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Paul Du Bois,
Consulting engineer
Dr. Tobias Erhart, Dr. Filipe Andrade, Dr. Andre Haufe,
Dynamore GmbH
Drs. Frieder Neukamm, Dr.Markus Feucht, Dr. Johannes Irslinger
Daimler AG
Presentation Contents
Generalisation of GISSMO
1
1
p
d nd n
p 0 d 0
pf
The parameter n controls the damage growth under
proportional loading ( = constant failure strain )
MAT_036 and MAGD applied to aluminium extrusions
v
1
1
d nd n
vf
Clearly, as the volumetric strain may take on negative values (
in compression ) , a positive damage value is no longer
guaranteed
v v
1
1
d nd n
d 2 d
vf vf
MAT_036 and MAGD applied to aluminium extrusions
vf vf
Negative damage rates ( self healing ) is controversial
1
1
v
d nd n
vf
MAT_036 and MAGD applied to aluminium extrusions
example
Summary
GISSMO was generalized in the sense that the user now has
control over the quantity that drives the damage
oop
p
2
3
2
2 yzp 2zxp dt
2
inplane
p
3
2 2
xx yyp zzp 2xyp dt
2 p 2 2
Introducing *MAT_ADD_GENERALIZED_DAMAGE
xx 1 d 0 0 xxeff
eff
yy 0 1 d 0 yy
0
xy 0 1 d xyeff
1 limitation :
Single value of NUMFIP
MAT_036 and MAGD applied to aluminium extrusions
s p
Define deviatoric and s p eff
eff
Derive damage tensor
1 d1 1 d2
Volumetric damage
2 1 1 1
0
xx D11 D12 D14 xxeff xxeff 31 d1 31 d 2 31 d1 31 d 2 xx
eff eff 1 1 2 1
yy D21 D22 D24 yy yy 0 yy
D D44 xyeff eff 31 d1 31 d 2 31 d1 31 d 2
xy 41 D42 xy 1 xy
0 0
1 d1
1
2 1 1 1 2 1 1 1
0 1 d1 d 2 d1 d 2 0
D11 D12 D14 31 d1 31 d 2 31 d1 31 d 2 3 3 3 3
1 1 2 1 1 1 2 1
D21 D22 D24 0 d1 d 2 1 d1 d 2 0
D 31 d1 31 d 2 31 d1 31 d 2 3 3 3 3
41 D42 D44 0 0 1 d 1
0 0
1
1 d 1
Example :
Example :
f 42 1 d1 f 44 1
MAT_036 and MAGD applied to aluminium extrusions
Example :
example
MAT_036 and MAGD applied to aluminium extrusions
example
MAT_036 and MAGD applied to aluminium extrusions
p p v
ε p e ε 3 δ
eff eff
This is a good approximation for isochoric materials with small
elastic strains (metals ) and correct for J2 plasticity
Then we accumulate the damage in this frame, note that the damage
evolution can be linear or non-linear but is independent of both
direction and state of stress ( if the first principal stress is positive) :
1p f
d1 max d1 ,
r f
2p f
d 2 max d 2 , di di 1
r f 1
MAT_036 and MAGD applied to aluminium extrusions
σ Qσ p QT
Where the damage tensor in the principal system is very simple :
xx 1 d1 xxeff
yy 1 d 2 yy
eff
d d2 eff
xy 1 1 xy
2
MAT_036 and MAGD applied to aluminium extrusions
his1 1p
his 2 2p
func41d1 , d 2 1 d1
func42d1 , d 2 1 d 2
d1 d 2
func43d1 , d 2 1
2
MAT_036 and MAGD applied to aluminium extrusions
IFLAG 2 0 f xxp , yyp , xyp g xxp , yyp , xyp h xxp , yyp , xyp
IFLAG 2 1 f aap , bbp , abp g aap , bbp , abp h aap , bbp , abp
IFLAG 2 2 f 1p , 2p , g 1p , 2p , h 1p , 2p ,
MAT_036 and MAGD applied to aluminium extrusions
1
1
v
d nd n
vf
3
1 e yy
1 2
d nd n
vf
3
1 e yy
1 2
d nd n
vf
3
note that e yy yy v
2
MAT_036 and MAGD applied to aluminium extrusions
TH of the damage
hisv #19
OOP
p
2
3
2zxp 2 yzp
2 2
hisv #18
inplane
p
3
xx yyp zzp 2xyp
2 p 2 2 2 2
p
3
xx yyp zzp 2xyp 2 yzp 2zxp
2 p 2 2 2 2 2 2
MAT_036 and MAGD applied to aluminium extrusions
function #11
inplane
p
3
xx yyp zzp 2xyp
2 p 2 2 2 2
function #12
OOP
p
2
3
2zxp 2 yzp
2 2
MAT_036 and MAGD applied to aluminium extrusions
Doing the same with solid elements requires a material law that is
at least transversely isotropic ( allows to define thickness
direction)
This may be necessary also as medium thick plates will have
different properties in the thickness direction
MAT_036 and MAGD applied to aluminium extrusions
Experimental database
LCSDG-90
LCSDG-00
LCSDG-45
MAT_036 and MAGD applied to aluminium extrusions
Summary :
Damage drivers
xxp yyp
2 2 cos sin
ep
45 1
p 1
3
1 b2 b 0
