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SK-15 eT
User Manual
MA209
Milestone Srl MA209-001 – SK-15 eT – User Manual
Milestone Srl
Via Fatebenefratelli, 1/5
24010 Sorisole (BG) Italy
Tel +39 035 573857
Fax +39 035 575498
Website www.milestonesrl.com
E-mail analytical@milestonesrl.com
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Milestone Srl MA209-001 – SK-15 eT – User Manual
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Milestone Srl MA209-001 – SK-15 eT – User Manual
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Milestone Srl MA209-001 – SK-15 eT – User Manual
1 SAFETY RULES
1.1 General Information
Please read carefully this operator manual before starting the system and follow its prescriptions
with the utmost care.
In case the system was delivered with additional accessories, also read carefully the instruction
manuals of such accessories.
Follow particularly the recommended instructions for Service and Maintenance.
This Operator Manual is part of the delivery, hence shall be always kept together with the
instrument on its working place.
It is imperative that every person operating this system has read and fully understood this manual.
The non-observance of the instructions contained herein or improper use may involve
damages/injuries not covered by product liability!
The national ruling and international safety norms in working environment shall in any case be observed
under user’s responsibility.
It is also user’s responsibility to keep constantly updated all safety norms ruling in the country or
operation.
Attention = means that the warning non-observance may cause damages to unit or properties.
Warning = means that the warning non-observance may cause injuries, even severe, to people.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Don’t label the vessels. Discoloration may occur on protection shield with the consequent
damage.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
The SK-15 (high pressure segmented rotor) contains 15 vessels for acid digestion of easy to medium-difficult
samples, such as soils, sludges, sediments, wastewater, food and feed, metals, alloys, etc. and of difficult
samples, such as coals, coke, ashes, rocks, plastics, lubrificants, pharmaceuticals, ceramics, etc.
The SK-15 includes one reference segment, used for internal temperature control, and 14 standard
segments.
Internal Pressure control can be provided optionally by an appropriate reference cover.
When exceeding the limit value, take into accounts that some parts could be stressed or damaged.
If you set the maximum routine conditions, a regular test of the vessel system is necessary. All
maximum values can be reached only by using material in perfect conditions. This includes as
well system maintenance, as usual in an analytical lab.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
2.2.1 Components
The rotor segment consists of a mould of high-density polypropylene charged with 30% of glass fiber.
The compact mould has the required strength to withstand the elevated pressure generated inside the
vessel during extraction.
The moulded rotor segment tolerates this pressure without any deformation and therefore with high safety.
Special plastic compression screws are located on the top of the segment.
Suitable pressure is applied to the safety spring holding the cover to the top of the vessel by tightening the
screws to the appropriate degree (10Nm).
The safety spring is the “heart” of the MDR technology. Due to its deformation, in case of overpressure
inside the vessel, it allows a safe and controlled release of gases inside the cavity and a perfect reseal when
the pressure returns under the operating limit.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Warning
To avoid the wrong positioning of the safety spring on the top of the cover, the bottom of it is
marked with the word “down”.
The “down” side of the spring must be turned towards the cover.
Warning
Milestone recommend to replace safety springs after 500 runs or one year of work.
Warning
The springs MUST be completely dry from any acids and water drops.
Drops of liquids in contact with the internal metal spring, could generate a hotspot with
consequently damages of the whole spring.
Discolored, cracked, deformed, corroded of springs must be replaced
NEVER clean the springs with water, acids or solvents
corrosion
Sealing between cover and vessel takes place on a very large surface area without any intermediate seal
ring, which could deteriorate in contact with hot vapors.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Vessels and covers are made of TFM Teflon, chemically modified PTFE, which has a very dense structure
with smooth surface and low permeability to gases and vapours. TFM Teflon is chemically inert to most
organic solvents and combinations of them. It is a thermal insulator with a very high stability to temperature
extremes.
TFM Teflon is microwave transparent.
Safety shields are made of high resistant PEEK (Polyether ether ketone) and prevents lateral deformation of
the vessels.
This is the unique operating principle of the microwave rotor technology of Milestone.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Warning
Please, refer to Ethos UP/Ethos EASY User manual for detailed info on the sensors.
eT protection cover
In order to protect the eT sensor lenses, a
protection cover (SL0239C) is placed on sensor
window. The conditions of the protection cover
must be periodically checked and, in case, it must
be replaced.
