BCS 630 POWER UNIT

PARTS DIAGRAMS

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk
 BCS 630 Power Unit

TABLE OF CONTENTS
Page 3 ........................................................... Engine Protection

Page 4 .............................................................................. Clutch

Page 5 ........................................................................... Gearbox

Page 6 ............................................................................... Gears

Page 7 ...................................................................... Differential

Page 8 ............................................................ Steering Column

Page 9 ....................................................................... Handlebar

Page 10 ......................................................................... Controls

Page 11 ...................................................... Handlebar Controls

Page 12 ............................................................................ Brakes

Page 16 .......................................................... Machine Stickers

Page 17 .............................................................. Safety Stickers

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Page 2 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk BCS630.PU/03.13
 BCS 630 Power Unit

Engine Protection

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
BCS630.PU/03.13 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk Page 3
 BCS 630 Power Unit

NEVER DISASSEMBLE

!
THE CLUTCH

DAMAGED UNITS
MUST BE REPLACED

Clutch

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Page 4 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk BCS630.PU/03.13
 BCS 630 Power Unit

Gearbox

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
BCS630.PU/03.13 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk Page 5
 BCS 630 Power Unit

Gears

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Page 6 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk BCS630.PU/03.13
 BCS 630 Power Unit

Differential

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
BCS630.PU/03.13 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk Page 7
 BCS 630 Power Unit

Steering Column

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Page 8 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk BCS630.PU/03.13
 BCS 630 Power Unit

Handlebar

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
BCS630.PU/03.13 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk Page 9
 BCS 630 Power Unit

Controls

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Page 10 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk BCS630.PU/03.13
 BCS 630 Power Unit

Brakes

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
BCS630.PU/03.13 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk Page 11
 BCS 630 Power Unit

Handlebar Controls

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
Page 12 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk BCS630.PU/03.13
 BCS 630 Power Unit

Safety Stickers

Tracmaster Ltd | Sovereign Centre | Victoria Road | Burgess Hill | RH15 9LR | UK
BCS630.PU/03.13 Tel: +44 (0)1444 247689 | F: +44 (0)1444 871612 | www.tracmaster.co.uk | spares@tracmaster.co.uk Page 13