1
p 1
xxp yyp 4xyp
2 2
2 2
90ep 2 1p sin 2 cos sin
1
3
1 b2 b 0 2
p xxp yyp 1
xxp yyp 4xyp
2 2
2 2
00ep 2 1p cos2 cos sin
1
1 b2 b 0 1
a tan p
2xyp
b p
2p
3 2
p
1
xx yy
1
Theta is the angle between the extrusion direction
( material x-axis ) and the first principal (loading)
direction
xx
MAT_036 and MAGD applied to aluminium extrusions
Damage drivers
Damage accumulation
1
1 b2 b
1 ep
1
2 2 cos sin
d 00 nd 00 d 00 d 00 dt
ep p n 00
45 1
3 00f
1
1 b2 b 90ep
1
1
90ep 2 1p sin 2 cos sin
d 90 nd 90 n
d 90 d90 dt
3 90f
00ep 2 1p cos2 cos sin
1
3
1 b2 b 1
d 45 nd 45
1
n
ep
45
d 45 d 45 dt
45f
p
ep 2 ep 2 ep 2
d 45
2
d 002 d 902
d d d 1
6 cos2 sin 2 sin 4 cos4 2 cos sin
Or :
isotropic damage
This approach results in a smooth and monotonic model ( no new
maxima or minima are generated between the failure surfaces
defined for 00-45-90 degrees )
MAT_036 and MAGD applied to aluminium extrusions
isotropic damage
This approach results in a smooth and monotonic model ( no new
maxima or minima are generated between the failure surfaces
defined for 00-45-90 degrees )
MAT_036 and MAGD applied to aluminium extrusions
isotropic damage
This approach results in a smooth and monotonic model ( no new
maxima or minima are generated between the failure surfaces
defined for 00-45-90 degrees )
MAT_036 and MAGD applied to aluminium extrusions
Damage coupling is
isotropic : a scalar
function defines the
relationship between
true stress and effective
stress, thus IFLG3=1
Since all data are
defined in the material
system, damage must be
accumulated in the
material system, thus
IFLG2=1
the damage drivers for
the 3 GISSMO models
are internally computed
from the plastic strain
tensor components ,
thus IFLG1=2
MAT_036 and MAGD applied to aluminium extrusions
00 degree
45 degree
90 degree
MAT_036 and MAGD applied to aluminium extrusions
Then for every value of triaxiality and every angle we get the
failure strain as a function of the failure strains in 00/45/90 at the
same triaxiality
This example shows the ability of the MAGD model to fit a high
number of experimental datapoints
However proportional loading ( and failure on the LCSDG ) was
assumed, this is not reality
Next we show an industrial example where detailed simulations
were used to determine the MAGD input parameters taking non-
proportional loading and localisation of plastic strain into account
MAT_036 and MAGD applied to aluminium extrusions
Aluminium extrusions
Lightweight material
Fracture is an issue
Increasing use in automotive industry
Yield seems mildly anisotropic or even isotropic
Flow is strongly anisotropic , indicating non-associated flow
Aluminium extrusions
For crash simulations the prime concern is and remains capturing the
correct stress levels
However the R-values ( anisotropic flow ) will influence the failure
Need to capture the strain field prior to failure to predict failure
Comparison between
elasto-plastic models with
self-similar hardening
(Aretz) and
distortional hardening
(Fleischer-Borrvall)
MAT_036 and MAGD applied to aluminium extrusions
Reference :
Testing and Validation of a New Damage
Model for Application in Automotive
Crashworthiness Simulations
Sean Haight, 2012 ( internal report )
MAT_036 and MAGD applied to aluminium extrusions
t=~3.8mm
t=~2.8mm
t=~3.8mm
Experimental data
90° R90≈0.8
90°
0°
45° 0° R00≈0.4
45° R45≈2.0
DCRIT=1.0
(no instability)
MAT_036 and MAGD applied to aluminium extrusions
1.0mm
2.5mm
5.0mm
10.0mm
Regularization depends on
the orientation
MAT_036 and MAGD applied to aluminium extrusions
tension
shear
Conclusions
1
his
d n d
1
n
pf
This may however compromise the robustness of the model
Complete the QA for solid elements
Validate in component and full vehicle models
MAT_036 and MAGD applied to aluminium extrusions