FCO 518-04433A: Installing the Wash Replenish Pump

Internal document number: 719-01261B Rev A

Product FCO priority

 Kodak® T 1250 plate processor As required
 Kodak T 860 plate processor

Component Wash replenish pump

Background
In some areas the quality of the processed plate is compromised due to the cleanness/hardness of the
water received directly from the public water supply system.

Solution
By installing the Wash replenish pump, good quality water can be used to fill and replenish the wash tank.
This kit is suitable for installing on processors that have both metal and non-metal valves in the water
distribution system.

Figure 1: Water distribution system with Figure 2: Water distribution system with metal
non-metal valves valves

Time required Less than one hour.

Technical contact PLE R&D

Date 25 January 2010

25 Jan 2010 Kodak Confidential Page 1 of 9

 FCO 518-04433A: Installing the Wash Replenish Pump

Parts required Part Number Part Name Quantity

518-04433A KIT, WASH REPLENISH PUMP 1

2
10 5
5

4 11
5 5 5
5
3
5 1
5

9
5

7
5
8
6
5
5

The kit is comprised of the following parts:

Item Number Description Part Quantity
Number

1 WASH REPLENISH PUMP 603-02642 1

2 PVC MOUNTING, WASH 603-02643 1
REPLENISH PUMP
3 MOUNTING SHORT SUPPORT 603-02644 1
4 MOUNTING ADJ. SUPPORT 603-02645 2
5 OUTLET HOSE, WASH 603-02647 1
REPLENISH PUMP
6 METAL VALVE 603-02634 1
7 90° METAL FITTING W. 603-02648 1
PLASTIC CONNECTOR
8 INLET HOSE, WASH 603-02646 1
REPLENISH PUMP

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 FCO 518-04433A: Installing the Wash Replenish Pump

Item Number Description Part Quantity

Number

9 TEFLON TAPE 603-02656 1

10 Cable tie 3
11 CLAMP 603-02649 4
12 Screws, nuts and washers (not in 1 set
picture)

Tools required  Flat screwdriver

 Star screwdriver
 8mm open wrench

Preparation  Close the water supply tap

 Turn the processor OFF
 Drain the wash section and the wash filter
 Close the water supply (no back) and the water replenish (direct refill) valves

Installing the Wash Replenish Pump

This section describes how to install the wash replenish pump. Note that there are different procedures for
installing the wash replenish pump on machines with metal and with non-metal valves.

Fitting the Wash replenish pump to the processor chassis

1. Install the pump assembly horizontally on the top of the chassis’ bottom middle beam. The pump
should be installed on the beam in the middle of the processor.

Pump
Inlet hose

Chassis
bottom middle
beam Pump outlet
hose

Figure 3: Wash replenish pump installed horizontally above the chassis’ bottom middle beam

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 FCO 518-04433A: Installing the Wash Replenish Pump

2. Secure the pump mounting to the beam with the mounting adjustment supports.

Figure 4: Pump secured to chassis

Connecting the Wash replenish pump to the processor with non-metal valves

1. Release the replenish flexible hose clamp.

Figure 5: Releasing the replenish flexible hose clamp

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 FCO 518-04433A: Installing the Wash Replenish Pump

2. Remove the water valve mounting screws.

Figure 6: Water valve mounting screws

3. Disconnect the replenish flexible hose from the 90° plastic fitting.

90° plastic
fitting clamp
Replenish hose
disconnected

Figure 7: Replenish hose disconnected

4. Release the clamp on the 90° plastic fitting.

5. Rotate the 90° plastic fitting downwards, and tighten the clamp.

Figure 8: 90° plastic fitting rotated downwards

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 FCO 518-04433A: Installing the Wash Replenish Pump

6. Pass the pump outlet hose behind the gum rinse solenoid pipe.
7. Connect the pump outlet hose to the 90° plastic fitting, and tighten the clamp.

Figure 9: Pump outlet hose connected to the wash section

Connecting the Wash replenish pump to the processor with metal valves

1. Remove the white cap.

Figure 10: Remove the white cap

2. Route the pump outlet hose through the wall hole close to the gum solenoids.
3. Add Teflon tape to the metal valve (item 7 on page 2) thread.

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 FCO 518-04433A: Installing the Wash Replenish Pump

4. Connect the metal valve to the replenish fitting.

Metal valve fitted

to the replenish
fitting

Pump outlet
hose

Figure 11: Metal valve connected to the replenish fitting

5. Connect the pump outlet hose to the plastic fitting, tighten the clamp.

Pump outlet
hose fitted to the
replenish fitting

Figure 12: Pump outlet hose fitted to the replenish fitting

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 FCO 518-04433A: Installing the Wash Replenish Pump

Connecting the Wash replenish pump to the electric connectors box

1. Route the pumps power cable towards the right rear of the electrical connector’s box.
2. Open the electrical connector’s box cover and disconnect the water supply solenoid connector 52.

Figure 13: Water supply solenoid connector 52

3. Connect the replenish pump connector to connector 52.

Figure 14: Pump secured to connector 52

4. Insert the connectors to the electrical connector’s box, close the box’s cover.
5. Secure the pump wire using the supplied cable ties.

Filling the Wash tank

1. Make sure that the wash section drain valve is closed.

2. Insert the wash replenish pump inlet hose to a container with clean water.
3. Turn the processor On, and press the green start button.
4. The Water Fill screen appears automatically, if not, access it from the Home screen as follows:
Touch MENU > MANUAL > WATER FILL.

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 FCO 518-04433A: Installing the Wash Replenish Pump

5. Close the wash filter inlet and outlet valves.

6. On the WATER FILL screen, touch RUN.

Figure 15: Water Fill screen

7. When the Water Low sensor turns ON, open the wash filter inlet and outlet valves.
8. On the WATER FILL screen, touch RUN.
Note: Due to the low rate of the replenish pump, the Water Fill procedure may time out before the Wash
section is full. When this happens, touch RUN to continue. It may be necessary to repeat this process a
number of times until both the Low and High Sensors are ON.

Calibrating the wash-water replenish rate

To calibrate the wash-water replenish rate, refer to the section Calibrating the wash-water replenishing rate
in the T 860 and T 1250 Plate Processor Operator Guide that can be located on the Reference page in
TechPlanet.

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