Warning
Please, refer to eT Calibration Test instructions for more details.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
3 OPERATIONS
3.1 Operations with MILESTONE segmented rotors
When working with Milestone rotors, observe all safety indications and specifications. The user must be
familiar with the operations with vessel systems. In addition, follow the operating instructions reported in
the microwave system user manual.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Warning
The wall surface of PEEK protection shield, as well as the outer wall of the Teflon vessel, must
be dry and clean. Damages may occur otherwise.
Warning
The safety spring must be dry and clean.
Be careful to avoid to wet the inner parts of safety spring; if this should happen be sure to dry it
very well ! Damages may occur otherwise.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Take the torque wrench and set the indicator to the “close”
position, as shown in the picture.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Warning
Stop turning the torque wrench when a click is heard. The torque wrench may overload the safety
spring if further tightening is applied, compromising its correct work.
Select the positions directly from the rotor page. The plate moves to
the selected position in order to facilitate the introduction of the
vessel.
Alternatively, switch on the "exhaust" (see picture) in order to start
the continuous rotation of the rotor plate.
Warning
Never force the rotation of rotor by hand. This could
damage the central PEEK adapter
Repeat the same procedure for all the remaining standard vessels.
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Warning
Never use vessel / vessels standing in a fix position. Always use the rotating rotor plate (rotor body).
Press start and wait the end of the digestion program. It’s
possible to monitor the internal temperature of each vessels
from the sample list / rotor window (see the Ethos UP user
manual for more details).
Wait for the end of the digestion program.
Warning
Open the vessels only when the internal
temperature is 80°C
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Milestone Srl MA209-001 – SK-15 eT – User Manual
It is therefore necessary to cool down the rotor before opening the vessels. The rotor may be air cooled
inside the ETHOS unit and in such case the cooling time is around 15 minutes. Once reached a temperature
less than 80°C the vessels can be opened.
Remove the vessels one by one, rotating the motor through the software
Take the torque wrench and set the indicator to the “open”
position, as shown in the next picture.
Carefully lift up the vessel cover and rinse the lower part of
the TFM Teflon cover with distilled water, collecting the same
inside the vessel.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
These are only guidelines; contact your local Milestone distributor to get an appropriate method for your
samples.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
• All components should be completely dried, after cleaning and before the use.
• Regular test of the vessel system.
• The vessel systems are designed for applications under high stress. Therefore vessels and covers
are subjected to increase wear out. The vessel can deform, so that at the end the vessel sealing
with the cover is no longer guaranteed. Thus regularly check the parts and replace the ones
damaged.
• In case of irregular rotor movement, check the bullets on the bottom side of the rotor body. If they
can’t be easily moved in the guide, dust or dirt may be present between the bullets and can be
removed by using alcohol. The bullets can be sprayed with some lubricant and releasing agent on
the PTFE base
To ensure a correct measuring by the IR sensor, the sensor lenses must be periodically cleaned from
impurities.
In case of contamination or unusual/abnormal program, the IR sensor must be cleaned after each run.
In case chemicals reach the sample chamber, the IR sensor must be properly cleaned and its functionality
must be tested in accordance with test prescription.
The IR sensor lens can be chemically attacked by HF vapours. The consequence of sensor lens corrosion is
lower measuring values.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
1. The eT sensor for SK eT rotor is located on the back side of the cavity bottom.
2. Remove the eT sensor protection cover (SL0239C). For this operation, a small screwdriver can be
used, paying attention not to scratch the cavity coating.
3. Remove dust or possible solid residues from the IR housing. It can be easily done using a gas duster
(1) or compressed air (2), if available.
1 2
4. Clean IR lenses with a cotton bud moistened with water. Cotton buds package (p/n 70484 – 100
pcs) is included in the microwave system.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
The boiling point of water depends on the elevation above the sea level. At sea level the boiling
point of water is 100 °C; at 1200 m it lowers down to 96°C. For the calibration test, this
variable data must be considered.
eT-Test method.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
The acceptability range of eT-Test is ±10°C from the expected boiling point (generally, 100°C).
If test result is out of the acceptability range, please check the vessel conditions for contaminations and
repeat the test using a different vessel.
If test repeatedly fails, please, contact the Service department.
Warning
Be careful to avoid to wet the inner parts of safety spring; if this should happen be sure to dry it
very well ! Damages may occur otherwise.
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Warning
Milestone recommend to replace safety springs after 500 runs or one year of work.
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The above graphic represents the temperature and pressure profile of nitric acid up on microwave heating.
Notice that pressure has been controlled at 25bar, resulting in a temperature of 225°C.
The graphic above represents the temperature and pressure profile of hydrochloric acid up on microwave
heating.
