIAL CS (Galvanized / Cement Lined) RATING 150#
ITEM SIZE, INCH CLASS SCH DESCRIPTION & TYPE NOTES
FROM TO
BREECHING 4 - 150# - FF Flanged, Ductile CI body, Two way breeching 13, 23
INLET Inlet, Gun metal instantaneous male to BS 336 c/w
Non return valves, plastic blank caps and chain
BALL 1/2 3/4 800# - NPT ends to 3000#, standard bore, Floating Ball, 13,23
VALVE PTFE seat, Bubble tight in both directions,
Body ASTM A105, SS 304 Ball &
13% Cr Stem (ASTM A182 gr. F6), Fire safe
design(API 607), Comply with anti-static device.
1 12 150# - RF, Flanged, standard bore, floating Ball, 13, 23
fire safe design, Ball & stem SS 304,
Body SA 216 WCB, PTFE seat
CHECK 1/2 1 1/2 800# - NPT, Lift type, suit for hor. Install, bolted cap, 21
VALVE Body ASTM A105, Seat & disc to ASTM B-62
2 12 150# - Swing type, body ASTM A216 WCB, Bolted cover, 22
Seat & disc to ASTM B-62.
BUTTERFLY 2 20 150# - Wafer type, Body SA 216 WCB, Shaft SS 316, 24,25
VALVE EPDM lining, Aluminium Bronze disc,
(OR) CI Body, 316SS Shaft, Buna N seat
FLANGE 1/2 1 1/2 150# sch 40s RF, Weldneck, ASTM A182 F316, Stock finish 2
2 3 150# sch 10s RF, Weldneck, ASTM A182 F316, Stock finish 2
BALL 1/2 4 150# - RF, Flanged ends, std.bore, fire safe design (API 607) 23
VALVE SS body to ASTM A351 CF8M, stem SA182 F 316,
Solid CF8M ball, PTFE seat.
CHECK 1/2 1 1/2 800# - SW ends to 3000#, Bolted cover, seat metal to metal, 21
VALVE Body & disc/piston to ASTM A182 F316, ren. seat.
2 3 150# - Wafer type, suitable for hor. & ver.install, 22
Body ASTM A 351CF8M,
Disc SS 316, Seat SS 316.
BUTTERFLY 2 3 150# - Wafer type, Body SA 351 gr. CF8M, Seat SS316, 24, 25
VALVE Shaft & disk to ASTM A182 gr. F316
GATE VALVE 1/2 10 150# - RF Flanged ends, BB, OS&Y, flexible wedge, 17, 18
Seat SS 304, body ASTM A351 gr. CF8,
COMMON NOTES:
GENERAL ITEMS
SIZE 1/2” - 3”
CONNECTION Welded
SIZE 1/2” – 3”
CONNECTION NPT
FOR 1CP
NOTE : 1.FABRICATED TEE CAN BE USED IN PLACE OF STUB-IN/ BUTT WELD TEE.