Notice that pressure has been controlled at 25bar, resulting in a temperature of 205°C.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
5.5.2 Evaporation/Concentration
• Following dissolution, many analyses require removal of HF to prevent equipment damage or to
resolubilize insoluble fluorides;
• many analytes such as As, B, Se, Sb, Hg and Cr may volatilize.
5.5.3 Complexation
• Alternative approach to remove HF from the solution, by addition of Boric acid;
• the following reactions take place: H3BO3 + 3HF -> HBF3(OH) + 2H2O and HBF3(OH) + HF -> HBF3 +
H2O;
• 10-50 times excess Boric acid enhances reaction rate.
The above graphic represents the temperature and pressure profile of hydrofluoric acid up on microwave
heating.
Notice that pressure has been controlled at 25bar, resulting in a temperature of 240°C.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Sulfuric acid
Sulfuric acid has the following properties:
• boiling point is 340°C at 98% concentration, exceeding the maximum working temperature of TFM Teflon
vessels;
• careful reaction monitoring is required to prevent vessel damages;
• it destroys organics by dehydrating action;
• many sulfates are insoluble (Ba, Sr, Pb).
The above graphic represents the temperature and pressure profile of sulfuric acid up on microwave
heating.
Notice that temperature has been controlled at 300°C (for 1 minute only), without any pressure increase.
It is clear that the use of concentrated sulfuric acid in the MDR rotors poses significant problems because of
its high boiling point.
300°C are critical for TFM Teflon vessels and simply too high for PFA Teflon vessels (they melt down at such
temperature).
It is therefore advisable to use sulfuric acid only with a strict temperature control.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
The above graphic represents the temperature and pressure profile of aqua regia up on microwave heating.
Notice that pressure has been controlled at 25bar, resulting in a temperature of 200°C.
Warning
Special care has to be taken when the use of perchloric acid is required.
Do not use perchloric acid with organic samples.
It may be possible to use perchloric acid with inorganic samples when the temperature does not
exceed 200°C and when the amount of perchloric acid is below 20% (volume/volume) of the
total solution volume.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
6 REGULAR TESTS
ACCESSORIES/VESSELS/ROTORS
Customer address
Company:
Department:
Contact:
Address:
Post Code, place:
Tel./FAX:
E-mail:
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Milestone Srl MA209-001 – SK-15 eT – User Manual
7.1.2 Volumes
Minimum volume:
• 5 mL (without inserts)
• 3 mL (with QS-50 quartz inserts)
• 1 mL (with 3-positions rack inserts)
Maximum working volume:
• 50 ml (without inserts)
• 15 mL (with QS-50 inserts)
• 3 mL (with 3-positions rack inserts)
7.1.3 Temperature
Maximum working temperature: 240°C
Maximum holding time at maximum working temperature: 30 minutes
7.1.4 Pressure
Maximum working pressure: 100 bar
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Milestone Srl MA209-001 – SK-15 eT – User Manual
4. A system that can safely release (vent) over-pressure in the vessels, then reseal the vessel and
continue the microwave process until completion.
7.3 Components
Each SK-15 segment assembly is a system of components that consists of:
1) A rotor segment with a compressor screw that ensures the right positioning of the vessel and the
appropriate pressure applied on the safety spring;
2) A vessel that contains the sample;
3) A vessel cover that seals the vessels and acts as an overpressure reseal valve;
4) A safety spring that allows a safe and controlled release of gases from the vessels, in case of
overpressure and a perfect reseal;
5) A safety shield that surrounds the vessel and prevents deformations at high temperatures and
pressures.
7.3.1 Labeling
Milestone recommends to store the components of each individual vessel assembly as a set.
Vessels and covers, in particular, should share a common history and Milestone suggests not to mix new
vessels with old ones, but to keep them in separate batches.
This will facilitate maximum useful lifetime, maximize performance for routine operations at the limits of
vessels specifications and easy identification, isolation and replacement of worn components when they
begin to affect sample preparation performance.
Milestone suggests labeling each complete vessel assembly. A diamond-tipped scribe is recommended to
mark the bottom of the TFM vessel and the top of the TFM cover.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
The springs MUST be completely dry from any acid and water drops.
NEVER clean the springs with water, acids or solvents.
Milestone recommend to replace safety springs after 500 runs or one year of work.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Milestone recommends to handle the components of the APC reference vessel assembly (cover
+ vessel) as a set.
The TWIST function of microwave unit must be activated when APC (pressure) sensor is used,
otherwise sensor will be damaged.
Before every start, check that the pressure tube can freely move.
Time Temperature
00:15:00 150°C
00:05:00 150°C
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Water samples
- 45 mL
(i.e.EPA 3015)
During the weighing in the PTFE vessels, some powdered samples can show “electrostatic” issues, making
the weighing procedure more difficult and causing instability of the balance.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
Milestone recommends that all additions of acid mixtures or hazardous solvents to the vessels
should take place inside an appropriately vented fume-hood.
In order to obtain a good digestion result, the sample must be completely wet by the acid and the acid
volume must be enough in order to complete the digestion.
As we have seen previously, the minimum volume for SK-15 is 10 mL in order to allow the end of the
thermowell to be sufficiently submerged by the solution.
Proper Torqueing
The closure of the vessel assembly is one of the
most important steps, because it is directly related
to the pressure capacity of the vessel itself.
The closure of the vessel assembly is performed by
the help of a torque wrench.
The torque wrench is an essential tool for working
with SK-15 rotor, because it produces a calibrated
radial force on the pressure screws which is
translated into a downward force on the vessel
assemblies.
The torque wrench is calibrated at a tightening of
10 Nm.
The torque wrench is best used with segment body
secured in the workstation on a firm level surface.
The handle of the torque wrench should be
grasped with one hand (near to the end) and the
other hand should grip the segment body.
Long rather than short movements of the wrench
are best. Several long, smooth, continuous arcs of
the wrench should be used to secure the vessel
assembly until the wrench clicks.
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However, this issue can be easily fixed by “tapping” a bit the segment just before opening it. This
makes the condensate drops to fall inside the vessel.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
effectively process samples for analysis at concentrations from the percent level all the way down to parts
per trillion (ppt). Specific cleaning procedures are recommended to achieve this large dynamic range.
The following are recommended cleaning procedures for PFA and TFM vessels used in Milestone microwave
labstations.
2. Closed Vessel Acid Reflux –The reflux cleaning technique consists of processing a blank in the closed
vessels. In this procedure, the acids or solvents used to process samples are run in the vessels under
the same time, power and temperature conditions used to digest them (usually 180 °C – 200 °C). The
blank is then discarded and the vessels rinsed and dried before.
The above procedures are used specifically for closed vessel cleaning techniques. It is never
appropriate to heat an open vessel containing acids in the Milestone Microwave Labstation.
Heating acids in open vessels does not provide the elevated temperatures that can be obtained
in closed vessels. Furthermore, operators will be exposed to acid vapors and instrument
longevity may be affected.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
1. PFA or TFM vessels and covers are submerged in a container of high purity acid, typically 1:1 nitric acid
and water, and heated on a hot plate to between 80°C - 90°C for an hour, or more. The vessels and
covers are then rinsed with high purity deionized water and allowed to air dry before they are used to
process samples.
2. A further step is to submerge vessels and covers in a container of a second-high purity acid, typically
1:1 hydrochloric acid and water, and heated on a hot plate to between 80 °C – 90 °C for an hour, or
more. The vessels and covers are then rinsed with high purity deionized water and allowed to air dry
before they are used to process samples.
3. Some may need to use even a third step in the cleaning process. After the hot acid cleaning steps, the
vessels and covers are submerged in high purity deionized water, and heated on a hot plate to between
80 °C – 90 °C for an hour, or more. The vessels and covers are then allowed to air dry before they are
used to process samples.
There is no definite period of time that can be recommended for the cleaning process. Only experience and
the demands of the particular application will determine the time required to thoroughly leach contaminants
that have diffused into the bulk of the vessel material. Some users complete one, two or three of the
cleaning steps outlined above. The period for each step may extend anywhere from 1 to 24 hours.
An alternative and effective way for a deep cleaning of vessels is to use
an acid steam cleaning system such as the Milestone TraceCLEAN.
Thanks to the high performance of this unit, it is possible to clean all
Teflon vessels to trace metal level, in a very short time (typically about
1.5 hours).
The extended cleaning time is often the reason
that some users will maintain several sets of vessels and covers for
their laboratory. In many cases users may even dedicate sets of vessels
to specific applications or levels or sensitivity. One must always be kept
in mind that the vessels can be cleaned to any level of sensitivity
required for the application. However, the effort needed to achieve and
maintain a specific level of sensitivity will depend on the application,
the laboratory environment and skill of the operator.
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Milestone Srl MA209-001 – SK-15 eT – User Manual
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MILESTONE
Milestone Srl - via Fatebenefratelli 1/5 - 24010 Sorisole (BG) - Italy
Phone +39 035 573857 - Fax +39 035 575498
H E L P I N G
e-mail: analytical@milestonesrl.com - web: www.milestonesrl.com
C H E M I S T S